CN111672413A - Fork shuttle vehicle batching system and method - Google Patents
Fork shuttle vehicle batching system and method Download PDFInfo
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- CN111672413A CN111672413A CN202010475305.3A CN202010475305A CN111672413A CN 111672413 A CN111672413 A CN 111672413A CN 202010475305 A CN202010475305 A CN 202010475305A CN 111672413 A CN111672413 A CN 111672413A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000002994 raw material Substances 0.000 claims description 54
- 230000007246 mechanism Effects 0.000 claims description 27
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 230000010354 integration Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 235000013599 spices Nutrition 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 238000005303 weighing Methods 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 description 11
- 238000009826 distribution Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 8
- 239000000796 flavoring agent Substances 0.000 description 7
- 235000019634 flavors Nutrition 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 6
- 235000019504 cigarettes Nutrition 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000011800 void material Substances 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002304 perfume Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
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- 230000008520 organization Effects 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7164—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/54—Mixing liquid fragrances with air
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a material proportioning system and method for a pallet fork shuttle car, and belongs to the technical field of material proportioning systems. According to the fork shuttle car batching system, the batching tank is metered by the electronic scale, and the fork shuttle car moving device moves the batching tank on each batching point, so that the metering and moving processes of the batching tank are separated and independent, the batching tank is flexible to prepare, and the flexibility of the essence and spice production process can be realized; when one batching tank is used for batching at a batching point, the fork shuttle vehicle moving device can move other batching tanks simultaneously, so that the batching time is saved, and the batching efficiency is improved; because the electronic scale is not placed on a moving vehicle but on a fixed bracket, unstable factors are reduced, and the weighing precision of the electronic scale is improved.
Description
Technical Field
The invention relates to the technical field of batching systems, in particular to a batching system and a batching method for a pallet fork shuttle.
Background
With the change of production organization of tobacco production enterprises and the requirement of flavoring and feeding product control, the traditional essence and flavor production is generally positioned in a tobacco processing workshop, in the preparation process, various raw materials are manually weighed according to the requirement of a formula and poured into a preparation tank to realize the mixing and preparation of essence liquid and feed liquid, and the mode of flavoring and feeding materials after the preparation is finished and conveyed to the site by a pipeline cannot meet the requirement of the industry. In recent years, the limited liability company of the cigarette industry in each province (hereinafter referred to as "Zhongyan company") requires that each subordinate cigarette production point does not produce essence and flavor respectively any more, but begins to plan and build a production and allocation center of essence and flavor, and distributes essence and flavor to each subordinate cigarette production point after centralized production.
Ten years ago, flavor and fragrance production of existing cigarette enterprises in China is intensively produced in the subordinate part of technical centers of the middle-aged cigarette companies. In the preparation process, most manufacturers adopt an intermediate metering tank for material preparation (form one). The method comprises the steps of conveying various raw materials to an intermediate metering tank through a pipeline according to the requirements of a formula, controlling the weight of the various raw materials in the formula through a high-precision scale below the bottom of the metering tank, finally conveying the raw materials in the metering tank to a preparation tank through the pipeline to realize the mixed preparation of essence and spice, and conveying the raw materials to a field perfuming and feeding point through a movable tank after the preparation is finished. Because the essence and spice conveying adopts pipelines, the conveying pipelines are required to be cleaned after the preparation process is finished, but the essence and spice remained on the pipe wall still can influence the next batch, so that the phenomenon of mixing the essence and the spice can be caused, and the waste of feed liquid can be brought. Meanwhile, a pipeline conveying process is adopted, and in order to achieve sealing, the metering tank and the pipeline must be connected in a flexible connection mode, so that the weighing precision of the whole preparation process is influenced. Therefore, a small number of manufacturers adopt a logistics trolley type (type II) process mode, the type and the type I are similar, various raw materials are conveyed to an intermediate metering tank through pipelines, and the weight of the various raw materials in the formula is controlled through a high-precision scale below the bottom of the metering tank. But is different from the first form in that firstly, all raw materials are concentrated to a plurality of batching points (also called discharging points) through a feeding pipeline of an intermediate metering tank; secondly, the middle metering tank and the metering high-precision electronic scale are both placed on a movable vehicle, and are moved back and forth by the movable vehicle, the middle metering tank and the metering high-precision electronic scale are moved to the positions below the required material mixing points of the various material tanks to receive the raw materials, and the various raw materials in the required materials are sequentially collected and then conveyed to a stirring, heating and mixing position by the movable vehicle, so that the aim of conveying by using a pipeline rarely is fulfilled.
The Chinese patent 'essence and spice formula material distribution system' (application number: 200820214819.8, application date: 2008, 12 and 9) discloses a material distribution system, which belongs to a second ingredient form and reduces the weakness of the first form, but the weakness appears by adopting a moving vehicle to move back and forth. The main points are as follows:
firstly, because the mobile vehicle only moves back and forth, the ingredients of the mobile vehicle must be carried out in sequence, so the production capacity is lower, and the requirement of large amount of finished sugar flavor presented by the concentrated production of the flavor and the fragrance cannot be met.
Secondly, as the discharging points can only be concentrated on the reciprocating path, the number of the marks which can be produced in unit working time is less, and the simultaneous production of a plurality of batches cannot be met, the production flexibility is poor.
And thirdly, concentrated discharging points cannot be selected according to the requirements of the formula during production, and can only be queued for discharging according to the sequence, so that the process flexibility is poor.
Because the traveling route of the mobile vehicle is annular, the original layout must be broken during capacity expansion to re-plan the closed-loop route, and the expansion capability is limited.
Disclosure of Invention
1. Technical problem to be solved by the invention
The invention aims to overcome the defects in the prior art, and provides a pallet fork shuttle car batching system and a pallet fork shuttle car batching method.
2. Technical scheme
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the invention discloses a material proportioning system of a fork shuttle, which comprises a plurality of raw material tank integration devices, a metering device, a material proportioning tank and a fork shuttle moving device, wherein each raw material tank integration device comprises a raw material tank and a material proportioning point, and the material proportioning points are positioned among a plurality of raw material tanks; the metering device is arranged at each batching point and comprises a bracket and an electronic scale placed on the bracket; fork shuttle mobile device includes shuttle body and shuttle removal track, installs lifting mechanism on the shuttle body, installs flexible fork on the lifting mechanism, and the shuttle body sets up on shuttle removal track, and head tank integrated device arranges along shuttle removal track, and fork shuttle mobile device is used for getting at the batching point and puts the batching jar. The electronic scale measures materials put into the batching tank, the fork shuttle vehicle moving device drives the batching tank to move on each batching point, the metering and moving processes of the batching tank are separated and independent, the batching tank is more flexible to allocate, and the flexibility of the essence and spice production process can be realized; when one batching tank is used for batching at one batching point, the fork shuttle vehicle moving device can move other batching tanks simultaneously, so that the batching time is saved, and the batching efficiency is improved; because the electronic scale is not placed on a moving vehicle but on a fixed bracket, unstable factors are reduced, and the precision of the electronic scale is improved.
As a further improvement of the invention, the raw material tanks and the batching points are arranged according to a nine-square grid, the batching point is positioned in the middle of the nine-square grid, the raw material tanks are arranged around the batching point, and the plurality of raw material tank integration devices are distributed in a fishbone shape at two sides of the moving track of the shuttle car. The number of the batching points on one side of the moving track of the shuttle car is 10-20, and a plurality of batching tanks can simultaneously prepare different brands, namely a plurality of formulas of essence and spice are simultaneously prepared.
As a further improvement of the invention, the telescopic fork is a bidirectional telescopic fork which can take the dispensing tank to move along the direction perpendicular to the moving track of the shuttle car, so that the dispensing tank can be moved in parallel and from one side to the other side of the moving track of the shuttle car. Promote the degree of freedom of batching jar motion, promote batching efficiency.
As a further improvement of the present invention, the bidirectional retractable fork comprises a first retractable rail, a first extended fork and a second extended fork, the first extended fork is mounted on the first retractable rail and can move on the first retractable rail along a direction perpendicular to the moving rail of the shuttle car; the second extending fork is arranged on the first extending fork and can move on the first extending fork along the direction vertical to the moving track of the shuttle car; the first extending fork and the second extending fork can extend out of two sides of the moving track of the shuttle car; the first telescopic rail is installed on the lifting mechanism. The multi-stage design can increase the extension length, and can improve the stretching speed and the efficiency.
As a further improvement of the invention, the retractable forks are rotary retractable forks which carry the dispensing canisters and rotate 180 ° to move the dispensing canisters from one side of the shuttle travel track to the other. Rotating the telescoping forks moves the dispensing canisters rotationally and from one side of the shuttle car travel track to the other side.
As a further improvement of the invention, the rotary telescopic fork comprises a second telescopic rail, a third telescopic fork, a fourth telescopic fork, a fixed disc, a rotary wheel and a rotary disc, wherein the third telescopic fork is arranged on the second telescopic rail and can move on the first telescopic rail along the direction vertical to the moving rail of the shuttle car; the fourth extending fork is arranged on the third extending fork and can move on the third extending fork along the direction vertical to the moving track of the shuttle car; the second telescopic rail is arranged on a rotating disc, the rotating disc is arranged on a rotating wheel, the rotating wheel is sleeved on a fixed disc, the fixed disc is positioned in the center of the shuttle vehicle body, and the fixed disc drives the rotating disc to rotate through the rotating wheel; the fixed disk is arranged on the lifting mechanism. The smooth movement is achieved by rotation.
As a further improvement of the invention, the rotary telescopic fork further comprises a limiting block, and the limiting block is positioned on the inner side of the second telescopic track; and/or, rotate flexible fork and include the supporting wheel, the supporting wheel is installed in the bottom of rolling disc in pairs, and the fixed disk is the type of falling T, and the rolling wheel cover is on the vertical portion of the type of falling T fixed disk, and the supporting wheel is located the horizontal part of fixed disk to be located the both sides of vertical portion respectively. The reliability of the telescopic fork is improved and rotated by arranging the limiting block, and the stability of the rotary fork during working is improved by arranging the supporting wheel.
As a further improvement of the invention, the raw material tank integration device also comprises at least one vacant site, and the vacant site is arranged at the outer side of the nine-square grid; and/or, a plurality of pallet fork shuttle movement devices arranged in parallel. The empty position can be used for placing a batching tank waiting for entering a batching point, and the pallet fork shuttle vehicle moving device can continue to serve other batching points, so that the efficiency is improved; the plurality of fork shuttle car mobile devices arranged in parallel share the raw material tank integrated device between the two adjacent fork shuttle car mobile devices, so that the common adjacent batching points are realized, the utilization efficiency is improved, and the whole structure is more compact.
According to the fork shuttle car batching method, the fork shuttle car moving device is used for moving the batching tanks to the batching points for batching, the fork shuttle car moving device continues to work while the batching tanks are batched, the batching tanks of other batching points are taken out or put into other batching points, and the fork shuttle car moving device can move the batching tanks from the batching points on one side of the shuttle car moving track to the batching points on the other side. The shuttle car carries batching jar and is independently separately at batching point measurement process, so when a batching jar was measured at a batching point, the shuttle car moved other batching jars and can go on simultaneously, has saved the batching time, improves batching efficiency.
As a further improvement of the invention, when a batching tank is at the batching site, the fork shuttle vehicle moving device places the batching tank to be entered into the batching site on a vacant position arranged beside the batching site, and moves the batching tank to be entered into the batching site after the batching tank of the batching site is moved out; and/or; the pallet fork shuttle car moving device comprises a plurality of shuttle car bodies, at least 1 batching point which is commonly served is arranged on 2 adjacent shuttle car bodies, the adjacent 2 shuttle car bodies complete the handover of batching tanks at the batching points which are commonly served, one shuttle car body puts the batching tanks into the batching points which are commonly served for batching, and the adjacent shuttle cars take away the batching tanks after batching is completed; or simply put in a commonly served dosing point but not dose, the adjacent shuttle car immediately takes the dosing tank away. The empty position can be used for placing a batching tank waiting for entering a batching point, and the pallet fork shuttle vehicle moving device can continue to serve other batching points, so that the efficiency is improved; the multiple shuttle bodies can reduce the stroke of the shuttle bodies under the condition of multiple batching points, and the processing efficiency is improved; a plurality of fork shuttle mobile device that set up side by side can public adjacent batching point, promotes the utilization efficiency, makes overall structure compacter.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
(1) according to the fork shuttle car batching system, the batching tank is metered by the high-precision electronic scale, and the fork shuttle car moving device moves the batching tank on each batching point, so that the metering and moving processes of the batching tank are separated and independent, the batching tank is flexible to prepare, and the flexibility of the essence and spice production process can be realized; when one batching tank is used for batching at one batching point, the fork shuttle vehicle moving device can move other batching tanks simultaneously, so that the batching time is saved, and the batching efficiency is improved; because the high-precision electronic scale is not placed on a moving vehicle but on a fixed support, unstable factors are reduced, and the metering precision of the high-precision electronic scale is improved.
(2) According to the pallet fork shuttle car batching system, a plurality of batching points are arranged on one side of the moving track of the shuttle car, 10-20 batching points can be arranged, and a plurality of batching tanks can be used for simultaneously preparing different brands, namely a plurality of formulas of essence and spice are prepared simultaneously.
(3) According to the pallet fork shuttle car batching system, the function that the batching tank moves from one side of the shuttle car moving track to the other side is realized, the freedom degree of motion of the batching tank can be increased to the greatest extent according to batching conditions, and the efficiency is further improved.
(4) According to the fork shuttle car batching system, the raw material tank integrated device further comprises at least one vacant site, the vacant site is arranged on the outer side of the Sudoku, the vacant site can be used for placing the batching tank waiting for entering a batching point, and at the moment, the fork shuttle car moving device can continue to serve other batching points, so that the efficiency is improved; the plurality of pallet fork shuttle car moving devices are arranged in parallel, and the plurality of pallet fork shuttle car moving devices arranged in parallel can share adjacent batching points, so that the utilization efficiency is improved, and the whole structure is more compact.
(5) According to the fork shuttle car batching method, the high-precision electronic scale is arranged at batching points, the fork shuttle car moving device is used for moving the batching tanks among the batching points as required, the batching points are arranged on two sides of the shuttle car moving track, and the fork shuttle car moving device can move the batching tanks from one side to the other side of the shuttle car moving track. The shuttle car carries batching jar and is independently separately at batching point measurement process, so when a batching jar was measured at a batching point, the shuttle car moved other batching jars and can go on simultaneously, has saved the batching time, improves batching efficiency.
(6) According to the pallet fork shuttle car batching method, the plurality of shuttle car bodies are arranged on the moving track of the shuttle car, so that the stroke of the shuttle car bodies can be reduced under the condition of setting more batching points, and the processing efficiency is improved.
Drawings
FIG. 1 is a first schematic view of the present invention;
FIG. 2 is a schematic view of a raw material tank integration apparatus;
FIG. 3 is a second schematic of the present invention;
FIG. 4 is a schematic view of a raw material tank integrated apparatus (with empty space);
FIG. 5 is a schematic view of a pallet fork with bi-directional telescoping;
FIG. 6 is a schematic view of a retractable fork with rotation.
The reference numerals in the schematic drawings illustrate:
100. a head tank integration device; 110. a raw material tank; 111. a first raw material tank; 112. a second feed tank; 113. a third raw material tank; 114. a fourth feed tank; 115. a fifth raw material tank; 116. a sixth feed tank; 117. a seventh raw material tank; 118. an eighth feed tank; 120. a dosing point; 121. a first dosing point; 122. a second dosing point; 123. a third dosing point; 124. a fourth dosing point; 130. a vacancy; 200. a metering device; 210. a support; 220. a high-precision electronic scale; 300. a dosing tank; 310. a batching tank opening; 400. a pallet fork shuttle car moving device; 410. a shuttle body; 430. a lifting mechanism; 440. a shuttle car moving track; 450. a bidirectional telescopic fork; 451. a first telescoping rail; 452. a first extending fork; 453. a second extending fork; 460. rotating the telescopic fork; 461. a second telescoping rail; 462. a third extended fork; 463. a fourth extended fork; 464. a limiting block; 465. fixing the disc; 466. a rotating wheel; 467. rotating the disc; 468. and supporting the wheels.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
The structure, proportion, size and the like shown in the drawings are only used for matching with the content disclosed in the specification, so that the person skilled in the art can understand and read the description, and the description is not used for limiting the limit condition of the implementation of the invention, so the method has no technical essence, and any structural modification, proportion relation change or size adjustment still falls within the scope of the technical content disclosed by the invention without affecting the effect and the achievable purpose of the invention. In addition, the terms "upper", "lower", "left", "right" and "middle" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the relative positions may be changed or adjusted without substantial technical changes.
The present invention will be further described with reference to the following examples.
Example 1
Referring to fig. 1 and 2, the fork shuttle dosing system of the present embodiment includes a head tank integration apparatus 100, a dosing apparatus 200, a dosing tank 300, and a fork shuttle moving apparatus 400. Raw material tank integrated device 100 includes raw material tank 110, and raw material tank 110 and batching point are according to the nine palace check overall arrangement, and specifically speaking, first raw material tank 111, second raw material tank 112, third raw material tank 113, fourth raw material tank 114, fifth raw material tank 115, sixth raw material tank 116, seventh raw material tank 117 and eighth raw material tank 118 are located eight wherein check of nine palace check respectively, have the discharge gate under every raw material tank 110, are equipped with the bleeder valve, and the bleeder valve concentrates formation batching point 120 to the nine palace check is middle. Eight lattices of the nine-square lattice can be or can not be fully distributed in the raw material tank. Meanwhile, an exhaust hood is arranged in the middle of the nine-grid box, and volatile gas is exhausted from the exhaust hood to the odor removing device during material mixing. As shown in fig. 5 and 6, the weighing device 200 is disposed at each dispensing point 120, and is composed of a stand 210 and an electronic scale, the electronic scale is a high-precision electronic scale 220, and the weighing device 200 weighs the raw material from each raw material tank 110 into the dispensing tank 300 by the high-precision electronic scale 220 placed on the stand 210. The pallet fork shuttle car moving device 400 is composed of a shuttle car body 410, telescopic pallet forks, a lifting mechanism 430 and a shuttle car moving track 440, wherein the shuttle car body 410 is arranged on the shuttle car moving track 440, the lifting mechanism 430 is arranged on the shuttle car body 410, the telescopic pallet forks are arranged on the lifting mechanism 430, and the lifting mechanism 430 can lift the telescopic pallet forks from an original low position and can also return to the original low position.
Referring to fig. 1 and 5, the plurality of dispensing points 120 are distributed in a fishbone shape on two sides of the shuttle car moving track 440, the number of the dispensing points 120 in this embodiment is 3 on each side, and the dispensing points are the first dispensing point 121, the second dispensing point 122 and the third dispensing point 123 in sequence, the dispensing tank 300 collects the raw material at the first dispensing point 121, the collection condition is monitored by the high-precision electronic scale 220, after the collection is completed, the dispensing tank 300 is taken out by the telescopic fork belt of the shuttle car body 410 and brought into the second dispensing point 122, after the dispensing tank 300 enters the second dispensing point 122, the telescopic fork retracts, and the shuttle car body 410 moves to carry another dispensing tank 300. It is noted that the dispensing canister 300 may also be transported from the first dispensing point 121 to other dispensing points, such as the third dispensing point 123, as the case may be.
With reference to fig. 5 and 6, since the dispensing points 120 are located on both sides of the shuttle car travel track 440, the present invention contemplates two telescoping mechanisms to accomplish the transfer of the dispensing canister 300 from one side of the shuttle car travel track 440 to the other, e.g., from the first dispensing point 121 to the fourth dispensing point 124. Referring to fig. 5, a bi-directional telescopic fork 450 may be employed, the bi-directional telescopic fork 450 including a first telescopic rail 451, a first extension fork 452 and a second extension fork 453, the first extension fork 452 being mounted on the first telescopic rail 451, the first extension fork 452 being movable on the first telescopic rail 451 in a direction perpendicular to the shuttle moving rail 440; a second extension fork 453 is mounted on the first extension fork 452, the second extension fork 453 being further movable on the first extension fork 452 in a direction perpendicular to the shuttle travel track 440, the second extension fork 453 forking the dispensing canisters 300. It should be noted that the first extending fork 452 and the second extending fork 453 are both movable in two directions perpendicular to the shuttle car moving track 440, i.e. when the dispensing tank 300 of the first dispensing point 121 is forked out and put on the fourth dispensing point 124, taking the orientation shown in fig. 1 as an example, the lifting mechanism drives the telescopic fork to be lifted as a whole, the first extending fork 452 first extends in the direction of the first dispensing point 121 (the second extending fork 453 moves synchronously), then the second extending fork 453 extends in the direction of the first dispensing point 121, the lifting mechanism 430 drives the telescopic fork to be lowered as a whole, so that the second extending fork 453 can be forked on the dispensing tank 300 and lifted again, the second extending fork 453 forks the dispensing tank 300, the second extending fork 453 and the first extending fork 452 are retracted in sequence, then the first extending fork 452 extends towards the fourth dispensing point 124, and the second extending fork 453 also extends towards 124, the lifting mechanism 430 causes the telescoping forks to be lowered in their entirety so that the second extension fork 453 can place the dispensing canister 300 at the fourth dispensing point 124.
Referring to fig. 6, a rotary telescopic fork 460 may also be adopted, the rotary telescopic fork 460 includes a second telescopic rail 461, a third extending fork 462, a fourth extending fork 463, a limiting block 464, a fixed plate 465, a rotary wheel 466, a rotary disc 467 and a support wheel 468, the structures of the second telescopic rail 461, the third extending fork 462 and the fourth extending fork 463 are substantially the same as those of the bidirectional telescopic fork 450, and the fourth extending fork 463 is used for forking the dispensing tank 300. The third and fourth projecting forks 462 and 463 are only movable in one direction perpendicular to the shuttle travel track 440. The limiting block 464 is located on the inner side of the second telescopic rail 461, the second telescopic rail 461 is fixedly arranged on the rotating disc 467, the rotating disc 467 is arranged on the rotating wheel 466, the rotating wheel 466 can adopt a bearing, the rotating wheel 466 is sleeved on the fixed disc 465, the fixed disc 465 is located in the center of the shuttle body 410, the supporting wheels 468 are arranged below the rotating disc 467 in pairs, and the supporting wheels 468 are located on the lifting mechanism 430. It should be noted that the support wheels 468 are disposed at the edge of the upper plane of the lifting mechanism 430. The fixed plate 465 is in an inverted T shape, the rotating wheels 466 are sleeved on the vertical part of the inverted T shape, the supporting wheels 468 are positioned on the horizontal part of the inverted T shape, the paired supporting wheels 468 are distributed on two sides of the vertical part, and a plurality of pairs of supporting wheels 468 can be arranged. Taking fig. 6 as an example, the lifting mechanism 430 lifts the telescopic fork as a whole, the third extending fork 462 extends to the left, then the fourth extending fork 463 extends to the left, the lifting mechanism 430 drives the telescopic fork to descend, so that the fourth extending fork 463 can fork the batching tank 300 of the left batching point 120, then the lifting mechanism 430 lifts, the fourth extending fork 463, the third extending fork 462 retracts, then the external force driving rotating disc 467 rotates 180 degrees, then the fourth extending fork 463, the third extending fork 462 extends, and the batching point 120 on the right side is placed on the batching tank 300. The purpose of the limiting block 464 is to limit the retraction of the third and fourth extended forks 462 and 463 and to avoid excessive retraction.
With reference to fig. 4, it is preferred that the ingredient canister assembly 100 further includes at least one void 130, the void 130 may be located outside the grid of squared figures, the void 130 primarily functions to store the dispensing canisters 300 that have not entered the dispensing points 120, reducing the time when no dispensing canister 300 is present in the dispensing points 120 when the cycle is rotating.
It is worth noting that a plurality of dispensing points, such as 10-20 dispensing points 120, are distributed on one side of the shuttle car moving track 440, and the distribution mode can complete the configuration of the compound perfume. Referring to fig. 3, a plurality of fork shuttle moving devices 400 may be arranged in parallel, for example, 2 fork shuttle moving devices 400 are arranged, and the material distribution point 120 between the fork shuttle moving devices becomes a common material distribution point 120, so that the shuttle bodies 410 on both sides can be shared conveniently. Further, when a plurality of batching points are distributed on one side of the shuttle vehicle moving track 440, a plurality of shuttle vehicle bodies 410 can be arranged on one shuttle vehicle moving track 440, for example, under the condition of 15 batching points 120, 2 shuttle vehicle bodies 410 can be arranged, a first shuttle vehicle body 410 serves the batching work of the previous 8 batching points 120, the handover is completed on the 8 th batching point 120, the batching tank 300 is placed on the 8 th batching point 120 by the first shuttle vehicle, and after the batching is completed, the batching tank 300 is continuously transported by a second shuttle vehicle body 410.
Example 2
Referring to fig. 1 and 2, in the fork shuttle dosing method of the present embodiment, the dosing tank 300 finishes collecting raw materials in the formulation through the dosing tank opening 310 at a dosing point 120, the shuttle body 410 moves on the shuttle moving track 440 to a position aligned with the center of the dosing tank 300, the telescopic forks are extended to the lower side of the dosing tank 300, the lifting mechanism 430 lifts the dosing tank 300 to the telescopic forks, and then the telescopic forks retract with the dosing tank 300. The shuttle body 410 is again moved bringing the dispensing canister 300 to the next desired dispensing point 120 centerline alignment, the retractable forks are again extended over the brackets 210 at the dispensing point 120, the lifting mechanism 430 is lowered to place the dispensing canister 300 on the high precision electronic scale 220, and the retractable forks are then retracted. The dispensing canister 300 moves to carry another dispensing canister 300 while the high precision electronic scale 220 meters the material. It should be noted that the dosage amounts of different dosage points 120 are different, so the dosage times are different, and it is not necessary that each dosage tank 300 enters each dosage point 120 in turn, and in order to ensure that as many dosage points 120 as possible are working at the same time, the two dosage points 120 are not required to be two adjacent dosage points 120, but any two dosage points 120 may be selected as required.
With reference to fig. 1 and 5, the dispensing points 120 are disposed on both sides of the shuttle car travel track 440 and the present invention can move the dispensing cans 300 from one side of the shuttle car travel track 440 to the other. This embodiment may employ two types of reversing mechanisms to accomplish this moving process. Referring to fig. 5, a parallel moving method is described, for example, a bidirectional telescopic fork 450 is adopted, and the bidirectional telescopic fork 450 works in such a way that the bidirectional telescopic fork 450 has a first telescopic rail 451, a first extension fork 452 and a second extension fork 453, and the first extension fork 452 can move on the first telescopic rail 451 along a direction perpendicular to the shuttle moving rail 440; the second extension fork 453 can be further moved on the first extension fork 452 in a direction perpendicular to the shuttle travel track 440, i.e., can be extended further, increasing the extension distance. At the same time, both the first 452 and second 453 projecting forks are movable in two directions perpendicular to the shuttle travel track 440, and when it is desired to move the dispensing canister 300 from the first dispensing point 121 to the fourth dispensing point 124, only the first 452 and second 453 projecting forks need to be moved in opposite directions to effect the transfer of the dispensing canister 300 from one side of the shuttle travel track 440 to the other, during which the shuttle body 410 remains stationary.
Referring to fig. 6, another method is a rotation moving method, for example, a rotation retractable fork 460 is used, and the operation method is that the rotation retractable fork 460 has a second retractable track 461, a third extending fork 462, a fourth extending fork 463, a limit block 464, a fixed disc 465, a rotation wheel 466, a rotation disc 467 and a support wheel 468, the second retractable track 461, the third extending fork 462 and the fourth extending fork 463 have the same structure as the bidirectional retractable fork 450, but the third extending fork 462 and the fourth extending fork 463 can only move in one direction perpendicular to the shuttle car moving track 440, the limit block 464 located at the inner side of the second retractable track 461 limits the movement of the third extending fork 462 and the fourth extending fork 463 to the inner side, the second retractable track 461 is fixed on the rotation disc 467, the rotation disc 467 is installed on the rotation wheel 466, the rotation wheel 466 is sleeved on the fixed disc 465, the fixed disc 465 is located at the center of the shuttle body 410, the supporting wheels 468 are arranged below the rotating disc 467 and above the lifting mechanism 430, the supporting wheels 468 are arranged at the edge of the upper plane of the lifting mechanism 430 in pairs, and the stability of the rotating disc 467 during rotation is further ensured by the supporting wheels 468 arranged in this way.
With reference to fig. 4, further, the present embodiment further includes at least one empty space 130 disposed in the raw material tank assembly 100, the empty space 130 may be disposed outside the grid of nine squares, the empty space 130 is mainly used to store the dispensing tanks 300 that have not entered the dispensing point 120, and reduce the time when no dispensing tank 300 is present in the dispensing point 120 during rotation, for example, when the dispensing tank 300 at the second dispensing point 122 is still dispensing, and the dispensing tank 300 that has finished dispensing from the first dispensing point 121 waits to enter the second dispensing point 122, and then the dispensing tank 300 that has finished dispensing from the first dispensing point 121 may be placed in the empty space 130 of the raw material tank assembly 100 where the second dispensing point 122 is located. Shuttle body 410 is removed to continue servicing other head tank assemblies 100, further increasing efficiency. It is worth noting that the present method ensures that the dispensing canister 300 is removed first after the dispensing of each dispensing point 120 is complete, and then the dispensing canister 300 waiting to enter that dispensing point 120 is removed from another dispensing point 120 or from the empty location 130.
Furthermore, in this embodiment, a plurality of dispensing points, for example, 10 to 20 dispensing points 120, are distributed on one side of the shuttle car moving track 440, and such distribution can complete the configuration of the compound perfume. In conjunction with fig. 3, in order to improve the dispensing efficiency, a plurality of shuttle bodies 410 may be disposed on one shuttle moving track 440, for example, in the case of 15 dispensing points 120, the embodiment adopts a manner of arranging 2 shuttle bodies 410 on one shuttle moving track 440. One possible way is that the first shuttle body 410 serves the dosing work of the first 8 dosing points 120, the second shuttle serves the dosing work of the last 8 dosing points 120, and the 2 shuttle bodies 410 serve the 8 th dosing point 120 together, i.e. the handover is completed on the 8 th dosing point 120. When the 8 th batching point 120 needs to be accessed, the first shuttle body 410 places the batching tank 300 on the 8 th batching point 120, and after batching is finished, the second shuttle body 410 continues to transport the batching tank 300; when it is desired to enter the last 8 ingredient points 120 without the need to dispense at the 8 th ingredient point 120, the first shuttle body 410 places the dispensing canister 300 in the empty space 130 provided by the 8 th ingredient point 120 and the second shuttle body 410 continues to transport the dispensing canister 300. Referring to fig. 3, a plurality of fork shuttle moving devices 400 may be arranged in parallel, for example, 2 fork shuttle moving devices 400 are arranged, and the material distribution point 120 between the fork shuttle moving devices becomes a common material distribution point 120, so that the shuttle bodies 410 on both sides can be shared conveniently. Further, when a plurality of dispensing points are distributed on one side of the shuttle moving track 440. The above control mode has a program for controlling, and does not need direct manual participation, and it needs to be ensured that the first shuttle body 410 and the second shuttle body 410 in the same shuttle moving track 440 do not interfere, that is, the material preparing points 120 at the crossing positions are not served at the same time; the shuttle bodies 410 at the two shuttle travel tracks 440 do not simultaneously dispense material at a common dispensing point 120, and when the dispensing point 120 is in operation, the other shuttle body 410 places the delivered dispensing canister 300 in the empty space 130 next to the dispensing point 120.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Claims (10)
1. The utility model provides a fork shuttle dosing system, includes a plurality of head tank integrated device, metering device, batching jar and fork shuttle mobile device, its characterized in that: the raw material tank integration device comprises a plurality of raw material tanks and batching points, and the batching points are positioned among the raw material tanks; the metering device is arranged at each batching point and comprises a bracket and an electronic scale placed on the bracket; fork shuttle mobile device includes shuttle body and shuttle removal track, install lifting mechanism on the shuttle body, the last flexible fork of installing of lifting mechanism, the shuttle body sets up on the shuttle removal track, head tank integrated device follows the shuttle removes track and arranges, fork shuttle mobile device is used for getting at the batching point and puts batching jar.
2. The pallet fork shuttle dosing system of claim 1 wherein: the raw material tanks and the batching points are arranged according to a nine-square grid, the batching points are positioned in the centers of the nine-square grids, and the raw material tanks are arranged around the batching points; and the raw material tank integration devices are distributed on two sides of the shuttle vehicle moving track in a fishbone shape.
3. The pallet fork shuttle dosing system of claim 2 wherein: the telescopic fork is a bidirectional telescopic fork, and the bidirectional telescopic fork can take the batching tank to move along the direction perpendicular to the moving track of the shuttle car, so that the batching tank is moved from one side of the moving track of the shuttle car to the other side.
4. The pallet fork shuttle dosing system of claim 3 wherein: the bidirectional telescopic fork comprises a first telescopic rail, a first extending fork and a second extending fork, and the first extending fork is mounted on the first telescopic rail and can move on the first telescopic rail along the direction perpendicular to the shuttle vehicle moving rail; the second extending fork is mounted on the first extending fork and is movable on the first extending fork in a direction perpendicular to the shuttle car travel track; the first extending fork and the second extending fork can extend out of two sides of the shuttle vehicle moving track; the first telescopic rail is installed on the lifting mechanism.
5. The pallet fork shuttle dosing system of claim 2 wherein: the telescopic fork is a rotary telescopic fork, and the rotary telescopic fork can take the batching tank to rotate by 180 degrees, so that the batching tank is moved to the other side from one side of the shuttle vehicle moving track.
6. The pallet fork shuttle dosing system of claim 5 wherein: the rotary telescopic fork comprises a second telescopic rail, a third telescopic fork, a fourth telescopic fork, a fixed disc, a rotary wheel and a rotary disc, wherein the third telescopic fork is arranged on the second telescopic rail and can move on the second telescopic rail along the direction vertical to the moving rail of the shuttle car; the fourth extended fork is mounted on the third extended fork and can move on the third extended fork along the direction vertical to the moving track of the shuttle car; the second telescopic rail is installed on the rotating disc, the rotating disc is installed on the rotating wheel, the rotating wheel is sleeved on the fixed disc, and the fixed disc is located at the center of the shuttle body; the fixed disc is installed on the lifting mechanism.
7. The pallet fork shuttle dosing system of claim 6 wherein: the rotary telescopic fork further comprises a limiting block, and the limiting block is positioned on the inner side of the second telescopic rail; and/or, it includes the supporting wheel to rotate flexible fork, the supporting wheel is installed in pairs the bottom of rolling disc, the fixed disk is the type of falling T, the rolling wheel cover is on the vertical portion of the type of falling T fixed disk, the supporting wheel is located on the horizontal part of fixed disk to be located the both sides of vertical portion respectively.
8. The pallet fork shuttle dosing system of any one of claims 2-7, wherein: the raw material tank integration device also comprises at least one vacancy, and the vacancy is arranged at the outer side of the Sudoku; and/or the device comprises a plurality of pallet fork shuttle moving devices which are arranged in parallel, and two adjacent pallet fork shuttle moving devices share a raw material tank integration device positioned between the two pallet fork shuttle moving devices.
9. A material preparing method for a fork shuttle car is characterized by comprising the following steps: utilize fork shuttle mobile device to remove the batching jar to batching point batching, when this batching jar batching, fork shuttle mobile device continues to work, takes out the batching jar of other batching points or puts into other batching points with other batching jars, fork shuttle mobile device can remove the batching jar to the batching point of opposite side by the batching point of shuttle removal track one side.
10. The pallet fork shuttle dosing method of claim 9, wherein: when a batching tank is arranged at the batching point, the fork shuttle vehicle moving device places the batching tank to be fed into the batching point on a vacant position beside the batching point, and moves the batching tank to be fed into the batching point after the batching tank of the batching point is moved out; and/or, fork shuttle mobile device includes many shuttle bodies, and adjacent 2 shuttle bodies have 1 batching point of common service at least, adjacent 2 shuttle bodies accomplish the handing-over of batching jar in the batching point of common service, one the shuttle body is put into the batching point of common service with the batching jar and is joined in marriage the material, and adjacent shuttle takes away after the batching is accomplished batching jar or only puts into the batching point of common service but not batching, and adjacent shuttle takes away batching jar.
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| CN202010475305.3A CN111672413A (en) | 2020-05-29 | 2020-05-29 | Fork shuttle vehicle batching system and method |
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| CN202010475305.3A CN111672413A (en) | 2020-05-29 | 2020-05-29 | Fork shuttle vehicle batching system and method |
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