CN111664711A - Automatic feeding and discharging turnover device of heating furnace and implementation method thereof - Google Patents
Automatic feeding and discharging turnover device of heating furnace and implementation method thereof Download PDFInfo
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- CN111664711A CN111664711A CN202010596712.XA CN202010596712A CN111664711A CN 111664711 A CN111664711 A CN 111664711A CN 202010596712 A CN202010596712 A CN 202010596712A CN 111664711 A CN111664711 A CN 111664711A
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- feeding
- heating furnace
- discharging
- conveyer belt
- turnover
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0001—Positioning the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0059—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising tracks, e.g. rails and wagon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0063—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising endless belts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0065—Lifts, e.g. containing the bucket elevators
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a turnover device for automatically feeding and discharging materials of a heating furnace, which comprises a heating furnace body, wherein a feeding end of the heating furnace body is provided with a feeding conveyer belt, one side of the feeding conveyer belt, which is far away from the heating furnace body, is provided with a feeding mechanism, one side of the feeding mechanism, which is far away from the feeding conveyer belt, is provided with a feeding turnover trolley, a discharging end of the heating furnace body is provided with a discharging conveyer belt, a material taking positioning mechanism is arranged above the discharging conveyer belt, one side of the discharging conveyer belt, which is far away from the heating furnace body, is provided with a material taking; the invention also discloses a method for realizing the automatic feeding and discharging turnover device of the heating furnace. The automatic feeding and discharging device can realize the functions of automatically taking out the product support from the transfer trolley and putting the product support into the transfer trolley at the outlet of the heating furnace, thereby improving the production efficiency and reducing the labor intensity and the safety risk.
Description
Technical Field
The invention belongs to the technical field of magnetic materials, and particularly relates to an automatic feeding and discharging turnover device of a heating furnace and an implementation method of the turnover device.
Background
The product support is required to be placed into a product support in the production process of the existing inductance magnetic material device, the product support is placed on a turnover trolley and transferred to a feeding hole of a heating furnace, and then the product support is manually taken out of the trolley and placed into the heating furnace for feeding. The same needs the manual work to hold the product and collect and arrange on the turnover dolly regularly at the discharge gate of heating furnace then turnover to next process department. The process needs manual continuous on-duty feeding, and the labor intensity is high; the product support at the discharge hole of the heating furnace has high temperature, and potential safety hazards exist in manual operation; the weight of the product bracket and the product is up to 20kg, and potential safety hazards of product falling and personal injury exist in the manual taking and placing bracket.
Disclosure of Invention
The invention aims to provide an automatic feeding and discharging turnover device for a heating furnace, which aims to solve the problems in the background technology. The automatic feeding and discharging turnover device for the heating furnace has the characteristics of realizing automatic feeding and discharging of a product tray, realizing automation of feeding and discharging, improving production efficiency and reducing labor intensity and safety risks.
The invention also aims to provide a method for realizing the automatic feeding and discharging turnover device of the heating furnace.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic turnover device of business turn over material of heating furnace, including the heating furnace body, the feed end of heating furnace body is equipped with feeding conveyer belt, one side that feeding conveyer belt kept away from the heating furnace body is equipped with feed mechanism, one side that feeding mechanism kept away from feeding conveyer belt is equipped with feeding turnover dolly, the discharge end of heating furnace body is equipped with ejection of compact conveyer belt, ejection of compact conveyer belt's top is equipped with gets material positioning mechanism, one side that heating furnace body was kept away from to ejection of compact conveyer belt is equipped with extracting mechanism, one side that ejection of compact conveyer belt was kept away from.
Furthermore, the feeding turnover trolley is internally provided with a plurality of partition plates, the plurality of partition plates divide the interior of the feeding turnover trolley into a plurality of equal containing cavities, a plurality of symmetrical partition layers are arranged on the inner walls of the containing cavities at equal intervals, a product support is arranged above the partition layers, and the structure of the discharging turnover trolley is the same as that of the feeding turnover trolley.
Further, one side of the feeding mechanism is provided with a guiding and positioning mechanism, the guiding and positioning mechanism comprises an in-place detection sensor, a positioning plate and a mounting plate, the mounting plate is mounted on the feeding mechanism, the positioning plate is mounted on the mounting plate, the in-place detection sensor is mounted above one positioning plate and is in signal connection with the controller, and one side of the taking mechanism is also provided with the guiding and positioning mechanism.
The feeding mechanism comprises a feeding mechanism frame, a feeding mechanism base, a fixed seat, a Z-axis lifting module and an X-axis bidirectional material taking device, wherein the feeding mechanism base is installed at the bottom end inside the feeding mechanism frame, the Z-axis lifting module is arranged above the feeding mechanism base, a sliding block of the Z-axis lifting module is connected with the fixed seat, the fixed seat is connected with the X-axis bidirectional material taking device, and the Z-axis lifting module and the X-axis bidirectional material taking device are in signal connection with the controller.
The feeding mechanism further comprises a Y-axis moving module, the Y-axis moving module is arranged above the base of the feeding mechanism, a supporting plate is connected to a sliding block of the Y-axis moving module, a Z-axis lifting module is arranged above the supporting plate, and the Y-axis moving module is in signal connection with the controller.
Furthermore, the discharging conveyer belt is provided with a position detection sensor which is in signal connection with the controller.
The material taking and positioning mechanism comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveyer belt, the movable positioning mechanism comprises flanges, a connecting plate, a pushing cylinder and guide rods, the connecting plate is arranged on the machine frames on two sides of the discharging conveyer belt, the pushing cylinder is connected onto the connecting plate, the flanges are connected onto the output end of the pushing cylinder, the flanges are also connected with the connecting plate through the guide rods, and the guide rods are in sliding connection with the connecting plate through linear bearings.
The material taking and positioning mechanism further comprises a jacking mechanism, the jacking mechanism comprises a jacking block, a jacking cylinder and a jacking cylinder mounting seat, the jacking cylinder mounting seat is mounted on a frame of the discharging conveyer belt, the jacking cylinder is connected above the jacking cylinder mounting seat, the jacking block is connected to the output end of the jacking cylinder, and a plurality of cam roller followers are connected above the jacking block.
Further, the method for realizing the automatic feeding and discharging turnover device of the heating furnace comprises the following steps:
placing a product in a product support, and loading the product support on an interlayer in a feeding turnover trolley;
the feeding turnover trolley is conveyed to the feeding end of the heating furnace body by manpower or an AGV trolley, and is positioned by a guiding and positioning mechanism, so that the feeding turnover trolley is connected with a feeding mechanism, and an empty discharging turnover trolley is placed at a material taking mechanism;
(III) the Z-axis lifting module drives the X-axis bidirectional material taking device to move to the position below a product support to be taken, the X-axis bidirectional material taking device extends to the position below the product support, then the Z-axis lifting module drives the X-axis bidirectional material taking device to ascend for a specified distance to separate the product support from the interlayer, then the X-axis bidirectional material taking device moves in the opposite direction to take the product support out of the feeding turnover trolley, then the Z-axis lifting module drives the X-axis bidirectional material taking device to move to the position corresponding to the feeding conveying belt, then the X-axis bidirectional material taking device drives the product support to move to the position above the feeding conveying belt, and the Z-axis lifting module moves downwards to place the product support on the feeding conveying belt;
fourthly, the product support is conveyed into the heating furnace body by the feeding conveying belt to heat the product, the feeding mechanism is reset, and the actions are repeated;
fifthly, after the product contained in the product support is heated by the heating furnace body, the product enters the discharging conveyor belt from the discharging end of the heating furnace body, when the position detection sensor detects the product support, the jacking cylinder drives the jacking block to move upwards to jack the product support, and then the cylinder is pushed to drive the flange to extend out to position the product support;
and (VI) the material taking mechanism starts to act, the product support after positioning is moved to the inside of the discharging turnover trolley, and the working steps of the material taking mechanism are opposite to those of the feeding mechanism.
Furthermore, the method for realizing the automatic feeding and discharging turnover device of the heating furnace comprises the steps that a plurality of partition plates are arranged in the middle of the interior of a feeding turnover trolley, the plurality of partition plates divide the interior of the feeding turnover trolley into a plurality of equal containing cavities, a plurality of symmetrical partition layers are arranged on the inner walls of the containing cavities at equal intervals, product supports are arranged above the partition layers, and the structure of the discharging turnover trolley is the same as that of the feeding turnover trolley;
one side of the feeding mechanism is provided with a guiding and positioning mechanism, the guiding and positioning mechanism comprises an in-place detection sensor, a positioning plate and a mounting plate, wherein the mounting plate is mounted on the feeding mechanism, the positioning plate is mounted on the mounting plate, the in-place detection sensor is mounted above one positioning plate and is in signal connection with a controller, and one side of the taking mechanism is also provided with the guiding and positioning mechanism;
the feeding mechanism comprises a feeding mechanism frame, a feeding mechanism base, a fixed seat, a Z-axis lifting module and an X-axis bidirectional material taking device, wherein the feeding mechanism base is installed at the bottom end inside the feeding mechanism frame;
the feeding mechanism also comprises a Y-axis moving module, the Y-axis moving module is arranged above the base of the feeding mechanism, a slide block of the Y-axis moving module is connected with a supporting plate, a Z-axis lifting module is arranged above the supporting plate, and the Y-axis moving module is in signal connection with the controller;
a position detection sensor is arranged on the discharging conveying belt and is in signal connection with the controller;
the material taking and positioning mechanism comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveyer belt, the movable positioning mechanism comprises flanges, a connecting plate, a pushing cylinder and a guide rod, wherein the connecting plate is arranged on a rack on two sides of the discharging conveyer belt, the pushing cylinder is connected onto the connecting plate, the flanges are connected onto the output end of the pushing cylinder, the flanges are also connected with the connecting plate through the guide rod, and the guide rod is connected with the connecting plate through a linear bearing in a sliding manner;
get material positioning mechanism and still include climbing mechanism, climbing mechanism includes jacking piece, jacking cylinder and jacking cylinder mount pad, and the jacking cylinder mount pad is installed in ejection of compact conveyer belt's frame, and the top of jacking cylinder mount pad is connected with the jacking cylinder, is connected with the jacking piece on the output of jacking cylinder, and the top of jacking piece is connected with a plurality of cam roller follower.
Compared with the prior art, the invention has the beneficial effects that:
1. the turnover trolley can be used for placing a plurality of rows and layers of product supports, and can be used for placing the required number of product supports at one time, so that the turnover frequency is reduced;
2. the automatic feeding and discharging device can realize the automation of feeding and discharging, automatically takes out the product support from the transfer trolley, and has the function of putting the product support into the transfer trolley at the outlet of the heating furnace, thereby improving the production efficiency and reducing the labor intensity and the safety risk;
3. the feeding and discharging device is provided with the feeding and positioning mechanism, so that the position of the product support can be prevented from being deviated in the process of conveying the product support into the heating furnace body or the conveying belt, and the product support cannot be accurately placed into the discharging and transferring trolley due to clamping caused by directly taking the product support out of the feeding and discharging trolley through the feeding and positioning mechanism;
4. according to the invention, the material taking mechanism and the feeding mechanism are provided with the guiding and positioning mechanisms, so that the turnover trolley can be quickly butted with the material taking mechanism or the feeding mechanism.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the connection of a discharge turnover trolley, a material taking mechanism, a discharge conveyer belt and a material taking positioning mechanism;
FIG. 3 is a schematic structural view of a feed transfer trolley according to the present invention;
FIG. 4 is a schematic structural view of a feeding mechanism of the present invention;
FIG. 5 is a schematic view of the connection between the discharge conveyor belt and the discharge positioning mechanism of the present invention;
FIG. 6 is a schematic structural view of a jacking mechanism of the present invention;
FIG. 7 is a schematic structural view of the movable positioning mechanism of the present invention;
in the figure: 1. a heating furnace body; 2. a feed conveyor belt; 3. a feeding turnover trolley; 31. a partition plate; 32. an interlayer; 33. a product support; 4. a feeding mechanism; 41. a feed mechanism base; 42. a support plate; 43. a fixed seat; 44. a Z-axis lifting module; 45. an X-axis bidirectional material taking device; 46. a Y-axis moving module; 5. a discharge conveyer belt; 6. a material taking mechanism; 7. a material taking and positioning mechanism; 71. a position detection sensor; 72. blocking edges; 73. a connecting plate; 74. a push cylinder; 75. a guide bar; 76. jacking blocks; 77. jacking a cylinder; 78. a cam roller follower; 79. a linear bearing; 710. a jacking cylinder mounting seat; 8. a guiding and positioning mechanism; 81. an in-place detection sensor; 82. positioning a plate; 83. mounting a plate; 9. discharge turnover dolly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-7, the present invention provides the following technical solutions: the utility model provides an automatic turnover device of business turn over material of heating furnace, including heating furnace body 1, the feed end of heating furnace body 1 is equipped with feeding conveyer belt 2, one side that heating furnace body 1 was kept away from to feeding conveyer belt 2 is equipped with feed mechanism 4, one side that feeding conveyer belt 2 was kept away from to feed mechanism 4 is equipped with feeding turnover dolly 3, the discharge end of heating furnace body 1 is equipped with ejection of compact conveyer belt 5, the top of ejection of compact conveyer belt 5 is equipped with gets material positioning mechanism 7, one side that heating furnace body 1 was kept away from to ejection of compact conveyer belt 5 is equipped with extracting mechanism 6, one side that ejection of compact conveyer belt 5 was kept.
Further, the inside of feeding turnover dolly 3 is equipped with a plurality of division board 31, and a plurality of division board 31 becomes the appearance chamber that a plurality of equals with feeding turnover dolly 3 internal partitioning, holds the equidistant interlayer 32 that is equipped with a plurality of symmetry on the inner wall in chamber, and the top of interlayer 32 is equipped with the product and holds in the palm 33, and the structure of ejection of compact turnover dolly 9 is the same with feeding turnover dolly 3 structure.
Through adopting above-mentioned technical scheme, be equipped with two in the present embodiment and be listed as interlayer 32, every row is equipped with forty layers of interlayer 32, can place eighty product support 33 in total, can once place the product support 33 of demand quantity, reduces the turnover number of times.
Further, one side of the feeding mechanism 4 close to the feeding turnover trolley 3 is provided with a guiding and positioning mechanism 8, the guiding and positioning mechanism 8 comprises an in-place detection sensor 81, a positioning plate 82 and a mounting plate 83, wherein the mounting plate 83 is mounted on the feeding mechanism base 41 of the feeding mechanism 4, the positioning plate 82 is mounted on the mounting plate 83, the in-place detection sensor 81 is mounted above one positioning plate 82, the in-place detection sensor 81 is in signal connection with a controller, and one side of the taking mechanism 6 close to the discharging turnover trolley 9 is also provided with the guiding and positioning mechanism 8.
By adopting the technical scheme, the feeding turnover trolley 3 and the feeding mechanism 4 and the discharging turnover trolley 9 and the material taking mechanism 6 can be quickly connected through the guiding and positioning mechanism 8; in this embodiment, the in-place detection sensor 81 is an E3Z-D61 type ohron sensor.
Further, feed mechanism 4 includes the feed mechanism frame, feed mechanism base 41, fixing base 43, Z axle lift module 44 and X axle two-way glassware 45, wherein, feed mechanism base 41 installs the bottom in the feed mechanism frame is inside, feed mechanism base 41's top is equipped with Z axle lift module 44, be connected with fixing base 43 on Z axle lift module 44's the slider, be connected with X axle two-way glassware 45 on the fixing base 43, Z axle lift module 44 and X axle two-way glassware 45 all with controller signal connection.
By adopting the technical scheme, the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to lift and move on the Z axis, and the product support 33 is taken and placed by the X-axis bidirectional material taking device 45; in this embodiment, the Z-axis lifting module 44 is a WH170-L25-S1100-BL-O-T750-B type lifting module sold by Wen science and technology; the X-axis bidirectional picker 45 is selected from MC0400600-S11 sold by gibbon corporation.
Further, the feeding mechanism 4 further comprises a Y-axis moving module 46, the Y-axis moving module 46 is installed above the feeding mechanism base 41, a supporting plate 42 is connected to a sliding block of the Y-axis moving module 46, the Z-axis lifting module 44 is installed above the supporting plate 42, and the Y-axis moving module 46 is in signal connection with the controller.
By adopting the technical scheme, the Y-axis moving module 46 drives the Z-axis lifting module 44 to move in the Y-axis direction, so that the X-axis bidirectional material taking device 45 is driven to move in the Y-axis direction, and different rows of product trays 33 in the feeding turnover trolley 3 are operated; the material taking mechanism 6 has the same structure as the feeding mechanism 4.
In this embodiment, the Y-axis moving module 46 is a model WH170-L25-S350-BL-O-T750 available from Wen Tech technologies.
Example 2
The present embodiment is different from embodiment 1 in that: furthermore, a position detection sensor 71 is arranged on the discharging conveyor belt 5, and the position detection sensor 71 is in signal connection with the controller.
By adopting the technical scheme, the product tray 33 on the discharging conveying belt 5 is detected by the position detection sensor 71.
The feeding conveyer belt 2 and the discharging conveyer belt 5 are connected with the controller by signals, in the embodiment, the feeding conveyer belt 2 and the discharging conveyer belt 5 are both GVTRAS-140-type conveyer belts sold by MISUMI 800-25-TA 220-SCM-15-H-C; the position detection sensor 71 is an E3Z-D61 sensor of an ohm dragon; the controller was selected from FX3U-80MT/ES model sold by Mitsubishi.
Further, the material taking and positioning mechanism 7 comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveyor belt 5, the movable positioning mechanism comprises a flange 72, a connecting plate 73, a pushing cylinder 74 and a guide rod 75, wherein the connecting plate 73 is arranged on a rack on two sides of the discharging conveyor belt 5, the connecting plate 73 is connected with the pushing cylinder 74, the output end of the pushing cylinder 74 is connected with the flange 72, the flange 72 is further connected with the connecting plate 73 through the guide rod 75, and the guide rod 75 is in sliding connection with the connecting plate 73 through a linear bearing 79.
Further, get material positioning mechanism 7 and still include climbing mechanism, and climbing mechanism includes jacking block 76, jacking cylinder 77 and jacking cylinder mount pad 710, and jacking cylinder mount pad 710 is installed in the frame of ejection of compact conveyer belt 5, and the top of jacking cylinder mount pad 710 is connected with jacking cylinder 77, is connected with jacking block 76 on jacking cylinder 77's the output, and jacking block 76's top is connected with six cam roller followers 78.
By adopting the technical scheme, the steel plate enters the discharging conveyer belt 5 from the discharging end of the heating furnace body 1, when the position detection sensor 71 detects the product support 33, the jacking cylinder 77 drives the jacking block 76 to move upwards to jack up the product support 33, and then the pushing cylinder 74 drives the flange 72 to extend out to position the product support 33;
the product support 33 needs to be positioned because the product support 33 can be shifted in the position of the heating furnace body 1 or the conveying belt, and if the product support 33 is directly taken away by the material taking mechanism 6 and put into the discharging turnover trolley 9, the product support 33 cannot be accurately put into the discharging turnover trolley 9 due to clamping.
In the embodiment, the pushing cylinder 74 is an SDA32x40S type cylinder of Suideke; the jacking cylinder 77 is a TCL50X80S type cylinder selected by Adeko; the cam roller follower 78 is preferably of the type BRB06-d8-h20, Hayda.
Further, the method for realizing the automatic feeding and discharging turnover device of the heating furnace comprises the following steps:
placing the product in a product support 33, and loading the product support 33 on a partition layer 32 in the feeding turnover trolley 3;
secondly, the feeding turnover trolley 3 is conveyed to the feeding end of the heating furnace body 1 manually or by an AGV trolley, the feeding turnover trolley 3 is positioned by the guiding and positioning mechanism 8, the feeding turnover trolley 3 is connected with the feeding mechanism 4, and an empty discharging turnover trolley 9 is arranged at the position of the material taking mechanism 6;
thirdly, the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to move to the position below the product support 33 to be taken, the X-axis bidirectional material taking device 45 extends to the position below the product support 33, then the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to rise for a specified distance, so that the product support 33 is separated from the interlayer 32, then the X-axis bidirectional material taking device 45 moves in the opposite direction to take the product support 33 out of the feeding turnover trolley 3, then the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to move to the position corresponding to the feeding conveyer belt 2, then the X-axis bidirectional material taking device 45 drives the product support 33 to move to the position above the feeding conveyer belt 2, and the Z-axis lifting module 44 moves downwards to place the product support 33 on the feeding conveyer belt 2;
fourthly, the product support 33 is conveyed into the heating furnace body 1 by the feeding conveyer belt 2 to heat the product, the feeding mechanism 4 is reset, and the actions are repeated;
fifthly, after the product contained in the product support 33 is heated by the heating furnace body 1, the product enters the discharging conveyer belt 5 from the discharging end of the heating furnace body 1, when the position detection sensor 71 detects the product support 33, the jacking cylinder 77 drives the jacking block 76 to move upwards so as to jack the product upwards, after jacking is in place, the flange 72 positioned on one side of the discharging conveyer belt 5 extends forwards under the action of the pushing cylinder 74, the side wall of the flange 72 pushes the product to slide towards the movable positioning mechanism on the other side, and as the contact surface between the bottom of the product and a roller bearing in the cam roller follower 78 is few, the friction resistance is small, and the heavy product can be pushed easily; when the pushing cylinder 74 extends to the right position, the movable positioning mechanism on the opposite side starts the same action to block the other side of the product; when the movable positioning mechanisms on the two sides move in place, the jacking cylinder 77 in the jacking mechanism descends to enable the jacking block 76 to be separated from the bottom of the product, and then the product falls on the bottom surface of the rib 72, so that the product is positioned and supported;
and (VI) the material taking mechanism 6 starts to act, the positioned product support 33 is moved to the inside of the discharging turnover trolley 9, and the working steps of the material taking mechanism 6 are opposite to those of the feeding mechanism 4.
In conclusion, the turnover trolley can be used for placing a plurality of rows and layers of product supports 33, and can be used for placing the required number of product supports 33 at one time, so that the turnover times are reduced; the automatic feeding and discharging device can realize the automation of feeding and discharging, automatically takes out the product support from the transfer trolley, and has the function of putting the product support into the transfer trolley at the outlet of the heating furnace, thereby improving the production efficiency and reducing the labor intensity and the safety risk; the invention is provided with the material taking and positioning mechanism 7, so that the problem that the product support 33 cannot be accurately placed into the discharging turnover trolley 9 due to clamping caused by the fact that the product support 33 is directly taken away by the material taking mechanism 6 and placed into the discharging turnover trolley 9 can be avoided from generating position deviation in the process of conveying the product support into the heating furnace body 1 or the conveyer belt; according to the invention, the guide positioning mechanism 8 is arranged on the turnover trolley, so that the turnover trolley can be quickly butted with the material taking mechanism 6 or the feeding mechanism 4.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic turnover device of business turn over material of heating furnace, includes heating furnace body (1), its characterized in that: the feeding end of heating furnace body (1) is equipped with feeding conveyor belt (2), one side that heating furnace body (1) was kept away from in feeding conveyor belt (2) is equipped with feed mechanism (4), one side that feed conveyor belt (2) were kept away from in feed mechanism (4) is equipped with feeding turnover dolly (3), the discharge end of heating furnace body (1) is equipped with ejection of compact conveyer belt (5), the top of ejection of compact conveyer belt (5) is equipped with gets material positioning mechanism (7), one side that heating furnace body (1) was kept away from in ejection of compact conveyer belt (5) is equipped with feeding agencies (6), one side that ejection of compact conveyer belt (5) were kept away from in feeding agencies (6) is equipped with.
2. The automatic feeding and discharging turnover device of the heating furnace, according to claim 1, is characterized in that: the inside of feeding turnover dolly (3) is equipped with a plurality of division board (31), and a plurality of division board (31) become the appearance chamber that a plurality of equals with feeding turnover dolly (3) internal partitioning, and equidistant interlayer (32) that are equipped with a plurality of symmetry on the inner wall that holds the chamber, the top of interlayer (32) is equipped with product support (33), and the structure of ejection of compact turnover dolly (9) is the same with feeding turnover dolly (3) structure.
3. The automatic feeding and discharging turnover device of the heating furnace, according to claim 2, is characterized in that: one side of feed mechanism (4) is equipped with guiding orientation mechanism (8), guiding orientation mechanism (8) are including locating detection sensor (81), locating plate (82) and mounting panel (83), wherein, mounting panel (83) are installed on feed mechanism (4), locating plate (82) are installed on mounting panel (83), locating detection sensor (81) are installed to the top of a locating plate (82), locating detection sensor (81) and controller signal connection, one side of extracting mechanism (6) also is equipped with guiding orientation mechanism (8).
4. The automatic feeding and discharging turnover device of the heating furnace, according to claim 1, is characterized in that: feed mechanism (4) include the feed mechanism frame, feed mechanism base (41), fixing base (43), Z axle lifting module (44) and X axle two-way glassware (45), wherein, the bottom in feed mechanism frame inside is installed in feed mechanism base (41), the top of feed mechanism base (41) is equipped with Z axle lifting module (44), be connected with fixing base (43) on the slider of Z axle lifting module (44), be connected with X axle two-way glassware (45) on fixing base (43), Z axle lifting module (44) and X axle two-way glassware (45) all with controller signal connection.
5. The automatic feeding and discharging turnover device of the heating furnace, according to claim 4, is characterized in that: the feeding mechanism (4) further comprises a Y-axis moving module (46), the Y-axis moving module (46) is installed above the feeding mechanism base (41), a supporting plate (42) is connected onto a sliding block of the Y-axis moving module (46), a Z-axis lifting module (44) is installed above the supporting plate (42), and the Y-axis moving module (46) is in signal connection with the controller.
6. The automatic feeding and discharging turnover device of the heating furnace, according to claim 1, is characterized in that: and a position detection sensor (71) is arranged on the discharging conveying belt (5), and the position detection sensor (71) is in signal connection with the controller.
7. The automatic feeding and discharging turnover device of the heating furnace, according to claim 1, is characterized in that: get material positioning mechanism (7) including the activity positioning mechanism, the activity positioning mechanism sets up the both sides in ejection of compact conveyer belt (5), the activity positioning mechanism includes flange (72), connecting plate (73), push cylinder (74) and guide arm (75), wherein, connecting plate (73) are installed in the both sides frame of ejection of compact conveyer belt (5), be connected with push cylinder (74) on connecting plate (73), be connected with flange (72) on the output of push cylinder (74), flange (72) still with connecting plate (73) between be connected through guide arm (75), guide arm (75) and connecting plate (73) are through linear bearing (79) sliding connection.
8. The automatic feeding and discharging turnover device of the heating furnace of claim 7, characterized in that: get material positioning mechanism (7) and still include climbing mechanism, climbing mechanism includes jacking piece (76), jacking cylinder (77) and jacking cylinder mount pad (710), install in the frame of ejection of compact conveyer belt (5) jacking cylinder mount pad (710), the top of jacking cylinder mount pad (710) is connected with jacking cylinder (77), be connected with jacking piece (76) on the output end of jacking cylinder (77), the top of jacking piece (76) is connected with a plurality of cam roller follower (78).
9. The method for realizing the automatic charging and discharging turnover device of the heating furnace according to any one of claims 1 to 8, is characterized by comprising the following steps:
placing products in a product support (33), and loading the product support (33) on an interlayer (32) in a feeding turnover trolley (3);
secondly, the feeding turnover trolley (3) is conveyed to the feeding end of the heating furnace body (1) by manpower or an AGV trolley, the feeding turnover trolley (3) is positioned by a guiding and positioning mechanism (8), so that the feeding turnover trolley (3) is connected with the feeding mechanism (4), and an empty discharging turnover trolley (9) is placed at the position of the material taking mechanism (6);
thirdly, the Z-axis lifting module (44) drives the X-axis bidirectional material taking device (45) to move to the position below the product support (33) to be taken, the X-axis bidirectional material taking device (45) extends into the position below the product support (33), then the Z-axis lifting module (44) drives the X-axis bidirectional material taking device (45) to rise for a specified distance to separate the product support (33) from the interlayer (32), then the X-axis bidirectional material taking device (45) moves in the opposite direction to take the product support (33) out of the feeding turnover trolley (3), then the Z-axis lifting module (44) drives the X-axis bidirectional material taking device (45) to move to the position corresponding to the feeding conveyer belt (2), then the X-axis bidirectional material taking device (45) drives the product support (33) to move to the upper part of the feeding conveyer belt (2), and the Z-axis lifting module (44) moves downwards to place the product support (33) on the feeding conveyer belt (2);
fourthly, the product support (33) is conveyed into the heating furnace body (1) by the feeding conveyer belt (2) to heat the product, the feeding mechanism (4) is reset, and the actions are repeated;
fifthly, after the product contained in the product support (33) is heated by the heating furnace body (1), the product enters the discharging conveyer belt (5) from the discharging end of the heating furnace body (1), when the position detection sensor (71) detects the product support (33), the jacking cylinder (77) drives the jacking block (76) to move upwards to jack up the product support (33), and then the pushing cylinder (74) drives the flange (72) to extend out to position the product support (33);
and (VI) the material taking mechanism (6) starts to act, the positioned product support (33) is moved to the inside of the discharging turnover trolley (9), and the working steps of the material taking mechanism (6) are opposite to those of the feeding mechanism (4).
10. The method for realizing the automatic feeding and discharging turnover device of the heating furnace according to claim 9 is characterized in that: a plurality of partition plates (31) are arranged inside the feeding turnover trolley (3), the plurality of partition plates (31) divide the feeding turnover trolley (3) into a plurality of equal containing cavities, a plurality of symmetrical partition layers (32) are arranged on the inner walls of the containing cavities at equal intervals, a product support (33) is arranged above the partition layers (32), and the structure of the discharging turnover trolley (9) is the same as that of the feeding turnover trolley (3);
one side of the feeding mechanism (4) is provided with a guiding and positioning mechanism (8), the guiding and positioning mechanism (8) comprises an in-place detection sensor (81), a positioning plate (82) and a mounting plate (83), wherein the mounting plate (83) is mounted on the feeding mechanism (4), the positioning plate (82) is mounted on the mounting plate (83), the in-place detection sensor (81) is mounted above one positioning plate (82), the in-place detection sensor (81) is in signal connection with a controller, and one side of the material taking mechanism (6) is also provided with the guiding and positioning mechanism (8);
the feeding mechanism (4) comprises a feeding mechanism rack, a feeding mechanism base (41), a fixed seat (43), a Z-axis lifting module (44) and an X-axis bidirectional material taking device (45), wherein the feeding mechanism base (41) is installed at the bottom end inside the feeding mechanism rack, the Z-axis lifting module (44) is arranged above the feeding mechanism base (41), the fixed seat (43) is connected onto a sliding block of the Z-axis lifting module (44), the X-axis bidirectional material taking device (45) is connected onto the fixed seat (43), and the Z-axis lifting module (44) and the X-axis bidirectional material taking device (45) are in signal connection with a controller;
the feeding mechanism (4) further comprises a Y-axis moving module (46), the Y-axis moving module (46) is installed above the feeding mechanism base (41), a supporting plate (42) is connected onto a sliding block of the Y-axis moving module (46), a Z-axis lifting module (44) is installed above the supporting plate (42), and the Y-axis moving module (46) is in signal connection with the controller;
a position detection sensor (71) is arranged on the discharging conveyer belt (5), and the position detection sensor (71) is in signal connection with the controller;
the material taking and positioning mechanism (7) comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveying belt (5), the movable positioning mechanism comprises flanges (72), a connecting plate (73), pushing cylinders (74) and guide rods (75), wherein the connecting plate (73) is arranged on a rack on two sides of the discharging conveying belt (5), the connecting plate (73) is connected with the pushing cylinders (74), the output ends of the pushing cylinders (74) are connected with the flanges (72), the flanges (72) are also connected with the connecting plate (73) through the guide rods (75), and the guide rods (75) are in sliding connection with the connecting plate (73) through linear bearings (79);
get material positioning mechanism (7) and still include climbing mechanism, climbing mechanism includes jacking piece (76), jacking cylinder (77) and jacking cylinder mount pad (710), install in the frame of ejection of compact conveyer belt (5) jacking cylinder mount pad (710), the top of jacking cylinder mount pad (710) is connected with jacking cylinder (77), be connected with jacking piece (76) on the output end of jacking cylinder (77), the top of jacking piece (76) is connected with a plurality of cam roller follower (78).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010596712.XA CN111664711A (en) | 2020-06-28 | 2020-06-28 | Automatic feeding and discharging turnover device of heating furnace and implementation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010596712.XA CN111664711A (en) | 2020-06-28 | 2020-06-28 | Automatic feeding and discharging turnover device of heating furnace and implementation method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935640A (en) * | 2021-02-25 | 2021-06-11 | 上海天永智能装备股份有限公司 | Feeding and heating device |
| CN113501309A (en) * | 2021-08-05 | 2021-10-15 | 广州市博麟精密机械有限公司 | Full-automatic beer canning production line |
| CN115285894A (en) * | 2022-08-04 | 2022-11-04 | 深圳市创新特科技有限公司 | Pallet fork plate taking mechanism |
| CN115402767A (en) * | 2022-08-04 | 2022-11-29 | 深圳市创新特科技有限公司 | Automatic plate collecting and releasing machine |
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2020
- 2020-06-28 CN CN202010596712.XA patent/CN111664711A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935640A (en) * | 2021-02-25 | 2021-06-11 | 上海天永智能装备股份有限公司 | Feeding and heating device |
| CN113501309A (en) * | 2021-08-05 | 2021-10-15 | 广州市博麟精密机械有限公司 | Full-automatic beer canning production line |
| CN113501309B (en) * | 2021-08-05 | 2023-02-21 | 广州市博麟精密机械有限公司 | Full-automatic beer canning production line |
| CN115285894A (en) * | 2022-08-04 | 2022-11-04 | 深圳市创新特科技有限公司 | Pallet fork plate taking mechanism |
| CN115402767A (en) * | 2022-08-04 | 2022-11-29 | 深圳市创新特科技有限公司 | Automatic plate collecting and releasing machine |
| CN115285894B (en) * | 2022-08-04 | 2023-11-03 | 深圳市创新特科技有限公司 | Pallet fork plate taking mechanism |
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