CN212245342U - Automatic batching system of tobacco flavor fork shuttle car - Google Patents
Automatic batching system of tobacco flavor fork shuttle car Download PDFInfo
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- CN212245342U CN212245342U CN202020489271.9U CN202020489271U CN212245342U CN 212245342 U CN212245342 U CN 212245342U CN 202020489271 U CN202020489271 U CN 202020489271U CN 212245342 U CN212245342 U CN 212245342U
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Abstract
The utility model relates to a tobacco flavor fork shuttle car automatic blending system, including control terminal, at least one spices allotment line and a plurality of modulation stations that are located spices allotment line one side, and be on a parallel with spices allotment line distribution, spices allotment line includes a plurality of spices allotment position and spices empty can storage position that are a row of distribution, spices allotment position and spices empty can storage position are equipped with high accuracy electronic scale and removal modulation empty can respectively, be equipped with the batching valve on the raw materials tank hose at spices allotment position top, be equipped with the fork shuttle car that bottom along spices allotment line parallel translation, and interact with control terminal between spices allotment line and a plurality of modulation stations, whole process adopts fork shuttle car automatic blending, belong to the portable batching system that does not have middle pipeline between raw materials tank and modulation can, can avoid the raw materials waste in the traditional pipe-line system, the problem that the prescription authenticity is difficult to guarantee, the accuracy of the raw materials prepared according to the formula is improved, so that the quality of the cigarettes is guaranteed.
Description
Technical Field
The utility model relates to a spice fork shuttle automatic blending system for cigarette belongs to cigarette spices allotment system technical field.
Background
The sugar spice for cigarette production is prepared from a plurality of raw materials, and gives a cigarette product unique flavor and taste, the spice preparation system for cigarette production generally adopts a fixed pipeline to automatically flow or pump various raw materials to be prepared to a preparation tank after being measured by an electronic scale from a raw material tank according to the requirements of a process formula, and the finished product material is prepared.
SUMMERY OF THE UTILITY MODEL
The utility model aims at prior art's defect, provide a spices fork shuttle automatic blending system for cigarette belongs to the portable batching system that does not have intermediate pipe between head tank and modulation jar and carries, can avoid the raw materials extravagant, improves the accurate nature of raw materials according to the formula modulation to guarantee the cigarette quality.
The utility model discloses a realize through following technical scheme:
the automatic tobacco flavor fork shuttle car batching system comprises a control terminal, at least one flavor blending line and a plurality of blending stations which are positioned on one side of the flavor blending line and are distributed in parallel to the flavor blending line, wherein the flavor blending line comprises a plurality of flavor blending positions and flavor empty tank storage positions which are distributed in a row, the flavor empty tank storage positions are positioned between adjacent flavor blending positions, and automatic switch cover devices are arranged on the flavor empty tank storage positions;
the perfume allocation position and the perfume empty tank storage position are respectively provided with a high-precision electronic scale and a plurality of movable modulation empty tanks which are electrically connected with the control terminal, the top of the perfume allocation position is provided with a plurality of raw material tanks, the bottom of each raw material tank is provided with a hose which extends to the perfume allocation position, and the hose is provided with a dosing valve which is electrically connected with the control terminal;
a pallet fork shuttle car is arranged between the spice blending line and the plurality of blending stations, the bottom of the pallet fork shuttle car moves in parallel along the spice blending line and interacts with the control terminal, a pallet fork conveying device which is vertical to the spice blending line and the plurality of blending stations is arranged on the pallet fork shuttle car, and an identification device which is matched with the movable blending empty tank for use and interacts with the control terminal is arranged between the pallet fork shuttle car and the movable blending empty tank;
the spices allotment line is two at least, and adjacent spices is transferred between the wiring, spices transfer between wiring and a plurality of modulation station and is equipped with a fork shuttle car, is located the spices allotment line in the outside and is equipped with at least one on the spices allotment line between a plurality of modulation stations and removes jar transport position.
The utility model has the advantages that:
the utility model discloses a fork shuttle car with control terminal interaction moves along spices transfer line parallel direction, reads the record and passes on through fork conveyer vertical direction through identification device, with spices transfer line spices empty can deposit the removal modulation empty can on the position, send to each corresponding spices transfer position according to the modulation needs, through spices transfer position feed proportioning valve of head tank hose open and close, with the raw materials from flowing into the removal modulation empty can of high accuracy electronic scale measurement, transfer to the allotment station at last and homogenize and obtain the finished product that can fill;
the whole process adopts the fork shuttle car automatic blending, belongs to the portable feed proportioning system that does not have middle pipeline to carry between head tank and modulation jar, can avoid the extravagant and middle pipeline of raw materials in the traditional pipe-line system to carry the feed liquid to remain and lead to the problem that the raw materials prescription is inaccurate, the prescription authenticity is difficult to guarantee, improves the accurate nature that the raw materials was modulated according to the prescription to guarantee cigarette quality.
Drawings
Fig. 1 is a structural diagram of the present invention.
Fig. 2 is a distribution structure diagram of the raw material tank of the spice blending line of the present invention.
Fig. 3 is the transmission structure diagram of the control terminal of the present invention.
The labels in the figure are: the system comprises a control terminal 1, a spice blending line 2, a blending station E, an automatic cover opening and closing device 4, a high-precision electronic scale 5, a movable blending empty tank 6, a raw material tank 7, a hose 8, a batching valve 9, a spice blending position A and a spice empty tank storage position B, a fork shuttle car C, an RFID chip 11, an RFID reader 12 and a movable tank transfer position D.
Detailed Description
The following describes the present invention with reference to the accompanying drawings.
The automatic batching system for the cigarette flavor fork shuttle car comprises a control terminal 1, at least one flavor adjusting wire 2 and a plurality of adjusting stations E which are positioned on one side of the flavor adjusting wire 2 and distributed in parallel to the flavor adjusting wire 2, wherein the flavor adjusting wire 2 comprises a plurality of flavor adjusting positions A and flavor empty tank storage positions B which are distributed in a row, the flavor empty tank storage positions B are positioned between adjacent flavor adjusting positions A, and an automatic cover opening and closing device 4 is arranged on each flavor empty tank storage position B;
the perfume dispensing position A and the perfume empty tank storage positions B are respectively provided with a high-precision electronic scale 5 and a plurality of movable dispensing empty tanks 6 which are electrically connected with the control terminal 1, the top of the perfume dispensing position A is provided with a plurality of raw material tanks 7, the bottom of each raw material tank 7 is provided with a hose 8 extending to the perfume dispensing position, the hose 8 is provided with a batching valve 9 which is electrically connected with the control terminal 1, the number of the raw material tanks 7 at the top of each perfume dispensing position A is eight, and the eight raw material tanks 7 are distributed in a square shape;
a pallet fork shuttle car C is arranged between the spice distributing line 2 and the plurality of modulating stations E, the bottom of the pallet fork shuttle car C moves in parallel along the spice distributing line 2 and interacts with the control terminal 1, and a pallet fork conveying device which is vertical to the positions between the spice distributing line 2 and the plurality of modulating stations E is arranged on the pallet fork shuttle car C;
an identification device which is matched with the pallet fork shuttle car C and the movable modulation empty tank 6 in use and interacts with the control terminal 1 is arranged between the pallet fork shuttle car C and the movable modulation empty tank C, the identification device comprises an RFID chip 11 and an RFID reader 12 which are respectively positioned on the movable modulation empty tank 6 and the pallet fork shuttle car C, and the RFID reader 12 interacts with the control terminal 1;
the spice transferring lines 2 are at least two, a pallet fork shuttle car C is arranged between every two adjacent spice transferring lines 2 and between the spice transferring lines 2 and the plurality of brewing stations E, and at least one movable tank transferring position D is arranged on the spice transferring line 2 between the spice transferring line 2 located on the outermost side and the plurality of brewing stations E.
The utility model discloses a theory of operation does:
the storage position B of the empty spice jar is positioned between the adjacent spice coordination positions A, so that the empty spice jar 6 can be quickly moved beside each spice coordination position A for spice modulation; the automatic lid opening and closing device 4 can adopt the specific structure in the applicant's patent CN204223566U moving-can automatic lid opening and closing device, and is used for receiving the control command of the control terminal 1 to open the can lid of the moving brewing empty can 6 for the blending use of the spice; the dispensing valve 9 can adopt a specific structure in an integrated anti-drip dispensing valve of patent CN202708132U of the applicant, and is used for being electrically connected with the control terminal 1 for interaction to control the dispensing flow, so as to ensure the dispensing precision and the dispensing efficiency;
the bottom of the fork shuttle car C is driven to move along the direction parallel to the spice blending line 2 by adopting a chain conveyor or a wheel walking device which is interacted with the control terminal 1 in the prior art; the pallet fork conveying device on the pallet fork shuttle car C can adopt the existing pallet fork holding clamp, pallet fork bottom or chain conveyor structure between the pallet fork holding clamp and the control terminal 1 to realize the transfer of the can body pallet forks which are vertical to the spice blending line 2 and a plurality of blending stations E and are used for moving the blending empty cans 6 to store and dispense among the stations;
the RFID chip 11 is fixedly connected to the mobile modulation empty tank 6 to store tank number information, the RFID reader 12 at the corresponding position on the pallet fork shuttle car C identifies the RFID chip 11 corresponding to the corresponding mobile modulation empty tank 6, and the RFID chip 11 interacts with the control terminal 1 through remote transmission or serial port connection on the RFID reader 12 in the prior art;
eight raw material tanks 7 at the top of each spice blending position A are distributed in a square shape to form a hollow nine-square-grid structure, so that hoses 8 extending out of the raw material tanks 7 form 8 raw material tube bundles in a group, and the hoses 8 of the raw material tanks 7 are convenient to independently discharge materials to blend spices in spatial distribution;
according to the capacity, when the spice adjusting lines 2 are more than or equal to two, pallet fork shuttle cars C are arranged between the adjacent spice adjusting lines 2 and between the spice adjusting lines 2 and the plurality of adjusting stations E, and according to the capacity, a plurality of pallet fork shuttle cars C can be arranged to realize the transfer of the movable adjusting empty tanks 6 between the adjacent adjusting lines and between the spice adjusting lines 2 and the plurality of adjusting stations E and transfer the movable adjusting empty tanks to the adjusting stations E step by the movable tank transfer positions D for final adjustment; the control terminal 1 comprises data used for interaction in the prior art, a signal transmission device, a control device used for receiving a computer instruction and outputting the computer instruction to the transmission device to control the operation of the system, a computer used for inputting, settling and storing, a database used for interacting with the computer and storing the spice formula and the related ingredient record of a modulation tank, and an execution system running through the control terminal 1 all the time;
the tobacco flavor fork shuttle automatic batching system comprises the following specific batching processes:
(1) the computer of the control terminal 1 calls a database, the name and the weight of raw materials which can participate in automatic preparation are calculated according to the parameters of a formula library, the fork shuttle car C is controlled to move in parallel along the spice blending line 2, the fork conveying device selects a movable blending empty can 6 on a spice empty can storage position B in the vertical direction, the RFID reader 12 arranged on the fork shuttle car C reads the can number information of an RFID electronic chip on the movable blending can and transmits the can number information to the control terminal 1 for binding the corresponding movable blending empty can 6, the computer of the control terminal 1 calculates and automatically generates a blending record related to the blending can, and the automatic cover opening and closing device 4 arranged on the spice empty can storage position B opens a can cover;
(2) receiving an instruction of a control terminal 1 by an adjacent fork shuttle car C, parallelly moving along a horizontal flavoring modulation line, vertically conveying a selected movable modulation empty tank 6 to each high-precision electronic scale 5 of a flavoring modulation position A participating in automatic preparation in a formula according to a modulation sequence transmitted by the control terminal 1 by a fork conveying device, opening a dispensing valve 9 on a control hose 8 of the control terminal 1, automatically flowing raw materials of a raw material tank 7 into the modulation tank, and transmitting data to the control terminal 1 by the high-precision electronic scale 5 to control metering;
when the batching is started, the batching valve 9 is opened to the maximum opening degree, so that the raw materials can rapidly flow into the movable empty blending tank 6, when the batching amount transmitted by the high-precision electronic scale 5 is close to the set value of the formula, the control terminal 1 controls the batching valve 9 to be switched to a small opening degree, so that the raw materials can slowly flow into the blending tank, and the batching valve 9 is completely closed until the set value of the formula is reached;
(3) when the spice blending lines 2 are more than or equal to two, the pallet fork conveying device of the pallet fork shuttle car C conveys the movable blending empty cans 6 to the movable can transferring positions D along the vertical direction, then the pallet fork shuttle car C of the other line transfers step by step until the movable blending empty cans 6 which are filled with raw materials are conveyed to the blending station, the blending station adopts an automatic cover opening and closing device 4 to close the covers, heating and stirring are carried out to obtain finished product liquid, quantitative filling is waited to be carried out on finished product material barrels, the filling can be directly carried out at the blending station E, and the special filling positions can also be transferred to be carried out by the shuttle car to carry out filling.
To sum up, adopt cigarette spices fork shuttle automatic blending system, belong to the portable blending system that does not have middle pipeline to carry between head tank 7 and modulation jar, can avoid the extravagant and middle pipeline of raw materials in the traditional pipe-line system to carry the feed liquid to remain and lead to the problem that the raw materials prescription is inaccurate, the prescription authenticity is difficult to guarantee, improve the accurate nature that the raw materials was modulated according to the prescription to guarantee cigarette quality.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. The automatic tobacco flavor fork shuttle car batching system is characterized by comprising a control terminal, at least one flavor blending line and a plurality of blending stations which are positioned on one side of the flavor blending line and are distributed in parallel to the flavor blending line, wherein the flavor blending line comprises a plurality of flavor blending positions and flavor empty tank storage positions which are distributed in a row, the flavor blending positions and the flavor empty tank storage positions are respectively provided with a high-precision electronic scale and a plurality of movable blending empty tanks which are electrically connected with the control terminal, the top of each flavor blending position is provided with a plurality of raw material tanks, the bottom of each raw material tank is provided with a hose which extends to the flavor blending positions, and the hose is provided with a batching valve which is electrically connected with the control terminal;
at least one fork shuttle car is arranged between the spice blending line and the plurality of blending stations, the bottom of the fork shuttle car moves in parallel along the spice blending line and interacts with the control terminal, a fork conveying device which is perpendicular to the spice blending line and the plurality of blending stations is arranged on the fork shuttle car, and an identification device which is matched with the movable blending empty tank for use and interacts with the control terminal is arranged between the fork shuttle car and the movable blending empty tank.
2. The tobacco flavor pallet fork shuttle automatic blending system of claim 1, wherein the empty flavor tank storage location is located between adjacent flavor blending locations.
3. The automatic tobacco flavor fork shuttle dosing system of claim 1 wherein an automatic lid opening and closing device is provided on the empty flavor tank storage location.
4. The automatic tobacco flavor fork shuttle dosing system of claim 1, wherein the number of canisters on top of each flavor formulation is eight, with eight canisters being square.
5. The tobacco flavor pallet shuttle automatic blending system of claim 1, wherein the identification means comprises an RFID chip and an RFID reader on the mobile brewing empty can and the pallet shuttle respectively, the RFID reader interacting with a control terminal.
6. The automatic blending system of tobacco flavor fork shuttle car according to any one of claims 1 to 5, wherein the flavor blending lines are at least two, and at least one fork shuttle car is arranged between adjacent flavor blending lines, between flavor blending lines and a plurality of blending stations.
7. The automated tobacco flavor fork shuttle dosing system of claim 6, wherein at least one mobile tank transfer station is located on the flavor blending line between the outermost flavor blending line and the plurality of blending stations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020489271.9U CN212245342U (en) | 2020-04-07 | 2020-04-07 | Automatic batching system of tobacco flavor fork shuttle car |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020489271.9U CN212245342U (en) | 2020-04-07 | 2020-04-07 | Automatic batching system of tobacco flavor fork shuttle car |
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| CN212245342U true CN212245342U (en) | 2020-12-29 |
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| CN202020489271.9U Active CN212245342U (en) | 2020-04-07 | 2020-04-07 | Automatic batching system of tobacco flavor fork shuttle car |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111672413A (en) * | 2020-05-29 | 2020-09-18 | 智思控股集团有限公司 | Fork shuttle vehicle batching system and method |
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- 2020-04-07 CN CN202020489271.9U patent/CN212245342U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111672413A (en) * | 2020-05-29 | 2020-09-18 | 智思控股集团有限公司 | Fork shuttle vehicle batching system and method |
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