Automatic turnover device of business turn over material of heating furnace
Technical Field
The utility model belongs to the technical field of magnetic material, concretely relates to automatic turnover device of business turn over material of heating furnace.
Background
The product support is required to be placed into a product support in the production process of the existing inductance magnetic material device, the product support is placed on a turnover trolley and transferred to a feeding hole of a heating furnace, and then the product support is manually taken out of the trolley and placed into the heating furnace for feeding. The same needs the manual work to hold the product and collect and arrange on the turnover dolly regularly at the discharge gate of heating furnace then turnover to next process department. The process needs manual continuous on-duty feeding, and the labor intensity is high; the product support at the discharge hole of the heating furnace has high temperature, and potential safety hazards exist in manual operation; the weight of the product bracket and the product is up to 20kg, and potential safety hazards of product falling and personal injury exist in the manual taking and placing bracket.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic turnover device of business turn over material of heating furnace to solve the problem that proposes among the above-mentioned background art. The utility model provides a pair of automatic turnover device of business turn over material of heating furnace has the automatic feed material loading that realizes the product support, realizes the automation of business turn over material, improves production efficiency, reduces intensity of labour and the characteristics of safe risk.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic turnover device of business turn over material of heating furnace, including the heating furnace body, the feed end of heating furnace body is equipped with feeding conveyer belt, one side that feeding conveyer belt kept away from the heating furnace body is equipped with feed mechanism, one side that feeding mechanism kept away from feeding conveyer belt is equipped with feeding turnover dolly, the discharge end of heating furnace body is equipped with ejection of compact conveyer belt, ejection of compact conveyer belt's top is equipped with gets material positioning mechanism, one side that heating furnace body was kept away from to ejection of compact conveyer belt is equipped with extracting mechanism, one side that ejection of compact conveyer belt was kept away from.
The utility model discloses in furtherly, the inside of feeding turnover dolly is equipped with a plurality of division board, and a plurality of division board separates into the appearance chamber that a plurality of equals with feeding turnover dolly inside, holds the equidistant interlayer that is equipped with a plurality of symmetry on the inner wall in chamber, and the top of interlayer is equipped with the product and holds in the palm, and the structure of ejection of compact turnover dolly is the same with feeding turnover dolly structure.
The utility model discloses in furtherly, one side of feed mechanism is equipped with guiding orientation mechanism, and guiding orientation mechanism is including targetting in place detection sensor, locating plate and mounting panel, and wherein, the mounting panel is installed on feed mechanism, and the locating plate is installed on the mounting panel, and the top of a locating plate is installed and is targetting in place detection sensor, and targetting in place detection sensor and controller signal connection, one side of feed mechanism also is equipped with guiding orientation mechanism.
The utility model discloses in furtherly, feed mechanism includes the feed mechanism frame, the feed mechanism base, a fixed base, Z axle lift module and the two-way glassware of X axle, wherein, the bottom at the feed mechanism frame is inside to the feed mechanism pedestal mounting, the top of feed mechanism base is equipped with Z axle lift module, be connected with the fixed base on the slider of Z axle lift module, be connected with the two-way glassware of X axle on the fixed base, Z axle lift module and the two-way glassware of X axle all with controller signal connection.
The utility model discloses in furtherly, feed mechanism still includes that the Y axle removes the module, and the Y axle removes the module and installs in the top of feed mechanism base, is connected with the backup pad on the slider that the Y axle removed the module, and Z axle lift module is installed in the top of backup pad, and the Y axle removes module and controller signal connection.
The utility model discloses in furtherly, be equipped with the position detection sensor on the ejection of compact conveyer belt, position detection sensor and controller signal connection.
The utility model discloses in furtherly, get material positioning mechanism includes movable positioning mechanism, and movable positioning mechanism sets up in ejection of compact conveyer belt's both sides, and movable positioning mechanism includes flange, connecting plate, push cylinder and guide arm, and wherein, the connecting plate is installed in ejection of compact conveyer belt's both sides frame, is connected with push cylinder on the connecting plate, is connected with the flange on push cylinder's the output, and the flange still is connected through the guide arm between and the connecting plate, and the guide arm passes through linear bearing sliding connection with the connecting plate.
The utility model discloses in furtherly, get material positioning mechanism still includes climbing mechanism, climbing mechanism includes jacking piece, jacking cylinder and jacking cylinder mount pad, and jacking cylinder mount pad is installed in ejection of compact conveyer belt's frame, and the top of jacking cylinder mount pad is connected with the jacking cylinder, is connected with the jacking piece on the output of jacking cylinder, and the top of jacking piece is connected with a plurality of cam roller follower.
The utility model discloses in furtherly, the automatic turnover device's of business turn over of heating furnace implementation method, including following step:
placing a product in a product support, and loading the product support on an interlayer in a feeding turnover trolley;
the feeding turnover trolley is conveyed to the feeding end of the heating furnace body by manpower or an AGV trolley, and is positioned by a guiding and positioning mechanism, so that the feeding turnover trolley is connected with a feeding mechanism, and an empty discharging turnover trolley is placed at a material taking mechanism;
(III) the Z-axis lifting module drives the X-axis bidirectional material taking device to move to the position below a product support to be taken, the X-axis bidirectional material taking device extends to the position below the product support, then the Z-axis lifting module drives the X-axis bidirectional material taking device to ascend for a specified distance to separate the product support from the interlayer, then the X-axis bidirectional material taking device moves in the opposite direction to take the product support out of the feeding turnover trolley, then the Z-axis lifting module drives the X-axis bidirectional material taking device to move to the position corresponding to the feeding conveying belt, then the X-axis bidirectional material taking device drives the product support to move to the position above the feeding conveying belt, and the Z-axis lifting module moves downwards to place the product support on the feeding conveying belt;
fourthly, the product support is conveyed into the heating furnace body by the feeding conveying belt to heat the product, the feeding mechanism is reset, and the actions are repeated;
fifthly, after the product contained in the product support is heated by the heating furnace body, the product enters the discharging conveyor belt from the discharging end of the heating furnace body, when the position detection sensor detects the product support, the jacking cylinder drives the jacking block to move upwards to jack the product support, and then the cylinder is pushed to drive the flange to extend out to position the product support;
and (VI) the material taking mechanism starts to act, the product support after positioning is moved to the inside of the discharging turnover trolley, and the working steps of the material taking mechanism are opposite to those of the feeding mechanism.
In the utility model, further, the automatic feeding and discharging turnover device of the heating furnace is realized by arranging a plurality of partition boards at the middle position inside the feeding turnover trolley, the plurality of partition boards divide the inside of the feeding turnover trolley into a plurality of equal containing cavities, a plurality of symmetrical interlayers are arranged on the inner walls of the containing cavities at equal intervals, a product support is arranged above the interlayers, and the structure of the discharging turnover trolley is the same as that of the feeding turnover trolley;
one side of the feeding mechanism is provided with a guiding and positioning mechanism, the guiding and positioning mechanism comprises an in-place detection sensor, a positioning plate and a mounting plate, wherein the mounting plate is mounted on the feeding mechanism, the positioning plate is mounted on the mounting plate, the in-place detection sensor is mounted above one positioning plate and is in signal connection with a controller, and one side of the taking mechanism is also provided with the guiding and positioning mechanism;
the feeding mechanism comprises a feeding mechanism frame, a feeding mechanism base, a fixed seat, a Z-axis lifting module and an X-axis bidirectional material taking device, wherein the feeding mechanism base is installed at the bottom end inside the feeding mechanism frame;
the feeding mechanism also comprises a Y-axis moving module, the Y-axis moving module is arranged above the base of the feeding mechanism, a slide block of the Y-axis moving module is connected with a supporting plate, a Z-axis lifting module is arranged above the supporting plate, and the Y-axis moving module is in signal connection with the controller;
a position detection sensor is arranged on the discharging conveying belt and is in signal connection with the controller;
the material taking and positioning mechanism comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveyer belt, the movable positioning mechanism comprises flanges, a connecting plate, a pushing cylinder and a guide rod, wherein the connecting plate is arranged on a rack on two sides of the discharging conveyer belt, the pushing cylinder is connected onto the connecting plate, the flanges are connected onto the output end of the pushing cylinder, the flanges are also connected with the connecting plate through the guide rod, and the guide rod is connected with the connecting plate through a linear bearing in a sliding manner;
get material positioning mechanism and still include climbing mechanism, climbing mechanism includes jacking piece, jacking cylinder and jacking cylinder mount pad, and the jacking cylinder mount pad is installed in ejection of compact conveyer belt's frame, and the top of jacking cylinder mount pad is connected with the jacking cylinder, is connected with the jacking piece on the output of jacking cylinder, and the top of jacking piece is connected with a plurality of cam roller follower.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the turnover trolley of the utility model can be used for placing a plurality of rows and a plurality of layers of product supports, and can be used for placing the product supports with required quantity once, thereby reducing the turnover times;
2. the utility model can realize the automation of feeding and discharging, automatically take out the product support from the turnover trolley, and put the product support into the turnover trolley at the outlet of the heating furnace, thereby improving the production efficiency and reducing the labor intensity and the safety risk;
3. the utility model is provided with the material taking and positioning mechanism, so that the position of the product support can be prevented from being deviated in the process of conveying the heating furnace body or the conveying belt, and the product support can be directly taken away by the material taking mechanism and placed into the discharging turnover trolley to be blocked, so that the product support cannot be accurately placed into the discharging turnover trolley;
4. the utility model discloses set up guiding orientation mechanism on feeding mechanism and feed mechanism, can be with the quick butt joint of turnover dolly and feeding mechanism or feed mechanism.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection structure of the discharging turnover trolley, the material taking mechanism, the discharging conveyer belt and the material taking positioning mechanism of the utility model;
FIG. 3 is a schematic structural view of the feeding turnover trolley of the utility model;
fig. 4 is a schematic structural view of the feeding mechanism of the present invention;
FIG. 5 is a schematic structural view of the connection between the discharging conveyor belt and the material-taking positioning mechanism of the present invention;
fig. 6 is a schematic structural view of the jacking mechanism of the present invention;
FIG. 7 is a schematic structural view of the movable positioning mechanism of the present invention;
in the figure: 1. a heating furnace body; 2. a feed conveyor belt; 3. a feeding turnover trolley; 31. a partition plate; 32. an interlayer; 33. a product support; 4. a feeding mechanism; 41. a feed mechanism base; 42. a support plate; 43. a fixed seat; 44. a Z-axis lifting module; 45. an X-axis bidirectional material taking device; 46. a Y-axis moving module; 5. a discharge conveyer belt; 6. a material taking mechanism; 7. a material taking and positioning mechanism; 71. a position detection sensor; 72. blocking edges; 73. a connecting plate; 74. a push cylinder; 75. a guide bar; 76. jacking blocks; 77. jacking a cylinder; 78. a cam roller follower; 79. a linear bearing; 710. a jacking cylinder mounting seat; 8. a guiding and positioning mechanism; 81. an in-place detection sensor; 82. positioning a plate; 83. mounting a plate; 9. discharge turnover dolly.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-7, the present invention provides the following technical solutions: the utility model provides an automatic turnover device of business turn over material of heating furnace, including heating furnace body 1, the feed end of heating furnace body 1 is equipped with feeding conveyer belt 2, one side that heating furnace body 1 was kept away from to feeding conveyer belt 2 is equipped with feed mechanism 4, one side that feeding conveyer belt 2 was kept away from to feed mechanism 4 is equipped with feeding turnover dolly 3, the discharge end of heating furnace body 1 is equipped with ejection of compact conveyer belt 5, the top of ejection of compact conveyer belt 5 is equipped with gets material positioning mechanism 7, one side that heating furnace body 1 was kept away from to ejection of compact conveyer belt 5 is equipped with extracting mechanism 6, one side that ejection of compact conveyer belt 5 was kept.
Further, the inside of feeding turnover dolly 3 is equipped with a plurality of division board 31, and a plurality of division board 31 becomes the appearance chamber that a plurality of equals with feeding turnover dolly 3 internal partitioning, holds the equidistant interlayer 32 that is equipped with a plurality of symmetry on the inner wall in chamber, and the top of interlayer 32 is equipped with the product and holds in the palm 33, and the structure of ejection of compact turnover dolly 9 is the same with feeding turnover dolly 3 structure.
Through adopting above-mentioned technical scheme, be equipped with two in the present embodiment and be listed as interlayer 32, every row is equipped with forty layers of interlayer 32, can place eighty product support 33 in total, can once place the product support 33 of demand quantity, reduces the turnover number of times.
Further, one side of the feeding mechanism 4 close to the feeding turnover trolley 3 is provided with a guiding and positioning mechanism 8, the guiding and positioning mechanism 8 comprises an in-place detection sensor 81, a positioning plate 82 and a mounting plate 83, wherein the mounting plate 83 is mounted on the feeding mechanism base 41 of the feeding mechanism 4, the positioning plate 82 is mounted on the mounting plate 83, the in-place detection sensor 81 is mounted above one positioning plate 82, the in-place detection sensor 81 is in signal connection with a controller, and one side of the taking mechanism 6 close to the discharging turnover trolley 9 is also provided with the guiding and positioning mechanism 8.
By adopting the technical scheme, the feeding turnover trolley 3 and the feeding mechanism 4 and the discharging turnover trolley 9 and the material taking mechanism 6 can be quickly connected through the guiding and positioning mechanism 8; in this embodiment, the in-place detection sensor 81 is an E3Z-D61 type ohron sensor.
Further, feed mechanism 4 includes the feed mechanism frame, feed mechanism base 41, fixing base 43, Z axle lift module 44 and X axle two-way glassware 45, wherein, feed mechanism base 41 installs the bottom in the feed mechanism frame is inside, feed mechanism base 41's top is equipped with Z axle lift module 44, be connected with fixing base 43 on Z axle lift module 44's the slider, be connected with X axle two-way glassware 45 on the fixing base 43, Z axle lift module 44 and X axle two-way glassware 45 all with controller signal connection.
By adopting the technical scheme, the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to lift and move on the Z axis, and the product support 33 is taken and placed by the X-axis bidirectional material taking device 45; in this embodiment, the Z-axis lifting module 44 is a WH170-L25-S1100-BL-O-T750-B type lifting module sold by Wen science and technology; the X-axis bidirectional picker 45 is selected from MC0400600-S11 sold by gibbon corporation.
Further, the feeding mechanism 4 further comprises a Y-axis moving module 46, the Y-axis moving module 46 is installed above the feeding mechanism base 41, a supporting plate 42 is connected to a sliding block of the Y-axis moving module 46, the Z-axis lifting module 44 is installed above the supporting plate 42, and the Y-axis moving module 46 is in signal connection with the controller.
By adopting the technical scheme, the Y-axis moving module 46 drives the Z-axis lifting module 44 to move in the Y-axis direction, so that the X-axis bidirectional material taking device 45 is driven to move in the Y-axis direction, and different rows of product trays 33 in the feeding turnover trolley 3 are operated; the material taking mechanism 6 has the same structure as the feeding mechanism 4.
In this embodiment, the Y-axis moving module 46 is a model WH170-L25-S350-BL-O-T750 available from Wen Tech technologies.
Example 2
The present embodiment is different from embodiment 1 in that: furthermore, a position detection sensor 71 is arranged on the discharging conveyor belt 5, and the position detection sensor 71 is in signal connection with the controller.
By adopting the technical scheme, the product tray 33 on the discharging conveying belt 5 is detected by the position detection sensor 71.
The feeding conveyer belt 2 and the discharging conveyer belt 5 are connected with the controller by signals, in the embodiment, the feeding conveyer belt 2 and the discharging conveyer belt 5 are both GVTRAS-140-type conveyer belts sold by MISUMI 800-25-TA 220-SCM-15-H-C; the position detection sensor 71 is an E3Z-D61 sensor of an ohm dragon; the controller was selected from FX3U-80MT/ES model sold by Mitsubishi.
Further, the material taking and positioning mechanism 7 comprises a movable positioning mechanism, the movable positioning mechanism is arranged on two sides of the discharging conveyor belt 5, the movable positioning mechanism comprises a flange 72, a connecting plate 73, a pushing cylinder 74 and a guide rod 75, wherein the connecting plate 73 is arranged on a rack on two sides of the discharging conveyor belt 5, the connecting plate 73 is connected with the pushing cylinder 74, the output end of the pushing cylinder 74 is connected with the flange 72, the flange 72 is further connected with the connecting plate 73 through the guide rod 75, and the guide rod 75 is in sliding connection with the connecting plate 73 through a linear bearing 79.
Further, get material positioning mechanism 7 and still include climbing mechanism, and climbing mechanism includes jacking block 76, jacking cylinder 77 and jacking cylinder mount pad 710, and jacking cylinder mount pad 710 is installed in the frame of ejection of compact conveyer belt 5, and the top of jacking cylinder mount pad 710 is connected with jacking cylinder 77, is connected with jacking block 76 on jacking cylinder 77's the output, and jacking block 76's top is connected with six cam roller followers 78.
By adopting the technical scheme, the steel plate enters the discharging conveyer belt 5 from the discharging end of the heating furnace body 1, when the position detection sensor 71 detects the product support 33, the jacking cylinder 77 drives the jacking block 76 to move upwards to jack up the product support 33, and then the pushing cylinder 74 drives the flange 72 to extend out to position the product support 33;
the product support 33 needs to be positioned because the product support 33 can be shifted in the position of the heating furnace body 1 or the conveying belt, and if the product support 33 is directly taken away by the material taking mechanism 6 and put into the discharging turnover trolley 9, the product support 33 cannot be accurately put into the discharging turnover trolley 9 due to clamping.
In the embodiment, the pushing cylinder 74 is an SDA32x40S type cylinder of Suideke; the jacking cylinder 77 is a TCL50X80S type cylinder selected by Adeko; the cam roller follower 78 is preferably of the type BRB06-d8-h20, Hayda.
Further, the utility model discloses an automatic turnover device's of business turn over material realization method of heating furnace, including following step:
placing the product in a product support 33, and loading the product support 33 on a partition layer 32 in the feeding turnover trolley 3;
secondly, the feeding turnover trolley 3 is conveyed to the feeding end of the heating furnace body 1 manually or by an AGV trolley, the feeding turnover trolley 3 is positioned by the guiding and positioning mechanism 8, the feeding turnover trolley 3 is connected with the feeding mechanism 4, and an empty discharging turnover trolley 9 is arranged at the position of the material taking mechanism 6;
thirdly, the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to move to the position below the product support 33 to be taken, the X-axis bidirectional material taking device 45 extends to the position below the product support 33, then the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to rise for a specified distance, so that the product support 33 is separated from the interlayer 32, then the X-axis bidirectional material taking device 45 moves in the opposite direction to take the product support 33 out of the feeding turnover trolley 3, then the Z-axis lifting module 44 drives the X-axis bidirectional material taking device 45 to move to the position corresponding to the feeding conveyer belt 2, then the X-axis bidirectional material taking device 45 drives the product support 33 to move to the position above the feeding conveyer belt 2, and the Z-axis lifting module 44 moves downwards to place the product support 33 on the feeding conveyer belt 2;
fourthly, the product support 33 is conveyed into the heating furnace body 1 by the feeding conveyer belt 2 to heat the product, the feeding mechanism 4 is reset, and the actions are repeated;
fifthly, after the product contained in the product support 33 is heated by the heating furnace body 1, the product enters the discharging conveyer belt 5 from the discharging end of the heating furnace body 1, when the position detection sensor 71 detects the product support 33, the jacking cylinder 77 drives the jacking block 76 to move upwards so as to jack the product upwards, after jacking is in place, the flange 72 positioned on one side of the discharging conveyer belt 5 extends forwards under the action of the pushing cylinder 74, the side wall of the flange 72 pushes the product to slide towards the movable positioning mechanism on the other side, and as the contact surface between the bottom of the product and a roller bearing in the cam roller follower 78 is few, the friction resistance is small, and the heavy product can be pushed easily; when the pushing cylinder 74 extends to the right position, the movable positioning mechanism on the opposite side starts the same action to block the other side of the product; when the movable positioning mechanisms on the two sides move in place, the jacking cylinder 77 in the jacking mechanism descends to enable the jacking block 76 to be separated from the bottom of the product, and then the product falls on the bottom surface of the rib 72, so that the product is positioned and supported;
and (VI) the material taking mechanism 6 starts to act, the positioned product support 33 is moved to the inside of the discharging turnover trolley 9, and the working steps of the material taking mechanism 6 are opposite to those of the feeding mechanism 4.
In summary, the turnover trolley of the utility model can be used for placing a plurality of rows and layers of product holders 33, and can be used for placing the required number of product holders 33 at one time, thereby reducing the turnover times; the utility model can realize the automation of feeding and discharging, automatically take out the product support from the turnover trolley, and put the product support into the turnover trolley at the outlet of the heating furnace, thereby improving the production efficiency and reducing the labor intensity and the safety risk; the utility model is provided with the material taking and positioning mechanism 7, which avoids the position of the product support 33 from generating offset in the process of conveying the heating furnace body 1 or the conveyer belt, and the product support 33 can not be accurately placed into the discharging turnover trolley 9 because the product support is directly taken away by the material taking mechanism 6 and the discharging turnover trolley 9 can be blocked; the utility model discloses set up guiding orientation mechanism 8 on the turnover dolly, can be with the quick butt joint of turnover dolly and feeding mechanism 6 or feeding mechanism 4.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.