WO2021189792A1 - Automatic production device - Google Patents

Automatic production device Download PDF

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Publication number
WO2021189792A1
WO2021189792A1 PCT/CN2020/117602 CN2020117602W WO2021189792A1 WO 2021189792 A1 WO2021189792 A1 WO 2021189792A1 CN 2020117602 W CN2020117602 W CN 2020117602W WO 2021189792 A1 WO2021189792 A1 WO 2021189792A1
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WO
WIPO (PCT)
Prior art keywords
conveying
production device
automatic production
module
food
Prior art date
Application number
PCT/CN2020/117602
Other languages
French (fr)
Chinese (zh)
Inventor
杨国强
邱咪
闫维新
戴相录
陈昊
周爱荣
曾勇
刘甫壮
Original Assignee
广东智源机器人科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010213834.6A external-priority patent/CN111328857A/en
Priority claimed from CN202010558893.7A external-priority patent/CN111731838B/en
Application filed by 广东智源机器人科技有限公司 filed Critical 广东智源机器人科技有限公司
Publication of WO2021189792A1 publication Critical patent/WO2021189792A1/en

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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F11/00Coin-freed apparatus for dispensing, or the like, discrete articles
    • G07F11/70Coin-freed apparatus for dispensing, or the like, discrete articles in which the articles are formed in the apparatus from components, blanks, or material constituents
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/30Filled, to be filled or stuffed products
    • A21D13/32Filled, to be filled or stuffed products filled or to be filled after baking, e.g. sandwiches
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F11/00Coin-freed apparatus for dispensing, or the like, discrete articles

Definitions

  • This application relates to the technical field of automatic food production, in particular to an automatic production device.
  • the main purpose of the present application is to provide an automatic production device with reasonable layout, low production cost and convenient for quick maintenance and management.
  • an embodiment of the present application provides an automatic production device.
  • the automatic production device includes:
  • a storage area where the storage area is used to store at least two main ingredients
  • a cooking area where the cooking area is used to cook the main ingredients in the storage area;
  • a conveying assembly area which is used for stacking, assembling and conveying the cooked ingredients.
  • the automatic production device is arranged into three different areas, which is beneficial to modular management, so that the areas will not interfere with each other, the layout is reasonable, the structure is compact, and the space occupancy rate is small.
  • Figure 1 is a top view of an automatic production device according to some embodiments of the application.
  • Figure 2 is a perspective view of an automatic production device according to some embodiments of the application.
  • Figure 3 is a perspective view of the device body of some embodiments of the application.
  • FIG. 4 is a perspective view of the food material feeding mechanism of some embodiments of the application, and FIG. 4 also shows a perspective view of the first conveying mechanism of other embodiments;
  • Figure 5 is a perspective view of a heater according to some embodiments of the application.
  • Fig. 6 is a perspective view of a transmission mechanism according to an embodiment of the application.
  • Figure 7 is a perspective view of a vegetable feeding mechanism according to an embodiment of the application.
  • Figure 8 is a perspective view of the material barrel and the discharging mechanism in an embodiment of the application.
  • Figure 9 is a cross-sectional view of the guide mechanism and the discharging mechanism according to an embodiment of the application.
  • Figure 10 is a perspective view of a packaging mechanism according to an embodiment of the application.
  • FIG. 11 is a perspective view of a cache mechanism according to some embodiments of the application.
  • Figure 12 is a top view of an automatic food production device according to other embodiments of the present application.
  • FIG. 13 is a schematic diagram of the second conveying mechanism taking materials from the cooking area in some other embodiments of the present application.
  • Fig. 14 is a schematic diagram of the second conveying mechanism discharging to the conveying assembly area in some other embodiments of the present application.
  • connection can be a fixed connection, a detachable connection, or an integral connection. , Or electrical connection; it can be directly connected or indirectly connected through an intermediary.
  • the embodiment of the present application discloses an automatic production device for food.
  • the device includes a device body 1, a storage area 101, a cooking area 102, and a transmission assembly area 103.
  • the storage area 101, The cooking area 102 and the conveying assembly area 103 are sequentially arranged on the device body 1 from one side to the other side of the device body 1.
  • the storage area 101 is used to store more than two main ingredients, and the cooking area 102 is used to cook each main ingredient. , Such as heating or frying, etc., the conveying assembly area 103 is used for stacking, assembling and conveying the cooked ingredients.
  • the present application lays out the device into three different areas, which is conducive to modular management, so that the areas will not interfere with each other, which is very helpful for the layout and compactness of the structure; its space occupancy rate is also small.
  • the cooking method can be one of contact heating and airflow heat transfer.
  • each storage area is corresponding to one cooking area
  • each storage area is provided with multiple storage cavities
  • the storage cavity is used to store the main body ingredients.
  • each storage area is provided with multiple storage cavities. It can be understood that, in other embodiments, each storage area may also be provided with only one or two storage chambers.
  • the device of the present application also includes a food material feeding mechanism 2, a heating mechanism 3, a conveying mechanism 4, a packaging paper feeding mechanism 5, a vegetable feeding mechanism 6, a sauce smearing mechanism 7, a transfer mechanism 8.
  • the heating mechanism 3 is arranged in the cooking area 102
  • the conveying mechanism 4 is arranged in the conveying assembly area 103
  • the packaging paper feeding mechanism 5 is arranged at the feeding end of the conveying mechanism 4
  • the packaging mechanism 9 is arranged at the discharging end of the conveying mechanism 4; vegetable feeding
  • the mechanism 6 and the sauce spreading mechanism 7 are sequentially arranged above the conveying mechanism 4 along the conveying direction of the conveying mechanism 4.
  • the food material feeding mechanism 2 is provided in the main body 1 of the device, and is used to transport the main food materials stored in the storage area 101 to the cooking area 102, or to transport the main food materials that have been cooked in the cooking area 102 to the conveying mechanism 4 .
  • the wrapping paper feeding mechanism 5 is used to transport the wrapping paper to the conveying mechanism 4
  • the vegetable feeding mechanism 6 is used to put vegetables on the main ingredients in the stacking assembly
  • the sauce spreading mechanism 7 is used to apply the sauce to the stacking assembly.
  • the transfer mechanism 8 is used to transfer the laminated and assembled formed food on the conveying mechanism 4 to the packaging mechanism 9, and the packaging mechanism 9 is used to package the formed food.
  • the labeling mechanism 10 is used to perform a labeling operation after the packaging mechanism 9 has completed the packaging operation.
  • the buffer mechanism 11 is used to temporarily store the packaged and labeled shaped food and then output it.
  • the vegetable feeding mechanism 6 is used to first put vegetables on the main ingredients in the stacked assembly, and then the sauce spreading mechanism 7 is used to apply the sauce to the main ingredients in the stacked assembly, so as to prevent the sauce from infiltrating into the bottom. In the wrapping, it affects the taste.
  • the positions of the vegetable feeding mechanism 6 and the sauce spreading mechanism 7 can also be exchanged, and then the sauce is first applied to the main ingredients in the stacked assembly, and then the vegetables are put into the main body in the stacked assembly.
  • the sauce can be spread on bread or meatloaf.
  • the feeding is carried out by the food feeding mechanism 2, which realizes automatic feeding and improves the efficiency of food production.
  • the storage area 101 is provided with a first storage area 101a, a second storage area 101b, and a third storage area 101.
  • the location of each storage area is related to the stacking sequence of the main ingredients stored therein.
  • the storage area is provided with one, two or more storage cavities.
  • the automatic production device also includes an opening and closing cover covering the access opening of the storage cavity.
  • the opening and closing cover can automatically open and close the access opening of the storage cavity after being controlled.
  • the opening and closing cover is set to prevent Dust, etc. fall into the storage cavity to ensure the sanitation of the food.
  • the storage area 101 is mainly used to store the main ingredients for making hamburgers.
  • the storage area 101c is used to store the upper bread dough, and the first storage area 101a, the second storage area 101b, and the third storage area 101c are sequentially arranged along the conveying direction of the conveying mechanism 4.
  • meat ingredients are stored in the second storage area 101b.
  • the automatic production device further includes a fresh-keeping component.
  • the fresh-keeping component is arranged in the second storage area 101b. The storage area is cooled and the temperature is lowered, so as to realize the cold storage effect of the meat ingredients and ensure the freshness of the meat ingredients.
  • the device body 1 includes a frame 104, a main electric control box 105 and a small electric control box 106, a material shifting mechanism mounting seat 107, a packaging paper feeding mechanism mounting seat 108 and a feeding mechanism mounting plate 109.
  • the main electric control box 105 and the small electric control box 106 are respectively arranged on opposite sides of the frame 104, and the material shifting mechanism mounting seat 107 and the packaging paper feeding mechanism mounting seat 108 are respectively arranged on the opposite sides of the frame 104, and the feeding mechanism is installed
  • the board 109 is arranged on the top of the frame 104.
  • the food material feeding mechanism 2 is provided on the feeding mechanism mounting plate 109, and the food material feeding mechanism 2 includes a first feeding mechanism 21, a second feeding mechanism 22, and a third feeding mechanism 23.
  • the first feeding mechanism 21 is used to transport the first main body ingredients stored in the first storage area 101a to the corresponding cooking area for cooking, and is used to transport the first main body ingredients that have been cooked in the corresponding cooking area to the conveying mechanism 4.
  • the second feeding mechanism 22 is used for conveying the second main body ingredients stored in the second storage area 101b to the corresponding cooking area for cooking, and is used for conveying the second main body ingredients that have been cooked in the cooking area to the conveying mechanism 4 ,
  • the second main body food material is superimposed on the first main body food material.
  • the third feeding mechanism 23 is used to transport the third main body ingredients stored in the third storage area 101c to the corresponding cooking area for cooking, and is used to transport the third main body ingredients that have been cooked in the cooking area to the conveying mechanism 4 ,
  • the third main body food material is superimposed on the second main body food material.
  • the first feeding mechanism 21, the second feeding mechanism 22 and the third feeding mechanism 23 all adopt a gantry structure, and their driving structure is a linear module, and their picking and placing parts are suckers or mechanical grippers.
  • a linear module is used to cooperate with a suction cup.
  • the linear module includes a translation main shaft 202, a translation auxiliary shaft 203, a traverse shaft 204, a synchronization link 205, and a lifting shaft 206.
  • the translation main shaft 202 and the translation auxiliary shaft 203 are arranged in parallel, and the two ends of the synchronization link 205 are respectively connected to The translation main shaft 202 and the translation auxiliary shaft 203 are connected.
  • the traverse shaft 204 is arranged at the bottom of the translation main shaft 202 and the translation auxiliary shaft 203.
  • the suction cup 201 can not only move up and down, but also move along the length direction of the traverse shaft 204, or move along the length direction of the translation spindle 202.
  • the first feeding mechanism 21, the second feeding mechanism 22, and the third feeding mechanism 23 of the above embodiment adopt a linear module with a suction cup structure, that is, a linear motion mode, which makes the feeding speed fast and convenient, and the structure is simple. Easy to control.
  • the linear module is directly installed in the device body 1, and the fixing method is simple and easy to realize.
  • the food material feeding mechanism 2 is realized by using a linear module and a suction cup. It can be understood that, in other embodiments, the food feeding mechanism 2 can also be implemented by using a linear module and a mechanical claw.
  • the heating mechanism 3 includes a first heating module 31, a second heating module 32, and a third heating module 33.
  • the first heating module 31 is arranged corresponding to the position of the first storage area 101a, and is used for the first storage area 101a.
  • the main ingredients stored in the area 101a are heated and so on.
  • the second heating module 32 is set corresponding to the position of the second storage area 101b, and is used to heat the main food material stored in the second storage area 101b.
  • the position of the third heating module 33 and the third storage area 101c Correspondingly, it is used to heat the main food material stored in the third storage area 101c.
  • each heating module adopts a vertical design, which belongs to contact heating.
  • each heating module includes a heater 30.
  • the heater 30 includes a bracket 301, an upper heating plate 302, a lower heating plate 303, and a mobile platform 304.
  • the mobile platform 304 is disposed on the bracket 301
  • the lower heating plate 303 is slidably disposed on the mobile platform 304
  • the upper heating plate 302 is arranged on the support 301 and located above the lower heating plate 303, and the upper heating plate 302 can move in a direction perpendicular to the lower heating plate 303.
  • the main food material stored in the storage area 101 is transported to the lower heating plate 303 by the food material feeding mechanism 2, and the lower heating plate 303 moves on the moving platform 304 toward the direction of the upper heating plate 302 to make the upper heating plate
  • the upper heating plate 302 moves upward, and the lower heating plate 303 moves away from the upper heating plate 302, so that the food material feeding mechanism 2 can absorb or grab the main food material that has been heated.
  • the conveying mechanism 4 includes a frame 41, a drive shaft 42, a rotating shaft 43, a suction fan assembly 44, and a conveyor belt 45.
  • the drive shaft 42 and the rotating shaft 43 are respectively arranged on the frame 41, and the suction fan
  • the assembly 44 is arranged in the frame 41, and the conveyor belt 45 is wrapped around the outer surface of the frame 41.
  • the drive shaft 42 is driven to rotate by the drive motor, and the drive shaft 42 drives the conveyor belt 45 to rotate, thereby driving the food or food materials placed on the conveyor belt 45 to move.
  • the above embodiment can facilitate the conveying of food through the arrangement of the conveying mechanism 4, and since the conveying mechanism 4 includes a suction fan assembly 44, the conveying surface of the conveying mechanism 4 is formed with a suction force through the suction fan assembly 44.
  • the material conveyed by the conveying mechanism 4 is adsorbed and attached to the conveying surface to realize the fixation of the conveyed material.
  • the vegetable feeding mechanism 6 includes a refrigerator 61, a barrel 62, a discharging mechanism 63 and a material guiding mechanism 64.
  • the refrigerating box 61 is provided in the main body 1 of the apparatus, and has the function of cooling down.
  • the barrel 62 is detachably arranged in the refrigerator 61, and is mainly used for storing vegetable ingredients.
  • the guiding mechanism 64 is arranged in the barrel 62 for guiding the vegetables in the barrel 62 to the discharge port of the barrel 62.
  • the discharging mechanism 63 is arranged in the refrigerator 61 and located at the bottom of the barrel 62, and The discharge port of the barrel 62 is matched.
  • the barrel 62 includes a barrel 621 and a material guide ring 622, and the material guide ring 622 is disposed at the discharge port of the barrel 621.
  • the discharging mechanism 63 includes a discharging valve 631 and a driving assembly 632.
  • the discharging valve 631 is arranged at the bottom of the guide ring 622 and combined with the guide ring 622 to enclose a vegetable storage cavity 600, a driving assembly 632 and a discharging valve 631 Connected, the discharging valve 631 can be driven to rotate through the driving component 632, so as to realize the opening or closing of the vegetable storage cavity 600.
  • the guiding mechanism 64 includes a feeding screw 641, a guiding funnel 642, and a drive motor 643.
  • the feeding screw 641 is arranged in the cylinder 621, the guiding hopper 642 is arranged at the outlet of the barrel 62, and the guiding hopper 642 Located at the bottom of the feeding screw 641.
  • the driving motor 643 is arranged on the top of the refrigerating box 61, and the driving motor 643 is detachably connected to the feeding screw shaft 641.
  • the feeding screw 641 is driven to rotate by the driving motor 643, so that the quantitative vegetables in the cylinder 621 are introduced into the vegetable storage cavity 600, and then the feeding plate 631 is driven to rotate by the driving assembly 632 to make the vegetable storage cavity Open the 600 to realize the automatic quantitative delivery of vegetables.
  • the barrel 62 is removed from the refrigerated box 61, so that the guide ring 622 is separated from the discharge valve 631, so that the barrel 62 and the discharge mechanism 63 can be cleaned separately, which is not only convenient for cleaning, but also Cleaner more cleanly.
  • the vegetable feeding mechanism 6 is arranged above the conveying mechanism 4 to facilitate the feeding of vegetables to the main ingredients on the conveying mechanism 4 to form a stacked structure of foods. At the same time, through the cooperation of the guiding mechanism 64 and the discharging mechanism 63, the vegetables can be evenly put in. In addition, through the arrangement of the vegetable storage cavity 600, the amount of vegetables discharged by the discharge valve 631 each time is approximately the same, and the amount of vegetables on each main ingredient is approximately the same.
  • the sauce spreading mechanism 7 includes a sauce bucket, a peristaltic pump and a through tube.
  • the sauce bucket is used to store the sauce.
  • the peristaltic pump is used to realize the sauce. Precise quantification of juice.
  • there are at least two through pipes for adding sauce and each of the through pipes can be translated along the X and Y directions to achieve evenly covering the sauce.
  • the sauce spreading mechanism 7 is provided to make the food taste better and more popular with customers.
  • the packaging paper feeding mechanism 5 includes a translation manipulator, a lifting manipulator and a packaging paper suction cup.
  • the translation manipulator is arranged on the frame 104, the lifting manipulator is connected to the translation manipulator, and the packaging paper suction cup is provided on the lifting manipulator.
  • the packaging paper placed in a specific position is absorbed by the packaging paper sucker and then moved to the designated position by the lifting manipulator and the translation manipulator, and then the packaging paper is put down to drop the packaging paper into an appropriate position on the conveying mechanism 4.
  • the packaging mechanism 9 includes a placing board 901, a first folding board 902 and a second folding board 903, the first folding board 902 is provided on the periphery of the placing board 901, the second folding board 903 and the first folding board 902 connected.
  • the shaped food with wrapping paper is placed on the placing plate 901 of the packaging mechanism 9, and then the first folding plate 902 is folded inwardly, and then the second folding plate 903 is folded inwardly, so that the wrapping paper is completely wrapped. Cover the food.
  • the first folding board 902 and the second folding board 903 can be driven by different driving mechanisms, such as air cylinders.
  • the packaging paper feeding mechanism 5 and the packaging mechanism 9 are arranged to package the shaped food, which facilitates the transportation of the food, makes the food more hygienic, and enables customers to eat with confidence.
  • labeling is carried out on the packaged food, so that customers can understand the relevant information of the food, such as production date and shelf life, so that customers can eat with confidence.
  • the buffer mechanism 11 includes a conveying component 111, a material shifting component 112, a transparent protective cover 113 and a transfer platform 114.
  • the material shifting component 112 is disposed at one end of the conveying component 111 and is used to push the shaped food that is conveyed on the transfer platform 114 to the conveying component 111.
  • the transparent protective cover 113 covers the upper part of the conveying assembly 111 to facilitate the observation of the shaped food on the conveying assembly 111.
  • a certain amount of foods such as burgers, can be cached through the caching mechanism 11, which shortens the waiting time of customers, and at the same time, with sensors, the location and quantity of the foods can be accurately determined.
  • the specific production process is: store the bottom embryo in the first storage area 101a, store the meat patties in the second storage area 101b, and store the upper bread embryo in the third storage area 101c.
  • the first feeding mechanism 21 absorbs the lower bread dough from the first storage area 101a and puts it on the lower heating plate 303 in the first heating module 31.
  • the lower heating plate 303 returns to its position and is in the vertical direction with the upper heating plate 302.
  • the upper part overlaps, and the upper heating plate 302 moves downward and is close to the upper surface of the lower bread embryo, so as to realize simultaneous heating of the upper and lower sides of the lower bread embryo.
  • the upper heating plate 302 rises, and the lower heating plate 303 moves and extends.
  • the first feeding mechanism 21 absorbs the heated bottom bread dough and moves to the top of the conveying mechanism 4, and puts the heated bottom bread dough on the wrapping paper on the conveying mechanism 4.
  • the packaging paper feeding mechanism 5 loads during the heating process of the lower bread dough, the translation manipulator moves to the picking position, the lifting manipulator descends, the packaging paper suction cup absorbs the packaging paper, and the detection sensor confirms whether the packaging paper is successfully sucked. After confirming that the packaging paper sucker absorbs the packaging paper, the lifting manipulator rises, and then the translation manipulator moves to the feeding position of the conveying mechanism 4 for placing, so that the packaging paper falls into the preset position of the conveying mechanism 4.
  • the conveyor belt drives the bottom bread dough to move below the vegetable feeding mechanism 6, and the driving assembly 632 of the vegetable feeding mechanism 6 drives the discharge valve 631 to rotate , Open the vegetable storage cavity 600, so that the vegetables are evenly put on the bottom bread embryo.
  • the conveyor belt drives the lower bread embryo to run under the sauce spreading mechanism 7, and the sauce spreading mechanism 7 spreads the sauce on the semi-finished hamburger with vegetables.
  • the sauce applying mechanism 7 moves away.
  • the second feeding mechanism 22 selects a suitable meatloaf stored in the second storage area 101b and moves it to the second heating module 32 for heating. After the patties are heated, the second feeding mechanism 22 takes out the heated patties and puts them on the hamburger with the sauce spread. Among them, the feeding and heating process of the meatloaf is synchronized with the feeding and heating process of the lower bread dough to save time and improve efficiency.
  • This method can prevent the sauce from contacting the upper and lower breads, penetrating into the bread, and affecting the crispness of the bread; considering that the heating time of the patties is longer than that of the bread, there can be two sets of patties heating modules, which can heat the patties separately. Switch back and forth to achieve continuous production.
  • the conveyor belt drives the hamburger to the upper bread dough feeding position.
  • the third feeding mechanism 23 preliminarily puts the upper bread dough stored in the third storage area 101c to the third heating module 33 for heating , And put the heated topping embryo on the burger with the patties superimposed, so that the topping, vegetables, patties and topping will be superimposed in sequence. So far, the burger food has been formed.
  • the specific feeding and heating process of the upper bread embryo is the same as that of the lower bread embryo.
  • the transfer mechanism 8 transfers the hamburger with the wrapping paper to the packaging mechanism 9.
  • the packaging mechanism 9 packs the hamburger with wrapping paper, that is, folding, overlapping and compacting the wrapping paper to a certain extent.
  • the labeling mechanism 10 labels the packaged hamburger products, where the labeling may include product information, order information, and the like.
  • the labeling mechanism 10 may use a labeling machine commonly used in the art.
  • the shift cylinder of the buffer mechanism 11 drives the shift component to push the hamburger to the buffer logistics line for temporary storage and output.
  • the automatic food production device in the embodiment of the present application includes a storage area 10', a cooking area 20', a transmission assembly area 30', a first transport module and a second transport module 50'.
  • the storage area 10' is used to store at least two main ingredients.
  • the first conveying module transports the main ingredients stored in the storage area 10' to the cooking area 20'.
  • the cooking area 20' is used to The main body ingredients of the cooking area are processed, and the second conveying module 50' is used to transport the finished main body ingredients in the cooking area 20' to the conveying assembly area 30', and finally the conveying assembly area 30' is used to prepare the main body Food materials are stacked, assembled and transported.
  • the first transport module is used to transport the uncooked main ingredients from the storage area 10'.
  • the second transport module 50' transports the cooked main ingredients from the cooking area 20' to the transfer assembly area 30', so that the first transport module only contacts the uncooked main ingredients, while the second transport module 50' Module 50' only touches the main ingredients after cooking.
  • the automatic food production device is divided into three different areas, which is conducive to modular management, so that the areas will not interfere or affect each other, which is very helpful for the layout and compactness of the structure, and also reduces the space occupancy rate.
  • the cooking method may be contact heating or air flow heat transfer.
  • the cooking area 20' is located between the storage area 10' and the conveying assembly area 30', so that the first handling module and the second handling module 50' can transport the main ingredients, reducing the transportation stroke and improving efficiency.
  • the storage area 10' includes at least two storage modules 101' arranged along the conveying direction of the conveying assembly area 30', and the cooking area 20' includes at least two cooking modules 201' arranged along the conveying direction of the conveying assembly area 30',
  • the storage module 101' and the cooking module 201' are arranged in a one-to-one correspondence.
  • Each storage module 101' is used to store a main ingredient, and correspondingly, each cooking module 201' prepares the main ingredient from the corresponding storage module 101'.
  • the cooking module 201' is opposite to the storage module 101', and each cooking module 201' only cooks the main ingredients from the storage module 101' opposite to it, thereby improving production efficiency and reducing customer waiting time.
  • each cooking module 201' can also implement different cooking techniques for the corresponding main ingredients, so as to increase the flavor and richness of the food.
  • the storage area 10' in the embodiment includes three storage modules 101', which are the first storage module 101a' for storing bread and the second storage module for storing meat patties. 101b', and a third storage module 101c' for storing upper bread.
  • the cooking area 20' includes three cooking modules 201', which are a first cooking module 201a' for cooking bread, a second cooking module 201b' for cooking meatloaf, and a cooking module 201b' for cooking bread.
  • the third cooking module 201c' The first storage module 101a' is arranged corresponding to the first cooking module 201a', and the remaining storage module 101' and the cooking module 201' are the same.
  • the two or more main food materials in this application do not only refer to two or three different food raw materials, but refer to food materials located on different layers during stacking and assembly in the conveying assembly area 30'.
  • the two storage modules 101' store the same food material, namely meat patties
  • the meat stored in the two storage modules 101' The patties are used to make different layers of burgers, so the patties in the two storage modules 101' still belong to the two main ingredients referred to in this application.
  • Each storage module 101' has at least one storage cavity 102', and preferably, each storage module 101' is provided with two or more storage cavities 102', thereby increasing the main food storage of the storage module 101' Quantity, reduce the frequency of replenishment.
  • the access opening of the storage cavity 102' is covered by an opening and closing cover 103', which can automatically open or close the access opening of the storage cavity 102' after being controlled.
  • the opening and closing cover 103' is opened for the first conveying module to take the material. After the first conveying module takes out the main food, the opening and closing cover 103' is closed under control In order to prevent impurities from falling into the storage cavity 102', the quality and freshness of the main ingredients are strengthened.
  • the first conveying module and the second conveying module 50' are arranged separately, thereby effectively reducing the mutual influence between the two.
  • the relative independence of the first handling module and the second handling module 50' enables operation and maintenance to be carried out relatively independently, making the structure simpler, and convenient for maintenance and replacement.
  • the first conveying module includes at least two first conveying mechanisms 401', and each first conveying mechanism 401' is arranged in a one-to-one correspondence with the storage module 101'. Of course, each first conveying mechanism 401' is also the same as the cooking module 201'. One correspondence.
  • the first conveying mechanism 401' is located above the corresponding discharging module 101' and the cooking module 201'.
  • Each first conveying mechanism 401' is used for conveying a kind of main ingredients, so that various main ingredients can be transported from the storage area 10' to the cooking area 20' at the same time or within a short time interval, and the overall production efficiency is accelerated ; It can also avoid cross-contamination between the main ingredients by the same conveying mechanism to carry different main ingredients.
  • FIG. 4 is not only used to show the food material feeding mechanism in some embodiments, but also used to show the first conveying mechanism in other embodiments.
  • different reference numerals are used in this application, but FIG. 4 is used to represent the same structure with the same feature.
  • reference numerals 202 and 4011' denote translation spindles of the same structure.
  • Reference numerals 203 and 4012' denote translation auxiliary shafts of the same structure.
  • Reference numerals 204 and 4013' denote traverse shafts of the same structure.
  • Reference numerals 205 and 4014' denote synchronization links of the same structure.
  • Reference numerals 206 and 4015' denote elevator shafts of the same structure.
  • Reference numeral 201 denotes a suction cup in some embodiments
  • 4016' denotes a first reclaiming structure in other embodiments.
  • reference numerals 201 and 4016' indicate the same structure.
  • the first conveying mechanism 401' includes a first driving structure and a first reclaiming structure 4016', and the first driving structure of the first conveying mechanism 401' is a linear module.
  • the first reclaiming structure 4016' is a suction cup. It is understandable that the first reclaiming structure 4016' may also be a mechanical claw. Driven by the first driving structure, the first reclaiming structure 4016' can move from the storage module 101' to the corresponding cooking module 201', or reset from the cooking module 201' to the corresponding cooking module. Above the discharging module 101'.
  • a linear module and a suction cup are used to form the first transport structure, that is, the suction cup can move linearly under the drive of the linear module to increase the transport speed, and the linear module has a simple structure and is easy to manipulate.
  • the linear module includes a translational main shaft 4011', a translational auxiliary shaft 4012', a transversal shaft 4013', a synchronization link 4014', and a lifting shaft 4015'.
  • the translational main shaft 4011' and the translational auxiliary shaft 4012' are arranged in parallel, The two ends of 4011' are respectively located above the storage module 101' and above the cooking module 201'.
  • the top can be directly above or diagonally above; the same is true for the translational auxiliary axis 4012'.
  • the two ends of the synchronization link 4014' are respectively connected with the translation main shaft 4011' and the translation auxiliary shaft 4012'.
  • the translation shaft 4013' is arranged at the bottom of the translation main shaft 4011' and the translation auxiliary shaft 4012'.
  • the upper end of the lifting shaft 4015' is connected to the horizontal
  • the moving shaft 4013' is connected, and the lower end of the lifting shaft 4015' is connected with the suction cup.
  • the suction cup can not only move up and down, but also move along the length direction of the traverse shaft 4013', or along the length direction of the translation spindle 4011'.
  • each cooking module 201' uses a contact heating method to cook the main ingredients.
  • the cooking module 201' may include at least one cooking mechanism.
  • the cooking mechanism includes a cooking support, an upper heating plate 2011', a lower heating plate 2012', and a mobile platform 2013'.
  • the mobile platform 2013' is arranged on the cooking support and the lower heating plate 2012' can be controlled sliding along the mobile platform 2013', the upper heating plate 2011' is arranged in parallel above the lower heating plate 2012', and the upper heating plate 2011' can move in a direction perpendicular to the lower heating plate 2012'.
  • one of the first conveying mechanism 401' takes out a bread from the storage cavity 102' of the first storage module 101a' and transports it to the cooking mechanism of the first cooking module 201a'
  • the upper and lower heating plates 2012' of the lower heating plate 2012' slide along the moving platform 2013' and the upper heating plate 2011' until the projections of the upper heating plate 2011' and the lower heating plate 2012' in the vertical direction overlap, at this time the upper heating plate 2011' moves close to the lower heating plate 2012', so that the upper heating plate 2011' and the lower heating plate 2012' clamp the upper and lower sides of the lower bread together.
  • the cooking module 201' for cooking the main ingredient can be provided with more than two cooking mechanisms to shorten the heating of the main ingredient by the cooking module 201'. time interval. Since the heating time required for meatloaf is generally longer than the heating time required for bread, preferably, the number of cooking institutions in the second cooking module 201b' is more than the number of cooking institutions in the first cooking module 201a' or the third cooking module 201c The number of cooking establishments in'. In the embodiment, the second cooking module 201b' has two cooking mechanisms, while the first cooking module 201a' and the third cooking module 201c' each have only one cooking mechanism.
  • the heating time of a single cooking mechanism in the second cooking module 201b' is long, because there are two cooking institutions working at the same time, the cooking completion time interval of the second cooking module 201b' is shortened, thereby ensuring bread, bread and meat.
  • the cake can be prepared in a short time interval and transported to the conveyor assembly area 30'.
  • the second conveying module 50' includes at least two second conveying mechanisms 501'.
  • each second conveying mechanism 501' corresponds to the cooking module 201' one-to-one, and each second conveying mechanism 501' is used for conveying a kind of main body. Ingredients.
  • the second conveying mechanism 501' opposite to the cooking module 201' is provided, which can simultaneously or within a short time interval to transport various main ingredients from the cooking area 20' to the conveying assembly area 30', speeding up the overall production efficiency ; It can also avoid cross-contamination between the main ingredients by the same conveying mechanism to carry different main ingredients.
  • the second conveying mechanism 501' includes a second driving structure and a second reclaiming structure 5013', and the second driving structure is a rotating module.
  • the second driving structure may include a power end 5011' and a swing arm 5012', one end of the swing arm 5012' is fixed on the power end 5011', and the power end 5011' can drive the swing arm 5012' to swing and rotate in a certain range;
  • the second reclaiming structure 5013' is fixed on the other end of the swing arm 5012', and the second reclaiming structure 5013' may be a sucker or a mechanical claw.
  • the conveying assembly area 30' includes a conveying mechanism 301', and the conveying direction of the conveying mechanism 301' is linear, thereby reducing the length of the conveying path, and the main bodies can be assembled and conveyed more quickly.
  • the first storage module 101a', the second storage module 101b', and the third storage module 101c' in the embodiment are linearly distributed along the direction parallel to the conveying direction.
  • the first cooking module 201a' , The second cooking module 201b' and the third cooking module 201c' are also linearly distributed along the direction parallel to the conveying direction, so that the arrangement of the parts of the automatic food production device is more orderly and orderly.
  • the conveying mechanism 301' is provided with at least two assembly stations arranged along the conveying direction, and each assembly station corresponds to the cooking module 201' one-to-one, that is, each assembly station also corresponds to each second conveying mechanism 501' one-to-one That is, in this embodiment, each assembly station is a first assembly station, a second assembly station, and a third assembly station in sequence along the conveying direction.
  • the second transport module 50' transports each cooked main ingredient to each assembly station.
  • each second conveying mechanism 501' is arranged between each corresponding assembly station of the conveying mechanism 301' and the corresponding cooking area 20' to facilitate quick conveyance. Take the transportation and assembly of hamburger bread and patties as examples.
  • the power end 5011' of the corresponding second conveying mechanism 501' drives the other end of the swing arm 5012' to turn to the second cooking module 201b' through the second reclaiming structure 5013' takes away the cooked bread, and then the power end 5011' drives the other end of the swing arm 5012' to the first assembly station on the conveying mechanism 301', and the second reclaiming structure 5013' then releases the bread to drop
  • the transfer mechanism 301' is then activated to transfer the bread to the second assembly station; when the bread arrives at the second assembly station, the transfer mechanism 301' is suspended, and the second assembly station corresponds to the second assembly station.
  • the second conveying mechanism 501' is activated, and the cooked meatloaf on the second cooking module 201b' is transported to the second assembly station and released, so that the meatloaf is stacked on top of the lower bread.
  • the transporting mechanism 301' is activated again, the meatloaf Can move to the third assembly station with the bread, and so on.
  • the conveying surface of the conveying mechanism 301' is formed with an adsorption force, which can adsorb the material conveyed by the conveying mechanism 301' on the conveying surface to ensure that the food on the conveying surface can be attached to the conveying surface and follow the conveying mechanism 301' moves, and it is not easy to get out of the conveying mechanism 301'.
  • reference numerals 41 and 3011' denote transfer racks of the same structure.
  • Reference numerals 42 and 3012' denote drive shafts of the same structure.
  • Reference numerals 43 and 3013' denote rotating shafts of the same structure.
  • Reference numerals 44 and 3014' indicate the reverse air suction fan assembly of the same structure.
  • Reference numerals 45 and 3015' indicate conveyor belts of the same structure.
  • the conveying mechanism 301' includes a conveying frame 3011', a drive shaft 3012', a rotating shaft 3013', a suction fan assembly 3014' and a conveyor belt 3015', and the drive shaft 3012' and the rotating shaft 3013' are respectively provided
  • the suction fan assembly 3014' is arranged in the conveying bracket
  • the conveying belt 3015' is included on the outer surface of the conveying bracket.
  • the surface of the conveying belt 3015' is provided with multiple ventilation holes.
  • the conveying belt 3015' The upper surface during the conveying process forms the conveying surface.
  • the drive shaft 3012' is driven to rotate by the drive motor, and the drive shaft 3012' drives the conveyor belt 3015' to rotate, which in turn drives the material placed on the conveyor belt 3015' to move.
  • the reverse suction fan assembly 3014' When the reverse suction fan assembly 3014' is activated, it forms an adsorption force on the conveying surface through the ventilation holes, which effectively realizes the fixation of materials on the conveying surface.
  • the conveying assembly area 30' also includes a feeding module 302'.
  • the feeding module 302' is located above the conveying mechanism 301'.
  • the feeding module 302' is used to drop auxiliary food materials onto the main food materials in the stacked assembly, and the auxiliary food materials and the main food materials are also formed Layered structure to increase the taste of food and the richness of layers.
  • the feeding module 302' includes two feeding mechanisms for feeding vegetables and sauces, respectively, and the two feeding mechanisms are arranged along the conveying direction of the conveying mechanism 301'.
  • the feeding module 302' may only include one feeding mechanism for feeding a kind of supplementary food; the feeding module 302' may also include multiple feeding mechanisms, and similarly, each feeding mechanism is along the conveying mechanism 301' The conveying direction is arranged, and each feeding mechanism is used to put a kind of auxiliary material to make the taste and level of the food richer.
  • the feeding mechanism can be set between two adjacent assembly stations. When the food or food material moves under the feeding mechanism with the conveying mechanism 301', the conveying mechanism 301' is suspended and the feeding module 302' Release the auxiliary food material to the food or food material in the assembly. Since the feeding mechanism is arranged between the two assembly stations, the movement of each second conveying mechanism 501' will not be hindered, and the movement of the second conveying mechanism 501' will be more free.
  • the feeding mechanism can be arranged on the assembly station. Specifically, the feeding mechanism is located above the second conveying mechanism 501', and the second conveying mechanism 501' stacks and assembles the corresponding main body at the assembly station.
  • the feeding mechanism then puts the supplementary ingredients onto the food or ingredients in the assembly.
  • the conveying mechanism 301' starts to transmit again. Since there is no need to additionally suspend the conveying mechanism 301' to put supplementary food materials, the time for conveying and assembling can be saved, and the production efficiency can be improved.
  • the embodiment includes two feeding mechanisms, one of which is a vegetable feeding mechanism 3021'.
  • a vegetable feeding mechanism 3021' Please continue to refer to Figures 7-9.
  • reference numerals 61 and 30211' represent refrigerators of the same structure
  • reference numerals 600 and 30210' represent vegetable storage cavities of the same structure
  • reference numerals 621 and 30212' represent cylinders of the same structure
  • reference numeral 622 And 30213' denote the guide ring of the same structure
  • the reference numerals 631 and 30214' denote the discharge valve of the same structure
  • the reference numerals 632 and 30215' denote the drive assembly of the same structure
  • the reference numerals 641 and 30216' denote the same structure
  • the feed screw shaft, reference numerals 642 and 30217' indicate the same structure of the guide funnel.
  • the vegetable feeding mechanism 3021' includes a material barrel, a discharging mechanism, a material guiding mechanism and a refrigerator 30211'.
  • the refrigerating box 30211' has the function of cooling down.
  • the barrel is detachably arranged in the refrigerator 30211', and is mainly used to store and keep fresh vegetable ingredients.
  • the material guide mechanism is arranged in the refrigerated box 30211' and located at the bottom of the barrel, and is matched with the outlet of the barrel.
  • the material cylinder includes a cylinder body 30212' and a material guide ring 30213', and the material guide ring 30213' is disposed at the discharge port of the cylinder body 30212'.
  • the discharging mechanism includes a discharging valve 30214' and a drive assembly 30215'.
  • the discharging valve 30214' is arranged at the bottom of the guide ring 30213' and encloses a vegetable storage cavity 30210' with the guide ring 30213'.
  • the driving assembly 30215' is connected to The discharging valve 30214' is connected, so that the discharging valve 30214' can be driven to rotate through the driving assembly 30215' to realize the opening or closing of the vegetable storage cavity 30210'.
  • the guide mechanism is used to guide the vegetables stored in the barrel 30212' into the vegetable storage cavity 30210'.
  • the guide mechanism includes a feed screw 30216', a guide funnel 30217' and a guide motor.
  • the feed screw 30216' is arranged in the cylinder 30212', and the guide funnel 30217' is arranged at the outlet of the bucket and guides The hopper 30217' is located at the bottom of the feed screw 30216'.
  • the material guide motor is arranged on the top of the refrigerated box 30211', and the material guide motor is detachably connected to the feeding screw shaft 30216'.
  • the feed screw 30216' is driven to rotate by the guide motor, so that the quantitative vegetables in the cylinder 30212' are poured into the vegetable storage cavity 30210', and then the discharge valve 30214' is driven by the drive assembly 30215' Rotate to open the vegetable storage cavity 30210' to realize the automatic quantitative placement of vegetables.
  • the barrel is removed from the refrigerated box 30211', so that the guide ring 30213' is separated from the discharge valve 30214', so that the barrel and the discharge mechanism can be cleaned separately, which is not only convenient for cleaning, but also Wash it more cleanly.
  • the vegetables can be evenly put in.
  • the amount of vegetables put into each time by the discharge valve 30214' is approximately the same, and the amount of vegetables produced for each food is approximately the same.
  • the sauce feeding mechanism 3022' includes a sauce bucket, a peristaltic pump and a through tube.
  • the sauce bucket is used to store the sauce.
  • the peristaltic pump is used to achieve Precise quantification of sauces.
  • there are at least two through pipes for adding sauce and each of the through pipes can be translated along the X and Y directions to achieve evenly covering the sauce.
  • the feeding end of the conveying mechanism 301' is provided with a packaging paper feeding module 303'.
  • the feeding end of the conveying mechanism 301' is provided with a packaging mechanism 304'.
  • the packaging paper feeding module 303' can feed the packaging paper to the conveying mechanism 301'.
  • the packaging paper on the conveying mechanism 301' catches the main food material at the assembly station and is connected with the conveying mechanism 301' during assembly or after assembly.
  • the food is conveyed together, and finally the packaging paper is folded to wrap the food through the packaging mechanism 304' to complete the packaging, so that the shaped food can be packaged, which facilitates the transportation of the food, and automates the entire process from the production to the packaging of the food, thus making it more hygienic.
  • the packaging paper feeding module 303' includes a translation manipulator, a lifting manipulator and a packaging paper suction cup.
  • the translation manipulator is connected with the lifting manipulator, and the packaging paper suction cup is fixed on the lifting manipulator. After the wrapping paper placed in a specific position is absorbed by the wrapping paper sucker, it is moved to the designated position by the lifting manipulator and the translation manipulator, and then the wrapping paper is put down so that the wrapping paper falls into the proper position on the conveying surface of the conveying mechanism 301'.
  • the conveying surface of the conveying mechanism 301' since the conveying surface of the conveying mechanism 301' has an adsorption force, it can absorb the wrapping paper and prevent it from shifting or floating away.
  • the reference numerals 9 and 304' represent the packaging mechanism of the same structure
  • the reference numerals 901 and 3043' represent the placing board of the same structure
  • the reference numerals 902 and 3041' represent the first folding board of the same structure
  • the reference numerals 903 and 3042' indicate the second folding board of the same structure.
  • the packaging mechanism 304' includes a placement board 3043', a first folding board 3041', and a second folding board 3042'.
  • the first folding board 3041' is arranged on the periphery of the placement board 3043', and the second folding board 3042 'Hinged with the first folding board 3041'.
  • the shaped food with wrapping paper is placed on the placing plate 3043' of the packaging mechanism 304', and then the first folding plate 3041' is folded inward, and then the second folding plate 3042' is folded inward to make The wrapping paper completely covers the food.
  • the first folding board 3041' and the second folding board 3042' can be driven by different driving mechanisms, such as air cylinders.
  • a labeling module can also be provided, and the labeling module is located behind the packaging mechanism 304' along the conveying direction of the conveying mechanism 301'.
  • the labeling module is used to label the packaged food, so that customers can understand the relevant information of the food, such as production date, shelf life, etc., so that customers can eat with confidence.
  • the discharge end of the conveying mechanism 301' also includes a buffer module 305'.
  • the buffer module 305' is located behind the labeling module along the conveying direction of the conveying mechanism 301'.
  • the buffer module 305' includes a conveying component, a material pulling component, a transparent protective cover, and a transfer platform.
  • the material pulling component is arranged at one end of the conveying component, and is used to push the shaped food that is conveyed on the transfer platform to the conveying component.
  • the transparent protective cover covers and covers the upper part of the conveying component, which facilitates the observation of the shaped food on the conveying component.
  • the cache mechanism it is possible to realize the output of the food immediately after the preparation, and also to cache a certain amount of food, such as the burger in this embodiment, to shorten the waiting time of the customer.
  • the sensor can accurately determine the position and the position on the conveying component. The quantity is convenient for timely replenishment.

Abstract

An automatic production device, comprising a device main body (1), an ingredient storage region (101), a cooking region (102), and a conveying and assembly region (103). The ingredient storage region is used to store at least two main ingredients. The cooking region is used to cook the respective main ingredients of the ingredient storage region. The conveying and assembly region is used to stack and assemble the respective cooked main ingredients and to convey same. The automatic production device is divided into three different regions to facilitate modular management, and to prevent the respective regions from interfering with each other, thus achieving a logical layout and a compact structure, and reducing space occupancy.

Description

自动生产装置Automatic production equipment
相关申请的交叉引用Cross-references to related applications
本申请要求在2020年03月24日提交中国专利局、申请号为202010213834.6、申请名称为“自动生产装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中;This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 202010213834.6, and the application name is "Automatic Production Device" on March 24, 2020, the entire content of which is incorporated into this application by reference;
本申请要求在2020年06月18日提交中国专利局、申请号为202010558893.7、申请名称为“一种食品自动生产装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on June 18, 2020, the application number is 202010558893.7, and the application name is "an automatic food production device", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及食物自动生产技术领域,具体涉及一种自动产生装置。This application relates to the technical field of automatic food production, in particular to an automatic production device.
背景技术Background technique
目前大多数制作夹芯食品的生产线的设备整体布局较为凌乱,不适合整体化、模块化的要求,同时对于快速维护管理也不方便。At present, the overall layout of equipment for most sandwich food production lines is relatively messy, not suitable for integration and modularization requirements, and inconvenient for rapid maintenance and management.
发明内容Summary of the invention
为了克服上述现有技术存在的问题,本申请的主要目的在于提供一种布局合理且制作成本低且便于快速维护管理的自动生产装置。In order to overcome the above-mentioned problems in the prior art, the main purpose of the present application is to provide an automatic production device with reasonable layout, low production cost and convenient for quick maintenance and management.
为了实现上述目的,本申请实施例提供了一种自动生产装置。该自动生产装置包括:In order to achieve the foregoing objective, an embodiment of the present application provides an automatic production device. The automatic production device includes:
装置本体;Device body
储料区,所述储料区用于储存至少两种主体食材;A storage area, where the storage area is used to store at least two main ingredients;
料理区,所述料理区用于对所述储料区的各主体食材进行料理;A cooking area, where the cooking area is used to cook the main ingredients in the storage area;
传送装配区,所述传送装配区用于对料理后的各主体食材进行层叠装配及传送。A conveying assembly area, which is used for stacking, assembling and conveying the cooked ingredients.
本申请实施例至少具有如下有益效果:将自动生产装置布局成三个不同的区域,有利于模块式管理,使得各区域彼此不会干涉,布局合理且结构具有紧凑性,空间占用率也小。The embodiments of the present application have at least the following beneficial effects: the automatic production device is arranged into three different areas, which is beneficial to modular management, so that the areas will not interfere with each other, the layout is reasonable, the structure is compact, and the space occupancy rate is small.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本申请的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly describe the drawings that need to be used in the description of the embodiments. Obviously, the drawings described are only a part of the embodiments of the present application, rather than all the embodiments, and those skilled in the art can also obtain other design schemes and drawings based on these drawings without creative work.
图1为本申请一些实施例的自动生产装置的俯视图;Figure 1 is a top view of an automatic production device according to some embodiments of the application;
图2为本申请一些实施例的自动生产装置的立体图;Figure 2 is a perspective view of an automatic production device according to some embodiments of the application;
图3为本申请一些实施例的装置本体的立体图;Figure 3 is a perspective view of the device body of some embodiments of the application;
图4为本申请一些实施例的食材上料机构的立体图,同时图4也表示另一些实施例的第一搬运机构的立体图;FIG. 4 is a perspective view of the food material feeding mechanism of some embodiments of the application, and FIG. 4 also shows a perspective view of the first conveying mechanism of other embodiments;
图5为本申请一些实施例的加热器的立体图;Figure 5 is a perspective view of a heater according to some embodiments of the application;
图6为本申请实施例的传送机构的立体图;Fig. 6 is a perspective view of a transmission mechanism according to an embodiment of the application;
图7为本申请实施例的蔬菜投料机构的立体图;Figure 7 is a perspective view of a vegetable feeding mechanism according to an embodiment of the application;
图8为本申请实施例中的料筒及出料机构的立体图;Figure 8 is a perspective view of the material barrel and the discharging mechanism in an embodiment of the application;
图9为本申请实施例的导料机构及出料机构的剖视图;Figure 9 is a cross-sectional view of the guide mechanism and the discharging mechanism according to an embodiment of the application;
图10为本申请实施例的包装机构的立体图;Figure 10 is a perspective view of a packaging mechanism according to an embodiment of the application;
图11为本申请一些实施例的缓存机构的立体图;FIG. 11 is a perspective view of a cache mechanism according to some embodiments of the application;
图12是本申请另一些实施例的食品自动生产装置俯视图;Figure 12 is a top view of an automatic food production device according to other embodiments of the present application;
图13是本申请另一些实施例中第二搬运机构从料理区取料的示意图;FIG. 13 is a schematic diagram of the second conveying mechanism taking materials from the cooking area in some other embodiments of the present application;
图14是本申请另一些实施例中第二搬运机构放料至传送装配区的示意图。Fig. 14 is a schematic diagram of the second conveying mechanism discharging to the conveying assembly area in some other embodiments of the present application.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of this application clearer and clearer, the following further describes the application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上,“若干”的含义是一个或者多个,“大于”、“小于”以及“超过”等理解为不包括本数,“以上”、“以下”以及“以内”等理解为包括本数。除非另有明确的限定,“设置”、“安装”、“固定”以及“连接”等词语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless expressly stipulated and limited otherwise, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; unless otherwise stipulated or stated , The term "plurality" means two or more than two, "several" means one or more, "greater than", "less than" and "exceeding" are understood to not include the number, "above", "below "And "within" are understood to include the number. Unless specifically defined otherwise, terms such as “setup”, “installation”, “fixed” and “connection” should be understood in a broad sense. For example, “connection” can be a fixed connection, a detachable connection, or an integral connection. , Or electrical connection; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
在本申请的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。In the description of this application, it should be understood that the orientation description involved, for example, the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings, but In order to facilitate the description of the application and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore cannot be understood as a limitation of the application. In addition, in the context, it should also be understood that when it is mentioned that an element is connected "on" or "under" another element, it can not only be directly connected "on" or "under" the other element, but also It is indirectly connected "on" or "under" another element through an intermediate element.
以下文字参照说明书附图的图1至图11描述本申请一些实施例中的自动生产装置。The following text describes the automatic production device in some embodiments of the present application with reference to FIGS. 1 to 11 of the accompanying drawings of the specification.
请参阅图1所示,本申请的实施例公开了一种用于食品的自动生产装置,该装置包括装置本体1、储料区101、料理区102和传送装配区103,储料区101、料理区102和传送装配区103由装置本体1的一侧至另一侧依次设置于装置本体1,储料区101用于储存两种以上主体食材,料理区102用于对各主体食材进行料理,比如加热或煎烤等,传送装配区103用于对料理后的各主体食材进层叠装配及传送。Please refer to FIG. 1. The embodiment of the present application discloses an automatic production device for food. The device includes a device body 1, a storage area 101, a cooking area 102, and a transmission assembly area 103. The storage area 101, The cooking area 102 and the conveying assembly area 103 are sequentially arranged on the device body 1 from one side to the other side of the device body 1. The storage area 101 is used to store more than two main ingredients, and the cooking area 102 is used to cook each main ingredient. , Such as heating or frying, etc., the conveying assembly area 103 is used for stacking, assembling and conveying the cooked ingredients.
本申请将该装置布局成三个不同的区域,有利于模块式管理,使得各区域彼此不会干涉,对于布局及结构紧凑性非常有帮助;其空间占用率也小。其中,料理的方式可以为接触加热、气流传热中的一种。The present application lays out the device into three different areas, which is conducive to modular management, so that the areas will not interfere with each other, which is very helpful for the layout and compactness of the structure; its space occupancy rate is also small. Among them, the cooking method can be one of contact heating and airflow heat transfer.
具体地,沿传送装区内的传送方向设置有至少两个储料区和至少两个料理区,每一储料区与一个料理区对应设置,每个储料区设置有多个储料腔,该储料腔用于存放主体食材。通过设置有多个储料区,能够存储更多的主体食材,通过设置有与储料区数量对应的多个料理区,能够分别对各储料区内的主体食材进行料理,进而实现批量生产成型食品,提高生产效率,减小顾客的等待时间。另外,在每个储料区设置有专门用于存放主体食材的储料腔,保证食材的卫生。Specifically, at least two storage areas and at least two cooking areas are provided along the conveying direction of the conveying loading area, each storage area is corresponding to one cooking area, and each storage area is provided with multiple storage cavities , The storage cavity is used to store the main body ingredients. By providing multiple storage areas, more main ingredients can be stored, and by providing multiple cooking areas corresponding to the number of storage areas, the main ingredients in each storage area can be cooked separately, thereby realizing mass production Shaped food improves production efficiency and reduces customer waiting time. In addition, each storage area is provided with a storage cavity dedicated to storing the main ingredients to ensure the sanitation of the ingredients.
在本实施例中,每个储料区设置有多个储料腔。可以理解,在其他实施例中,每个储料区也可以仅设置有一个或两个储料腔。In this embodiment, each storage area is provided with multiple storage cavities. It can be understood that, in other embodiments, each storage area may also be provided with only one or two storage chambers.
请结合参阅图2所示,本申请的装置还包括食材上料机构2、加热机构3、传送机构4、包装纸上料机构5、蔬菜投料机构6、酱汁涂抹机构7、转运机构8、包装机构9、贴标机构10和缓存机构11。加热机构3设置于料理区102,传送机构4设置于传送装配区103,包装纸上料机构5设置于传送机构4的进料端、包装机构9设置于传送机构4的出料端;蔬菜投料机构6和酱汁涂抹机构7沿传送机构4的传送方向依次设置于传送机构4的上方。食材上料机构2设置于装置本体1,用于将储料区101内储存的各主体食材搬运至料理区102,或者用于将料理区102内已完成料理的各主体食材搬运至传送机构4。包装纸上料机构5用 于将包装纸搬运至传送机构4,蔬菜投料机构6用于投放蔬菜至层叠装配中的主体食材上,酱汁涂抹机构7用于将酱汁涂抹至层叠装配中的主体食材上。转运机构8用于将传送机构4上已完成层叠装配的成型食品转运至包装机构9,包装机构9用于对成型食品进行包装。贴标机构10用于在包装机构9执行包装操作完成后,执行贴标操作。缓存机构11用于对包装及贴好标签的成型食品暂时存放后输出。Please refer to Figure 2 in combination, the device of the present application also includes a food material feeding mechanism 2, a heating mechanism 3, a conveying mechanism 4, a packaging paper feeding mechanism 5, a vegetable feeding mechanism 6, a sauce smearing mechanism 7, a transfer mechanism 8. Packaging mechanism 9, labeling mechanism 10 and buffering mechanism 11. The heating mechanism 3 is arranged in the cooking area 102, the conveying mechanism 4 is arranged in the conveying assembly area 103, the packaging paper feeding mechanism 5 is arranged at the feeding end of the conveying mechanism 4, and the packaging mechanism 9 is arranged at the discharging end of the conveying mechanism 4; vegetable feeding The mechanism 6 and the sauce spreading mechanism 7 are sequentially arranged above the conveying mechanism 4 along the conveying direction of the conveying mechanism 4. The food material feeding mechanism 2 is provided in the main body 1 of the device, and is used to transport the main food materials stored in the storage area 101 to the cooking area 102, or to transport the main food materials that have been cooked in the cooking area 102 to the conveying mechanism 4 . The wrapping paper feeding mechanism 5 is used to transport the wrapping paper to the conveying mechanism 4, the vegetable feeding mechanism 6 is used to put vegetables on the main ingredients in the stacking assembly, and the sauce spreading mechanism 7 is used to apply the sauce to the stacking assembly. Main ingredients. The transfer mechanism 8 is used to transfer the laminated and assembled formed food on the conveying mechanism 4 to the packaging mechanism 9, and the packaging mechanism 9 is used to package the formed food. The labeling mechanism 10 is used to perform a labeling operation after the packaging mechanism 9 has completed the packaging operation. The buffer mechanism 11 is used to temporarily store the packaged and labeled shaped food and then output it.
在本实施例中,先通过蔬菜投料机构6投放蔬菜至层叠装配中的主体食材上,再通过酱汁涂抹机构7将酱汁涂抹至层叠装配中的主体食材上,进而可以避免酱汁渗入下面包胚中,影响口感。可以理解,在其他实施例中,也可以将蔬菜投料机构6和酱汁涂抹机构7的位置调换,进而先将酱汁涂抹至层叠装配中的主体食材上,再投放蔬菜至层叠装配中的主体食材上,酱汁可以涂抹在面包或肉饼上。另外,通过食材上料机构2进行上料,实现了自动化上料,提高了食品制作的效率。In this embodiment, the vegetable feeding mechanism 6 is used to first put vegetables on the main ingredients in the stacked assembly, and then the sauce spreading mechanism 7 is used to apply the sauce to the main ingredients in the stacked assembly, so as to prevent the sauce from infiltrating into the bottom. In the wrapping, it affects the taste. It can be understood that in other embodiments, the positions of the vegetable feeding mechanism 6 and the sauce spreading mechanism 7 can also be exchanged, and then the sauce is first applied to the main ingredients in the stacked assembly, and then the vegetables are put into the main body in the stacked assembly. As for the ingredients, the sauce can be spread on bread or meatloaf. In addition, the feeding is carried out by the food feeding mechanism 2, which realizes automatic feeding and improves the efficiency of food production.
具体地,储料区101设置有第一储料区101a、第二储料区101b和第三储料区101,各储料区的设置位置与其储存的主体食材的叠放顺序有关,每个储料区设置一个、两个或者更多的储料腔。该自动生产装置还包括盖合于储料腔的取放口的启闭盖,该启闭盖在受控后能自动开启、关闭储料腔的取放口,通过启闭盖的设置,防止灰尘等落入储料腔内,保证食材的卫生。以自动生产汉堡为例,储料区101主要用于储存制作汉堡的主体食材,如,第一储料区101a用于储存下面包胚,第二储料区101b用于储存肉饼,第三储料区101c用于储存上面包胚,并且第一储料区101a、第二储料区101b和第三储料区101c沿传送机构4的传送方向依次设置。Specifically, the storage area 101 is provided with a first storage area 101a, a second storage area 101b, and a third storage area 101. The location of each storage area is related to the stacking sequence of the main ingredients stored therein. The storage area is provided with one, two or more storage cavities. The automatic production device also includes an opening and closing cover covering the access opening of the storage cavity. The opening and closing cover can automatically open and close the access opening of the storage cavity after being controlled. The opening and closing cover is set to prevent Dust, etc. fall into the storage cavity to ensure the sanitation of the food. Taking automatic hamburger production as an example, the storage area 101 is mainly used to store the main ingredients for making hamburgers. The storage area 101c is used to store the upper bread dough, and the first storage area 101a, the second storage area 101b, and the third storage area 101c are sequentially arranged along the conveying direction of the conveying mechanism 4.
在一个具体实施例中,第二储料区101b内存储有肉类食材,为了保证肉类食材的新鲜,该自动生产装置还包括保鲜组件,保鲜组件设置于第二储料区101b,主要用于对该储料区进行冷却降温,进而实现对肉类食材的冷藏效果,保证肉类食材的新鲜度。In a specific embodiment, meat ingredients are stored in the second storage area 101b. In order to ensure the freshness of the meat ingredients, the automatic production device further includes a fresh-keeping component. The fresh-keeping component is arranged in the second storage area 101b. The storage area is cooled and the temperature is lowered, so as to realize the cold storage effect of the meat ingredients and ensure the freshness of the meat ingredients.
请参阅图3所示,装置本体1包括框架104、主电控箱105和小电控箱106、拨料机构安装座107、包装纸上料机构安装座108和上料机构安装板109。主电控箱105和小电控箱106分别设置于框架104相对的两侧,拨料机构安装座107和包装纸上料机构安装座108分别设置于框架104相对的两侧,上料机构安装板109设置于框架104的顶部。As shown in FIG. 3, the device body 1 includes a frame 104, a main electric control box 105 and a small electric control box 106, a material shifting mechanism mounting seat 107, a packaging paper feeding mechanism mounting seat 108 and a feeding mechanism mounting plate 109. The main electric control box 105 and the small electric control box 106 are respectively arranged on opposite sides of the frame 104, and the material shifting mechanism mounting seat 107 and the packaging paper feeding mechanism mounting seat 108 are respectively arranged on the opposite sides of the frame 104, and the feeding mechanism is installed The board 109 is arranged on the top of the frame 104.
具体地,食材上料机构2设置于上料机构安装板109,并且食材上料机构2包括第一上料机构21、第二上料机构22和第三上料机构23,第一上料机构21用于将第一储料区101a内储存的第一主体食材搬运至对应的料理区进行料理,并用于将对应料理区内已料理完成的第一主体食材搬运至传送机构4。第二上料机构22用于将第二储料区101b内储存的第二主体食材搬运至对应料理区进行料理,并用于将该料理区内已料理完成的第二主体食材搬运至传送机构4,使第二主体食材叠加于第一主体食材上。第三上料机构23用于将第三储料区101c内储存的第三主体食材搬运至对应料理区进行料理,并用于将该料理区内已料理完成的第三主体食材搬运至传送机构4,使第三主体食材叠加于第二主体食材上。Specifically, the food material feeding mechanism 2 is provided on the feeding mechanism mounting plate 109, and the food material feeding mechanism 2 includes a first feeding mechanism 21, a second feeding mechanism 22, and a third feeding mechanism 23. The first feeding mechanism 21 is used to transport the first main body ingredients stored in the first storage area 101a to the corresponding cooking area for cooking, and is used to transport the first main body ingredients that have been cooked in the corresponding cooking area to the conveying mechanism 4. The second feeding mechanism 22 is used for conveying the second main body ingredients stored in the second storage area 101b to the corresponding cooking area for cooking, and is used for conveying the second main body ingredients that have been cooked in the cooking area to the conveying mechanism 4 , The second main body food material is superimposed on the first main body food material. The third feeding mechanism 23 is used to transport the third main body ingredients stored in the third storage area 101c to the corresponding cooking area for cooking, and is used to transport the third main body ingredients that have been cooked in the cooking area to the conveying mechanism 4 , The third main body food material is superimposed on the second main body food material.
请参阅图4所示,第一上料机构21、第二上料机构22和第三上料机构23均采用龙门结构,其驱动结构为直线模组,其取放部件为吸盘或机械抓,在本实施例,采用直线模组配合吸盘的方式实现。进一步地,直线模组包括平移主轴202、平移辅助轴203、横移轴204、同步连杆205和升降轴206,平移主轴202和平移辅助轴203平行设置,同步连杆205的两端分别与平移主轴202、平移辅助轴203连接,横移轴204设置于平移主轴202及平移辅助轴203的底部,升降轴206的上端与横移轴204连接,升降轴206的下端与吸盘201相连。使吸盘201不仅能够做上下移动,还能沿横移轴204的长度方向移动,或者沿平移主轴202的长度方向移动。Please refer to Figure 4, the first feeding mechanism 21, the second feeding mechanism 22 and the third feeding mechanism 23 all adopt a gantry structure, and their driving structure is a linear module, and their picking and placing parts are suckers or mechanical grippers. In this embodiment, a linear module is used to cooperate with a suction cup. Further, the linear module includes a translation main shaft 202, a translation auxiliary shaft 203, a traverse shaft 204, a synchronization link 205, and a lifting shaft 206. The translation main shaft 202 and the translation auxiliary shaft 203 are arranged in parallel, and the two ends of the synchronization link 205 are respectively connected to The translation main shaft 202 and the translation auxiliary shaft 203 are connected. The traverse shaft 204 is arranged at the bottom of the translation main shaft 202 and the translation auxiliary shaft 203. The suction cup 201 can not only move up and down, but also move along the length direction of the traverse shaft 204, or move along the length direction of the translation spindle 202.
上述实施例的第一上料机构21、第二上料机构22和第三上料机构23采用直线模组配合吸盘结构,即 线性运动方式,使得上料速度快,方便,且其结构简单,容易操控。且将直线模组直接设置装置本体1,固定方式简单,易于实现。The first feeding mechanism 21, the second feeding mechanism 22, and the third feeding mechanism 23 of the above embodiment adopt a linear module with a suction cup structure, that is, a linear motion mode, which makes the feeding speed fast and convenient, and the structure is simple. Easy to control. In addition, the linear module is directly installed in the device body 1, and the fixing method is simple and easy to realize.
在本实施例中,食材上料机构2采用直线模组配合吸盘的方式实现。可以理解,在其他实施例中,食材上料机构2也可以采用直线模组配合机械爪的方式实现。In this embodiment, the food material feeding mechanism 2 is realized by using a linear module and a suction cup. It can be understood that, in other embodiments, the food feeding mechanism 2 can also be implemented by using a linear module and a mechanical claw.
加热机构3包括第一加热模组31、第二加热模组32和第三加热模组33,第一加热模组31与第一储料区101a的位置对应设置,用于对第一储料区101a内储存的主体食材进行加热等。第二加热模组32与第二储料区101b的位置对应设置,用于对第二储料区101b内储存的主体食材进行加热,第三加热模组33与第三储料区101c的位置对应设置,用于对第三储料区101c内储存的主体食材进行加热。其中,各加热模组分别采用立式设计,属于接触式加热。The heating mechanism 3 includes a first heating module 31, a second heating module 32, and a third heating module 33. The first heating module 31 is arranged corresponding to the position of the first storage area 101a, and is used for the first storage area 101a. The main ingredients stored in the area 101a are heated and so on. The second heating module 32 is set corresponding to the position of the second storage area 101b, and is used to heat the main food material stored in the second storage area 101b. The position of the third heating module 33 and the third storage area 101c Correspondingly, it is used to heat the main food material stored in the third storage area 101c. Among them, each heating module adopts a vertical design, which belongs to contact heating.
具体地,各加热模组包括加热器30。请参阅图5所示,加热器30包括支架301、上加热板302、下加热板303和移动平台304,移动平台304设置于支架301,下加热板303滑动设置于移动平台304,上加热板302设置于支架301并位于下加热板303的上方,且上加热板302能够沿与下加热板303垂直的方向运动。在加热时,通过食材上料机构2将储料区101内储存的主体食材搬运至下加热板303,下加热板303在移动平台304上向靠近上加热板302的方向移动,使上加热板302和下加热板303在竖直方向上的投影重叠,再向下移动上加热板302,使上加热板302和下加热板303夹持于被加热主体食材的上下两侧。待加热完成,上加热302向上移动,下加热板303向远离上加热板302的方向移动,便于食材上料机构2吸附或抓取已完成加热的主体食材。Specifically, each heating module includes a heater 30. Please refer to FIG. 5, the heater 30 includes a bracket 301, an upper heating plate 302, a lower heating plate 303, and a mobile platform 304. The mobile platform 304 is disposed on the bracket 301, the lower heating plate 303 is slidably disposed on the mobile platform 304, and the upper heating plate 302 is arranged on the support 301 and located above the lower heating plate 303, and the upper heating plate 302 can move in a direction perpendicular to the lower heating plate 303. During heating, the main food material stored in the storage area 101 is transported to the lower heating plate 303 by the food material feeding mechanism 2, and the lower heating plate 303 moves on the moving platform 304 toward the direction of the upper heating plate 302 to make the upper heating plate The projections of 302 and the lower heating plate 303 in the vertical direction overlap, and then the upper heating plate 302 is moved downward, so that the upper heating plate 302 and the lower heating plate 303 are clamped on the upper and lower sides of the food to be heated. After the heating is completed, the upper heating plate 302 moves upward, and the lower heating plate 303 moves away from the upper heating plate 302, so that the food material feeding mechanism 2 can absorb or grab the main food material that has been heated.
请参阅图6所示,传送机构4包括机架41、驱动轴42、旋转轴43、倒吸风扇组件44和输送带45,驱动轴42和旋转轴43分别设置于机架41,倒吸风扇组件44设置于机架41内,输送带45包覆于机架41的外表面。通过驱动电机驱动驱动轴42旋转,驱动轴42带动输送带45旋转,进而带动放置于输送带45上的食品或食材移动。Please refer to FIG. 6, the conveying mechanism 4 includes a frame 41, a drive shaft 42, a rotating shaft 43, a suction fan assembly 44, and a conveyor belt 45. The drive shaft 42 and the rotating shaft 43 are respectively arranged on the frame 41, and the suction fan The assembly 44 is arranged in the frame 41, and the conveyor belt 45 is wrapped around the outer surface of the frame 41. The drive shaft 42 is driven to rotate by the drive motor, and the drive shaft 42 drives the conveyor belt 45 to rotate, thereby driving the food or food materials placed on the conveyor belt 45 to move.
上述实施例通过传送机构4的设置,可以方便食材的传送,且该传送机构4由于包括倒吸风扇组件44,通过倒吸风扇组件44使传送机构4的传输表面形成有吸附力,该吸附力将传送机构4传输的物料吸附而贴附于传输表面上,实现对传输物料的固定。The above embodiment can facilitate the conveying of food through the arrangement of the conveying mechanism 4, and since the conveying mechanism 4 includes a suction fan assembly 44, the conveying surface of the conveying mechanism 4 is formed with a suction force through the suction fan assembly 44. The material conveyed by the conveying mechanism 4 is adsorbed and attached to the conveying surface to realize the fixation of the conveyed material.
请同时参阅图7、图8及图9所示,蔬菜投料机构6包括冷藏箱61、料筒62、出料机构63和导料机构64。冷藏箱61设置于装置本体1,具有冷却降温的作用。料筒62可拆卸设置于冷藏箱61内,主要用于储存蔬菜食材。导料机构64设置于料筒62内,用于将料筒62内的蔬菜导向所述料筒62的出料口,出料机构63设置于冷藏箱61内并位于料筒62的底部,与料筒62的出料口配合。Please refer to FIGS. 7, 8 and 9 at the same time. The vegetable feeding mechanism 6 includes a refrigerator 61, a barrel 62, a discharging mechanism 63 and a material guiding mechanism 64. The refrigerating box 61 is provided in the main body 1 of the apparatus, and has the function of cooling down. The barrel 62 is detachably arranged in the refrigerator 61, and is mainly used for storing vegetable ingredients. The guiding mechanism 64 is arranged in the barrel 62 for guiding the vegetables in the barrel 62 to the discharge port of the barrel 62. The discharging mechanism 63 is arranged in the refrigerator 61 and located at the bottom of the barrel 62, and The discharge port of the barrel 62 is matched.
具体地,料筒62包括筒体621和导料环622,导料环622设置于筒体621的出料口。出料机构63包括出料阀631和驱动组件632,出料阀631设置于导料环622的底部,与导料环622组合,围成有储菜腔600,驱动组件632与出料阀631相连,通过驱动组件632能够驱动出料阀631转动,以实现储菜腔600的开启或闭合。导料机构64包括送料螺轴641、导料漏斗642和驱动电机643,送料螺轴641设置于筒体621内,导料漏斗642设置于料筒62的出料口处,并且导料漏斗642位于送料螺杆641的底部。驱动电机643设置于冷藏箱61的顶部,并且驱动电机643与送料螺轴641可拆卸连接。Specifically, the barrel 62 includes a barrel 621 and a material guide ring 622, and the material guide ring 622 is disposed at the discharge port of the barrel 621. The discharging mechanism 63 includes a discharging valve 631 and a driving assembly 632. The discharging valve 631 is arranged at the bottom of the guide ring 622 and combined with the guide ring 622 to enclose a vegetable storage cavity 600, a driving assembly 632 and a discharging valve 631 Connected, the discharging valve 631 can be driven to rotate through the driving component 632, so as to realize the opening or closing of the vegetable storage cavity 600. The guiding mechanism 64 includes a feeding screw 641, a guiding funnel 642, and a drive motor 643. The feeding screw 641 is arranged in the cylinder 621, the guiding hopper 642 is arranged at the outlet of the barrel 62, and the guiding hopper 642 Located at the bottom of the feeding screw 641. The driving motor 643 is arranged on the top of the refrigerating box 61, and the driving motor 643 is detachably connected to the feeding screw shaft 641.
在每次投放蔬菜时,通过驱动电机643驱动送料螺轴641旋转,使筒体621内定量的蔬菜被导入储菜腔600内,再通过驱动组件632驱动放料板631转动,使储菜腔600打开,实现蔬菜的自动定量投放。同时,在清洁或维护时,将料筒62拆卸出冷藏箱61,使导料环622脱离出料阀631,进而方便对料筒62和出料机构63分别单独进行清洁,不仅方便清洗,且清洗得更干净。Every time when vegetables are put in, the feeding screw 641 is driven to rotate by the driving motor 643, so that the quantitative vegetables in the cylinder 621 are introduced into the vegetable storage cavity 600, and then the feeding plate 631 is driven to rotate by the driving assembly 632 to make the vegetable storage cavity Open the 600 to realize the automatic quantitative delivery of vegetables. At the same time, during cleaning or maintenance, the barrel 62 is removed from the refrigerated box 61, so that the guide ring 622 is separated from the discharge valve 631, so that the barrel 62 and the discharge mechanism 63 can be cleaned separately, which is not only convenient for cleaning, but also Cleaner more cleanly.
上述实施例通过将蔬菜投料机构6设置于传送机构4的上方,方便将蔬菜投放至位于传送机构4上的主体食材,形成食品的层叠的结构。同时,通过导料机构64和出料机构63的配合,使蔬菜能够均匀地被投放。另外,通过储菜腔600的设置,使出料阀631每次投放出的蔬菜量大致相同,进而使每个主体食材上的蔬菜量大致相同。In the above-mentioned embodiment, the vegetable feeding mechanism 6 is arranged above the conveying mechanism 4 to facilitate the feeding of vegetables to the main ingredients on the conveying mechanism 4 to form a stacked structure of foods. At the same time, through the cooperation of the guiding mechanism 64 and the discharging mechanism 63, the vegetables can be evenly put in. In addition, through the arrangement of the vegetable storage cavity 600, the amount of vegetables discharged by the discharge valve 631 each time is approximately the same, and the amount of vegetables on each main ingredient is approximately the same.
酱汁涂抹机构7包括酱汁桶、蠕动泵和通管,酱汁桶用于储藏酱汁,考虑到口味要求及空间允许的情况,多种酱汁可选择性添加;蠕动泵用于实现酱汁的精确定量。具体地,用于添加酱汁的通管至少有两根,并且各通管均可以沿着X、Y方向平移实现均覆酱汁。The sauce spreading mechanism 7 includes a sauce bucket, a peristaltic pump and a through tube. The sauce bucket is used to store the sauce. Considering the taste requirements and space permitting, a variety of sauces can be selectively added; the peristaltic pump is used to realize the sauce. Precise quantification of juice. Specifically, there are at least two through pipes for adding sauce, and each of the through pipes can be translated along the X and Y directions to achieve evenly covering the sauce.
上述实施例通过酱汁涂抹机构7的设置,使食品的味道更好,更受顾客的欢迎。In the above embodiment, the sauce spreading mechanism 7 is provided to make the food taste better and more popular with customers.
包装纸上料机构5包括平移机械手、升降机械手和包装纸吸盘,平移机械手设置于框架104,升降机械手与平移机械手相连,包装纸吸盘设置于升降机械手。通过包装纸吸盘吸附放置于特定位置的包装纸后通过升降机械手、平移机械手移动至指定的位置,再放下包装纸,使包装纸落入传送机构4上适当的位置。The packaging paper feeding mechanism 5 includes a translation manipulator, a lifting manipulator and a packaging paper suction cup. The translation manipulator is arranged on the frame 104, the lifting manipulator is connected to the translation manipulator, and the packaging paper suction cup is provided on the lifting manipulator. The packaging paper placed in a specific position is absorbed by the packaging paper sucker and then moved to the designated position by the lifting manipulator and the translation manipulator, and then the packaging paper is put down to drop the packaging paper into an appropriate position on the conveying mechanism 4.
请参阅图10所示,包装机构9包括放置板901、第一折叠板902和第二折叠板903,第一折叠板902设置于放置板901的周边,第二折叠板903与第一折叠板902相连。在包装时,将带有包装纸的成型食品放置于包装机构9的放置板901,然后将第一折叠板902向内侧折叠,之后再将第二折叠板903向内折叠,使包装纸完全包覆于食品。其中,第一折叠板902和第二折叠板903可以由不同的驱动机构驱动,比如气缸等。Please refer to Figure 10, the packaging mechanism 9 includes a placing board 901, a first folding board 902 and a second folding board 903, the first folding board 902 is provided on the periphery of the placing board 901, the second folding board 903 and the first folding board 902 connected. During packaging, the shaped food with wrapping paper is placed on the placing plate 901 of the packaging mechanism 9, and then the first folding plate 902 is folded inwardly, and then the second folding plate 903 is folded inwardly, so that the wrapping paper is completely wrapped. Cover the food. Among them, the first folding board 902 and the second folding board 903 can be driven by different driving mechanisms, such as air cylinders.
上述实施例通过包装纸上料机构5和包装机构9的设置,使成型食品被包装起来,方便食品的运送,且使食品更卫生,使顾客能够放心食用。同时在包装好的食品上进行贴标,便于顾客了解了食品的相关信息,如生产日期、保质期能,进一步使顾客能够放心食用。In the above embodiment, the packaging paper feeding mechanism 5 and the packaging mechanism 9 are arranged to package the shaped food, which facilitates the transportation of the food, makes the food more hygienic, and enables customers to eat with confidence. At the same time, labeling is carried out on the packaged food, so that customers can understand the relevant information of the food, such as production date and shelf life, so that customers can eat with confidence.
请参阅图11所示,缓存机构11包括传送组件111、拨料组件112、透明防护罩113和转移平台114。拨料组件112设置于传送组件111的一端,用于将被传送至转移平台114上的成型食品推送至传送组件111上。透明防护罩盖113盖合于传送组件111的上部,方便观察位于传送组件111上的成型食品。本申请通过缓存机构11能缓存一定数量的食品,比如汉堡,缩短顾客的等待时间,同时配合传感器可以准确的判断食品的位置及数量。Please refer to FIG. 11, the buffer mechanism 11 includes a conveying component 111, a material shifting component 112, a transparent protective cover 113 and a transfer platform 114. The material shifting component 112 is disposed at one end of the conveying component 111 and is used to push the shaped food that is conveyed on the transfer platform 114 to the conveying component 111. The transparent protective cover 113 covers the upper part of the conveying assembly 111 to facilitate the observation of the shaped food on the conveying assembly 111. In this application, a certain amount of foods, such as burgers, can be cached through the caching mechanism 11, which shortens the waiting time of customers, and at the same time, with sensors, the location and quantity of the foods can be accurately determined.
以汉堡的制作流程为例,具体制作流程为:在第一储料区101a内储存下面胚,在第二储料区101b内储存肉饼,在第三储料区101c内储存上面包胚,第一上料机构21从第一储料区101a内吸附下面包胚并投放到第一加热模组31中的下加热板303,下加热板303回位,与上加热板302在竖直方向上重叠,并且上加热板302向下移动,紧贴于下面包胚的上表面,实现对下面包胚的上下两侧同时加热。加热完成后,上加热板302上升,下加热板303移动伸出。然后第一上料机构21吸附加完热的下面包胚并移动至传送机构4的上方,将加完热的下面包胚投放至位于传送机构4上的包装纸上。Take the hamburger production process as an example. The specific production process is: store the bottom embryo in the first storage area 101a, store the meat patties in the second storage area 101b, and store the upper bread embryo in the third storage area 101c. The first feeding mechanism 21 absorbs the lower bread dough from the first storage area 101a and puts it on the lower heating plate 303 in the first heating module 31. The lower heating plate 303 returns to its position and is in the vertical direction with the upper heating plate 302. The upper part overlaps, and the upper heating plate 302 moves downward and is close to the upper surface of the lower bread embryo, so as to realize simultaneous heating of the upper and lower sides of the lower bread embryo. After the heating is completed, the upper heating plate 302 rises, and the lower heating plate 303 moves and extends. Then the first feeding mechanism 21 absorbs the heated bottom bread dough and moves to the top of the conveying mechanism 4, and puts the heated bottom bread dough on the wrapping paper on the conveying mechanism 4.
包装纸上料机构5在下面包胚加热过程中进行上料,平移机械手移动至取料位,升降机械手下降,包装纸吸盘吸附包装纸,配合检测传感器确认包装纸是否吸取成功。确认包装纸吸盘吸附了包装纸后,升降机械手上升,然后平移机械手移动至传送机构4的上料位置进行投放,使包装纸落入传送机构4的预设位置上。The packaging paper feeding mechanism 5 loads during the heating process of the lower bread dough, the translation manipulator moves to the picking position, the lifting manipulator descends, the packaging paper suction cup absorbs the packaging paper, and the detection sensor confirms whether the packaging paper is successfully sucked. After confirming that the packaging paper sucker absorbs the packaging paper, the lifting manipulator rises, and then the translation manipulator moves to the feeding position of the conveying mechanism 4 for placing, so that the packaging paper falls into the preset position of the conveying mechanism 4.
在第一上料机构21将下面包胚搬运至位于输送带上的包装纸后,传送带带动下面包胚移动至蔬菜投料机构6的下方,蔬菜投料机构6的驱动组件632驱动出料阀631转动,打开储菜腔600,使蔬菜均匀地被投放在下面包胚上。After the first feeding mechanism 21 transports the bottom bread dough to the packaging paper on the conveyor belt, the conveyor belt drives the bottom bread dough to move below the vegetable feeding mechanism 6, and the driving assembly 632 of the vegetable feeding mechanism 6 drives the discharge valve 631 to rotate , Open the vegetable storage cavity 600, so that the vegetables are evenly put on the bottom bread embryo.
蔬菜投料机构6投放完蔬菜后,输送带带动下面包胚运行至酱汁涂抹机构7的下方,酱汁涂抹机构7 将酱汁涂抹于铺放好蔬菜的汉堡半成品上。酱汁涂抹完毕后,酱汁涂抹机构7移开避位。第二上料机构22选取存储于第二储料区101b内合适的肉饼并移动至第二加热模组32进行加热。肉饼加热完成后,第二上料机构22将加好热的肉饼取出并投放至涂抹好酱汁的汉堡上。其中,肉饼的上料及加热过程与下面包胚的上料及加热过程同步,以节省时间,提高效率。该方式能避免酱汁与上下面包接触,渗透到面包去,影响面包的脆感;考虑到肉饼加热时间较面包要长,肉饼加热模组可以有两套,其能够分别加热肉饼,来回切换,以实现连续生产。After the vegetable feeding mechanism 6 finishes putting the vegetables, the conveyor belt drives the lower bread embryo to run under the sauce spreading mechanism 7, and the sauce spreading mechanism 7 spreads the sauce on the semi-finished hamburger with vegetables. After the sauce is applied, the sauce applying mechanism 7 moves away. The second feeding mechanism 22 selects a suitable meatloaf stored in the second storage area 101b and moves it to the second heating module 32 for heating. After the patties are heated, the second feeding mechanism 22 takes out the heated patties and puts them on the hamburger with the sauce spread. Among them, the feeding and heating process of the meatloaf is synchronized with the feeding and heating process of the lower bread dough to save time and improve efficiency. This method can prevent the sauce from contacting the upper and lower breads, penetrating into the bread, and affecting the crispness of the bread; considering that the heating time of the patties is longer than that of the bread, there can be two sets of patties heating modules, which can heat the patties separately. Switch back and forth to achieve continuous production.
肉饼上料完成后,输送带带动汉堡移动至上面包胚上料位置,第三上料机构23预先将存储于第三储料区101c内的上面包胚放至第三加热模组33进行加热,并将加热后的上面包胚投放于已叠加有肉饼的汉堡,使上面包胚、蔬菜、肉饼及上面包胚依次叠加,至此,汉堡食品已经成型。其中,上面包胚的具体上料及加热过程与下面包胚相同。After the meat patties are loaded, the conveyor belt drives the hamburger to the upper bread dough feeding position. The third feeding mechanism 23 preliminarily puts the upper bread dough stored in the third storage area 101c to the third heating module 33 for heating , And put the heated topping embryo on the burger with the patties superimposed, so that the topping, vegetables, patties and topping will be superimposed in sequence. So far, the burger food has been formed. Among them, the specific feeding and heating process of the upper bread embryo is the same as that of the lower bread embryo.
在汉堡成型食品被传送带带动传送到末端后,转运机构8将带有包装纸的汉堡转运至包装机构9。包装机构9对垫有包装纸的汉堡进行包装,即对包装纸翻折、重叠及一定程度的压实作用。贴标机构10对包装好的汉堡成品进行贴标,其中,该贴标可以含商品信息、订单信息等。贴标机构10可以采用本领域常用的贴标机。在汉堡包装及贴标完成后,缓存机构11的拨料气缸带动拨料组件将汉堡推送至缓存物流线上进行暂时存放后输出。After the hamburger shaped food is conveyed to the end by the conveyor belt, the transfer mechanism 8 transfers the hamburger with the wrapping paper to the packaging mechanism 9. The packaging mechanism 9 packs the hamburger with wrapping paper, that is, folding, overlapping and compacting the wrapping paper to a certain extent. The labeling mechanism 10 labels the packaged hamburger products, where the labeling may include product information, order information, and the like. The labeling mechanism 10 may use a labeling machine commonly used in the art. After the hamburger packaging and labeling are completed, the shift cylinder of the buffer mechanism 11 drives the shift component to push the hamburger to the buffer logistics line for temporary storage and output.
以下文字参照说明书附图的图12至图14并结合图4以及图6至图10描述本申请另一些实施例中的自动生产装置。The following text refers to FIGS. 12 to 14 of the accompanying drawings of the specification and in conjunction with FIGS. 4 and 6 to 10 to describe automatic production devices in other embodiments of the present application.
参照图12,本申请实施例中的食品自动生产装置,其包括储料区10’、料理区20’、传送装配区30’、第一搬运模块和第二搬运模块50’。储料区10’用于储存至少两种主体食材,第一搬运模块将储料区10’内储存的各主体食材搬运至料理区20’,料理区20’用于对来自储料区10’的各主体食材进行料理,第二搬运模块50’用于将料理区20’内已完成料理的各主体食材搬运至传送装配区30’,最后传送装配区30’用于对料理后的各主体食材进行层叠装配及传送。由于主体食材在被料理前处于不宜直接食用的状态,而其在被料理后则处于能被直接食用的状态,因此分别采用第一搬运模块将未经料理的主体食材从储料区10’搬运至料理区20’,以及第二搬运模块50’将料理后的主体食材从料理区20’搬运至传送装配区30’,从而第一搬运模块只接触未经料理的主体食材,而第二搬运模块50’只接触料理后的主体食材。不仅可使一主体食材在储料区10’至料理区20’的搬运过程与另一主体食材在料理区20’至传送装配区30’的搬运过程同时进行,提高了生产效率;还实现了生熟分离,避免料理前后的主体食材在搬运的过程中被交叉污染,保证食品卫生安全。12, the automatic food production device in the embodiment of the present application includes a storage area 10', a cooking area 20', a transmission assembly area 30', a first transport module and a second transport module 50'. The storage area 10' is used to store at least two main ingredients. The first conveying module transports the main ingredients stored in the storage area 10' to the cooking area 20'. The cooking area 20' is used to The main body ingredients of the cooking area are processed, and the second conveying module 50' is used to transport the finished main body ingredients in the cooking area 20' to the conveying assembly area 30', and finally the conveying assembly area 30' is used to prepare the main body Food materials are stacked, assembled and transported. Since the main ingredients are in a state that is not suitable for direct consumption before being cooked, and they are in a state that can be eaten directly after being cooked, the first transport module is used to transport the uncooked main ingredients from the storage area 10'. To the cooking area 20', and the second transport module 50' transports the cooked main ingredients from the cooking area 20' to the transfer assembly area 30', so that the first transport module only contacts the uncooked main ingredients, while the second transport module 50' Module 50' only touches the main ingredients after cooking. Not only can the transportation process of one main ingredient in the storage area 10' to the cooking area 20' be carried out at the same time as the transportation process of the other main ingredient in the cooking area 20' to the conveying assembly area 30', which improves the production efficiency; Separate raw and cooked food to avoid cross-contamination of the main ingredients before and after cooking, and ensure food hygiene and safety.
本食品自动生产装置分为三个不同的区域,有利于模块式管理,使得各区域之间彼此不会互相干涉、影响,对于布局及结构紧凑性非常有帮助,也减少了空间占用率。可选地,料理的方式可以为接触加热或气流传热中的一种。The automatic food production device is divided into three different areas, which is conducive to modular management, so that the areas will not interfere or affect each other, which is very helpful for the layout and compactness of the structure, and also reduces the space occupancy rate. Optionally, the cooking method may be contact heating or air flow heat transfer.
优选地,料理区20’位于储料区10’和传送装配区30’之间,以便于第一搬运模块和第二搬运模块50’搬运主体食材,减少搬运行程,提高效率。Preferably, the cooking area 20' is located between the storage area 10' and the conveying assembly area 30', so that the first handling module and the second handling module 50' can transport the main ingredients, reducing the transportation stroke and improving efficiency.
储料区10’包括至少两个沿传送装配区30’的传送方向布置的储料模块101’,料理区20’包括至少两个沿传送装配区30’的传送方向布置的料理模块201’,储料模块101’与料理模块201’一一对应设置。每一个储料模块101’用于存放一种主体食材,相应地,每一个料理模块201’则对来自与之相对应的储料模块101’的主体食材进行料理。料理模块201’与储料模块101’一一相对,各料理模块201’只对来自与之相对的储料模块101’的主体食材进行料理,从而提高了生产效率,减少顾客的等待时间。另外,当各 主体食材需要不同的料理工艺处理时,各料理模块201’也能分别对相应的主体食材实现不同工艺的料理,以增加食品的风味丰富感。The storage area 10' includes at least two storage modules 101' arranged along the conveying direction of the conveying assembly area 30', and the cooking area 20' includes at least two cooking modules 201' arranged along the conveying direction of the conveying assembly area 30', The storage module 101' and the cooking module 201' are arranged in a one-to-one correspondence. Each storage module 101' is used to store a main ingredient, and correspondingly, each cooking module 201' prepares the main ingredient from the corresponding storage module 101'. The cooking module 201' is opposite to the storage module 101', and each cooking module 201' only cooks the main ingredients from the storage module 101' opposite to it, thereby improving production efficiency and reducing customer waiting time. In addition, when the main ingredients require different cooking processes, each cooking module 201' can also implement different cooking techniques for the corresponding main ingredients, so as to increase the flavor and richness of the food.
以制作汉堡为例,实施例中储料区10’包括三个储料模块101’,分别是用于储存下面包的第一储料模块101a’、用于储存肉饼的第二储料模块101b’,以及用于储存上面包的第三储料模块101c’。相应地,料理区20’包括三个料理模块201’,分别是用于料理下面包的第一料理模块201a’、用于料理肉饼的第二料理模块201b’,以及用于料理下面包的第三料理模块201c’。第一储料模块101a’与第一料理模块201a’对应设置,余下的储料模块101’和料理模块201’同理。Taking burgers as an example, the storage area 10' in the embodiment includes three storage modules 101', which are the first storage module 101a' for storing bread and the second storage module for storing meat patties. 101b', and a third storage module 101c' for storing upper bread. Correspondingly, the cooking area 20' includes three cooking modules 201', which are a first cooking module 201a' for cooking bread, a second cooking module 201b' for cooking meatloaf, and a cooking module 201b' for cooking bread. The third cooking module 201c'. The first storage module 101a' is arranged corresponding to the first cooking module 201a', and the remaining storage module 101' and the cooking module 201' are the same.
需要说明的是,本申请中两种或多种主体食材并不仅指两种或三种互不相同的食物原材,而是指在传送装配区30’层叠装配时位于不同层的食材。同样以汉堡为例,若需制作包括上面包、下面包和两块肉饼的汉堡,则需要设置四个储料模块101’,其中两个储料模块101’分别用于储存上面包和下面包,余下的两个储料模块101’则都是用于储存肉饼,虽然该两个储料模块101’储存同样的食材即肉饼,但由于该两个储料模块101’储存的肉饼是分别用于制作汉堡的不同层,因此该两个储料模块101’中的肉饼仍属于本申请所指的两种主体食材。It should be noted that the two or more main food materials in this application do not only refer to two or three different food raw materials, but refer to food materials located on different layers during stacking and assembly in the conveying assembly area 30'. Take burgers as an example. If you want to make a burger that includes top bread, bottom bread, and two patties, you need to set up four storage modules 101', of which two storage modules 101' are used to store the top bread and the bottom. The remaining two storage modules 101' are used to store meat patties. Although the two storage modules 101' store the same food material, namely meat patties, the meat stored in the two storage modules 101' The patties are used to make different layers of burgers, so the patties in the two storage modules 101' still belong to the two main ingredients referred to in this application.
各储料模块101’均具有至少一个储料腔102’,优选地,每个储料模块101’均设置两个或多个储料腔102’,从而增加储料模块101’的主体食材容纳量,减少补给频率。储料腔102’的取放口通过启闭盖103’盖合,启闭盖103’在受控后能自动开启或关闭储料腔102’的取放口。在第一搬运模块要从储料模块101’中取出主体食材时,启闭盖103’打开以便第一搬运模块取料,在第一搬运模块取出主体食材后,启闭盖103’受控关闭,以避免杂质落入储料腔102’中,加强对主体食材的保质、保鲜。Each storage module 101' has at least one storage cavity 102', and preferably, each storage module 101' is provided with two or more storage cavities 102', thereby increasing the main food storage of the storage module 101' Quantity, reduce the frequency of replenishment. The access opening of the storage cavity 102' is covered by an opening and closing cover 103', which can automatically open or close the access opening of the storage cavity 102' after being controlled. When the first conveying module wants to take out the main body food from the storage module 101', the opening and closing cover 103' is opened for the first conveying module to take the material. After the first conveying module takes out the main food, the opening and closing cover 103' is closed under control In order to prevent impurities from falling into the storage cavity 102', the quality and freshness of the main ingredients are strengthened.
第一搬运模块与第二搬运模块50’分隔设置,从而有效减少两者之间的相互影响。第一搬运模块与第二搬运模块50’的相对独立性,使运行和检修都可相对独立的进行,使结构更简单,且便于维护、更换。The first conveying module and the second conveying module 50' are arranged separately, thereby effectively reducing the mutual influence between the two. The relative independence of the first handling module and the second handling module 50' enables operation and maintenance to be carried out relatively independently, making the structure simpler, and convenient for maintenance and replacement.
第一搬运模块包括至少两个第一搬运机构401’,各第一搬运机构401’与储料模块101’一一对应设置,当然地,各第一搬运机构401’也与料理模块201’一一对应。第一搬运机构401’位于与其相对应的出料模块101’及料理模块201’的上方。每一个第一搬运机构401’用于搬运一种主体食材,从而既能同时或在较短的时间间隔内将各种主体食材从储料区10’搬运至料理区20’,加快整体生产效率;也能避免同一个搬运机构搬运不同主体食材而使主体食材之间交叉污染。The first conveying module includes at least two first conveying mechanisms 401', and each first conveying mechanism 401' is arranged in a one-to-one correspondence with the storage module 101'. Of course, each first conveying mechanism 401' is also the same as the cooking module 201'. One correspondence. The first conveying mechanism 401' is located above the corresponding discharging module 101' and the cooking module 201'. Each first conveying mechanism 401' is used for conveying a kind of main ingredients, so that various main ingredients can be transported from the storage area 10' to the cooking area 20' at the same time or within a short time interval, and the overall production efficiency is accelerated ; It can also avoid cross-contamination between the main ingredients by the same conveying mechanism to carry different main ingredients.
应当指出,图4不仅用于表示一些实施例中的食材上料机构,还用于表示另一些实施例中的第一搬运机构。在不同的实施例中,本申请分别采用了不同的附图标记,但是共同以图4表示同一特征的相同结构。具体地,附图标记202和4011’表示相同结构的平移主轴。附图标记203和4012’表示相同结构的平移辅助轴。附图标记204和4013’表示相同结构的横移轴。附图标记205和4014’表示相同结构的同步连杆。附图标记206和4015’表示相同结构的升降轴。附图标记201在一些实施例中表示吸盘,4016’在另一些实施例中表示第一取料结构。在第一取料结构具体采用吸盘的情况下,附图标记201和4016’表示相同的结构。It should be noted that FIG. 4 is not only used to show the food material feeding mechanism in some embodiments, but also used to show the first conveying mechanism in other embodiments. In different embodiments, different reference numerals are used in this application, but FIG. 4 is used to represent the same structure with the same feature. Specifically, reference numerals 202 and 4011' denote translation spindles of the same structure. Reference numerals 203 and 4012' denote translation auxiliary shafts of the same structure. Reference numerals 204 and 4013' denote traverse shafts of the same structure. Reference numerals 205 and 4014' denote synchronization links of the same structure. Reference numerals 206 and 4015' denote elevator shafts of the same structure. Reference numeral 201 denotes a suction cup in some embodiments, and 4016' denotes a first reclaiming structure in other embodiments. In the case where the first reclaiming structure specifically adopts a suction cup, reference numerals 201 and 4016' indicate the same structure.
请再次参照图4,第一搬运机构401’包括第一驱动结构和第一取料结构4016’,第一搬运机构401’的第一驱动结构为直线模组。可选地,第一取料结构4016’为吸盘。可以理解的是,第一取料结构4016’还可以为机械爪。第一取料结构4016’在第一驱动结构的驱动下,第一取料结构可从储料模块101’上方移动至相应的料理模块201’上方,或从料理模块201’上方复位移动至相应的出料模块101’上方。实施例中,采用直线模组配合吸盘组成第一搬运结构,即吸盘能在直线模组的驱动下作线性运动,提高搬运的速度,且直线模组结构简单,易于操控。具体地,直线模组包括平移主轴4011’、平移辅助轴4012’、横移轴4013’、同步连杆4014’和升降轴4015’,平移主轴4011’和平移辅助轴4012’平行设置,平移主 轴4011’的两端分别位于储料模块101’的上方及料理模块201’的上方,显然,上方可以是正上方或斜上方;平移辅助轴4012’同理。同步连杆4014’的两端分别与平移主轴4011’、平移辅助轴4012’连接,横移轴4013’设置于平移主轴4011’及平移辅助轴4012’的底部,升降轴4015’的上端与横移轴4013’连接,升降轴4015’的下端与吸盘相连。使吸盘不仅能够作上下移动,还能沿横移轴4013’的长度方向移动,或者沿平移主轴4011’的长度方向移动。4 again, the first conveying mechanism 401' includes a first driving structure and a first reclaiming structure 4016', and the first driving structure of the first conveying mechanism 401' is a linear module. Optionally, the first reclaiming structure 4016' is a suction cup. It is understandable that the first reclaiming structure 4016' may also be a mechanical claw. Driven by the first driving structure, the first reclaiming structure 4016' can move from the storage module 101' to the corresponding cooking module 201', or reset from the cooking module 201' to the corresponding cooking module. Above the discharging module 101'. In the embodiment, a linear module and a suction cup are used to form the first transport structure, that is, the suction cup can move linearly under the drive of the linear module to increase the transport speed, and the linear module has a simple structure and is easy to manipulate. Specifically, the linear module includes a translational main shaft 4011', a translational auxiliary shaft 4012', a transversal shaft 4013', a synchronization link 4014', and a lifting shaft 4015'. The translational main shaft 4011' and the translational auxiliary shaft 4012' are arranged in parallel, The two ends of 4011' are respectively located above the storage module 101' and above the cooking module 201'. Obviously, the top can be directly above or diagonally above; the same is true for the translational auxiliary axis 4012'. The two ends of the synchronization link 4014' are respectively connected with the translation main shaft 4011' and the translation auxiliary shaft 4012'. The translation shaft 4013' is arranged at the bottom of the translation main shaft 4011' and the translation auxiliary shaft 4012'. The upper end of the lifting shaft 4015' is connected to the horizontal The moving shaft 4013' is connected, and the lower end of the lifting shaft 4015' is connected with the suction cup. The suction cup can not only move up and down, but also move along the length direction of the traverse shaft 4013', or along the length direction of the translation spindle 4011'.
本实施例中,各料理模块201’采用接触式加热的方式对主体食材进行料理。具体地,料理模块201’可包括至少一个料理机构,料理机构包括料理支架、上加热板2011’、下加热板2012’和移动平台2013’,移动平台2013’设置在料理支架上,下加热板2012’可沿移动平台2013’受控滑动,上加热板2011’平行设置在下加热板2012’的上方,上加热板2011’能沿垂直于下加热板2012’的方向移动。以加热下面包为例,其中一个第一搬运机构401’从第一储料模块101a’的储料腔102’中取出一个下面包,并将其搬运到第一料理模块201a’的料理机构的下加热板2012’上,下加热板2012’沿移动平台2013’向上加热板2011’滑动,直至上加热板2011’和下加热板2012’在竖直方向上的投影重叠,此时上加热板2011’靠近下加热板2012’移动,使上加热板2011’和下加热板2012’共同夹持下面包的上下两侧。In this embodiment, each cooking module 201' uses a contact heating method to cook the main ingredients. Specifically, the cooking module 201' may include at least one cooking mechanism. The cooking mechanism includes a cooking support, an upper heating plate 2011', a lower heating plate 2012', and a mobile platform 2013'. The mobile platform 2013' is arranged on the cooking support and the lower heating plate 2012' can be controlled sliding along the mobile platform 2013', the upper heating plate 2011' is arranged in parallel above the lower heating plate 2012', and the upper heating plate 2011' can move in a direction perpendicular to the lower heating plate 2012'. Taking heating bread as an example, one of the first conveying mechanism 401' takes out a bread from the storage cavity 102' of the first storage module 101a' and transports it to the cooking mechanism of the first cooking module 201a' The upper and lower heating plates 2012' of the lower heating plate 2012' slide along the moving platform 2013' and the upper heating plate 2011' until the projections of the upper heating plate 2011' and the lower heating plate 2012' in the vertical direction overlap, at this time the upper heating plate 2011' moves close to the lower heating plate 2012', so that the upper heating plate 2011' and the lower heating plate 2012' clamp the upper and lower sides of the lower bread together.
进一步地,当某种主体食材需要较长的加热时间时,用于料理该主体食材的料理模块201’可设有两个以上的料理机构,以缩短料理模块201’对该主体食材的加热完成时间间隔。由于肉饼所需的加热时间通常长于面包所需的加热时间,优选地,第二料理模块201b’中的料理机构数量多于第一料理模块201a’中的料理机构数量或第三料理模块201c’中的料理机构数量。实施例中,第二料理模块201b’具有两个料理机构,而第一料理模块201a’和第三料理模块201c’都分别只具有一个料理机构。虽然第二料理模块201b’中单个料理机构的加热时间长,但因为有两个料理机构同时工作,所以缩短了第二料理模块201b’的料理完成时间间隔,从而保证上面包、下面包和肉饼能在较短的时间间隔内被料理完成并被搬运到传送装配区30’。Further, when a long heating time is required for a certain main ingredient, the cooking module 201' for cooking the main ingredient can be provided with more than two cooking mechanisms to shorten the heating of the main ingredient by the cooking module 201'. time interval. Since the heating time required for meatloaf is generally longer than the heating time required for bread, preferably, the number of cooking institutions in the second cooking module 201b' is more than the number of cooking institutions in the first cooking module 201a' or the third cooking module 201c The number of cooking establishments in'. In the embodiment, the second cooking module 201b' has two cooking mechanisms, while the first cooking module 201a' and the third cooking module 201c' each have only one cooking mechanism. Although the heating time of a single cooking mechanism in the second cooking module 201b' is long, because there are two cooking institutions working at the same time, the cooking completion time interval of the second cooking module 201b' is shortened, thereby ensuring bread, bread and meat. The cake can be prepared in a short time interval and transported to the conveyor assembly area 30'.
第二搬运模块50’包括至少两个第二搬运机构501’,优选地,各第二搬运机构501’与料理模块201’一一对应,每一个第二搬运机构501’用于搬运一种主体食材。设置与料理模块201’一一相对的第二搬运机构501’,既能同时或在较短的时间间隔内将各种主体食材从料理区20’搬运至传送装配区30’,加快整体生产效率;也能避免同一个搬运机构搬运不同主体食材而使主体食材之间交叉污染。The second conveying module 50' includes at least two second conveying mechanisms 501'. Preferably, each second conveying mechanism 501' corresponds to the cooking module 201' one-to-one, and each second conveying mechanism 501' is used for conveying a kind of main body. Ingredients. The second conveying mechanism 501' opposite to the cooking module 201' is provided, which can simultaneously or within a short time interval to transport various main ingredients from the cooking area 20' to the conveying assembly area 30', speeding up the overall production efficiency ; It can also avoid cross-contamination between the main ingredients by the same conveying mechanism to carry different main ingredients.
参照图13~图14,可选地,第二搬运机构501’包括第二驱动结构和第二取料结构5013’,第二驱动结构为旋转模组。具体地,第二驱动结构可包括动力端5011’和摆臂5012’,摆臂5012’的一端固定在动力端5011’上,动力端5011’能驱动摆臂5012’作一定幅度的摆动旋转;第二取料结构5013’固定在摆臂5012’的另一端上,第二取料结构5013’可以为吸盘或机械爪。13-14, optionally, the second conveying mechanism 501' includes a second driving structure and a second reclaiming structure 5013', and the second driving structure is a rotating module. Specifically, the second driving structure may include a power end 5011' and a swing arm 5012', one end of the swing arm 5012' is fixed on the power end 5011', and the power end 5011' can drive the swing arm 5012' to swing and rotate in a certain range; The second reclaiming structure 5013' is fixed on the other end of the swing arm 5012', and the second reclaiming structure 5013' may be a sucker or a mechanical claw.
传送装配区30’包括传送机构301’,传送机构301’的传送方向呈线性,从而减少传送路径的长度,能更快速地将各主体装配组合并传送。相应地,实施例中的第一储料模块101a’、第二储料模块101b’和第三储料模块101c’沿平行于传送方向的方向呈线性分布,同理,第一料理模块201a’、第二料理模块201b’和第三料理模块201c’也沿平行与传送方向的方向呈线性分布,使食品自动生产装置各部分的排列更整齐、有序。The conveying assembly area 30' includes a conveying mechanism 301', and the conveying direction of the conveying mechanism 301' is linear, thereby reducing the length of the conveying path, and the main bodies can be assembled and conveyed more quickly. Correspondingly, the first storage module 101a', the second storage module 101b', and the third storage module 101c' in the embodiment are linearly distributed along the direction parallel to the conveying direction. Similarly, the first cooking module 201a' , The second cooking module 201b' and the third cooking module 201c' are also linearly distributed along the direction parallel to the conveying direction, so that the arrangement of the parts of the automatic food production device is more orderly and orderly.
传送机构301’上设有至少两个沿传送方向布置的装配工位,各装配工位与料理模块201’一一对应,亦即各装配工位也与各第二搬运机构501’一一对应,即在本实施例中,各装配工位沿传送方向依次为第一装配工位、第二装配工位和第三装配工位。第二搬运模块50’将每一种经料理后的主体食材分别搬运至各装配工位上。具体地,各第二搬运机构501’均设置在传送机构301’的各相应的装配工位与相应的料理区 20’之间,以便于快捷搬运。以汉堡的下面包及肉饼的搬运装配为例说明。当第一料理模块201a’料理完其中的下面包后,相应的第二搬运机构501’的动力端5011’驱动摆臂5012’的另一端转向第二料理模块201b’,通过第二取料结构5013’取走料理后的下面包,然后动力端5011’驱动摆臂5012’的另一端转向传送机构301’上第一装配工位,第二取料结构5013’再释放下面包,使其落在第一装配工位上,随后传送机构301’启动,传送下面包至第二装配工位;当下面包到达第二装配工位时,传送机构301’暂停,与第二装配工位相应的第二搬运机构501’启动,将第二料理模块201b’上经料理的肉饼搬运至第二装配工位并释放,从而肉饼层叠在下面包的上方,当传送机构301’再次启动时,肉饼能随着下面包移至第三装配工位,如此类推。The conveying mechanism 301' is provided with at least two assembly stations arranged along the conveying direction, and each assembly station corresponds to the cooking module 201' one-to-one, that is, each assembly station also corresponds to each second conveying mechanism 501' one-to-one That is, in this embodiment, each assembly station is a first assembly station, a second assembly station, and a third assembly station in sequence along the conveying direction. The second transport module 50' transports each cooked main ingredient to each assembly station. Specifically, each second conveying mechanism 501' is arranged between each corresponding assembly station of the conveying mechanism 301' and the corresponding cooking area 20' to facilitate quick conveyance. Take the transportation and assembly of hamburger bread and patties as examples. After the first cooking module 201a' has finished cooking the bread in it, the power end 5011' of the corresponding second conveying mechanism 501' drives the other end of the swing arm 5012' to turn to the second cooking module 201b' through the second reclaiming structure 5013' takes away the cooked bread, and then the power end 5011' drives the other end of the swing arm 5012' to the first assembly station on the conveying mechanism 301', and the second reclaiming structure 5013' then releases the bread to drop At the first assembly station, the transfer mechanism 301' is then activated to transfer the bread to the second assembly station; when the bread arrives at the second assembly station, the transfer mechanism 301' is suspended, and the second assembly station corresponds to the second assembly station. The second conveying mechanism 501' is activated, and the cooked meatloaf on the second cooking module 201b' is transported to the second assembly station and released, so that the meatloaf is stacked on top of the lower bread. When the transporting mechanism 301' is activated again, the meatloaf Can move to the third assembly station with the bread, and so on.
进一步地,传送机构301’的传输表面形成有吸附力,该吸附力能将传送机构301’传输的物料吸附在传输表面上,以确保传输表面上的食材能附在传输表面上并随传送机构301’移动,不易脱出传送机构301’外。Further, the conveying surface of the conveying mechanism 301' is formed with an adsorption force, which can adsorb the material conveyed by the conveying mechanism 301' on the conveying surface to ensure that the food on the conveying surface can be attached to the conveying surface and follow the conveying mechanism 301' moves, and it is not easy to get out of the conveying mechanism 301'.
应当指出,附图标记41和3011’表示相同结构的传送机架。附图标记42和3012’表示相同结构的驱动轴。附图标记43和3013’表示相同结构的旋转轴。附图标记44和3014’表示相同结构的倒风吸扇组件。附图标记45和3015’表示相同结构的输送带。It should be noted that reference numerals 41 and 3011' denote transfer racks of the same structure. Reference numerals 42 and 3012' denote drive shafts of the same structure. Reference numerals 43 and 3013' denote rotating shafts of the same structure. Reference numerals 44 and 3014' indicate the reverse air suction fan assembly of the same structure. Reference numerals 45 and 3015' indicate conveyor belts of the same structure.
请继续参照图6,传送机构301’包括传送机架3011’,驱动轴3012’、旋转轴3013’,倒吸风扇组件3014’和输送带3015’,驱动轴3012’和旋转轴3013’分别设置在传送机架3011’上,倒吸风扇组件3014’设置在传送支架内,输送带3015’则包括在传送支架的外表面,输送带3015’的表面设有多个通风孔,输送带3015’在输送过程中位于上方的表面形成传输表面。通过驱动电机驱动驱动轴3012’转动,驱动轴3012’带动输送带3015’旋转,进而带动放置于输送带3015’上的物料移动。倒吸风扇组件3014’启动时,其通过通风孔对传输表面形成有吸附力,有效实现对传输表面上物料的固定。Please continue to refer to FIG. 6, the conveying mechanism 301' includes a conveying frame 3011', a drive shaft 3012', a rotating shaft 3013', a suction fan assembly 3014' and a conveyor belt 3015', and the drive shaft 3012' and the rotating shaft 3013' are respectively provided On the conveying frame 3011', the suction fan assembly 3014' is arranged in the conveying bracket, and the conveying belt 3015' is included on the outer surface of the conveying bracket. The surface of the conveying belt 3015' is provided with multiple ventilation holes. The conveying belt 3015' The upper surface during the conveying process forms the conveying surface. The drive shaft 3012' is driven to rotate by the drive motor, and the drive shaft 3012' drives the conveyor belt 3015' to rotate, which in turn drives the material placed on the conveyor belt 3015' to move. When the reverse suction fan assembly 3014' is activated, it forms an adsorption force on the conveying surface through the ventilation holes, which effectively realizes the fixation of materials on the conveying surface.
传送装配区30’还包括投料模块302’,投料模块302’位于传送机构301’的上方,投料模块302’用于将辅料食材投放至层叠装配中的主体食材上,辅料食材与主体食材也形成层叠结构,以增加食品的口味和层次的丰富性。实施例中,投料模块302’包括两个投料机构,分别用于投放蔬菜及酱汁,两个投料机构沿传送机构301’的传送方向布置。当然,在本实施例以外,投料模块302’可只包括一个投料机构,用于投放一种辅料食材;投料模块302’也可包括多个投料机构,同样地,各投料机构沿传送机构301’的传送方向布置,每一个投料机构用于投放一种辅料食材,以使食品的口味和层次更丰富。The conveying assembly area 30' also includes a feeding module 302'. The feeding module 302' is located above the conveying mechanism 301'. The feeding module 302' is used to drop auxiliary food materials onto the main food materials in the stacked assembly, and the auxiliary food materials and the main food materials are also formed Layered structure to increase the taste of food and the richness of layers. In the embodiment, the feeding module 302' includes two feeding mechanisms for feeding vegetables and sauces, respectively, and the two feeding mechanisms are arranged along the conveying direction of the conveying mechanism 301'. Of course, in addition to this embodiment, the feeding module 302' may only include one feeding mechanism for feeding a kind of supplementary food; the feeding module 302' may also include multiple feeding mechanisms, and similarly, each feeding mechanism is along the conveying mechanism 301' The conveying direction is arranged, and each feeding mechanism is used to put a kind of auxiliary material to make the taste and level of the food richer.
作为其中一个可选的实施方式,投料机构可设置在两个相邻的装配工位之间,当食品或食材随传送机构301’移动至投料机构的下方时,传送机构301’暂停,投料模块302’释放辅料食材到装配中的食品或食材上。由于投料机构设置在两个装配工位之间,因此不会妨碍各第二搬运机构501’的运动,使第二搬运机构501’的运动更自由。作为另一种可选的实施方式,投料机构可设置在装配工位上,具体地,投料机构位于第二搬运机构501’的上方,第二搬运机构501’在装配工位层叠装配相应的主体食材后,投料机构再投放辅料食材到装配中的食品或食材上,辅料食材投放完毕后,传送机构301’再开启传送。由于无需额外暂停传送机构301’以投放辅料食材,因此能节约传送装配的时间,提高生产效率。As one of the optional embodiments, the feeding mechanism can be set between two adjacent assembly stations. When the food or food material moves under the feeding mechanism with the conveying mechanism 301', the conveying mechanism 301' is suspended and the feeding module 302' Release the auxiliary food material to the food or food material in the assembly. Since the feeding mechanism is arranged between the two assembly stations, the movement of each second conveying mechanism 501' will not be hindered, and the movement of the second conveying mechanism 501' will be more free. As another alternative embodiment, the feeding mechanism can be arranged on the assembly station. Specifically, the feeding mechanism is located above the second conveying mechanism 501', and the second conveying mechanism 501' stacks and assembles the corresponding main body at the assembly station. After the ingredients are put in, the feeding mechanism then puts the supplementary ingredients onto the food or ingredients in the assembly. After the supplementary ingredients are put in, the conveying mechanism 301' starts to transmit again. Since there is no need to additionally suspend the conveying mechanism 301' to put supplementary food materials, the time for conveying and assembling can be saved, and the production efficiency can be improved.
实施例中包括两个投料机构,其中一个投料机构为蔬菜投料机构3021’。请继续参照图7至图9。应当指出,附图标记61和30211’表示相同结构的冷藏箱,附图标记600和30210’表示相同结构的储菜腔,附图标记621和30212’表示相同结构的筒体,附图标记622和30213’表示相同结构的导料环,附图标记631和30214’表示相同结构的出料阀,附图标记632和30215’表示相同结构的驱动组件,附图标记641和30216’表示相同结构的送料螺轴,附图标记642和30217’表示相同结构的导料漏斗。The embodiment includes two feeding mechanisms, one of which is a vegetable feeding mechanism 3021'. Please continue to refer to Figures 7-9. It should be pointed out that reference numerals 61 and 30211' represent refrigerators of the same structure, reference numerals 600 and 30210' represent vegetable storage cavities of the same structure, reference numerals 621 and 30212' represent cylinders of the same structure, reference numeral 622 And 30213' denote the guide ring of the same structure, the reference numerals 631 and 30214' denote the discharge valve of the same structure, the reference numerals 632 and 30215' denote the drive assembly of the same structure, and the reference numerals 641 and 30216' denote the same structure The feed screw shaft, reference numerals 642 and 30217' indicate the same structure of the guide funnel.
蔬菜投料机构3021’包括料筒、出料机构、导料机构和冷藏箱30211’。冷藏箱30211’具有冷却降温的作用。料筒可拆卸设置在冷藏箱30211’内,主要用于储存并保鲜蔬菜食材。导料机构设置在冷藏箱30211’内并位于料筒的底部,与料桶的出料口配合。具体地,料筒包括筒体30212’和导料环30213’,导料环30213’设置在筒体30212’的出料口。出料机构包括出料阀30214’和驱动组件30215’,出料阀30214’设置在导料环30213’的底部,并与导料环30213’围成储菜腔30210’,驱动组件30215’与出料阀30214’相连,从而通过驱动组件30215’能够驱动出料阀30214’转动,实现储菜腔30210’的开启或闭合。导料机构用于将筒体30212’内储存的蔬菜导入储菜腔30210’内。导料机构包括送料螺轴30216’、导料漏斗30217’和导料电机,送料螺轴30216’设置在筒体30212’内,导料漏斗30217’设置在料桶的出料口处,并且导料漏斗30217’位于送料螺轴30216’的底部。导料电机设置在冷藏箱30211’的顶部,并且导料电机与送料螺轴30216’可拆卸连接。The vegetable feeding mechanism 3021' includes a material barrel, a discharging mechanism, a material guiding mechanism and a refrigerator 30211'. The refrigerating box 30211' has the function of cooling down. The barrel is detachably arranged in the refrigerator 30211', and is mainly used to store and keep fresh vegetable ingredients. The material guide mechanism is arranged in the refrigerated box 30211' and located at the bottom of the barrel, and is matched with the outlet of the barrel. Specifically, the material cylinder includes a cylinder body 30212' and a material guide ring 30213', and the material guide ring 30213' is disposed at the discharge port of the cylinder body 30212'. The discharging mechanism includes a discharging valve 30214' and a drive assembly 30215'. The discharging valve 30214' is arranged at the bottom of the guide ring 30213' and encloses a vegetable storage cavity 30210' with the guide ring 30213'. The driving assembly 30215' is connected to The discharging valve 30214' is connected, so that the discharging valve 30214' can be driven to rotate through the driving assembly 30215' to realize the opening or closing of the vegetable storage cavity 30210'. The guide mechanism is used to guide the vegetables stored in the barrel 30212' into the vegetable storage cavity 30210'. The guide mechanism includes a feed screw 30216', a guide funnel 30217' and a guide motor. The feed screw 30216' is arranged in the cylinder 30212', and the guide funnel 30217' is arranged at the outlet of the bucket and guides The hopper 30217' is located at the bottom of the feed screw 30216'. The material guide motor is arranged on the top of the refrigerated box 30211', and the material guide motor is detachably connected to the feeding screw shaft 30216'.
在每次投放蔬菜时,通过导料电机驱动送料螺轴30216’旋转,使筒体30212’内定量的蔬菜被倒入储菜腔30210’中,再通过驱动组件30215’驱动出料阀30214’转动,使储菜腔30210’打开,实现蔬菜的自动定量投放。同时在清洁或维护时,将料筒拆卸出冷藏箱30211’,使导料环30213’脱离出料阀30214’,进而便于对料筒和出料机构分别单独进行清洁,不仅方便清洗,也能洗得更干净。通过导料机构和出料机构的配合,蔬菜能被均匀地投放。另外,通过设置储菜腔30210’,使出料阀30214’每次投放的蔬菜量大致相同,进而生产出的每个食品的蔬菜量大致相同。Every time when vegetables are placed, the feed screw 30216' is driven to rotate by the guide motor, so that the quantitative vegetables in the cylinder 30212' are poured into the vegetable storage cavity 30210', and then the discharge valve 30214' is driven by the drive assembly 30215' Rotate to open the vegetable storage cavity 30210' to realize the automatic quantitative placement of vegetables. At the same time, during cleaning or maintenance, the barrel is removed from the refrigerated box 30211', so that the guide ring 30213' is separated from the discharge valve 30214', so that the barrel and the discharge mechanism can be cleaned separately, which is not only convenient for cleaning, but also Wash it more cleanly. Through the cooperation of the guide mechanism and the discharging mechanism, the vegetables can be evenly put in. In addition, by setting the vegetable storage cavity 30210', the amount of vegetables put into each time by the discharge valve 30214' is approximately the same, and the amount of vegetables produced for each food is approximately the same.
实施例中的另一个投料机构为酱汁投料机构3022’,通过设置酱汁投料机构3022’,可使食品的味道更好,更受顾客的欢迎。酱汁投料机构3022’包括酱汁桶、蠕动泵和通管,酱汁桶用于储藏酱汁,考虑到口味要求及空间允许的情况,多种酱汁可选择性添加;蠕动泵用于实现酱汁的精确定量。具体地,用于添加酱汁的通管至少有两根,并且各通管均可沿X、Y方向平移实现均覆酱汁。Another feeding mechanism in the embodiment is a sauce feeding mechanism 3022'. By setting the sauce feeding mechanism 3022', the food tastes better and is more popular with customers. The sauce feeding mechanism 3022' includes a sauce bucket, a peristaltic pump and a through tube. The sauce bucket is used to store the sauce. Considering the taste requirements and space permitting, a variety of sauces can be selectively added; the peristaltic pump is used to achieve Precise quantification of sauces. Specifically, there are at least two through pipes for adding sauce, and each of the through pipes can be translated along the X and Y directions to achieve evenly covering the sauce.
传送机构301’的进料端设有包装纸上料模块303’,相应地,传送机构301’的出料端设有包装机构304’。包装纸上料模块303’能将包装纸上料到传送机构301’上,传送机构301’上的包装纸在装配工位上接住主体食材并随传送机构301’与装配中或装配完的食品一起传送,最后通过包装机构304’将包装纸折叠包覆食品,完成包装,从而使成型食品能被包装起来,方便食品的运送,且使食品从制作到包装全过程自动化,因而更卫生。The feeding end of the conveying mechanism 301' is provided with a packaging paper feeding module 303'. Correspondingly, the feeding end of the conveying mechanism 301' is provided with a packaging mechanism 304'. The packaging paper feeding module 303' can feed the packaging paper to the conveying mechanism 301'. The packaging paper on the conveying mechanism 301' catches the main food material at the assembly station and is connected with the conveying mechanism 301' during assembly or after assembly. The food is conveyed together, and finally the packaging paper is folded to wrap the food through the packaging mechanism 304' to complete the packaging, so that the shaped food can be packaged, which facilitates the transportation of the food, and automates the entire process from the production to the packaging of the food, thus making it more hygienic.
包装纸上料模块303’包括平移机械手,升降机械手和包装纸吸盘,平移机械手与升降机械手相连接,包装纸吸盘固定在升降机械手上。通过包装纸吸盘吸附放置在特定位置的包装纸后,再通过升降机械手和平移机械手移动到指定的位置,再放下包装纸,使包装纸落入传送机构301’的传输表面上的适当位置。结合前文所述,由于传送机构301’的传输表面具有吸附力,因此能吸附包装纸,防止其移位或飘走。The packaging paper feeding module 303' includes a translation manipulator, a lifting manipulator and a packaging paper suction cup. The translation manipulator is connected with the lifting manipulator, and the packaging paper suction cup is fixed on the lifting manipulator. After the wrapping paper placed in a specific position is absorbed by the wrapping paper sucker, it is moved to the designated position by the lifting manipulator and the translation manipulator, and then the wrapping paper is put down so that the wrapping paper falls into the proper position on the conveying surface of the conveying mechanism 301'. In combination with the foregoing, since the conveying surface of the conveying mechanism 301' has an adsorption force, it can absorb the wrapping paper and prevent it from shifting or floating away.
应当指出,附图标记9和304’表示相同结构的包装机构,附图标记901和3043’表示相同结构的放置板,附图标记902和3041’表示相同结构的第一折叠板,附图标记903和3042’表示相同结构的第二折叠板。It should be pointed out that the reference numerals 9 and 304' represent the packaging mechanism of the same structure, the reference numerals 901 and 3043' represent the placing board of the same structure, the reference numerals 902 and 3041' represent the first folding board of the same structure, and the reference numerals 903 and 3042' indicate the second folding board of the same structure.
请继续参照图10,包装机构304’包括放置板3043’、第一折叠板3041’和第二折叠板3042’,第一折叠板3041’设置在放置板3043’的周边,第二折叠板3042’与第一折叠板3041’铰接。在包装时,将带有包装纸的成型食品放置在包装机构304’的放置板3043’上,然后第一折叠板3041’向内侧折叠,之后再将第二折叠板3042’向内折叠,使包装纸完全包覆食品。其中第一折叠板3041’和第二折叠板3042’可以由不同的驱动机构驱动,比如气缸等。Please continue to refer to FIG. 10, the packaging mechanism 304' includes a placement board 3043', a first folding board 3041', and a second folding board 3042'. The first folding board 3041' is arranged on the periphery of the placement board 3043', and the second folding board 3042 'Hinged with the first folding board 3041'. During packaging, the shaped food with wrapping paper is placed on the placing plate 3043' of the packaging mechanism 304', and then the first folding plate 3041' is folded inward, and then the second folding plate 3042' is folded inward to make The wrapping paper completely covers the food. The first folding board 3041' and the second folding board 3042' can be driven by different driving mechanisms, such as air cylinders.
优选地,还可设置贴标模块,贴标模块沿传送机构301’的传送方向位于包装机构304’的后方。贴标 模块用于对包装好的食品进行贴标,便于顾客了解食品的相关信息,如生产日期、保质期等,进一步使顾客能够放心食用。Preferably, a labeling module can also be provided, and the labeling module is located behind the packaging mechanism 304' along the conveying direction of the conveying mechanism 301'. The labeling module is used to label the packaged food, so that customers can understand the relevant information of the food, such as production date, shelf life, etc., so that customers can eat with confidence.
传送机构301’的出料端还包括缓存模块305’,显然,缓存模块305’沿传送机构301’的传送方向位于贴标模块的后方。缓存模块305’包括传送组件、拔料组件、透明防护罩和转移平台。拔料组件设置在传送组件的一端,用于将被传送至转移平台上的成型食品推送至传送组件上。透明防护罩盖合与传送组件的上部,方便观察位于传送组件上的成型食品。通过缓存机构,能够实现食物即时制作后的输出,另外还能缓存一定数量的食品,如本实施例中的汉堡,缩短顾客的等待时间,同时配合传感器可以准确地判断在传送组件上的位置和数量,便于及时补充。The discharge end of the conveying mechanism 301' also includes a buffer module 305'. Obviously, the buffer module 305' is located behind the labeling module along the conveying direction of the conveying mechanism 301'. The buffer module 305' includes a conveying component, a material pulling component, a transparent protective cover, and a transfer platform. The material pulling component is arranged at one end of the conveying component, and is used to push the shaped food that is conveyed on the transfer platform to the conveying component. The transparent protective cover covers and covers the upper part of the conveying component, which facilitates the observation of the shaped food on the conveying component. Through the cache mechanism, it is possible to realize the output of the food immediately after the preparation, and also to cache a certain amount of food, such as the burger in this embodiment, to shorten the waiting time of the customer. At the same time, the sensor can accurately determine the position and the position on the conveying component. The quantity is convenient for timely replenishment.
以上是对本申请的较佳实施方式进行了具体说明,但本申请创造并不限于所述实施例,熟悉本领域的技术人员在不违背本申请精神的前提下还可作出等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The above is a detailed description of the preferred embodiments of this application, but the creation of this application is not limited to the described embodiments. Those skilled in the art can also make equivalent modifications or substitutions without departing from the spirit of this application. Equivalent modifications or replacements are all included in the scope defined by the claims of this application.

Claims (33)

  1. 一种自动生产装置,其特征在于,包括:An automatic production device, characterized in that it comprises:
    装置本体;Device body
    储料区,所述储料区用于储存至少两种主体食材;A storage area, where the storage area is used to store at least two main ingredients;
    料理区,所述料理区用于对所述储料区的各主体食材进行料理;A cooking area, where the cooking area is used to cook the main ingredients in the storage area;
    传送装配区,所述传送装配区用于对料理后的各主体食材进行层叠装配及传送。A conveying assembly area, which is used for stacking, assembling and conveying the cooked ingredients.
  2. 根据权利要求1所述的自动生产装置,其特征在于,The automatic production device according to claim 1, wherein:
    所述储料区设置于所述装置本体的一侧,所述料理区设置于所述装置本体并位于所述储料区的一侧,所述传送装配区设置于所述装置本体并位于所述料理区远离所述储料区的一侧。The storage area is provided on one side of the device body, the cooking area is provided on the device body and on one side of the storage area, and the transfer assembly area is provided on the device body and is located on the side of the storage area. The cooking area is away from the side of the storage area.
  3. 根据权利要求2所述的自动生产装置,其特征在于,所述料理包括接触加热、气流传热中的一种。The automatic production device according to claim 2, wherein the cooking includes one of contact heating and airflow heat transfer.
  4. 根据权利要求2所述的自动生产装置,其特征在于,所述自动生产装置还包括食材上料机构,所述食材上料机构设置于所述装置本体,用于将所述储料区内储存的各主体食材搬运至所述料理区,和/或,用于将所述料理区内已完成料理的各主体食材搬运至所述传送装配区。The automatic production device according to claim 2, wherein the automatic production device further comprises a food material feeding mechanism, the food material feeding mechanism is arranged in the device body, and is used to store the material in the storage area The main ingredients of are transported to the cooking area, and/or used to transport the main ingredients that have been cooked in the cooking area to the conveying assembly area.
  5. 根据权利要求4所述的自动生产装置,其特征在于,所述食材上料机构的驱动结构为直线模组。The automatic production device according to claim 4, wherein the driving structure of the food material feeding mechanism is a linear module.
  6. 根据权利要求1~5任一项所述的自动生产装置,其特征在于,沿所述传送装配区内的传送方向设置有至少两个储料区和至少两个料理区,每一个所述储料区与一个所述料理区对应设置。The automatic production device according to any one of claims 1 to 5, wherein at least two storage areas and at least two cooking areas are provided along the conveying direction of the conveying assembly area, each of the storage areas The material area is set corresponding to one of the cooking areas.
  7. 根据权利要求6所述的自动生产装置,其特征在于,每个所述储料区设置有至少一个储料腔,所述储料腔用于存放主体食材。The automatic production device according to claim 6, wherein each of the storage areas is provided with at least one storage cavity, and the storage cavity is used to store main body ingredients.
  8. 根据权利要求7所述的自动生产装置,其特征在于,所述自动生产装置还包括盖合于储料腔的取放口的启闭盖,所述启闭盖在受控后能自动开启、关闭储料腔的取放口。The automatic production device according to claim 7, characterized in that, the automatic production device further comprises an opening and closing cover that covers the pick-and-place opening of the storage cavity, and the opening and closing cover can be automatically opened after being controlled. Close the access port of the storage cavity.
  9. 根据权利要求1~5任一项所述的自动生产装置,其特征在于,所述自动生产装置还包括传送机构,所述传送机构设置于所述传送装配区,用于传送经料理后的主体食材。The automatic production device according to any one of claims 1 to 5, wherein the automatic production device further comprises a conveying mechanism, the conveying mechanism is arranged in the conveying assembly area for conveying the cooked main body Ingredients.
  10. 根据权利要求9所述的自动生产装置,其特征在于,所述传送机构的传输表面形成有吸附力,该吸附力将所述传送机构传输的物料吸附而贴附于传输表面上。9. The automatic production device according to claim 9, wherein the conveying surface of the conveying mechanism is formed with an adsorption force, and the adsorbing force adsorbs the material conveyed by the conveying mechanism and attaches it to the conveying surface.
  11. 根据权利要求9所述的自动生产装置,其特征在于,所述自动生产装置还包括蔬菜投料机构,所述蔬菜投料机构设置于所述传送装配区并位于所述传送机构的上方,用于将蔬菜投放至层叠装配中的主体食材上。The automatic production device according to claim 9, characterized in that, the automatic production device further comprises a vegetable feeding mechanism, the vegetable feeding mechanism is arranged in the conveying assembly area and located above the conveying mechanism for Vegetables are placed on the main ingredients in the stacked assembly.
  12. 根据权利要求11所述的自动生产装置,其特征在于,所述蔬菜投料机构包括料筒、出料机构和导料机构,所述料筒设置于所述装置本体,所述导料机构用于将所述料筒内的蔬菜导向所述料筒的出料口,所述出料机构用于与所述料筒的出料口配合。The automatic production device according to claim 11, wherein the vegetable feeding mechanism includes a barrel, a discharging mechanism, and a material guide mechanism, the barrel is arranged on the device body, and the material guide mechanism is used for The vegetables in the barrel are guided to the outlet of the barrel, and the outlet mechanism is used to cooperate with the outlet of the barrel.
  13. 根据权利要求12所述的自动生产装置,其特征在于,所述料筒包括筒体和导料环,所述导料环设置于所述筒体的出料口;所述出料机构包括出料阀,所述出料阀与所述导料环组合,围成有储菜腔;所述导料机构用于将所述筒体内储存的食物导入所述储菜腔内。The automatic production device according to claim 12, wherein the material barrel comprises a barrel body and a material guide ring, the material guide ring is arranged at the discharge port of the cylinder body; the discharging mechanism includes an outlet A material valve, the discharge valve and the material guide ring are combined to form a vegetable storage cavity; the material guide mechanism is used to guide the food stored in the cylinder into the vegetable storage cavity.
  14. 根据权利要求9所述的自动生产装置,其特征在于,所述自动生产装置还包括酱汁涂抹机构,所述酱汁涂抹机构设置于所述传送装配区并位于所述传送机构的上方,用于将酱汁涂抹至层叠装配中的主体食材上。The automatic production device according to claim 9, wherein the automatic production device further comprises a sauce spreading mechanism, the sauce spreading mechanism is arranged in the conveying assembly area and located above the conveying mechanism, To apply the sauce to the main ingredients in the stacked assembly.
  15. 根据权利要求9所述的自动生产装置,其特征在于,所述自动生产装置还包括包装纸上料机构和包装机构,所述包装纸上料机构设置于所述传送机构的进料端,所述包装机构设置于所述传送机构的出料端。The automatic production device according to claim 9, wherein the automatic production device further comprises a packaging paper feeding mechanism and a packaging mechanism, the packaging paper feeding mechanism is arranged at the feeding end of the conveying mechanism, and The packaging mechanism is arranged at the discharge end of the conveying mechanism.
  16. 根据权利要求15所述的自动生产装置,其特征在于,所述自动生产装置还包括贴标机构,所述贴标机构用于在包装机构执行包装操作完成后执行贴标操作。The automatic production device according to claim 15, wherein the automatic production device further comprises a labeling mechanism, and the labeling mechanism is used to perform a labeling operation after the packaging mechanism has completed the packaging operation.
  17. 根据权利要求9所述的自动生产装置,其特征在于,所述自动生产装置还包括缓存机构,所述缓存机构设置于所述传送机构的出料端。The automatic production device according to claim 9, wherein the automatic production device further comprises a buffering mechanism, and the buffering mechanism is arranged at the discharge end of the conveying mechanism.
  18. 根据权利要求1所述的自动生产装置,其特征在于,所述自动生产装置还包括:The automatic production device according to claim 1, wherein the automatic production device further comprises:
    第一搬运模块,所述第一搬运模块用于将所述储料区内储存的各主体食材搬运至所述料理区;及A first conveying module, the first conveying module is used to convey the main ingredients stored in the storage area to the cooking area; and
    第二搬运模块,所述第二搬运模块用于将所述料理区内已完成料理的各主体食材搬运至所述传送装配区。The second conveying module, the second conveying module is used for conveying each main body ingredient that has been cooked in the cooking area to the conveying and assembling area.
  19. 根据权利要求18所述的食品自动生产装置,其特征在于:所述料理区位于所述储料区和所述传送装配区之间。The food automatic production device according to claim 18, wherein the cooking area is located between the storage area and the transfer assembly area.
  20. 根据权利要求19所述的食品自动生产装置,其特征在于:所述储料区包括至少两个沿所述传送装配区的传送方向布置的储料模块,所述料理区包括至少两个沿所述传送装配区的传送方向布置的料理模块,所述储料模块与所述料理模块一一对应设置。The automatic food production device according to claim 19, wherein the storage area includes at least two storage modules arranged along the conveying direction of the conveying assembly area, and the cooking area includes at least two storage modules along the conveying direction. For the cooking modules arranged in the conveying direction of the conveying assembly area, the storage modules and the cooking modules are arranged in a one-to-one correspondence.
  21. 根据权利要求18所述的食品自动生产装置,其特征在于:所述第一搬运模块与所述第二搬运模块分隔设置。18. The food automatic production device according to claim 18, wherein the first conveying module and the second conveying module are separately arranged.
  22. 根据权利要求18~21中任一项所述的食品自动生产装置,其特征在于:所述第一搬运模块包括至少两个第一搬运机构,每一个所述第一搬运机构用于搬运一种主体食材。The food automatic production device according to any one of claims 18 to 21, wherein the first conveying module includes at least two first conveying mechanisms, and each of the first conveying mechanisms is used for conveying one kind of Main ingredients.
  23. 根据权利要求22所述的食品自动生产装置,其特征在于:所述第一搬运机构包括第一驱动结构和第一取料结构,所述第一驱动结构为直线模组。The food automatic production device according to claim 22, wherein the first conveying mechanism comprises a first driving structure and a first reclaiming structure, and the first driving structure is a linear module.
  24. 根据权利要求18~21中任一项所述的食品自动生产装置,其特征在于:所述第二搬运模块包括至少两个第二搬运机构,每一个所述第二搬运机构用于搬运一种主体食材。The food automatic production device according to any one of claims 18 to 21, wherein the second conveying module includes at least two second conveying mechanisms, and each of the second conveying mechanisms is used for conveying one kind of Main ingredients.
  25. 根据权利要求24所述的食品自动生产装置,其特征在于:所述第二搬运机构包括第二驱动结构和第二取料结构,所述第二驱动结构为旋转模组。The automatic food production device according to claim 24, wherein the second conveying mechanism includes a second driving structure and a second reclaiming structure, and the second driving structure is a rotating module.
  26. 根据权利要求20所述的食品自动生产装置,其特征在于:各所述储料模块均具有至少一个储料腔,所述储料腔的取放口通过启闭盖盖合,所述启闭盖在受控后能自动开启或关闭所述储料腔的取放口。The automatic food production device according to claim 20, wherein each of the storage modules has at least one storage cavity, and the access opening of the storage cavity is covered by an opening and closing cover, and the opening and closing After being controlled, the cover can automatically open or close the access opening of the storage cavity.
  27. 根据权利要求18或19或20或21或26所述的食品自动生产装置,其特征在于:所述传送装配区包括传送机构,所述传送机构的传送方向呈线性,所述传送机构上设有至少两个沿传送方向布置的装配工位,所述第二搬运模块将每一种经料理后的主体食材分别搬运至各装配工位上。The automatic food production device according to claim 18 or 19 or 20 or 21 or 26, wherein the conveying assembly area includes a conveying mechanism, the conveying direction of the conveying mechanism is linear, and the conveying mechanism is provided with At least two assembling stations arranged along the conveying direction, and the second conveying module respectively conveys each kind of main body food material after cooking to each assembling station.
  28. 根据权利要求27所述的食品自动生产装置,其特征在于:所述传送机构的传输表面形成有吸附力,该吸附力能将所述传送机构传输的物料吸附在传输表面上。27. The automatic food production device according to claim 27, wherein the conveying surface of the conveying mechanism is formed with an adsorption force, which can adsorb the material conveyed by the conveying mechanism on the conveying surface.
  29. 根据权利要求27所述的食品自动生产装置,其特征在于:所述传送装配区还包括投料模块,所述投料模块位于所述传送机构的上方,所述投料模块用于将辅料食材投放至装配中的主体食材上。The automatic food production device according to claim 27, characterized in that: the conveying assembly area further comprises a feeding module, the feeding module is located above the conveying mechanism, and the feeding module is used to put supplementary ingredients into the assembly The main ingredients in the.
  30. 根据权利要求29所述的食品自动生产装置,其特征在于:所述投料模块包括至少两个投料机构,各所述投料机构沿所述传送机构的传送方向布置,每一个所述投料机构用于投放一种辅料食材。The automatic food production device according to claim 29, wherein the feeding module includes at least two feeding mechanisms, each feeding mechanism is arranged along the conveying direction of the conveying mechanism, and each feeding mechanism is used for Put in a kind of supplementary ingredients.
  31. 根据权利要求30所述的食品自动生产装置,其特征在于:至少有一个所述投料机构为蔬菜投料机构,所述蔬菜投料机构包括料筒、出料机构和导料机构,所述料筒包括筒体和导料环,所述导料环设置在所述筒体的出料口;所述出料机构包括出料阀,所述出料阀与所述导料环围成储菜腔,所述导料机构用于将所述筒体内储存的蔬菜导入所述储菜腔内。The food automatic production device according to claim 30, wherein at least one of the feeding mechanism is a vegetable feeding mechanism, the vegetable feeding mechanism includes a barrel, a discharging mechanism, and a guide mechanism, and the barrel includes A cylinder and a guide ring, the guide ring is arranged at the discharge port of the cylinder; the discharge mechanism includes a discharge valve, the discharge valve and the guide ring enclose a vegetable storage cavity, The material guiding mechanism is used for guiding the vegetables stored in the cylinder into the vegetable storage cavity.
  32. 根据权利要求27所述的食品自动生产装置,其特征在于:所述食品自动生产装置还包括包装纸上料模块和包装机构,所述包装纸上料模块设置在所述传送机构的进料端,所述包装机构设置在所述传送机构的出料端。The food automatic production device according to claim 27, characterized in that: the food automatic production device further comprises a packaging paper feeding module and a packaging mechanism, and the packaging paper feeding module is arranged at the feeding end of the conveying mechanism , The packaging mechanism is arranged at the discharge end of the conveying mechanism.
  33. 根据权利要求27所述的食品自动生产装置,其特征在于:所述食品自动生产装置还包括缓存模块,所述缓存模块设置在所述传送机构的出料端。27. The automatic food production device according to claim 27, wherein the automatic food production device further comprises a buffer module, and the buffer module is arranged at the discharge end of the conveying mechanism.
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