CN111328857A - Automatic production device - Google Patents
Automatic production device Download PDFInfo
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- CN111328857A CN111328857A CN202010213834.6A CN202010213834A CN111328857A CN 111328857 A CN111328857 A CN 111328857A CN 202010213834 A CN202010213834 A CN 202010213834A CN 111328857 A CN111328857 A CN 111328857A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 138
- 235000013305 food Nutrition 0.000 claims abstract description 93
- 238000003860 storage Methods 0.000 claims abstract description 80
- 238000010438 heat treatment Methods 0.000 claims abstract description 57
- 238000010411 cooking Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims description 176
- 235000013311 vegetables Nutrition 0.000 claims description 43
- 238000004806 packaging method and process Methods 0.000 claims description 33
- 235000015067 sauces Nutrition 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 19
- 238000002372 labelling Methods 0.000 claims description 14
- 230000007723 transport mechanism Effects 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000013519 translation Methods 0.000 description 18
- 235000008429 bread Nutrition 0.000 description 17
- 235000013372 meat Nutrition 0.000 description 17
- 235000015220 hamburgers Nutrition 0.000 description 16
- 238000012856 packing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002572 peristaltic effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000021485 packed food Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/32—Filled, to be filled or stuffed products filled or to be filled after baking, e.g. sandwiches
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The application discloses an automatic production device, which comprises a device body, a material storage area, a cooking area and a conveying and assembling area; the storage area is arranged on one side of the device body and used for storing at least two main body food materials; the cooking area is arranged on the device body and positioned on one side of the material storage area and is used for cooking the main food materials in the material storage area, wherein the cooking comprises heating, cooking or frying and roasting; conveying assembly area set up in the device body is located the cooking district is kept away from one side of storage area for each main part material after cooking carries out range upon range of assembly and conveying. The device is distributed into three different areas, so that modular management is facilitated, the areas cannot interfere with each other, and the device is very helpful for layout and structural compactness; the space occupancy rate is also small.
Description
Technical Field
The application relates to the technical field of automatic food production, in particular to an automatic generation device.
Background
Sandwich foods (e.g. hamburgers, sandwiches) play an increasingly important role as the pace of the rapid consumption age moves closer and closer into everyday life. How to upgrade and innovate the sandwich food manufacturing process, improve the production rhythm, stabilize the production quality and the like becomes a common concern of a plurality of catering management organizations, and what is more, the sandwich food manufacturing process is supposed to be innocently innovated for the current sandwich food manufacturing process by grasping the era opportunity of intelligent manufacturing and industrial 4.0.
At present, more and more fast food brands gradually realize the automatic flow line production of sandwich food semi-finished products such as bread blanks, meat patties and the like. However, most of the processes for making the sandwich food in the storefront, such as baking, frying, adding sauce, vegetables and the like, are still mainly manual operations. In addition to the high labor costs, there are still many other problems associated with manual production of hamburgers. Firstly, following the human cost, the operation cost is inevitable, such as shop floor, water and electricity supply and the like, and the overall economic benefit is influenced; secondly, even on the premise that the production process route is completely determined, the quality of the sandwich food is difficult to be uniformized and standardized, and the risk of unstable quality is brought while manual participation is carried out.
In the prior art, a production line for automatically making sandwich food is available, but the overall layout of the equipment of the production line is messy, is not suitable for the requirements of integration and modularization, and is inconvenient for quick maintenance and management.
Disclosure of Invention
In order to overcome the problems existing in the prior art, the main object of the present application is to provide an automatic food production device with reasonable layout, small occupied space and low manufacturing cost.
In order to achieve the above purpose, the following technical solutions are specifically adopted in the present application:
the application provides an automatic production device, this automatic production device includes:
a device body;
the storage area is arranged on one side of the device body and used for storing at least two main body food materials;
the cooking area is arranged on the device body and positioned on one side of the material storage area and is used for cooking the main food materials in the material storage area;
conveying assembly area, conveying assembly area set up in the device body is located the cooking district is kept away from one side of storage area for each main part material after cooking carries out range upon range of assembly and conveying.
Preferably, the cuisine comprises one of contact heating and air flow heat transfer.
Preferably, the automatic production device is still including eating material feed mechanism, eat material feed mechanism set up in the device body, be used for with each main part of storage is eaten material and is transported to cooking district, and/or, be used for with each main part of having accomplished the cooking in the cooking district is eaten material and is transported to conveying assembly area.
Preferably, the driving structure of the food material feeding mechanism is a linear module.
Preferably, follow conveying direction in the conveying rigging area is provided with two at least storing areas and two at least cooking areas, each storing area and one cooking area corresponds the setting.
Preferably, each storage area is provided with at least one storage cavity, and the storage cavities are used for storing main food materials.
Preferably, the automatic production device further comprises an opening and closing cover covering the material taking and placing port of the material storage cavity, and the opening and closing cover can automatically open and close the material taking and placing port of the material storage cavity after being controlled.
Preferably, the automatic production device further comprises a conveying mechanism, wherein the conveying mechanism is arranged in the conveying assembly area and used for conveying the main food materials after cooking.
Preferably, the conveying surface of the conveying mechanism is provided with an adsorption force, and the adsorption force adsorbs the material conveyed by the conveying mechanism to be attached to the conveying surface.
Preferably, the automatic production device further comprises a vegetable feeding mechanism, wherein the vegetable feeding mechanism is arranged in the conveying assembly area and above the conveying mechanism and used for feeding vegetables to the main food materials in the stacking assembly.
Preferably, the vegetable feeding mechanism comprises a charging barrel, a discharging mechanism and a material guiding mechanism, the charging barrel is arranged on the device body, the material guiding mechanism is used for guiding vegetables in the charging barrel to the discharging port of the charging barrel, and the discharging mechanism is used for being matched with the discharging port of the charging barrel.
Preferably, the charging barrel comprises a barrel body and a material guiding ring, and the material guiding ring is arranged at a discharge hole of the barrel body; the discharging mechanism comprises a discharging valve, and the discharging valve is combined with the material guide ring to form a vegetable storage cavity in a surrounding manner; the material guide mechanism is used for guiding the food stored in the cylinder body into the food storage cavity.
Preferably, the automatic production device further comprises a sauce smearing mechanism, wherein the sauce smearing mechanism is arranged in the conveying assembly area and above the conveying mechanism and is used for smearing sauce on the main food materials in the stacking assembly.
Preferably, the automatic production device further comprises a packaging paper feeding mechanism and a packaging mechanism, the packaging paper feeding mechanism is arranged at the feeding end of the conveying mechanism, and the packaging mechanism is arranged at the discharging end of the conveying mechanism.
Preferably, the automatic production device further comprises a labeling mechanism, and the labeling mechanism is used for executing labeling operation after the packaging operation executed by the packaging mechanism is completed.
Preferably, the automatic production device further comprises a buffer mechanism, and the labeling mechanism is used for executing labeling operation after the packaging mechanism completes the packaging operation.
Compared with the prior art, the device is distributed into three different areas, so that modular management is facilitated, the areas cannot interfere with each other, and the device is very helpful for layout and structural compactness; the space occupancy rate is also small.
Drawings
Fig. 1 is a plan view of an automatic manufacturing apparatus according to an embodiment of the present application.
Fig. 2 is a perspective view of an automatic production apparatus according to an embodiment of the present application.
Fig. 3 is a perspective view of a device body according to an embodiment of the present application.
Fig. 4 is a perspective view of the food material feeding mechanism according to the embodiment of the application.
Fig. 5 is a perspective view of a heater according to an embodiment of the present application.
Fig. 6 is an exploded perspective view of a transport mechanism according to an embodiment of the present application.
Fig. 7 is a perspective view of a vegetable feeding device according to an embodiment of the present application.
Fig. 8 is a perspective view of a cartridge and a discharge mechanism according to an embodiment of the present application.
Fig. 9 is a sectional view of a material guide mechanism and a material discharge mechanism according to an embodiment of the present application.
Fig. 10 is a perspective view of a packaging mechanism according to an embodiment of the present application.
Fig. 11 is a perspective view of a buffer mechanism according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
In the description of the present application, unless explicitly stated or limited otherwise, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more unless specified or indicated otherwise; the terms "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, integrally connected, or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present application, it should be understood that the terms "upper" and "lower" used in the description of the embodiments of the present application are used in a descriptive sense only and not for purposes of limitation. In addition, in this context, it will also be understood that when an element is referred to as being "on" or "under" another element, it can be directly on "or" under "the other element or be indirectly on" or "under" the other element via an intermediate element.
Please refer to fig. 1, an embodiment of the present application discloses an automatic production device for food, the device includes a device body 1, a material storage area 101, a cooking area 102 and a conveying assembly area 103, the material storage area 101, the cooking area 102 and the conveying assembly area 103 are sequentially arranged on the device body 1 from one side to the other side of the device body 1, the material storage area 101 is used for storing more than two main body food materials, the cooking area 102 is used for cooking each main body food material, such as heating or frying, and the conveying assembly area 103 is used for stacking, assembling and conveying each main body food material after cooking.
The device is distributed into three different areas, so that modular management is facilitated, the areas cannot interfere with each other, and the device is very helpful for layout and structural compactness; the space occupancy rate is also small. Wherein, the cooking mode can be one of contact heating, air current heat transfer.
Specifically, be provided with two at least storage areas and two at least cooking district along the direction of transfer in the conveying dress district, each storage area corresponds the setting with a cooking district, and every storage area is provided with a plurality of storage cavities, and this storage cavity is used for depositing main part edible material. Through being provided with a plurality of storage areas, can save more main parts and eat the material, through being provided with a plurality of cuisine districts that correspond with storage area quantity, can eat the material to the main part in each storage area respectively and arrange, and then realize batch production shaping food, improve production efficiency, reduce customer's latency. In addition, each storage area is provided with a storage cavity specially used for storing main food materials, so that the sanitation of the food materials is guaranteed.
In the embodiment, each storage area is provided with a plurality of storage cavities. It will be appreciated that in other embodiments, only one or two magazine chambers may be provided per magazine.
Referring to fig. 2, the apparatus of the present application further includes a food material feeding mechanism 2, a heating mechanism 3, a conveying mechanism 4, a packaging paper feeding mechanism 5, a vegetable feeding mechanism 6, a sauce smearing mechanism 7, a transferring mechanism 8, a packaging mechanism 9, a labeling mechanism 10, and a buffering mechanism 11. The heating mechanism 3 is arranged in the cooking area 102, the conveying mechanism 4 is arranged in the conveying assembly area 103, the wrapping paper feeding mechanism 5 is arranged at the feeding end of the conveying mechanism 4, and the packaging mechanism 9 is arranged at the discharging end of the conveying mechanism 4; the vegetable feeding mechanism 6 and the sauce smearing mechanism 7 are sequentially arranged above the conveying mechanism 4 along the conveying direction of the conveying mechanism 4. The food material feeding mechanism 2 is disposed in the device body 1, and is configured to transport each main body food material stored in the storage area 101 to the cooking area 102, or transport each main body food material whose cooking is completed in the cooking area 102 to the conveying mechanism 4. Wrapping paper feed mechanism 5 is used for carrying the wrapping paper to transport mechanism 4, and vegetables are thrown on the mechanism 6 and are used for throwing vegetables to the main body edible material in the range upon range of assembly, and the sauce daubs the mechanism 7 and is used for scribbling the sauce to the main body edible material in the range upon range of assembly. The transfer mechanism 8 is used for transferring the formed food which is stacked and assembled on the conveying mechanism 4 to the packaging mechanism 9, and the packaging mechanism 9 is used for packaging the formed food. The labeling mechanism 10 is used for performing labeling operation after the packaging mechanism 9 performs the packaging operation. The buffer mechanism 11 is used for temporarily storing and outputting the packaged and labeled molded food.
In this embodiment, vegetables are thrown through the vegetable throwing mechanism 6 to the main food material in the stacking assembly, and then the sauce is smeared to the main food material in the stacking assembly through the sauce smearing mechanism 7, so that the influence on the taste due to the sauce permeating into the lower bread embryo can be avoided. It is understood that in other embodiments, the positions of the vegetable feeding mechanism 6 and the sauce spreading mechanism 7 may be switched, so that the sauce is firstly spread on the main food material in the stacked assembly, then the vegetables are fed on the main food material in the stacked assembly, and the sauce can be spread on the bread or the meat pie. In addition, the food material feeding mechanism 2 is used for feeding, so that automatic feeding is realized, and the food making efficiency is improved.
Specifically, the storing region 101 is provided with a first storing region 101a, a second storing region 101b and a third storing region 101, the arrangement position of each storing region is related to the stacking sequence of the main material stored in the storing region, and each storing region is provided with one, two or more storing cavities. This automatic production device still fits getting of storage cavity and puts the mouth open and close the lid including the lid, should open and close the lid and can open automatically, close getting of storage cavity and put the mouth after controlled, through the setting of opening and close the lid, prevents that dust etc. from falling into the storage cavity, guarantees the health of eating the material. Taking automatic hamburgers as an example, the storage area 101 is mainly used for storing main food materials for making hamburgers, for example, the first storage area 101a is used for storing lower bread blanks, the second storage area 101b is used for storing meat patties, the third storage area 101c is used for storing upper bread blanks, and the first storage area 101a, the second storage area 101b and the third storage area 101c are sequentially arranged along the conveying direction of the conveying mechanism 4.
In a specific embodiment, the meat is stored in the second storage area 101b, and in order to ensure the freshness of the meat, the automatic production device further comprises a fresh-keeping component, wherein the fresh-keeping component is arranged in the second storage area 101b and is mainly used for cooling the storage area, so that the refrigeration effect of the meat is realized, and the freshness of the meat is ensured.
Referring to fig. 3, the device body 1 includes a frame 104, a main electric cabinet 105 and a small electric cabinet 106, a setting mechanism mounting seat 107, a wrapping paper feeding mechanism mounting seat 108, and a feeding mechanism mounting plate 109. The main electric control box 105 and the small electric control box 106 are respectively arranged at two opposite sides of the frame 104, the material poking mechanism mounting seat 107 and the wrapping paper feeding mechanism mounting seat 108 are respectively arranged at two opposite sides of the frame 104, and the feeding mechanism mounting plate 109 is arranged at the top of the frame 104.
Specifically, material feed mechanism 2 sets up in feed mechanism mounting panel 109 to material feed mechanism 2 includes first feed mechanism 21, second feed mechanism 22 and third feed mechanism 23, and first feed mechanism 21 is used for carrying the first main part material of storing in first storage area 101a to the cooking district that corresponds and carries out the cooking, and is used for carrying the first main part material that has already been cooked in the corresponding cooking district to transport mechanism 4. The second feeding mechanism 22 is configured to transport the second main body food materials stored in the second storage area 101b to the corresponding cooking area for cooking, and transport the second main body food materials that have been cooked in the cooking area to the conveying mechanism 4, so that the second main body food materials are superimposed on the first main body food materials. The third feeding mechanism 23 is configured to transport the third main body food material stored in the third material storage area 101c to the corresponding cooking area for cooking, and transport the third main body food material that has been cooked in the cooking area to the conveying mechanism 4, so that the third main body food material is superimposed on the second main body food material.
Referring to fig. 4, the first feeding mechanism 21, the second feeding mechanism 22 and the third feeding mechanism 23 all adopt a gantry structure, the driving structure thereof is a linear module, and the picking and placing component thereof is a suction cup or a mechanical gripper. Further, the linear module comprises a translation main shaft 202, a translation auxiliary shaft 203, a translation shaft 204, a synchronous connecting rod 205 and a lifting shaft 206, wherein the translation main shaft 202 and the translation auxiliary shaft 203 are arranged in parallel, two ends of the synchronous connecting rod 205 are respectively connected with the translation main shaft 202 and the translation auxiliary shaft 203, the translation shaft 204 is arranged at the bottoms of the translation main shaft 202 and the translation auxiliary shaft 203, the upper end of the lifting shaft 206 is connected with the translation shaft 204, and the lower end of the lifting shaft 206 is connected with the suction cup 201. The suction plate 201 can move not only up and down but also in the longitudinal direction of the traverse shaft 204 or in the longitudinal direction of the translation main shaft 202.
The first feeding mechanism 21, the second feeding mechanism 22 and the third feeding mechanism 23 of the above embodiment adopt a linear module to match with a sucker structure, i.e. a linear motion mode, so that the feeding speed is high, the feeding is convenient, and the feeding mechanism is simple in structure and easy to control. And the straight line module is directly arranged on the device body 1, so that the fixing mode is simple and easy to realize.
In this embodiment, the food material feeding mechanism 2 is implemented by a linear module matching with a sucker. It is understood that, in other embodiments, the food material feeding mechanism 2 may also be implemented by a linear module in cooperation with a mechanical claw.
Specifically, each heating module includes a heater 30. Referring to fig. 5, the heater 30 includes a support 301, an upper heating plate 302, a lower heating plate 303 and a moving platform 304, wherein the moving platform 304 is disposed on the support 301, the lower heating plate 303 is slidably disposed on the moving platform 304, the upper heating plate 302 is disposed on the support 301 and above the lower heating plate 303, and the upper heating plate 302 can move along a direction perpendicular to the lower heating plate 303. During heating, the main body food materials stored in the storage area 101 are conveyed to the lower heating plate 303 through the food material feeding mechanism 2, the lower heating plate 303 moves on the moving platform 304 in a direction close to the upper heating plate 302, so that the projections of the upper heating plate 302 and the lower heating plate 303 in the vertical direction are overlapped, and then the upper heating plate 302 is moved downwards, so that the upper heating plate 302 and the lower heating plate 303 are clamped on the upper side and the lower side of the heated main body food materials. After the heating is completed, the upper heating plate 302 moves upward, and the lower heating plate 303 moves in a direction away from the upper heating plate 302, so that the food material feeding mechanism 2 can adsorb or grab the main food material which is heated.
Referring to fig. 6, the conveying mechanism 4 includes a frame 41, a driving shaft 42, a rotating shaft 43, a suck-back fan assembly 44 and a conveying belt 45, the driving shaft 42 and the rotating shaft 43 are respectively disposed on the frame 41, the suck-back fan assembly 44 is disposed in the frame 41, and the conveying belt 45 is covered on an outer surface of the frame 41. The driving shaft 42 is driven to rotate by the driving motor, and the driving shaft 42 drives the conveying belt 45 to rotate, so that the food or the food material placed on the conveying belt 45 is driven to move.
The above-mentioned embodiment can make things convenient for the conveying of food material through transport mechanism 4's setting, and this transport mechanism 4 is owing to including the suck-back fan subassembly 44, makes transport mechanism 4's transmission surface be formed with the adsorption affinity through suck-back fan subassembly 44, and this adsorption affinity adsorbs the material that transport mechanism 4 transmitted and attaches on the transmission surface, realizes the fixed to the transmission material.
Referring to fig. 7, 8 and 9, the vegetable feeding mechanism 6 includes a refrigerating box 61, a charging barrel 62, a discharging mechanism 63 and a material guiding mechanism 64. The refrigerating box 61 is provided in the apparatus body 1 and has a function of cooling. The material cylinder 62 is detachably disposed in the refrigerator 61 and is mainly used for storing vegetables and food materials. The material guiding mechanism 64 is arranged in the charging barrel 62 and used for guiding the vegetables in the charging barrel 62 to the discharge hole of the charging barrel 62, and the discharging mechanism 63 is arranged in the refrigerating box 61 and positioned at the bottom of the charging barrel 62 and matched with the discharge hole of the charging barrel 62.
Specifically, the cartridge 62 includes a cylinder 621 and a guiding ring 622, and the guiding ring 622 is disposed at the discharge port of the cylinder 621. Discharge mechanism 63 includes bleeder valve 631 and drive assembly 632, and bleeder valve 631 sets up in the bottom of guide ring 622, combines with guide ring 622, encloses to have and stores up dish chamber 600, and drive assembly 632 links to each other with bleeder valve 631, can drive bleeder valve 631 through drive assembly 632 and rotate to the realization stores up opening or closing of dish chamber 600. The material guiding mechanism 64 includes a feeding screw shaft 641, a material guiding funnel 642 and a driving motor 643, the feeding screw shaft 641 is disposed in the cylinder 621, the material guiding funnel 642 is disposed at the discharging port of the charging barrel 62, and the material guiding funnel 642 is located at the bottom of the feeding screw 641. The driving motor 643 is disposed at the top of the refrigerating box 61, and the driving motor 643 is detachably connected to the feed screw shaft 641.
When vegetables are put in each time, the feeding screw shaft 641 is driven to rotate by the driving motor 643, so that the vegetables metered in the cylinder 621 are led into the vegetable storage cavity 600, and then the feeding plate 631 is driven to rotate by the driving assembly 632, so that the vegetable storage cavity 600 is opened, and the automatic quantitative putting of the vegetables is realized. Meanwhile, when cleaning or maintaining, the charging barrel 62 is detached from the refrigerating box 61, so that the material guiding ring 622 is separated from the discharging valve 631, and the charging barrel 62 and the discharging mechanism 63 are conveniently cleaned respectively and independently, thereby not only being convenient to clean, but also being cleaner to clean.
In the embodiment, the vegetable feeding mechanism 6 is arranged above the conveying mechanism 4, so that vegetables can be conveniently fed to the main food material on the conveying mechanism 4, and a stacked structure of food is formed. Meanwhile, through the matching of the material guide mechanism 64 and the material discharge mechanism 63, the vegetables can be uniformly thrown. In addition, the vegetable amount discharged by the discharge valve 631 every time is substantially the same through the arrangement of the vegetable storage chamber 600, and further, the vegetable amount on each main food material is substantially the same.
The sauce smearing mechanism 7 comprises a sauce barrel, a peristaltic pump and a through pipe, wherein the sauce barrel is used for storing sauce, and various kinds of sauce can be selectively added in consideration of the requirements on taste and the allowable conditions of space; peristaltic pumps are used to achieve accurate quantification of the sauce. Specifically, at least two through pipes are used for adding sauce, and each through pipe can translate along the direction X, Y to realize uniform sauce coating.
The above embodiment makes the taste of the food better and more popular with customers by the arrangement of the sauce applying mechanism 7.
Wrapping paper feed mechanism 5 includes translation manipulator, elevating system and wrapping paper sucking disc, and the translation manipulator sets up in frame 104, and elevating system links to each other with the translation manipulator, and the wrapping paper sucking disc sets up in elevating system. The packaging paper placed at a specific position is adsorbed by the packaging paper sucker, then the packaging paper is moved to a specified position by the lifting mechanical arm and the translation mechanical arm, and then the packaging paper is placed down, so that the packaging paper falls into a proper position on the conveying mechanism 4.
Referring to fig. 10, the packaging mechanism 9 includes a placing plate 901, a first folding plate 902, and a second folding plate 903, wherein the first folding plate 902 is disposed at the periphery of the placing plate 901, and the second folding plate 903 is connected to the first folding plate 902. In packaging, the molded food with the wrapping paper is placed on the placement plate 901 of the packaging mechanism 9, then the first folding plate 902 is folded inward, and then the second folding plate 903 is folded inward, so that the wrapping paper is completely wrapped around the food. The first folding plate 902 and the second folding plate 903 may be driven by different driving mechanisms, such as an air cylinder.
The above embodiment enables the formed food to be packaged through the arrangement of the packaging paper feeding mechanism 5 and the packaging mechanism 9, facilitates the transportation of the food, enables the food to be more sanitary, and enables customers to eat the food at ease. Meanwhile, the label is labeled on the packaged food, so that the customer can know the related information of the food, such as production date and quality guarantee period, and further the customer can eat the food at ease.
Referring to fig. 11, the buffer mechanism 11 includes a conveying assembly 111, a material-ejecting assembly 112, a transparent protective cover 113 and a transferring platform 114. The kick-out assembly 112 is disposed at one end of the conveying assembly 111, and is used for pushing the formed food conveyed to the transfer platform 114 onto the conveying assembly 111. A transparent protective cover 113 covers the upper portion of the transfer assembly 111 to facilitate viewing of the molded food product on the transfer assembly 111. This application can cache the food of a certain amount through caching mechanism 11, for example hamburg shortens customer's latency, cooperates position and the quantity of judgement food that the sensor can be accurate simultaneously.
Taking the preparation process of hamburgers as an example, the specific preparation process comprises the following steps: the lower blank is stored in the first storage area 101a, the meat pie is stored in the second storage area 101b, the upper blank is stored in the third storage area 101c, the first feeding mechanism 21 adsorbs the lower blank from the first storage area 101a and feeds the lower blank to the lower heating plate 303 in the first heating module 31, the lower heating plate 303 returns to the original position and is overlapped with the upper heating plate 302 in the vertical direction, and the upper heating plate 302 moves downwards and clings to the upper surface of the lower blank, so that the upper and lower sides of the lower blank are heated simultaneously. After heating is completed, the upper heating plate 302 is raised and the lower heating plate 303 is moved to protrude. Then the first feeding mechanism 21 adsorbs the heated lower blank packet and moves to the upper part of the conveying mechanism 4, and the heated lower blank packet is thrown onto the packaging paper on the conveying mechanism 4.
Wrapping paper feed mechanism 5 carries out the material loading under bread embryo heating process, and translation manipulator removes to getting the material position, and lifting mechanical hand descends, and the wrapping paper sucking disc adsorbs the wrapping paper, and the cooperation detects the sensor and confirms whether the wrapping paper absorbs successfully. Confirm that the wrapping paper sucking disc has adsorbed the wrapping paper after, lifting mechanical hand rises, then the translation manipulator removes and puts in to transport mechanism 4's material loading position, makes the wrapping paper fall into transport mechanism 4 on the preset position.
After the first feeding mechanism 21 conveys the lower bread blanks to the packaging paper on the conveyor belt, the conveyor belt drives the lower bread blanks to move to the position below the vegetable feeding mechanism 6, the driving component 632 of the vegetable feeding mechanism 6 drives the discharge valve 631 to rotate, the vegetable storage cavity 600 is opened, and the vegetables are uniformly fed on the lower bread blanks.
After the vegetables are put in the vegetable feeding mechanism 6, the conveyor belt drives the lower bread blank to move to the position below the sauce smearing mechanism 7, and the sauce smearing mechanism 7 smears sauce on the hamburger semi-finished products on which the vegetables are laid. After the sauce is applied, the sauce applying mechanism 7 is moved away from the avoiding position. The second feeding mechanism 22 selects the appropriate meat patties stored in the second storage area 101b and moves to the second heating module 32 for heating. After the patties are heated, the second feed mechanism 22 takes the heated patties out and places them on the sauced hamburgers. Wherein, the feeding and heating processes of the meat pie and the feeding and heating processes of the lower bread embryo are synchronous, so as to save time and improve efficiency. The method can prevent sauce from contacting upper and lower bread and permeating into bread to affect crispness of bread; considering that the heating time of the meat pie is longer than that of bread, two meat pie heating modules can be provided, and the meat pie heating modules can respectively heat the meat pie and switch back and forth to realize continuous production.
After the meat pie feeding is completed, the conveying belt drives the hamburgers to move to the upper bun blank feeding position, the upper bun blanks stored in the third storage area 101c are placed to the third heating module 33 in advance by the third feeding mechanism 23 to be heated, the heated upper bun blanks are placed in the hamburgers on which the meat pie is already stacked, the upper bun blanks, the vegetables, the meat pie and the upper bun blanks are sequentially stacked, and the hamburgers are formed. Wherein, the specific feeding and heating processes of the upper bread blank are the same as those of the lower bread blank.
After the hamburger shaped food is conveyed to the tail end by the conveyor belt, the conveying mechanism 8 conveys the hamburger with the packing paper to the packing mechanism 9. The packaging mechanism 9 packages the hamburgers padded with the packing paper, namely, the packing paper is turned over, overlapped and compacted to a certain degree. Labeling mechanism 10 labels the packaged hamburger product, wherein the label may contain commodity information, order information, and the like. The labeling mechanism 10 may employ a labeling machine commonly used in the art. After hamburger packaging and labeling are completed, the material stirring cylinder of the caching mechanism 11 drives the material stirring assembly to push the hamburger to the caching logistics line for temporary storage and then output.
The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (16)
1. An automatic production device, comprising:
a device body;
the storage area is arranged on one side of the device body and used for storing at least two main body food materials;
the cooking area is arranged on the device body and positioned on one side of the material storage area and is used for cooking the main food materials in the material storage area;
conveying assembly area, conveying assembly area set up in the device body is located the cooking district is kept away from one side of storage area for each main part material after cooking carries out range upon range of assembly and conveying.
2. The automated manufacturing apparatus of claim 1, wherein said cuisine comprises one of contact heating, air flow heat transfer.
3. The automatic production device according to claim 1, further comprising a food material feeding mechanism disposed on the device body for transporting each main body food material stored in the storage area to the cooking area, and/or for transporting each main body food material in the cooking area, in which cooking is completed, to the conveying assembly area.
4. The automatic production device of claim 3, wherein the drive mechanism of the food material feeding mechanism is a linear module.
5. The automatic production device according to any one of claims 1 to 4, wherein at least two material storage areas and at least two cooking areas are arranged along a conveying direction in the conveying assembly area, and each material storage area is arranged corresponding to one cooking area.
6. The automated manufacturing apparatus of claim 5, wherein each of the storage areas is provided with at least one storage chamber for storing the main food material.
7. The automatic production device of claim 6, further comprising an opening and closing cover covering the access opening of the material storage chamber, wherein the opening and closing cover is capable of automatically opening and closing the access opening of the material storage chamber after being controlled.
8. The automatic production device of any one of claims 1 to 4, further comprising a conveying mechanism, wherein the conveying mechanism is arranged in the conveying assembly area and is used for conveying the cooked main food material.
9. The automatic production device according to claim 8, wherein the conveying surface of the conveying mechanism is formed with an adsorption force that adsorbs the material conveyed by the conveying mechanism to adhere to the conveying surface.
10. The automated manufacturing apparatus of claim 8, further comprising a vegetable feeding mechanism disposed in the conveying assembly area above the conveying mechanism for feeding vegetables onto the bulk food material in the stacked assembly.
11. The automatic production device according to claim 10, wherein the vegetable feeding mechanism comprises a material cylinder, a material discharging mechanism and a material guiding mechanism, the material cylinder is arranged on the device body, the material guiding mechanism is used for guiding the vegetables in the material cylinder to the material outlet of the material cylinder, and the material discharging mechanism is used for matching with the material outlet of the material cylinder.
12. The automatic production device according to claim 11, wherein the charging barrel comprises a barrel body and a material guiding ring, and the material guiding ring is arranged at a discharge hole of the barrel body; the discharging mechanism comprises a discharging valve, and the discharging valve is combined with the material guide ring to form a vegetable storage cavity in a surrounding manner; the material guide mechanism is used for guiding the food stored in the cylinder body into the food storage cavity.
13. The automated manufacturing apparatus of claim 8, further comprising a sauce application mechanism disposed in the conveyor assembly area above the conveyor mechanism for applying sauce to the body food material in the stacked assembly.
14. The automated manufacturing apparatus of claim 8, further comprising a wrapper feeding mechanism disposed at a feed end of the conveyor mechanism and a wrapping mechanism disposed at a discharge end of the conveyor mechanism.
15. The automated manufacturing apparatus of claim 14, further comprising a labeling mechanism for performing a labeling operation after the packaging mechanism performs the packaging operation.
16. The automated manufacturing apparatus of claim 8, further comprising a buffer mechanism disposed at an outfeed end of the transport mechanism.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010213834.6A CN111328857A (en) | 2020-03-24 | 2020-03-24 | Automatic production device |
| PCT/CN2020/117602 WO2021189792A1 (en) | 2020-03-24 | 2020-09-25 | Automatic production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010213834.6A CN111328857A (en) | 2020-03-24 | 2020-03-24 | Automatic production device |
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| CN111328857A true CN111328857A (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010213834.6A Pending CN111328857A (en) | 2020-03-24 | 2020-03-24 | Automatic production device |
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Application publication date: 20200626 |
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