CN111760747A - Ceramic tile gluing device, gluing method and paving equipment - Google Patents
Ceramic tile gluing device, gluing method and paving equipment Download PDFInfo
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- CN111760747A CN111760747A CN202010633759.9A CN202010633759A CN111760747A CN 111760747 A CN111760747 A CN 111760747A CN 202010633759 A CN202010633759 A CN 202010633759A CN 111760747 A CN111760747 A CN 111760747A
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- gluing
- movable
- glue
- ceramic tile
- bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0204—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to the edges of essentially flat articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/028—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with a body having a large flat spreading or distributing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to the technical field of construction robots, and discloses a ceramic tile gluing device which comprises a rack, wherein a ceramic tile storage area is arranged on the rack. The bearing and clamping platform for bearing the conveying mechanism comprises two clamping plates for bearing and limiting the ceramic tiles to be glued, an opening is formed between the two clamping plates, and at least one of the clamping plates can move relative to the other clamping plate. The lifting grabbing mechanism is arranged on the rack and used for grabbing the ceramic tiles from the ceramic tile storage area and placing the ceramic tiles on the bearing and clamping platform. The glue coating mechanism is arranged on the rack and positioned above the bearing and conveying mechanism, and the glue coating mechanism is used for coating glue on the ceramic tiles placed on the bearing and clamping platform. The invention also discloses a gluing method and paving equipment with the gluing device, and the gluing device can utilize the space in the height direction, reduce the horizontal occupied area and facilitate the operation of the device in a narrow space.
Description
Technical Field
The invention relates to the technical field of construction robots, in particular to a ceramic tile gluing device, a gluing method and paving equipment.
Background
The wall tile is widely applied to modern house decoration, and plays a good role in decorating, beautifying and protecting the wall. Before the ceramic tile is paved and pasted on a wall, the ceramic tile glue needs to be scraped at the back, meanwhile, the flatness, the verticality and the hollowing rate of the ceramic tile paved and pasted on the wall are important indexes in acceptance, and the indexes have direct relation with the uniformity of the glue surface thickness of each part scraped at the back of the ceramic tile glue and the glue surface groove (so that the glue and the wall can be better attached when the ceramic tile is paved and pasted) and the gluing process before the ceramic tile is paved on the wall is very important.
At present most wall ceramic tile scrapes sizing material and all accomplishes through manual work, and the workman uses the spatula to dig out the ceramic tile glue from the ceramic tile sizing material bucket of mixing, paints at the ceramic tile back manually, keeps the ceramic tile glue as far as possible and spreads the ceramic tile back, scribbles to scrape thickness even and draw the depth suitable on the face of gluing, the even recess in clearance, then goes up the wall and accomplishes and spread the subsides. And the requirement of quickly coating and scraping the ceramic tile adhesive surface meeting the requirement needs to be skillful and have certain skill. Even skilled workers cannot ensure that each tile is completely scraped and meets the requirements, and manual gluing of the tiles is high in repeatability, high in labor intensity and low in technical content, and is necessary to be replaced by robot automatic operation.
At present, few wall tiles are paved by adopting professional equipment or auxiliary equipment to scrape tile glue. The professional equipment adopts a mechanical arm or other grabbing devices to grab the front side of the ceramic tile, a pumping system is adopted to pump out ceramic tile glue, meanwhile, the mechanical arm drives the back side of the ceramic tile to receive the pumped ceramic tile glue, and then the ceramic tile is driven to pass through a scraping groove to scrape the glue surface out of a groove; the auxiliary equipment is that firstly ceramic tile glue is fully paved on the back of the ceramic tile manually, then the ceramic tile glue is placed on a fixed working table, and then a height-adjustable scraping tooth is pushed manually to pass through the ceramic tile glue surface, so that the glue surface with consistent thickness and consistent groove is obtained. But the professional equipment system is complex and large in volume, cannot work in a narrow space, and has the problems of easy pipeline blockage and difficult cleaning due to the pumping system; the auxiliary equipment is mainly operated manually, the automation degree is low, the dependence of the glue scraping process of each ceramic tile on manpower is higher, and the improvement effect of the whole process of paving and pasting the ceramic tiles is not obvious.
Based on the above situation, it is necessary to design a new tile gluing device and a new tile laying device.
Disclosure of Invention
One object of the present invention is: the utility model provides a ceramic tile rubber coating device, can utilize the space of direction of height better, reduce the horizontal area occupied of device.
One object of the present invention is: the ceramic tile gluing method is capable of improving the reliability of ceramic tile fixing.
One object of the present invention is: provided is a tile laying apparatus which can make better use of the space in the height direction and reduce the horizontal footprint of the apparatus.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, a tile gluing device comprises:
the ceramic tile gluing machine comprises a rack, wherein a ceramic tile storage area for placing ceramic tiles to be glued is arranged inside the rack;
the bearing and clamping platform of the bearing and conveying mechanism comprises two clamping plates for bearing and limiting the ceramic tiles to be glued, an opening is formed between the two clamping plates, and at least one clamping plate can move relative to the other clamping plate;
the lifting grabbing mechanism is arranged on the rack, can move in the height direction and penetrates through the opening of the bearing and clamping platform, and is used for grabbing the ceramic tiles from the ceramic tile storage area and placing the ceramic tiles on the bearing and clamping platform;
and the gluing mechanism is arranged on the rack and positioned above the bearing and conveying mechanism, and is used for gluing the ceramic tiles placed on the bearing and clamping platform.
On one hand, the lifting grabbing mechanism, the bearing and conveying mechanism and the gluing mechanism sequentially complete a series of operations of transferring, positioning and gluing the ceramic tiles, so that automation of ceramic tile feeding and gluing is realized; on the other hand, through inciting somebody to action the ceramic tile storage area set up in bear conveying mechanism's below, go up and down to snatch the mechanism with rubber coating mechanism set up in bear conveying mechanism's top, and make it can pass to go up and down to snatch the mechanism bear and press from both sides tight platform and reciprocate and get the brick, and make rubber coating mechanism can follow bear and press from both sides the slip rubber coating of tight platform, form with bear and press from both sides the rubber coating operating system that tight platform was the center, can make full use of direction of height's space, reduce horizontal area occupied, do benefit to the operation of this rubber coating device in narrow and small space, improve this rubber.
Specifically, by arranging the bearing clamping platform with two tensionable clamping plates, when the bearing clamping platform is opened towards two sides, a linear channel can be provided for the lifting grabbing mechanism to grab the ceramic tile, so that the lifting grabbing mechanism and the ceramic tile are prevented from colliding with the bearing clamping platform, and the transfer efficiency of the ceramic tile is improved; when the bearing and clamping platform is folded towards the middle, the ceramic tile can be supported and reliably clamped, and reliable ceramic tile positioning is provided for the gluing mechanism.
Preferably, the ceramic tile gluing device further comprises a ceramic tile bin which can be placed in the ceramic tile storage area and is used for loading ceramic tiles to be glued.
Preferably, the load-bearing clamping platform is horizontally arranged, and the load-bearing clamping platform is tensioned along the horizontal direction. Further, the bearing and clamping platform is tensioned along the gluing movement direction of the movable gluing component.
Preferably, the sliding direction of the movable gluing component is a horizontal direction.
As a preferred technical solution, the gluing mechanism includes a movable gluing assembly that can slide above the bearing and clamping platform, and the bearing and conveying mechanism further includes a gluing transfer plate, which is used for bearing excess glue carried out by the movable gluing assembly when leaving a previous tile and allowing the movable gluing assembly to scrape the excess glue onto a next tile when entering the next tile.
Specifically, when the movable gluing component finishes gluing a ceramic tile and temporarily stops, redundant glue can be discharged, the gluing transfer plate is arranged below the gluing tail end of the movable gluing component, the redundant glue can be effectively loaded, pollution of the glue to the gluing device is avoided, recycling of the glue is achieved, and the utilization rate of the glue is improved.
As a preferred technical solution, the carrying and conveying mechanism further includes a lateral conveying assembly, which is installed on the carrying and clamping platform and used for horizontally conveying the glued ceramic tiles away from the carrying and clamping platform from one side of the carrying and clamping platform perpendicular to the gluing movement direction.
As a preferred technical solution, the lateral transfer assembly comprises:
the output driving roller is arranged at one end, close to the tile feeding outlet, of the bearing and clamping platform and is used for driving the glued tiles to horizontally move;
and the output driven roller is arranged on the bearing clamping platform and used for bearing the ceramic tile.
Specifically, through will output initiative gyro wheel sets up in being close to the ceramic tile and send away from the one end of export, can send away the in-process whole for the ceramic tile at the ceramic tile level and provide and send out power, and then guarantee the reliable and fast of ceramic tile and send out.
As a preferred technical scheme, the two clamping plates comprise a fixed clamping plate and a movable clamping plate, the fixed clamping plate is mounted on the frame, the movable clamping plate is slidably mounted on the frame, and the movable clamping plate and the fixed clamping plate can clamp the ceramic tile from two opposite sides of the ceramic tile; the bearing and clamping platform further comprises a clamping driving piece, the clamping driving piece is mounted on the rack, is in transmission connection with the movable clamping plate and is used for driving the movable clamping plate to be close to or far away from the fixed clamping plate;
or, two the clamp plate all be sliding mounting in the movable clamp plate of frame, two the movable clamp plate can follow the relative both sides of ceramic tile and press from both sides tight ceramic tile, the bearing and clamping platform still includes and presss from both sides tight driving piece, press from both sides tight driving piece install in the frame, and with the transmission of movable clamp plate is connected, is used for driving two the movable clamp plate is close to or deviates from.
Specifically, through setting up fixed clamping plate and activity clamping plate, realize that the unilateral slides and presss from both sides tightly, can reduce the quantity of power source on the one hand, simplify transmission structure, reduce device's cost, on the other hand can utilize static fixed clamping plate to provide more accurate reliable positioning reference, and then improves the rubber coating precision.
As a preferred technical scheme, the gluing mechanism further comprises:
the fixed glue supply assembly is arranged on the rack and positioned above the bearing and conveying mechanism and used for loading glue materials, and the movable glue coating assembly can slide to the position below the fixed glue supply assembly to obtain the glue materials.
As a preferred technical solution, the fixed glue supply assembly includes:
the fixed glue bin is arranged on the rack and used for loading glue materials, and a glue outlet is formed in the bottom of the fixed glue bin;
the stirring shaft is arranged in the fixed rubber bin and is used for stirring rubber materials in the fixed rubber bin;
the glue supply shaft is arranged in the fixed glue bin and positioned at the glue outlet, and is used for discharging the glue material in the fixed glue bin from the glue outlet;
and the glue supply driving piece is arranged on the outer side of the fixed glue bin and is in transmission connection with the stirring shaft and the glue supply shaft.
As a preferred technical solution, the movable gluing component comprises:
the movable glue bin is connected with the rack in a sliding mode and used for loading the glue materials discharged by the fixed glue supply assembly, and a glue coating opening is formed in the bottom of the movable glue bin;
the tooth-shaped scraper is arranged behind the gluing movement direction of the gluing opening and is used for smearing the glue on the ceramic tile;
the front baffle is arranged in front of the gluing movement direction of the gluing opening;
and the two side baffles are arranged on two sides of the gluing movement direction of the gluing opening, one end of each side baffle is connected with the tooth-shaped scraper, and the other end of each side baffle is connected with the front baffle.
As a preferable technical scheme, the movable gluing component further comprises a bidirectional screw rod, and the bidirectional screw rod is installed inside the movable glue bin and used for driving the glue stock to move towards two sides of the movable glue bin.
As a preferred technical scheme, the lifting grabbing mechanism comprises
The horizontal pushing assembly comprises a horizontal pushing power source and a horizontal pushing movable plate, the horizontal pushing movable plate is slidably mounted on the rack, and the horizontal pushing power source drives the horizontal pushing movable plate to horizontally move;
the lifting assembly is arranged on the horizontal pushing movable plate;
and the sucking disc is arranged at the tail end of the lifting assembly and used for sucking the ceramic tiles.
In a second aspect, a ceramic tile gluing method is disclosed, which comprises the following steps:
the lifting grabbing mechanism grabs the ceramic tile to be glued from the lower part of the bearing clamping platform and transfers the ceramic tile to the upper part of the bearing clamping platform;
the movable end of the bearing and clamping platform moves horizontally towards the direction close to the ceramic tile, and the lifting and grabbing mechanism drives the ceramic tile to move horizontally along the direction far away from the movable end, so that one side, far away from the movable end, of the ceramic tile is located above the fixed end of the bearing and clamping platform, and one side, close to the movable end, of the ceramic tile is still located above the movable end;
the lifting grabbing mechanism loosens the ceramic tiles so that the ceramic tiles are placed on the bearing and clamping platform;
the movable end horizontally moves along the direction close to the fixed end until the movable end and the fixed end clamp two opposite side surfaces of the ceramic tile;
and the gluing mechanism is used for gluing the ceramic tile on the bearing and clamping platform.
As a preferred technical solution, the steps of: the elevating grabbing mechanism grabs the ceramic tile to be glued from the lower part of the bearing clamping platform and transfers the ceramic tile to the upper part of the bearing clamping platform, and the elevating grabbing mechanism specifically comprises:
the movable clamping plate and the fixed clamping plate of the bearing and clamping platform are in an open state;
the lifting grabbing mechanism moves downwards and penetrates through the bearing and clamping platform;
the lifting grabbing mechanism grabs the ceramic tile;
the lifting grabbing mechanism drives the ceramic tile to move upwards and penetrate through the bearing and clamping platform.
As a preferred technical solution, the steps of: the gluing mechanism is right the ceramic tile on the bearing and clamping platform is glued, and the gluing mechanism specifically comprises the following steps:
judging whether the current ceramic tile is the first ceramic tile or not;
if not, the movable gluing component moves from the gluing transfer plate to the fixed glue supply component, and in the process that the movable gluing component leaves the gluing transfer plate, redundant glue materials after the previous ceramic tile is glued are scraped to the back of the current ceramic tile to be glued;
the movable gluing component obtains a glue material with a preset volume from the fixed glue supply component;
the movable gluing component moves horizontally and applies glue to the back of the ceramic tile until the movable gluing component is positioned above the gluing transfer plate, and in the process of entering the gluing transfer plate, the movable gluing component temporarily stores redundant glue after the current ceramic tile is glued in the gluing transfer plate;
if so, the movable gluing component obtains a glue material with a preset volume from the fixed glue supply component;
the movable gluing assembly moves horizontally and paints glue on the back of the ceramic tile until the movable gluing assembly is positioned above the gluing transfer plate, and in the process that the movable gluing assembly enters the gluing transfer plate, the movable gluing assembly temporarily stores redundant glue after the current ceramic tile is glued in the gluing transfer plate.
The third aspect discloses a ceramic tile paving device, which comprises a paving mechanical arm and the ceramic tile gluing device, wherein the paving mechanical arm is arranged on the rack and used for grabbing the glued ceramic tiles and paving the ceramic tiles on a target operation surface.
As a preferred technical scheme, the tile paving machine further comprises a plate turnover device, wherein the plate turnover device is installed on the rack and located on one side of the tile conveying outlet of the bearing and conveying mechanism, and the plate turnover device is used for receiving the glued tiles and turning the tiles to a preset angle so as to be grabbed by the paving and pasting mechanical arm.
The invention has the beneficial effects that: firstly, a ceramic tile gluing device and paving equipment are provided, on one hand, the lifting grabbing mechanism, the bearing and conveying mechanism and the gluing mechanism sequentially complete a series of operations of transferring, positioning and gluing a ceramic tile, so that automation of ceramic tile feeding and gluing is realized; on the other hand, through inciting somebody to action the ceramic tile storage area set up in bear conveying mechanism's below, go up and down to snatch the mechanism with rubber coating mechanism set up in bear conveying mechanism's top, and make it can pass to go up and down to snatch the mechanism bear and press from both sides tight platform and reciprocate and get the brick, and make rubber coating mechanism can follow bear and press from both sides the slip rubber coating of tight platform, form with bear and press from both sides the rubber coating operating system that tight platform was the center, can make full use of direction of height's space, reduce horizontal area occupied, do benefit to the operation of this rubber coating device in narrow and small space, improve this rubber. On the other hand, by arranging the bearing and clamping platform capable of being tensioned, when the bearing and clamping platform is opened towards two sides, a linear channel can be provided for the lifting and grabbing mechanism to grab the ceramic tiles, so that the lifting and grabbing mechanism and the ceramic tiles are prevented from colliding with the bearing and clamping platform, and the transfer efficiency of the ceramic tiles is improved; when the bearing and clamping platform is folded towards the middle, the ceramic tile can be supported and reliably clamped, and reliable ceramic tile positioning is provided for the gluing mechanism. In another aspect, by arranging the paving mechanical arm, full automation of ceramic tile gluing and paving is achieved, and overall operation efficiency is improved. Secondly, a method for coating glue on the ceramic tile is provided, on one hand, the lifting grabbing mechanism loosens the ceramic tile in a state that the movable end and the fixed end are respectively positioned below two sides of the ceramic tile, so that the ceramic tile can be reliably placed on the bearing clamping platform after the lifting grabbing mechanism loosens the ceramic tile, and the ceramic tile is prevented from falling off abnormally; on the other hand, the bearing and clamping platform is arranged to be a static and dynamic structure, the fixed end can be used as a positioning reference of the ceramic tile, the positioning precision of the ceramic tile is effectively improved, and the gluing precision is further improved.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
FIG. 1 is a schematic view showing the construction of a tile gluing device (paving apparatus) according to an embodiment;
fig. 2 is a front view of a tile glue spreading device (paving apparatus) according to an embodiment;
FIG. 3 is a first perspective structural view of the carrier transport mechanism according to the embodiment;
FIG. 4 is a front view of the carrier transport mechanism according to an embodiment;
FIG. 5 is a cross-sectional view taken along the line A-A in FIG. 4;
FIG. 6 is a second perspective structural view of the carrier transport mechanism according to the embodiment;
FIG. 7 is a schematic structural diagram of a fixed glue supply assembly according to an embodiment;
FIG. 8 is a top view of a stationary glue supply assembly according to an embodiment;
FIG. 9 is a schematic structural diagram of a movable glue-applying assembly according to an embodiment;
FIG. 10 is a top view of a movable glue applicator assembly according to an embodiment;
FIG. 11 is a left side view of the movable glue assembly according to an embodiment;
FIG. 12 is a schematic diagram illustrating a first view of the lifting/lowering/gripping mechanism according to the embodiment;
FIG. 13 is a second perspective view of the elevator grab mechanism according to the embodiment;
FIG. 14 is a schematic view of the construction of the tile laying apparatus according to the embodiment (flap means horizontal);
fig. 15 is a schematic view of the construction of the tile laying apparatus according to the embodiment (tilting of the flap means).
In fig. 1 to 15:
1. a frame;
2. a tile bin;
3. a carrying and conveying mechanism; 31. a load bearing clamping platform; 311. fixing the clamping plate; 312. a movable clamping plate; 313. clamping the driving member; 32. gluing a transfer plate; 331. outputting a driving roller; 332. outputting a driven roller; 333. an output roller drive;
4. a lifting grabbing mechanism; 41. a horizontal pushing power source; 42. horizontally pushing the movable plate; 43. horizontally pushing the sliding rail; 44. a first lifting electric cylinder; 45. a second lifting electric cylinder; 46. mounting a plate; 47. a guide bar; 48. a sleeve; 49. a suction cup;
5. a gluing mechanism; 51. a movable gluing component; 511. a movable glue bin; 512, a toothed scraper; 513. a front baffle; 514. a side baffle; 515. gluing a driving piece; 516. a bidirectional screw rod; 517. a screw drive; 52. fixing the glue supply assembly; 521. fixing a glue bin; 522. a stirring shaft; 523. a glue supply shaft; 524 a glue supply driving member; 525. a toothed transmission belt; 526. a driving pinch roller; 527. a glue outlet baffle plate;
6. ceramic tiles;
200. moving the chassis; 300. a bin conveying device; 400. a plate turnover device.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The first embodiment is as follows:
a ceramic tile gluing device is shown in figures 1 to 3 and comprises a rack 1, a bearing and conveying mechanism 3, a lifting and grabbing mechanism 4 and a gluing mechanism 5. The inside of frame 1 is provided with the ceramic tile storage area that is used for placing the ceramic tile that waits to glue. The bearing and conveying mechanism 3 is arranged on the frame 1 and is positioned above the tile storage area, the bearing and clamping platform 31 of the bearing and conveying mechanism 3 comprises two clamping plates for bearing and limiting the tiles 6 to be glued, an opening is formed between the two clamping plates, and at least one of the clamping plates can move relative to the other clamping plate. The lifting and grabbing mechanism 4 is installed on the machine frame 1, and the lifting and grabbing mechanism 4 can move in the height direction and penetrate through the opening of the bearing and clamping platform 31, and is used for grabbing the ceramic tiles 6 from the ceramic tile storage area and placing the ceramic tiles on the bearing and clamping platform 31. The two clamping plates are arranged in parallel, an opening is formed between the two clamping plates, and the two clamping plates can move oppositely along the direction perpendicular to the parallel direction of the two clamping plates so as to bear and limit the ceramic tile 6 to be glued. The two clamping plates can move away from the direction perpendicular to the direction parallel to the clamping plates to enlarge the area of the opening, so that the lifting grabbing mechanism 4 can grab the ceramic tile 6 from the ceramic tile storage area conveniently. The glue coating mechanism 5 is arranged on the frame 1 and positioned above the bearing and conveying mechanism 3, and the glue coating mechanism 5 is used for coating glue on the ceramic tiles 6 placed on the bearing and clamping platform 31. This ceramic tile rubber coating device still includes ceramic tile storehouse 2, can place in the ceramic tile storage area, and ceramic tile storehouse 2 is used for loading treats the rubber coated ceramic tile. Specifically, the tile storage 2 can be installed on the rack 1 all the time, and can also be selectively located outside the rack 1, and when tiles need to be paved, the tile storage 2 is conveyed to the rack 1 through the storage bin conveying device. On one hand, the lifting and grabbing mechanism 4, the bearing and conveying mechanism 3 and the gluing mechanism 5 sequentially complete a series of operations of transferring, positioning and gluing the ceramic tile 6, so that automation of feeding and gluing of the ceramic tile 6 is realized; on the other hand, through setting up the ceramic tile storage area in the below that bears conveying mechanism 3, the lift snatchs mechanism 4 and rubber coating mechanism 5 and sets up in the top that bears conveying mechanism 3, and make the lift snatch mechanism 4 and can pass the opening that bears the weight of clamping platform 31 and reciprocate and get the brick, and make rubber coating mechanism 5 can follow and bear the weight of clamping platform 31 slip rubber coating, form and use the rubber coating operating system who bears clamping platform 31 as the center, can make full use of direction of height's space, reduce horizontal area occupied, do benefit to the operation of this rubber coating device in narrow and small space, improve this rubber coating device's commonality. On the other hand, by arranging the tensionable bearing and clamping platform 31, when the bearing and clamping platform 31 is opened towards two sides, a linear channel can be provided for the lifting and grabbing mechanism 4 to grab the ceramic tile 6, so that the lifting and grabbing mechanism 4 and the ceramic tile 6 are prevented from colliding with the bearing and clamping platform 31, and the transfer efficiency of the ceramic tile 6 is improved; when the bearing and clamping platform 31 is folded towards the middle, the ceramic tile 6 can be supported and reliably clamped, and reliable positioning of the ceramic tile 6 is provided for the gluing mechanism 5.
As shown in fig. 3 and 4, the two clamping plates carrying the clamping platform 31 include a fixed clamping plate 311 and a movable clamping plate 312, the fixed clamping plate 311 is mounted on the frame 1; the movable clamping plate 312 is slidably mounted on the frame 1, and the movable clamping plate 312 and the fixed clamping plate 311 can clamp the ceramic tile 6 from two opposite sides of the ceramic tile 6; the load-bearing clamping platform further comprises a clamping driving member 313, wherein the clamping driving member 313 is mounted on the frame 1 and is in transmission connection with the movable clamping plate 312 for driving the movable clamping plate 312 to approach or depart from the fixed clamping plate 311. Through setting up fixed clamping plate 311 and activity clamping plate 312, realize that the unilateral slides and presss from both sides tightly, can reduce the quantity of power source on the one hand, simplify transmission structure, reduce device's cost, on the other hand can utilize static fixed clamping plate 311 to provide more accurate reliable positioning reference, and then improves the rubber coating precision. In this embodiment, the clamping driving member 313 is an electric cylinder, and the body thereof is mounted on the frame 1, and the output end thereof is connected to the movable clamping plate 312. Of course, in other embodiments, the installation may be reversed, that is, the body of the electric cylinder is installed on the movable clamping plate 312, and the output end of the electric cylinder is connected to the frame 1; or, the clamping driving member 313 is of a structure of a motor and a screw nut, the motor is mounted on the frame 1, and the motor is in transmission connection with the movable clamping plate 312 through the screw nut. In addition, in other embodiments, the two clamping plates of the load-bearing clamping platform 31 may also be both configured as a movable clamping plate 312 slidably mounted on the frame 1, the two movable clamping plates 312 can clamp the tile from two opposite sides of the tile, and the load-bearing clamping platform further includes a clamping driving member 313, the clamping driving member 313 is mounted on the frame 1 and is in transmission connection with the movable clamping plate 312, and is used for driving the two movable clamping plates 312 to approach or depart from each other.
As shown in fig. 3, 4 and 6, in the present embodiment, the gluing mechanism 5 comprises a movable gluing element 51 that can slide above the bearing and clamping platform 31, and the bearing and conveying mechanism 3 further comprises a gluing transfer plate 32, the gluing transfer plate 32 being configured to carry excess glue carried by the movable gluing element 51 when leaving a previous tile and to allow the movable gluing element 51 to scrape the excess glue onto a next tile when entering the next tile. The fixed clamping plate 311 is located at one end close to the lifting grabbing mechanism 4, the movable clamping plate 312 is located at one end far away from the lifting grabbing mechanism 4, and the gluing transfer plate 32 is arranged at one end of the fixed clamping plate 311 far away from the movable clamping plate 312. Specifically, when the movable gluing assembly 51 finishes gluing a ceramic tile 6 and temporarily stops, redundant glue can be discharged, the gluing transfer plate 32 is arranged below the gluing end of the movable gluing assembly 51, the redundant glue can be effectively loaded, pollution of the glue to the gluing device is avoided, recycling of the glue is achieved, and the utilization rate of the glue is improved. In other embodiments, the fixed clamping plate 311 is located at an end far from the lifting and grabbing mechanism 4, the movable clamping plate 312 is located at an end near the lifting and grabbing mechanism 4, and the glue transfer plate 32 is disposed at an end of the movable clamping plate 312 far from the fixed clamping plate 311.
In this embodiment, the load-bearing clamping platform 31 is disposed horizontally, and the load-bearing clamping platform 31 is tensioned along the horizontal direction, and the tensioning direction is parallel to the sliding direction of the movable gluing component 51. Of course, in other embodiments, the load-bearing clamping platform 31 may be disposed non-horizontally, and the sliding direction of the movable glue-applying assembly 51 may also be perpendicular to the tensioning direction of the load-bearing clamping platform 31.
As shown in fig. 5 and 6, in the present embodiment, the carrying and conveying mechanism 3 further includes a lateral conveying assembly, which is mounted on the carrying and clamping platform 31 and is used for horizontally conveying the glued tiles 6 away from the carrying and clamping platform 31 from one side of the carrying and clamping platform 31 perpendicular to the gluing movement direction. Because the upper and lower both sides of bearing and clamping platform 31 have set up respectively and have gone up and down to snatch mechanism 4 and ceramic tile storage area, consequently, send out ceramic tile 6 from the horizontal direction through side direction conveying assembly and will not snatch mechanism 4 and ceramic tile storage area with going up and down and cause the interference, can reduce the degree of difficulty of design on the one hand, simplify implementation structure, on the other hand can shorten the stroke of carrying, improves the efficiency that ceramic tile 6 sent out, and then improves the overall efficiency of device. In particular, the tile 6 feeding out direction of the lateral transfer assembly is perpendicular to the tensioning direction of the load-bearing clamping platform 31. The bearing and clamping platform 31 of the present embodiment supports the ceramic tile 6 through the lateral conveying component, and certainly, as other options, the lateral conveying component may not be provided, and on the premise of no lateral conveying component, the bearing and clamping platform 31 can directly support the ceramic tile 6 through the movable clamping plate 312 and the fixed clamping plate 311.
The lateral transfer assembly includes an output drive roller 331, an output driven roller 332, and an output roller drive 333. The fixed clamping plate 311 and the movable clamping plate 312 are respectively provided with an output driving roller 331 at one end close to the tile sending-out outlet, and the output driving roller 331 is used for driving the glued tile 6 to horizontally move. The output driven rollers 332 are provided on the inner sides of the fixed grip plate 311 and the movable grip plate 312 for supporting the tile 6 and reducing resistance to horizontal movement of the tile 6. The output roller driving member 333 is in transmission connection with the output driving roller 331, and is used for driving the output driving roller 331 to rotate. Specifically, through setting up output initiative gyro wheel 331 in being close to the tile and sending away from the one end of export, can send away the in-process that leaves at the tile 6 level and provide the power of sending out for tile 6 through, and then guarantee tile 6's quick reliable sending out. In this embodiment, the fixed clamping plate 311 and the movable clamping plate 312 are respectively provided with one output driving roller 331, and the number of the output roller driving members 333 is two, and the two output driving rollers are respectively disposed on the fixed clamping plate 311 and the movable clamping plate 312 and are connected with the output driving rollers 331 in a one-to-one correspondence manner. In addition, the output roller driving member 333 is a motor.
As shown in fig. 7 and 8, in the present embodiment, the glue applying mechanism 5 further includes a fixed glue supplying assembly 52, the fixed glue supplying assembly 52 is mounted on the frame 1 and located above the carrying and conveying mechanism 3 for loading glue, and the movable glue applying assembly 51 can slide to the lower side of the fixed glue supplying assembly 52 to obtain the glue. Through setting up the stationary fixed glue feeding subassembly 52 that can load a large amount of sizing materials, and slidable only loads a small amount of sizing material activity rubber coating subassembly 51, on the one hand can reduce the frequency of sizing material feed supplement, on the other hand can reduce the volume of activity rubber coating subassembly 51, so that activity rubber coating subassembly 51 carries out the rubber coating to ceramic tile 6 in compact space, avoided rubber coating mechanism 5 to snatch mechanism 4 with the lift and interfered, make and snatch mechanism 4 and rubber coating mechanism 5 and lie in side by side under the preceding lift that bears conveying mechanism 3 top at the lift, rubber coating mechanism 5 still can reliably carry out the rubber coating.
The fixed glue supply assembly 52 includes a fixed glue bin 521, a stirring shaft 522, a glue supply shaft 523, and a glue supply driving member 524. The fixed glue bin 521 is arranged on the frame 1 and used for loading glue materials, and a glue outlet is formed in the bottom of the fixed glue bin 521; the stirring shaft 522 is arranged in the fixed glue bin 521 and is used for stirring the glue in the fixed glue bin 521; the glue supply shaft 523 is installed on the fixed glue bin 521 and is positioned at the glue outlet, and is used for discharging the glue material in the fixed glue bin 521 from the glue outlet; the glue supply driving member 524 is installed on the outer side of the fixed glue bin 521, and is in transmission connection with the stirring shaft 522 and the glue supply shaft 523. Particularly, the stirring shaft 522 is arranged to avoid the deposition or solidification of the sizing material in the fixed glue bin 521, so as to ensure the uniformity of the sizing material. Glue the axle 523 through setting up and supply and can open and close control the mouth to gluing, and can control out the volume of gluing. By providing a glue supply driving member 524, the number of driving members can be reduced, and the cost of the gluing device can be reduced.
In this embodiment, the glue supplying driving member 524 is a motor, and the glue supplying driving member 524 is in transmission connection with the stirring shaft 522 and the glue supplying shaft 523 through a tooth-shaped transmission belt 525. In addition, the outer side of the fixed glue bin 521 is also provided with a transmission pressing wheel 526, and the transmission pressing wheel 526 is used for providing tension for the tooth-shaped transmission belt 525. Optionally, a clutch is arranged between the glue supply driving member 524 and the glue supply shaft 523, and this design enables the stirring shaft 522 to keep stirring the glue material on the premise that the glue supply shaft 523 is static, thereby reliably preventing the glue material from solidifying. In addition, the fixed glue supply assembly 52 may further include a glue outlet baffle 527 disposed at the glue outlet for opening and closing the glue outlet. When the operation is suspended, the glue outlet is closed by arranging the glue outlet baffle 527, so that glue material leakage can be reliably avoided.
As shown in fig. 9 to 11, the movable glue spreading assembly 51 includes a movable glue bin 511, a toothed scraper 512, a front baffle 513 and two side baffles 514. Wherein, the movable glue bin 511 is connected with the frame 1 in a sliding way and is used for loading and fixing glue materials discharged by the glue supply assembly 52, and the bottom of the movable glue bin 511 is provided with a glue coating port; the tooth-shaped scraper 512 is arranged behind the gluing movement direction of the gluing opening and is used for smearing glue on the ceramic tile 6; the front baffle 513 is arranged in front of the gluing movement direction of the gluing opening; two side baffles 514 are arranged at two sides of the gluing movement direction of the gluing opening, one end of the side baffle 514 is connected with the tooth-shaped scraper 512, and the other end is connected with the front baffle 513. Specifically, the front baffle 513, the side baffles 514 and the toothed scraper 512 block the glue in the front-back and left-right directions, and together form a cavity with the ceramic tile 6 in the gluing state, and the glue in the movable glue bin 511 flows into the cavity from the gluing opening, and is further discharged from the gap between the teeth of the toothed scraper 512 in the horizontal sliding process of the movable gluing component 51 and coated on the back of the ceramic tile 6. The design can avoid the leakage of the sizing material on one hand and improve the consistency and uniformity of the thickness of the sizing on the other hand.
Preferably, the bottom surface of front barrier 513 is at the same height as the bottom surface of side barrier 514. Specifically, the movable gluing component 51 leaves the edge of the ceramic tile 6 at the tail end of the gluing operation and then reaches the upper part of the gluing transfer plate 32, a cavity is formed by the front baffle 513, the side baffle 514, the tooth-shaped scraper 512 and the gluing transfer plate 32, redundant glue is temporarily contained in the cavity, after the next ceramic tile 6 to be glued is fixed on the bearing clamping platform 31, the movable gluing component 51 moves in the reverse direction to the lower part of the fixed glue supply component 52, and at the moment, the redundant glue on the gluing transfer plate 32 can be pushed onto the ceramic tile 6 to be glued by the front baffle 513, so that the reutilization of the redundant glue is realized, and the utilization rate of the glue is improved.
Preferably, a U-shaped hole is formed on the toothed scraper 512, and the toothed scraper 512 is installed on the movable glue bin 511 through the U-shaped hole so as to adjust the height of the toothed scraper 512 and further control the thickness of the glue. Meanwhile, U-shaped holes are also formed in the front baffle 513 and the side baffle 514 so as to match the position of the tooth-shaped scraper 512, so that the bottom surfaces of the front baffle 513, the side baffle 514 and the tooth-shaped scraper 512 are flush.
The movable gluing assembly 51 further comprises a gluing driving element 515, the gluing driving element 515 is mounted on the frame 1, and the gluing driving element 515 is in transmission connection with the movable glue bin 511 and is used for driving the movable glue to slide on the frame 1.
The movable gluing component 51 further comprises a bidirectional screw rod 516 and a screw driving component 517, the bidirectional screw rod 516 is installed inside the movable glue bin 511 and used for driving the glue to move towards two sides of the movable glue bin 511, the screw driving component 517 is installed on the outer side of the movable glue bin 511, and the screw driving component 517 is in transmission connection with the bidirectional screw rod 516. Through setting up two-way hob 516, can improve the homogeneity that the sizing material distributes, effectively avoid the marginal area sizing material of activity storehouse 511 not enough and influence the rubber coating quality.
As shown in fig. 12 and 13, the lifting and gripping mechanism 4 includes a horizontal pushing assembly, a lifting assembly and a suction cup 49, the horizontal pushing assembly includes a horizontal pushing power source 41 and a horizontal pushing movable plate 42, the horizontal pushing movable plate 42 is slidably mounted on the frame 1, and the horizontal pushing power source 41 drives the horizontal pushing movable plate 42 to move horizontally. The lifting assembly is mounted on the horizontal pushing plate 42, the suction cup 49 is mounted at the end of the lifting assembly, and the suction cup 49 is used for sucking the tile 6. Specifically, the horizontal pushing assembly drives the lifting assembly and the suction cup 49 to move horizontally, so that the lifting assembly and the suction cup 49 can effectively avoid the bearing and clamping platform 31, and the tile 6 can be reliably grabbed and pass through the bearing and clamping platform 31. Preferably, the frame 1 is provided with a horizontal sliding rail 43, and the horizontal sliding movable plate 42 is slidably connected with the horizontal sliding rail 43.
The lifting assembly comprises a first lifting electric cylinder 44, a second lifting electric cylinder 45, a mounting plate 46 and a guide rod 47, wherein the body of the first lifting electric cylinder 44 is mounted on the horizontal pushing plate 42, and the body of the second lifting electric cylinder 45 is slidably mounted on the body of the first lifting electric cylinder 44 and connected with the output end of the first lifting electric cylinder 44. The mounting plate 46 is provided at the output end of the second elevating cylinder 45, and the suction cup 49 is mounted at the bottom of the mounting plate 46. At least one guide rod 47 is disposed on the top of the mounting plate 46, and the guide rod 47 is slidably connected to the horizontal pushing plate 42. In the present embodiment, the number of the guide rods 47 is two, and the sliding plate 42 is provided with a sleeve 48, and the guide rods 47 penetrate through the sleeve 48 and are slidably connected with the sleeve 48. Specifically, through setting up first lift electric cylinder 44 and second lift electric cylinder 45, two cylinders remove simultaneously in the working process, can effectively improve whole lifting speed and range, do benefit to the transfer efficiency who improves ceramic tile 6.
The working process of the tile gluing device of the embodiment is as follows:
the bearing and clamping platform 31 is in an open state, the lifting and grabbing mechanism 4 moves from top to bottom and penetrates through the bearing and clamping platform 31 to reach the position below the bearing and clamping platform 31, the lifting and grabbing mechanism 4 grabs a tile 6 from a tile storage area, and then the tile 6 is carried to move from bottom to top and penetrates through the bearing and clamping platform 31 to reach the position above the bearing and clamping platform 31. Thereafter, the supporting and clamping platform 31 is tightened, the lifting and grabbing mechanism 4 places the tile 6 on the supporting and clamping platform 31, and then the supporting and clamping platform 31 clamps and fixes the tile 6. After the tile 6 is fixed, the movable gluing assembly 51 of the gluing mechanism 5 slides along the bearing and clamping platform 31 and applies glue to the back of the tile 6, thus completing gluing. After the tile 6 is taken out, the above process is circulated to realize the gluing of the next tile 6.
Example two:
a ceramic tile gluing method, which can be applied to the ceramic tile gluing device in the first embodiment to control the gluing device to glue. Specifically, the tile gluing method of the embodiment comprises the following steps:
s10, the lifting grabbing mechanism 4 grabs the ceramic tile 6 to be glued from the lower part of the bearing and clamping platform 31 and transfers the ceramic tile 6 to the upper part of the bearing and clamping platform 31;
s20, horizontally moving the movable end of the bearing and clamping platform 31 towards the direction close to the ceramic tile, and driving the ceramic tile 6 to horizontally move along the direction far away from the movable end by the lifting and grabbing mechanism 4, so that one side of the ceramic tile 6 far away from the movable end is positioned above the fixed end of the bearing and clamping platform 31, and the side of the ceramic tile 6 close to the movable end is still positioned above the movable end;
s30, the lifting and grabbing mechanism 4 loosens the ceramic tile 6, so that the ceramic tile 6 is placed on the bearing and clamping platform 31;
s40, horizontally moving the movable end along the direction close to the fixed end until the movable end and the fixed end clamp two opposite side surfaces of the ceramic tile 6;
and S50, the gluing mechanism 5 carries out gluing operation on the ceramic tiles 6 on the bearing and clamping platform 31.
Specifically, the movable end refers to an integral structure including the movable clamping plate 312, and the output driving roller 331 and the output driven roller 332 mounted on the movable clamping plate 312; the fixed end means an integral structure including the fixed clamping plate 311, and the output driving roller 331 and the output driven roller 332 mounted on the fixed clamping plate 311. The ceramic tile 6 is fixed through the steps, on one hand, the lifting and grabbing mechanism 4 loosens the ceramic tile 6 under the condition that the movable end and the fixed end are respectively positioned below two sides of the ceramic tile 6, so that the ceramic tile 6 can be reliably placed on the bearing and clamping platform 31 after the lifting and grabbing mechanism 4 loosens the ceramic tile 6, and the ceramic tile 6 is prevented from falling off abnormally; on the other hand, the bearing and clamping platform 31 is arranged to be a static-dynamic structure, so that the fixed end can be used as the positioning reference of the ceramic tile 6, the positioning precision of the ceramic tile 6 is effectively improved, and the gluing precision is further improved.
In this embodiment, step S10 specifically includes:
the movable clamping plate 312 and the fixed clamping plate 311 which bear the clamping platform 31 are in an open state;
the lifting grabbing mechanism 4 moves downwards and penetrates through the bearing and clamping platform 31;
the lifting grabbing mechanism 4 grabs the ceramic tile 6;
the lifting gripping mechanism 4 drives the tile 6 to move upwards and through the bearing and clamping platform 31.
In this embodiment, the step S20 specifically includes the following steps:
s201, horizontally moving the movable end of the bearing and clamping platform 31 to abut against the side surface of the ceramic tile 6, and enabling one side, close to the movable end, of the ceramic tile 6 to be located above the movable end;
s202, the lifting grabbing mechanism 4 drives the ceramic tile 6 to horizontally move for a preset distance along the direction far away from the movable end, so that one side, far away from the movable end, of the ceramic tile 6 is located above the fixed end of the bearing and clamping platform 31, and one side, close to the movable end, of the ceramic tile 6 is still located above the movable end.
In the present embodiment, the predetermined distance is greater than half of the width of the output driven roller 332 and less than the width of the output driven roller 332.
In this embodiment, the step S50 specifically includes the following steps:
judging whether the current ceramic tile is the first ceramic tile or not;
if not, executing S501, S502 and S503 in sequence; if yes, executing S502 and S503 in sequence;
s501, the movable gluing component 51 moves from the gluing transfer plate 32 to the fixed glue supply component 52, and in the process that the movable gluing component 51 leaves the gluing transfer plate 32, redundant glue materials after the previous ceramic tile 6 is glued are scraped to the back of the current ceramic tile 6 to be glued;
s502, the movable glue coating assembly 51 obtains glue materials with preset volume from the fixed glue supply assembly 52;
and S503, horizontally moving the movable gluing component 51 and applying the glue to the back of the ceramic tile 6 until the movable gluing component 51 is positioned above the gluing transfer plate 32, wherein in the process that the movable gluing component 51 enters the gluing transfer plate 32, the movable gluing component 51 temporarily stores the redundant glue after the current ceramic tile 6 is glued in the gluing transfer plate 32.
Specifically, by temporarily storing the redundant sizing materials in the sizing transfer plate 32 and scraping the sizing materials to the back of the next ceramic tile 6, the sizing materials can be fully utilized, the waste of the sizing materials is avoided, and the sizing device is prevented from being polluted by the sizing materials. The preset volume is determined in advance according to the size and specification of the tiles 6, the gluing thickness, so that the glue load of the movable gluing assembly 51 at a time is equal to the glue load required for one tile 6.
Example three:
the utility model provides a ceramic tile is spread and is pasted equipment, is including spreading the subsides arm to and the ceramic tile rubber coating device of embodiment one, spread the subsides arm and install in frame 1, be used for snatching the ceramic tile 6 after the rubber coating and spread ceramic tile 6 on the target working face. By arranging the paving mechanical arm, the full automation of gluing and paving of the ceramic tiles 6 can be realized, and the overall operation efficiency is improved.
As shown in fig. 14 and 15, the tile laying apparatus further includes a moving chassis 200, and the frame 1 is mounted on the moving chassis 200.
In this embodiment, the tile storage 2 is detachably connected to the frame 1, and the tile paving apparatus further includes a storage bin conveying device 300, wherein the storage bin conveying device 300 is installed on the frame 1, and is used for transferring the fully loaded tile storage 2 from the outside of the apparatus to the frame 1 or transferring the unloaded tile storage 2 from the frame 1 to the outside of the apparatus. Specifically, through setting up feed bin conveyor 300, can snatch outside ceramic tile storehouse 2 to this ceramic tile and spread the equipment on automatically, realize lasting automatic feed, guarantee on the one hand to spread the high efficiency of subsides operation and continuously go on, improve whole efficiency of spreading, on the other hand can avoid artifical brick feeding, reduces workman's intensity of labour, improves workman's construction safety nature, on the other hand again, the single action realizes batch material loading, improves material loading efficiency. Further, the number of the tile bins 2 is more than two, one is placed in the equipment to provide the ceramic tiles 6 for the gluing device, and the other is placed outside the equipment to supplement the ceramic tiles 6, so that the feeding efficiency of the tile bins 2 is improved.
The tile paving and pasting equipment of the embodiment further comprises a plate turnover device 400, wherein the plate turnover device 400 is installed on the rack 1 and is located on one side of a tile conveying outlet of the bearing conveying mechanism 3, and the plate turnover device 400 is used for receiving the glued tile 6 and overturning the tile 6 to a preset angle so as to be grabbed by the paving and pasting mechanical arm. Through overturning the ceramic tile 6 to the preset inclination angle, the paved mechanical arm can take away the glued ceramic tile 6 from the side surface of the plate turnover device 400, so that the mechanical arm does not need to rotate by a large angle, the action amplitude and the stroke of taking the ceramic tile 6 are reduced, and the operation efficiency is improved.
In the description herein, it is to be understood that the terms "upper", "lower", "left", "right", and the like are used in a descriptive sense or positional relationship based on the orientation or positional relationship shown in the drawings for convenience in description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (15)
1. A tile glue spreading device, comprising:
the ceramic tile gluing machine comprises a rack, wherein a ceramic tile storage area for placing ceramic tiles to be glued is arranged inside the rack;
the bearing and clamping platform of the bearing and conveying mechanism comprises two clamping plates for bearing and limiting the ceramic tiles to be glued, an opening is formed between the two clamping plates, and at least one clamping plate can move relative to the other clamping plate;
the lifting grabbing mechanism is arranged on the rack, can move in the height direction and penetrates through the opening of the bearing and clamping platform, and is used for grabbing the ceramic tiles from the ceramic tile storage area and placing the ceramic tiles on the bearing and clamping platform;
and the gluing mechanism is arranged on the rack and positioned above the bearing and conveying mechanism, and is used for gluing the ceramic tiles placed on the bearing and clamping platform.
2. A tile gluing device according to claim 1, wherein the gluing mechanism comprises a movable gluing assembly sliding above the bearing and clamping platform, and the bearing and conveying mechanism further comprises a gluing transfer plate for carrying excess glue carried by the movable gluing assembly when leaving a previous tile and allowing the movable gluing assembly to scrape the excess glue onto a next tile when entering the next tile.
3. A tile gluing device according to claim 1, wherein the carrier-conveyor mechanism further comprises a lateral conveyor assembly mounted on the carrier-clamping platform for horizontally conveying the glued tiles away from the carrier-clamping platform from a side of the carrier-clamping platform perpendicular to the gluing movement direction.
4. A tile gluing device according to claim 3, wherein said lateral transfer assembly comprises:
the output driving roller is arranged at one end, close to the tile feeding outlet, of the bearing and clamping platform and is used for driving the glued tiles to horizontally move;
and the output driven roller is arranged on the bearing clamping platform and used for bearing the ceramic tile.
5. A tile gluing device according to claim 1, wherein the two clamping plates comprise a fixed clamping plate and a movable clamping plate, the fixed clamping plate is mounted on the frame, the movable clamping plate is slidably mounted on the frame, and the movable clamping plate and the fixed clamping plate can clamp tiles from opposite sides of the tiles; the bearing and clamping platform further comprises a clamping driving piece, the clamping driving piece is mounted on the rack, is in transmission connection with the movable clamping plate and is used for driving the movable clamping plate to be close to or far away from the fixed clamping plate;
or, two the clamp plate all be sliding mounting in the movable clamp plate of frame, two the movable clamp plate can follow the relative both sides of ceramic tile and press from both sides tight ceramic tile, the bearing and clamping platform still includes and presss from both sides tight driving piece, press from both sides tight driving piece install in the frame, and with the transmission of movable clamp plate is connected, is used for driving two the movable clamp plate is close to or deviates from.
6. A tile gluing device according to claim 2, wherein said gluing means further comprises:
the fixed glue supply assembly is arranged on the rack and positioned above the bearing and conveying mechanism and used for loading glue materials, and the movable glue coating assembly can slide to the position below the fixed glue supply assembly to obtain the glue materials.
7. A tile gluing device according to claim 6, wherein said fixed glue supply assembly comprises:
the fixed glue bin is arranged on the rack and used for loading glue materials, and a glue outlet is formed in the bottom of the fixed glue bin;
the stirring shaft is arranged in the fixed rubber bin and is used for stirring rubber materials in the fixed rubber bin;
the glue supply shaft is arranged in the fixed glue bin and positioned at the glue outlet, and is used for discharging the glue material in the fixed glue bin from the glue outlet;
and the glue supply driving piece is arranged on the outer side of the fixed glue bin and is in transmission connection with the stirring shaft and the glue supply shaft.
8. A tile gluing device according to claim 2, wherein said movable gluing member comprises:
the movable glue bin is connected with the rack in a sliding mode and used for loading glue materials, and a glue coating opening is formed in the bottom of the movable glue bin;
the tooth-shaped scraper is arranged behind the gluing movement direction of the gluing opening and is used for smearing the glue on the ceramic tile;
the front baffle is arranged in front of the gluing movement direction of the gluing opening;
and the two side baffles are arranged on two sides of the gluing movement direction of the gluing opening, one end of each side baffle is connected with the tooth-shaped scraper, and the other end of each side baffle is connected with the front baffle.
9. The tile gluing device according to claim 8, wherein the movable gluing assembly further comprises a bidirectional screw rod, and the bidirectional screw rod is mounted inside the movable glue bin and used for driving the glue stock to move towards two sides of the movable glue bin.
10. A tile gluing device according to any one of claims 1 to 9, wherein said lifting and gripping mechanism comprises
The horizontal pushing assembly comprises a horizontal pushing power source and a horizontal pushing movable plate, the horizontal pushing movable plate is slidably mounted on the rack, and the horizontal pushing power source drives the horizontal pushing movable plate to horizontally move;
the lifting assembly is arranged on the horizontal pushing movable plate;
and the sucking disc is arranged at the tail end of the lifting assembly and used for sucking the ceramic tiles.
11. A ceramic tile gluing method is characterized by comprising the following steps:
the lifting grabbing mechanism grabs the ceramic tile to be glued from the lower part of the bearing clamping platform and transfers the ceramic tile to the upper part of the bearing clamping platform;
the movable end of the bearing and clamping platform moves horizontally towards the direction close to the ceramic tile, and the lifting and grabbing mechanism drives the ceramic tile to move horizontally along the direction far away from the movable end, so that one side, far away from the movable end, of the ceramic tile is located above the fixed end of the bearing and clamping platform, and one side, close to the movable end, of the ceramic tile is still located above the movable end;
the lifting grabbing mechanism loosens the ceramic tiles so that the ceramic tiles are placed on the bearing and clamping platform;
the movable end horizontally moves along the direction close to the fixed end until the movable end and the fixed end clamp two opposite side surfaces of the ceramic tile;
and the gluing mechanism is used for gluing the ceramic tile on the bearing and clamping platform.
12. A method for gluing ceramic tiles according to claim 11, characterized in that said steps consist in: the elevating grabbing mechanism grabs the ceramic tile to be glued from the lower part of the bearing clamping platform and transfers the ceramic tile to the upper part of the bearing clamping platform, and the elevating grabbing mechanism specifically comprises:
the movable clamping plate and the fixed clamping plate of the bearing and clamping platform are in an open state;
the lifting grabbing mechanism moves downwards and penetrates through the bearing and clamping platform;
the lifting grabbing mechanism grabs the ceramic tile;
the lifting grabbing mechanism drives the ceramic tile to move upwards and penetrate through the bearing and clamping platform.
13. A method for gluing ceramic tiles according to claim 11, characterized in that said steps consist in: the gluing mechanism is right the ceramic tile on the bearing and clamping platform is glued, and the gluing mechanism specifically comprises the following steps:
judging whether the current ceramic tile is the first ceramic tile or not;
if not, the movable gluing component moves from the gluing transfer plate to the fixed glue supply component, and in the process that the movable gluing component leaves the gluing transfer plate, redundant glue materials after the previous ceramic tile is glued are scraped to the back of the current ceramic tile to be glued;
the movable gluing component obtains a glue material with a preset volume from the fixed glue supply component;
the movable gluing component moves horizontally and applies glue to the back of the ceramic tile until the movable gluing component is positioned above the gluing transfer plate, and in the process of entering the gluing transfer plate, the movable gluing component temporarily stores redundant glue after the current ceramic tile is glued in the gluing transfer plate;
if so, the movable gluing component obtains a glue material with a preset volume from the fixed glue supply component;
the movable gluing assembly moves horizontally and paints glue on the back of the ceramic tile until the movable gluing assembly is positioned above the gluing transfer plate, and in the process that the movable gluing assembly enters the gluing transfer plate, the movable gluing assembly temporarily stores redundant glue after the current ceramic tile is glued in the gluing transfer plate.
14. A tile laying apparatus comprising a laying robot arm mounted to the frame for grasping a tile after gluing and laying the tile on a target work surface, and the tile gluing device of any one of claims 1 to 10.
15. A tile laying apparatus according to claim 14 further comprising a flap mounted to the frame on the side of the tile delivery outlet of the carrier conveyor for receiving the glued tiles and turning them to a predetermined angle for grasping by the laying robot.
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| CN202010633759.9A CN111760747B (en) | 2020-07-02 | 2020-07-02 | Ceramic tile gluing device, gluing method and paving equipment |
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| CN202010633759.9A CN111760747B (en) | 2020-07-02 | 2020-07-02 | Ceramic tile gluing device, gluing method and paving equipment |
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| CN112376855A (en) * | 2020-11-26 | 2021-02-19 | 梁秀云 | Ceramic tile uniform sizing device for inclined and middle hollow treatment |
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| CN112343315A (en) * | 2020-11-06 | 2021-02-09 | 那亚洲 | Bricklayer auxiliary device for building materials |
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| CN114602747A (en) * | 2022-04-12 | 2022-06-10 | 吉水县伟兵信息科技有限公司 | Ceramic tile rubber coating device is used to fitment |
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| CN116375545B (en) * | 2023-04-10 | 2024-03-01 | 浙江永联民爆器材有限公司 | Low oil phase content formula emulsion explosive production line and process |
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