CN111519426A - 一种远红外、负离子羊毛衫的整理工艺 - Google Patents
一种远红外、负离子羊毛衫的整理工艺 Download PDFInfo
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Abstract
本发明涉及一种远红外、负离子羊毛衫的整理工艺,包括以下步骤:羊毛衫准备工序、自制远红外负离子整理剂、两浸两轧、柔软整理、脱水烘干。将自制的远红外、负离子整理剂通过浸渍的方式整理在羊毛衫上,使得整理后的羊毛衫具有优良的远红外功能和负离子功能,其远红外法向发射率能够达到85%以上,负离子释放量能够达到3500个/cm3以上,同时织物具有良好的抗起球性能和耐洗牢度,并且此整理工艺并不影响织物的强力、手感度等指标。使羊毛衫能够时刻具有保暖,促进人体血液循环,消除疲劳、恢复体力以及增强免疫力等保健作用。此工艺提高了羊毛衫本身的附加值;适合批量生产,大大降低了企业的生产成本,带来了更多的经济效益和社会效益。
Description
技术领域
本发明涉及一种纺织品后整理技术领域,特别涉及一种远红外、负离子羊毛衫的整理工艺。
背景技术
近年来,我国的羊毛衫发展态势良好,不但国内市场景象繁荣,国际市场也很有影响力。我国的羊毛衫无论是出口数量还是出口贸易额,都是位居全球前列,这显示了毛针织在纺织行业,针织领域中具有举足轻重的作用。
由于羊毛衫加工属于劳动密集型产业,目前利用低廉的劳动力资源,我国毛针织产品在出口价格上还具有一定竞争优势,主要集中在中、低档产品上,但是毛针织发达的地区仍然在欧洲,像英国、意大利、德国、法国等的羊毛衫虽然产量不大,但产品的质量和附加值高,属于中高档产品,产品价格较高,利润也高。随着我国经济的发展,低廉的劳动力优势在慢慢的失去,如果我国的羊毛衫行业在国际市场上取得长足的发展,就必须提高羊毛衫的产品质量和附加值,走功能化,时装化,高档化的发展道路。
远红外羊毛衫可以吸收大自然或人体中辐射出的远红外线而使自身的温度升高,还可以发射出远红外线,从而获得保暖升温、改善人体微循环系统,具有消除疲劳、恢复体力及缓解疼痛的功能。负离子羊毛衫可降低血液中的5-轻色胺含量,能增强神经抑制过程,有镇静、催眠、降低血压的作用,可提高基础代谢,促进蛋白质代谢,加强免疫系统,甚至通过其所带电荷作用,可以有效抑制和杀菌,并且促进上皮生长,加速伤口愈合和促进机体修复。
因此,生产远红外、负离子的羊毛衫,不仅提升了羊毛衫产品的质量和附加值,同时也为人们的健康提供了新方式。
发明内容
本发明旨在提供一种远红外、负离子羊毛衫的整理工艺,将自制的远红外、负离子整理剂通过浸渍的方式整理在羊毛衫上,使得整理后的羊毛衫具有优良的远红外功能和负离子功能,同时织物具有良好的抗起球性能和耐洗牢度,更重要的是此整理工艺并不影响织物的强力、手感度等指标。
本发明是通过以下技术方案实现的:
一种远红外、负离子羊毛衫的整理工艺,其具体由以下整理工艺流程加以实现:
(1)羊毛衫的清洗:将羊毛衫放入加有2-3%中性洗涤剂的水中浸泡清洗,浸泡时间为10-15min,清洗时间为15-20min,温度为30-40℃,清洗后脱水烘干,平铺自然晾干,熨烫平整;
(2)自制远红外、负离子整理剂:将自制的电气石纳米粉体分散液、纳米TiO2分散液以及纳米ZnO分散液以质量比为4.5-5.0:2.0-2.5:1.5-2.0的比例混合,搅拌20-30min,然后高速剪切15-25min,转速为3000-4000rpm,再超声作用2-8min,每超声1min停30s,制备得到远红外、负离子整理剂;
(3)远红外、负离子整理:将步骤(1)清洗处理后的羊毛衫浸渍在步骤(2)制备得到的自制远红外、负离子整理剂中,并加入质量分数占3%-5%的粘合剂,室温下,按照浴比为1:10-12,两浸两轧,轧余率为70%-80%,浸轧时间共计20-30min,浸轧压力为2-4kg/cm2;
(4)柔顺整理:将浸轧后的羊毛衫使用清水清洗2-3次,水洗后按照固液质量比为1:10-15的比例浸渍在质量浓度为4%-6%的柔软剂中,柔软处理时间为20-30min,温度为40-50℃,pH为6-7;
(5)将柔顺整理后的羊毛衫用清水清洗,清洗温度为30-35℃,时间为5-10min,清洗后将羊毛衫在温度为60-70℃的温度下预烘10-15min,然后在温度为70-80℃的温度下焙烘6-8min,自然晾干即可。
具体的,所述自制远红外、负离子整理剂中:
自制电气石纳米粉体分散液的制备方法为:将粒径大小在80-100微米之间的电气石微粉在湿态放入氧化锆球大中小磨球中,大中小球比例为3-4:2-6:3-6,球磨时间为6-7个小时,机器转速为300-400rpm,球料比为5-6:1-2,调浆过程中无水乙醇和粉体的比为1:1,球磨得到电气石纳米粉体与吐温-80分散剂、聚丙烯酸钠、三乙醇胺按照质量比为1.5-1.8:1-1.2:1.5-1.8:1.5-1.8的比例混合,高剪切乳化15-30min,转速为4000-5000rpm,温度控制在25-30℃,再超声处理5-10min,每超声处理1min停15s;
所述纳米TiO2分散液的制备方法为:将粒径大小在10-15纳米之间的纳米TiO2粉体与三乙醇胺按照质量比为1:1.5-2.0的比例混合,加入3-4倍体积的水搅拌10-20min,高速剪切20-30min,转速为4000-5000rpm,再超声处理10-20min,每超声处理1min停15s;
所述纳米ZnO分散液的制备方法为:将粒径大小在10-15纳米之间的纳米ZnO粉体与六偏磷酸钠按照质量比为1:1.0-1.2的比例混合,加入2-3倍体积的水搅拌20-30min,高速剪切20-30min,转速为4000-5000rpm,再超声处理10-20min,每超声处理1min停15s。
进一步的,整理工艺中所使用粘合剂为NJ101常温粘合剂。
进一步的,整理工艺中所使用柔软剂为酯基季铵盐柔软剂。
本发明相比现有技术具有以下优点:为了解决羊毛衫产品质量和附加值得不到提升的问题,本发明提供了一种远红外、负离子羊毛衫的整理工艺,使得整理后的羊毛衫具有释放远红外和负离子的功能,其远红外法向发射率能够达到85%以上,负离子释放量能够达到3500个/cm3以上;其能够时刻具有保暖,促进人体血液循环,消除疲劳、恢复体力以及增强免疫力等的保健作用。一方面,提高了羊毛衫本身的附加值;另一方面,适合批量生产,大大降低了企业的生产成本,带来了更多的经济效益和社会效益;促进了羊毛纤维在纺织服装方面的应用和发展,促进了羊毛资源可持续发展,能够实现提高羊毛纤维纺织物功能性以及提高市场竞争力的现实意义,显著促进现代化纺织业与环保业快速发展以及资源可持续发展,是一种极为值得推广使用的技术方案。
具体实施方式
为使本发明的目的、技术方案及效果更加清楚、明确,下面结合具体实施例对本发明作进一步说明,应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明所提供的技术方案。
实施例1
一种远红外、负离子羊毛衫的整理工艺,其具体由以下整理工艺流程加以实现:
(1)羊毛衫的清洗:将羊毛衫放入加有2%中性洗涤剂的水中浸泡清洗,浸泡时间为10min,清洗时间为15min,温度为30℃,清洗后脱水烘干,平铺自然晾干,熨烫平整;
(2)自制远红外、负离子整理剂:将自制的电气石纳米粉体分散液、纳米TiO2分散液以及纳米ZnO分散液以质量比为4.5:2.0:1.5的比例混合,搅拌20min,然后高速剪切15min,转速为3000rpm,再超声作用2min,每超声1min停30s,制备得到远红外、负离子整理剂;
(3)远红外、负离子整理:将步骤(1)清洗处理后的羊毛衫浸渍在步骤(2)制备得到的自制远红外、负离子整理剂中,并加入质量分数占3%的粘合剂,室温下,按照浴比为1:10,两浸两轧,轧余率为70%,浸轧时间共计20min,浸轧压力为2kg/cm2;
(4)柔顺整理:将浸轧后的羊毛衫使用清水清洗2次,水洗后按照固液质量比为1:10的比例浸渍在质量浓度为4%的柔软剂中,柔软处理时间为20min,温度为40℃,pH为6;
(5)将柔顺整理后的羊毛衫用清水清洗,清洗温度为30℃,时间为5min,清洗后将羊毛衫在温度为60℃的温度下预烘10min,然后在温度为70℃的温度下焙烘6min,自然晾干即可。
具体的,所述自制远红外、负离子整理剂中:
自制电气石纳米粉体分散液的制备方法为:将粒径大小在80-100微米之间的电气石微粉在湿态放入氧化锆球大中小磨球中,大中小球比例为3:2:3,球磨时间为6个小时,机器转速为300rpm,球料比为5:1,调浆过程中无水乙醇和粉体的比为1:1,球磨得到电气石纳米粉体与吐温-80分散剂、聚丙烯酸钠、三乙醇胺按照质量比为1.5:1:1.5:1.5的比例混合,高剪切乳化15min,转速为4000rpm,温度控制在25℃,再超声处理5min,每超声处理1min停15s;
所述纳米TiO2分散液的制备方法为:将粒径大小在10-15纳米之间的纳米TiO2粉体与三乙醇胺按照质量比为1:1.5的比例混合,加入3倍体积的水搅拌10min,高速剪切20min,转速为4000rpm,再超声处理10min,每超声处理1min停15s;
所述纳米ZnO分散液的制备方法为:将粒径大小在10-15纳米之间的纳米ZnO粉体与六偏磷酸钠按照质量比为1:1.0的比例混合,加入2倍体积的水搅拌20min,高速剪切20min,转速为4000rpm,再超声处理10min,每超声处理1min停15s。
进一步的,整理工艺中所使用粘合剂为NJ101常温粘合剂。
进一步的,整理工艺中所使用柔软剂为酯基季铵盐柔软剂。
性能测试:进行远红外、负离子、耐洗牢度、抗起球性以及强力等性能测试。
经测试,远红外功能:将烘干后的羊毛衫进行远红外性能测试,发现织物具有优良的远红外释放功能,其远红外法向发射率为86%。
负离子功能:将烘干后的羊毛衫进行负离子性能测试,发现织物具有优良的负离子释放功能,其负离子释放量为3756个/cm3。
耐洗牢度:将烘干后的羊毛衫进行耐洗性能测试,经过50次水洗后,织物的远红外法向发射率为83%,负离子释放量为3015个/cm3。因此,整理后羊毛衫织物的耐洗牢度好。
其他性能:抗起球性能3级,整理后织物的顶破强力为224N,手感舒适度未改变。
实施例2
一种远红外、负离子羊毛衫的整理工艺,其具体由以下整理工艺流程加以实现:
(1)羊毛衫的清洗:将羊毛衫放入加有2.5%中性洗涤剂的水中浸泡清洗,浸泡时间为12min,清洗时间为18min,温度为35℃,清洗后脱水烘干,平铺自然晾干,熨烫平整;
(2)自制远红外、负离子整理剂:将自制的电气石纳米粉体分散液、纳米TiO2分散液以及纳米ZnO分散液以质量比为4.8:2.3:1.8的比例混合,搅拌25min,然后高速剪切20min,转速为3500rpm,再超声作用5min,每超声1min停30s,制备得到远红外、负离子整理剂;
(3)远红外、负离子整理:将步骤(1)清洗处理后的羊毛衫浸渍在步骤(2)制备得到的自制远红外、负离子整理剂中,并加入质量分数占4%的粘合剂,室温下,按照浴比为1:11,两浸两轧,轧余率为75%,浸轧时间共计25min,浸轧压力为3kg/cm2;
(4)柔顺整理:将浸轧后的羊毛衫使用清水清洗2次,水洗后按照固液质量比为1:12的比例浸渍在质量浓度为5%的柔软剂中,柔软处理时间为25min,温度为45℃,pH为6.5;
(5)将柔顺整理后的羊毛衫用清水清洗,清洗温度为32℃,时间为8min,清洗后将羊毛衫在温度为65℃的温度下预烘12min,然后在温度为75℃的温度下焙烘7min,自然晾干即可。
具体的,所述自制远红外、负离子整理剂中:
自制电气石纳米粉体分散液的制备方法为:将粒径大小在80-100微米之间的电气石微粉在湿态放入氧化锆球大中小磨球中,大中小球比例为3.5:4:5,球磨时间为6.5个小时,机器转速为350rpm,球料比为5.5:1.5,调浆过程中无水乙醇和粉体的比为1:1,球磨得到电气石纳米粉体与吐温-80分散剂、聚丙烯酸钠、三乙醇胺按照质量比为1.6:1.1:1.6:1.7的比例混合,高剪切乳化18min,转速为4500rpm,温度控制在28℃,再超声处理8min,每超声处理1min停15s;
所述纳米TiO2分散液的制备方法为:将粒径大小在10-15纳米之间的纳米TiO2粉体与三乙醇胺按照质量比为1:1.8的比例混合,加入3.5倍体积的水搅拌15min,高速剪切25min,转速为4500rpm,再超声处理15min,每超声处理1min停15s;
所述纳米ZnO分散液的制备方法为:将粒径大小在10-15纳米之间的纳米ZnO粉体与六偏磷酸钠按照质量比为1:1.1的比例混合,加入2.5倍体积的水搅拌25min,高速剪切25min,转速为4500rpm,再超声处理15min,每超声处理1min停15s。
进一步的,整理工艺中所使用粘合剂为NJ101常温粘合剂。
进一步的,整理工艺中所使用柔软剂为酯基季铵盐柔软剂。
性能测试:进行远红外、负离子、耐洗牢度、抗起球性以及强力等性能测试。
经测试,远红外功能:将烘干后的羊毛衫进行远红外性能测试,发现织物具有优良的远红外释放功能,其远红外法向发射率为84%。
负离子功能:将烘干后的羊毛衫进行负离子性能测试,发现织物具有优良的负离子释放功能,其负离子释放量为3808个/cm3。
耐洗牢度:将烘干后的羊毛衫进行耐洗性能测试,经过50次水洗后,织物的远红外法向发射率为82%,负离子释放量为3099个/cm3。因此,整理后羊毛衫织物的耐洗牢度好。
其他性能:抗起球性能3级,整理后织物的顶破强力为222N,手感舒适度未改变。
实施例3
一种远红外、负离子羊毛衫的整理工艺,其具体由以下整理工艺流程加以实现:
(1)羊毛衫的清洗:将羊毛衫放入加有3%中性洗涤剂的水中浸泡清洗,浸泡时间为15min,清洗时间为20min,温度为40℃,清洗后脱水烘干,平铺自然晾干,熨烫平整;
(2)自制远红外、负离子整理剂:将自制的电气石纳米粉体分散液、纳米TiO2分散液以及纳米ZnO分散液以质量比为5.0:2.5:2.0的比例混合,搅拌30min,然后高速剪切25min,转速为4000rpm,再超声作用8min,每超声1min停30s,制备得到远红外、负离子整理剂;
(3)远红外、负离子整理:将步骤(1)清洗处理后的羊毛衫浸渍在步骤(2)制备得到的自制远红外、负离子整理剂中,并加入质量分数占5%的粘合剂,室温下,按照浴比为1:12,两浸两轧,轧余率为80%,浸轧时间共计30min,浸轧压力为4kg/cm2;
(4)柔顺整理:将浸轧后的羊毛衫使用清水清洗3次,水洗后按照固液质量比为1:15的比例浸渍在质量浓度为6%的柔软剂中,柔软处理时间为30min,温度为50℃,pH为7;
(5)将柔顺整理后的羊毛衫用清水清洗,清洗温度为35℃,时间为10min,清洗后将羊毛衫在温度为70℃的温度下预烘15min,然后在温度为80℃的温度下焙烘8min,自然晾干即可。
具体的,所述自制远红外、负离子整理剂中:
自制电气石纳米粉体分散液的制备方法为:将粒径大小在80-100微米之间的电气石微粉在湿态放入氧化锆球大中小磨球中,大中小球比例为4:6:6,球磨时间为7个小时,机器转速为400rpm,球料比为6:2,调浆过程中无水乙醇和粉体的比为1:1,球磨得到电气石纳米粉体与吐温-80分散剂、聚丙烯酸钠、三乙醇胺按照质量比为1.8:1.2:1.8:1.8的比例混合,高剪切乳化30min,转速为5000rpm,温度控制在30℃,再超声处理10min,每超声处理1min停15s;
所述纳米TiO2分散液的制备方法为:将粒径大小在10-15纳米之间的纳米TiO2粉体与三乙醇胺按照质量比为1:2.0的比例混合,加入4倍体积的水搅拌20min,高速剪切30min,转速为5000rpm,再超声处理20min,每超声处理1min停15s;
所述纳米ZnO分散液的制备方法为:将粒径大小在10-15纳米之间的纳米ZnO粉体与六偏磷酸钠按照质量比为1:1.2的比例混合,加入3倍体积的水搅拌30min,高速剪切30min,转速为5000rpm,再超声处理20min,每超声处理1min停15s。
进一步的,整理工艺中所使用粘合剂为NJ101常温粘合剂。
进一步的,整理工艺中所使用柔软剂为酯基季铵盐柔软剂。
性能测试:进行远红外、负离子、耐洗牢度、抗起球性以及强力等性能测试。
经测试,远红外功能:将烘干后的羊毛衫进行远红外性能测试,发现织物具有优良的远红外释放功能,其远红外法向发射率为85%。
负离子功能:将烘干后的羊毛衫进行负离子性能测试,发现织物具有优良的负离子释放功能,其负离子释放量为3735个/cm3。
耐洗牢度:将烘干后的羊毛衫进行耐洗性能测试,经过50次水洗后,织物的远红外法向发射率为81%,负离子释放量为3002个/cm3。因此,整理后羊毛衫织物的耐洗牢度好。
其他性能:抗起球性能3级,整理后织物的顶破强力为225N,手感舒适度未改变。
Claims (6)
1.一种远红外、负离子羊毛衫的整理工艺,其特征在于,包括以下工艺步骤:
(1)羊毛衫的清洗:将羊毛衫放入加有2-3%中性洗涤剂的水中浸泡清洗,浸泡时间为10-15min,清洗时间为15-20min,温度为30-40℃,清洗后脱水烘干,平铺自然晾干,熨烫平整;
(2)自制远红外、负离子整理剂:将自制的电气石纳米粉体分散液、纳米TiO2分散液以及纳米ZnO分散液以质量比为4.5-5.0:2.0-2.5:1.5-2.0的比例混合,搅拌20-30min,然后高速剪切15-25min,转速为3000-4000rpm,再超声作用2-8min,每超声1min停30s,制备得到远红外、负离子整理剂;
(3)远红外、负离子整理:将步骤(1)清洗处理后的羊毛衫浸渍在步骤(2)制备得到的自制远红外、负离子整理剂中,并加入质量分数占3%-5%的粘合剂,室温下,按照浴比为1:10-12,两浸两轧,轧余率为70%-80%,浸轧时间共计20-30min,浸轧压力为2-4kg/cm2;
(4)柔顺整理:将浸轧后的羊毛衫使用清水清洗2-3次,水洗后按照固液质量比为1:10-15的比例浸渍在质量浓度为4%-6%的柔软剂中,柔软处理时间为20-30min,温度为40-50℃,pH为6-7;
(5)将柔顺整理后的羊毛衫用清水清洗,清洗温度为30-35℃,时间为5-10min,清洗后将羊毛衫在温度为60-70℃的温度下预烘10-15min,然后在温度为70-80℃的温度下焙烘6-8min,自然晾干即可。
2.如权利要求1所述一种远红外、负离子羊毛衫的整理工艺,其特征在于,步骤(2)所述自制电气石纳米粉体分散液的制备方法为:将粒径大小在80-100微米之间的电气石微粉在湿态放入氧化锆球大中小磨球中,大中小球比例为3-4:2-6:3-6,球磨时间为6-7个小时,机器转速为300-400rpm,球料比为5-6:1-2,调浆过程中无水乙醇和粉体的比为1:1,球磨得到电气石纳米粉体与吐温-80分散剂、聚丙烯酸钠、三乙醇胺按照质量比为1.5-1.8:1-1.2:1.5-1.8:1.5-1.8的比例混合,高剪切乳化15-30min,转速为4000-5000rpm,温度控制在25-30℃,再超声处理5-10min,每超声处理1min停15s。
3.如权利要求1所述一种远红外、负离子羊毛衫的整理工艺,其特征在于,步骤(2)所述纳米TiO2分散液的制备方法为:将粒径大小在10-15纳米之间的纳米TiO2粉体与三乙醇胺按照质量比为1:1.5-2.0的比例混合,加入3-4倍体积的水搅拌10-20min,高速剪切20-30min,转速为4000-5000rpm,再超声处理10-20min,每超声处理1min停15s。
4.如权利要求1所述一种远红外、负离子羊毛衫的整理工艺,其特征在于,步骤(2)所述纳米ZnO分散液的制备方法为:将粒径大小在10-15纳米之间的纳米ZnO粉体与六偏磷酸钠按照质量比为1:1.0-1.2的比例混合,加入2-3倍体积的水搅拌20-30min,高速剪切20-30min,转速为4000-5000rpm,再超声处理10-20min,每超声处理1min停15s。
5.如权利要求1所述一种远红外、负离子羊毛衫的整理工艺,其特征在于,步骤(3)所述粘合剂为NJ101常温粘合剂。
6.如权利要求1所述一种远红外、负离子羊毛衫的整理工艺,其特征在于,步骤(4)所述柔软剂为酯基季铵盐柔软剂。
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CN112342796A (zh) * | 2020-11-10 | 2021-02-09 | 西安工程大学 | 一种负离子3d打印柔性服装面料的制备方法 |
CN115387122A (zh) * | 2022-08-30 | 2022-11-25 | 高梵(浙江)信息技术有限公司 | 一种蓄热保暖的防跑绒里布及其制造方法 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112342796A (zh) * | 2020-11-10 | 2021-02-09 | 西安工程大学 | 一种负离子3d打印柔性服装面料的制备方法 |
CN115387122A (zh) * | 2022-08-30 | 2022-11-25 | 高梵(浙江)信息技术有限公司 | 一种蓄热保暖的防跑绒里布及其制造方法 |
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