CN111296864A - Cooked processing method for removing shell of finished gordon euryale seed product - Google Patents
Cooked processing method for removing shell of finished gordon euryale seed product Download PDFInfo
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- CN111296864A CN111296864A CN201911228505.2A CN201911228505A CN111296864A CN 111296864 A CN111296864 A CN 111296864A CN 201911228505 A CN201911228505 A CN 201911228505A CN 111296864 A CN111296864 A CN 111296864A
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- gordon euryale
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a cooked processing method for shelling finished gordon euryale seed products, which comprises the following steps: 1) harvesting: 2) classifying; 3) cleaning; 4) well done; 5) drying; 6) mechanically shelling; 7) packaging and storing; by using the cooked processing method provided by the invention, the defects of the gordon euryale seeds obtained by shelling processing are completely absent. The gordon euryale seeds are subjected to cooking processing to increase the viscosity and flexibility of the gordon euryale seeds, and the outer coats of the gordon euryale seeds are naturally separated from the gordon euryale seeds obtained by the original processing method, so that the gordon euryale seeds are not easy to live and store after cooking processing, wherein the water content of the gordon euryale seeds is 14-15 percent of the; the gorgon fruit is cooked, so that the flexibility of the gorgon fruit is improved, the gorgon fruit is sticky when being eaten, and the gorgon fruit is good in taste and rich in nutrition.
Description
Technical Field
The invention relates to a cooked processing method for shelling a finished product of gordon euryale seed.
Background
The gorgon euryale seed is a pure natural green wild food, has the homology of medicine and food and is better reputed by ginseng in water, but the gorgon euryale seed is produced and sold in a simple rough processing mode for many years in the original production place of the gorgon euryale seed, the internal loading value of the product cannot be reflected, the annual production value of the gorgon euryale seed in China is over hundred million yuan at present, the production capacity, the production value, the profit and the demand of people have great promotion space, and the gorgon euryale seed is a labor-intensive industry and can bring income to more farmers.
The existing gordon euryale seed processing method comprises the following steps: hitherto, the gorgon fruit is obtained by drying seeds of gorgon fruit in the sun and then mechanically shelling the seeds. The method has the following defects: the gordon euryale seed is not durable and easy to grow insects, bitter and astringent taste is caused when the gordon euryale seed outer coating cannot be removed for eating, simultaneously, seeds of the gordon euryale seed (the ripe gordon euryale seed is scattered in water and then fished out of the water) are dried in the sun, and the gordon euryale seed is directly processed and hulled by a machine, so that the time and the harvesting and processing cost are saved, but the processed gordon euryale seed has a muddy taste when being eaten. Natural added value and low selling price.
Disclosure of Invention
Aiming at the problems, the invention aims to provide a cooked processing method for shelling finished gordon euryale seeds, which improves a raw processing method into a cooked processing method, simultaneously improves the used equipment of the cooked processing method, reduces the steps and the structure of screening by independently designing screening equipment, simplifies the steps, reduces the cost, and obviously improves the good taste and the added value of the gordon euryale seeds processed by the cooked processing method.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the cooked processing method for removing the shell of the finished product of the gordon euryale seed comprises the following steps:
1) harvesting:
2) and (4) classification: sorting fresh gordon euryale fruits with thorns in a primary crushing mode, sorting the fresh gordon euryale fruits into tender gordon euryale fruits and old gordon euryale fruits, and removing outer skins and outer cell coats of the old gordon euryale fruits to be used as gordon euryale fruits to be processed;
3) cleaning: thoroughly cleaning the gordon euryale seeds in the step 2) by using a bubbling cleaning machine, and cleaning the outer coats remained on the surfaces of the gordon euryale seeds again;
4) and (3) ripening: steaming or cooking the gordon euryale seeds in a cooking processing device for cooking, wherein the temperature control is divided into two stages, namely a low-temperature heating stage and a high-temperature heat preservation stage, the highest temperature of the low-temperature heating stage is 95 ℃, the lowest temperature is 0 ℃, the temperature range of the high-temperature heat preservation stage is 95-105 ℃, the time of the low-temperature heating stage is 5-10 minutes, and the time of the high-temperature heat preservation stage is 3-5 minutes;
5) drying: drying the well-cooked gorgon fruit by adopting drying equipment, wherein the drying temperature is 45-60 ℃, and the drying time is 20-30 minutes;
6) mechanical shelling: separating semen euryales from the dried semen euryales by special mechanical shelling equipment;
7) and (5) packaging and storing.
Preferably, the step 4) is performed by steaming, and the steaming equipment comprises a heater, a bracket, a steaming barrel and a rotary separating mechanism, wherein the steaming barrel is fixed on the bracket, and the heater supplies heat to water in the steaming barrel through the bottom of the steaming barrel.
Preferably, the rotating separation mechanism comprises a motor, a rotating shaft and a rotating separation barrel, the motor is arranged outside the steaming barrel and drives the rotating shaft to rotate at a uniform speed, the rotating shaft is transversely arranged in the steaming barrel and is positioned on the horizontal plane in the steaming barrel, and the rotating separation barrel is fixed on the rotating shaft and used for rotating the gorgon fruit in the steam heating process and simultaneously achieving the purpose of separating the gorgon fruit with different particle sizes.
Preferably, the rotary separating cylinder comprises a magnetic fixing base plate, at least 2 separating cylinders with sequentially reduced inner diameters and a rotary open-close type discharging and receiving cover, each separating cylinder is connected to the magnetic fixing base plate in a magnetic clamping mode, a separating opening is formed in the side wall of each separating cylinder, and a plurality of dense heat transfer through holes are uniformly formed in each separating cylinder.
Preferably, a group of baffles are symmetrically arranged at each separating port, a separating mesh screen is arranged at each separating port, and an anti-backflow plate is further arranged at each separating port.
Preferably, the rotary open-close type discharging and collecting cover is hinged to one end, far away from the magnetic fixing base plate, of the separating cylinder through a hinged shaft, arc-shaped discharge ports corresponding to each layer of the separating cylinder are arranged on the rotary open-close type discharging and collecting cover, each arc-shaped discharge port is sealed through a gate, and gorgon fruit in the separating cylinder is collected in a classified mode through the arc-shaped discharge ports.
Preferably, at least one buffer device is arranged between the rotary opening-closing type discharging and collecting cover and the outermost layer separating cylinder.
Preferably, the special shelling device in the step 6) "mechanical shelling" comprises a material rack, a feeding groove, a shelling mechanism and a receiving groove, wherein the feeding groove is transversely arranged on the material rack, the shelling mechanism is positioned below the feeding groove and used for feeding materials to the shelling mechanism in order through the feeding groove, the receiving groove is arranged below the shelling mechanism, the shelling mechanism comprises a shelling device, an air cylinder component and a sliding component, the air cylinder component is fixed on the material rack, the sliding component is arranged in the receiving groove, the shelling device realizes extrusion shelling under the power action of the air cylinder component, and the shelling device realizes extrusion shelling and stretching blanking under the action of the sliding component.
Preferably, the de-shelling device is composed of two semicircular arc-shaped extrusion plates, the inner wall of each arc-shaped extrusion plate is provided with shelling teeth, and the back surface of each arc-shaped extrusion plate is connected with the cylinder assembly.
Preferably, the sliding assembly is two sliding rails, each sliding rail corresponds to one arc-shaped extrusion plate, the bottom of each arc-shaped extrusion plate is arranged in the corresponding sliding rail in a sliding mode, and the material receiving groove is arranged between the two sliding rails.
The invention has the beneficial effects that: by using the cooked processing method provided by the invention, the defects of the gordon euryale seeds obtained by shelling processing are completely absent. The gordon euryale seeds are subjected to cooking processing to increase the viscosity and flexibility of the gordon euryale seeds, and the outer exocarp of the gordon euryale seeds is naturally separated from the gordon euryale seeds obtained by the original processing method, so that the gordon euryale seeds are not easy to live and store, and have the same water content as 14-15 percent of the gordon euryale seeds obtained by.
The gorgon fruit is cooked, so that the flexibility of the gorgon fruit is improved, the gorgon fruit is sticky when being eaten, and the gorgon fruit is good in taste and rich in nutrition.
Drawings
FIG. 1 is a schematic front view of a cooked processing apparatus of the present invention.
Fig. 2 is a cross-sectional view of a rotational separation structure of the present invention.
Fig. 3 is an enlarged view of a portion D in fig. 2.
Fig. 4 is a top view of a rotational separation structure of the present invention.
Fig. 5 is a schematic view of the magnetic holding chassis of the present invention.
FIG. 6 is a schematic view of the rotary opening and closing type discharging and collecting cover of the present invention.
Fig. 7 is a schematic front view of a dedicated shelling device.
FIG. 8 is a schematic top view of the hulling mechanism of the present invention.
FIG. 9 is a schematic illustration of the shelling state of the present invention.
FIG. 10 is a top view of the feed chute of the present invention.
Fig. 11 is a diagram showing an actual effect of the cooking method.
Fig. 12 is a diagram showing the actual effect of the green processing method.
Wherein: 1-heater, 2-bracket, 3-steaming barrel, 4-motor, 5-rotating shaft, 6-rotating separating barrel, 7-magnetic fixed chassis, 71-clamping groove, 8-rotating open-close type discharging and collecting cover, 81-arc discharging port, 9-separating port, 10-heat transfer through hole, 11-baffle, 12-separating mesh screen, 13-anti-backflow plate, 14-material rack, 15-feeding groove, 151-feeding port, 16-collecting groove, 17-shelling device, 171-arc extrusion plate, 1711-shelling tooth, 18-air cylinder component, 19-sliding component, 20-connecting rack, 21-fixed clamping plate and 22-arc back plate.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following further describes the technical solution of the present invention with reference to the drawings and the embodiments.
As shown in FIG. 12, it is evident that alternative parts of Gordon euryale seed, which is obtained by the raw processing method, having dark brown outer skin and white rice, cannot be removed or separated, and thus, the problems of poor taste and difficulty in long-term storage during raw processing are present.
Example (b): a cooking processing method for removing shells of finished products of gordon euryale seeds comprises the following steps:
1) harvesting: picking fresh gordon euryale seeds from gordon euryale seed stems, and reserving the gordon euryale seed fruits with thorns;
2) and (4) classification: sorting fresh gordon euryale fruits with thorns in a primary crushing mode, sorting the fresh gordon euryale fruits into tender gordon euryale fruits and old gordon euryale fruits, selling the tender gordon euryale fruits as the fresh gordon euryale fruits, and removing the outer skins and outer cell coats of the old gordon euryale fruits as the gordon euryale fruits to be processed;
3) cleaning: thoroughly cleaning the gordon euryale seeds in the step 2) by using a bubbling cleaning machine, and cleaning the outer coats remained on the surfaces of the gordon euryale seeds again; the crushed and cleaned fresh gordon euryale seed fruit is a pure gordon euryale seed fruit without outer skin and outer cell coat;
4) and (3) ripening: steaming or cooking the gordon euryale seeds in a cooking processing device for cooking, wherein the temperature control is divided into two stages, namely a low-temperature heating stage and a high-temperature heat preservation stage, the highest temperature of the low-temperature heating stage is 95 ℃, the lowest temperature is 0 ℃, the temperature range of the high-temperature heat preservation stage is 95-105 ℃, the time of the low-temperature heating stage is 5-10 minutes, and the time of the high-temperature heat preservation stage is 3-5 minutes;
referring to the attached fig. 1-6, the cooking adopts the steaming operation, and the cooking processing equipment for cooking comprises a heater 1, a bracket 2, a steaming cylinder 3 and a rotary separating mechanism, wherein the steaming cylinder 3 is fixed on the bracket 2, and the heater 1 supplies heat to water in the steaming cylinder 3 through the bottom of the steaming cylinder 3; the heater 1 is heated by natural gas, the steaming cylinder 3 is made of stainless steel materials, the steaming cylinder 3 can be round or square, the heater 1 supplies heat from the bottom of the steaming cylinder 3 upwards to generate steam for steaming the gorgon fruit on the rotating and separating mechanism;
the rotating separation mechanism comprises a motor 4, a rotating shaft 5 and a rotating separation barrel 6, the motor 4 is arranged outside the steaming barrel 3 and drives the rotating shaft 5 to rotate at a uniform speed, the rotating shaft 5 is transversely arranged in the steaming barrel 3 and is positioned above the level in the steaming barrel 3, two ends of the rotating shaft 5 are fixed on two opposite side surfaces of the steaming barrel 3 through bearings, and the rotating separation barrel 6 is fixed on the rotating shaft 5 and is used for rotating the gorgon fruit in a steam heating process and achieving the purpose of separating the gorgon fruit with different particle sizes;
furthermore, the rotary separating cylinder 6 comprises a magnetic fixing chassis 7, 3 separating cylinders with sequentially reduced inner diameters and a rotary open-close type discharging and receiving cover 8, each separating cylinder is magnetically clamped and connected to the magnetic fixing chassis 7, a separating port 9 is formed in the side wall of each separating cylinder, the circumference of each separating port 9 accounts for 1/6-1/3 of the circumference of the section of each separating cylinder, and a plurality of dense heat transfer through holes 10 are uniformly formed in each separating cylinder;
in fact, the magnetic fixing chassis 7 is provided with a clamping groove corresponding to the bottom of each separating cylinder, the separating cylinders are clamped and connected to the magnetic fixing chassis 7 through the clamping grooves, a circle of magnetic connecting piece is processed at the bottom of each separating cylinder, the clamping grooves are made of magnetic materials, or the whole magnetic fixing chassis 7 is made of magnetic materials, so that the clamping grooves are specially and correspondingly connected with the magnetic connecting pieces in a magnetic clamping manner, and after the clamping is completed, parts such as fixing and positioning bolts of the rotary separating cylinder 6 are fixed on the rotary shaft 5;
typically, the separation port 9 is arranged for directly classifying the gorgon fruit with different particle sizes while blanking, the gorgon fruit with the largest size is remained at the outermost layer and is in a cavity between the outermost separation cylinder and the innermost separation cylinder, the gorgon fruit with the middle size is correspondingly separated in a middle cavity formed by the middle separation cylinder and the innermost separation cylinder, and by analogy, the gorgon fruit with the smallest size is directly separated into an inner cavity formed by the innermost separation cylinder, so that the gorgon fruit which is manually crushed and picked can be directly classified when feeding, and the screening purpose can be finished in the steaming process without independently using screening equipment, so that the structure is simple, the practicability is high, and the cost is low;
in addition, a group of baffles 11 are symmetrically arranged at each separation port 9, a separation mesh screen 12 is arranged at each separation port 9, meshes from the outermost layer to the innermost layer of the separation mesh screen are gradually reduced and accord with the sizes of the actual gordon euryale seeds, the sizes of the gordon euryale seeds are all separated through three layers of separation mesh screens, so that the gordon euryale seeds are not required to be screened again in the subsequent treatment, and an anti-backflow plate 13 is also arranged at each separation port 9; the baffle 11 is obliquely arranged between every two separating cylinders to seal the cavities at two sides of the separating port 9, so that part of the gordon euryale fruits are prevented from being exposed into the cavities which do not correspond to the sizes of the gordon euryale fruits in the process of screening the gordon euryale fruits, the anti-backflow plate 13 is arranged to ensure that the rotating separating cylinders 6 need to rotate after the screening is finished, the uniform heat transfer among the gordon euryale fruits can be ensured in the rotating process, the phenomenon of gordon euryale fruits stacking cannot exist, the purpose of uniformly heating and steaming the surfaces of the gordon euryale fruits can be achieved, and therefore, after the screening is finished, the separating port 9 is sealed from the bottom of the separating port 9 through the anti-backflow;
correspondingly, in order to enable the anti-backflow plate 13 to realize more convenient closing and opening operations, the clamping plates 21 are fixed on the baffles 11 on two sides of the anti-backflow plate 13, a sealing clamping groove is formed between the clamping plates and the bottom surface of the separating cylinder, and correspondingly, the fixed clamping plates 21 are also processed at the other end of the separating cylinder, so that when the separating cylinder is closed, two ends of the anti-backflow plate are correspondingly clamped in the sealing clamping groove, the separation port 9 is closed, and particularly, the gorgon fruit separated by the next stage is prevented from flowing back to the cavity of the previous stage upwards in the rotating process to influence the separating effect;
the rotary opening-closing type discharging and receiving cover 8 is hinged to one end, far away from the magnetic fixing chassis 7, of the separating cylinder through a hinged shaft, arc-shaped discharging ports 81 corresponding to each layer of the separating cylinder are arranged on the rotary opening-closing type discharging and receiving cover 8, each arc-shaped discharging port 81 is sealed through a gate, and gorgon fruit in the separating cylinder is collected in a classified mode through the arc-shaped discharging ports 81;
particularly, at least one buffer device is arranged between the rotary opening-closing type discharging and collecting cover 8 and the outermost layer separating cylinder; the buffer device can be a buffer spring, when the rotary open-close type discharging and receiving cover 8 is opened, the buffer spring can give an elastic telescopic force to the rotary open-close type discharging and receiving cover 8, and can automatically reset after receiving is finished, and in the rotating process, in order to ensure that the rotary open-close type discharging and receiving cover 8 is more stably connected with the separating cylinder, the rotary open-close type discharging and receiving cover and the separating cylinder can be connected with each other in an auxiliary mode through structures such as bolts;
according to the cooking processing equipment designed by the invention, the gorgon fruit is directly screened in the rotary feeding process, and simultaneously, the gorgon fruit is cooked by adopting a steaming method, so that the problem of uneven heating in the traditional steaming operation is further avoided; meanwhile, the steaming efficiency is further improved;
5) drying: drying the well-cooked gorgon fruit by adopting drying equipment, wherein the drying temperature is 45-60 ℃, and the drying time is 20-30 minutes;
6) mechanical shelling: separating semen euryales from the dried semen euryales by special mechanical shelling equipment;
referring to the attached drawings 7-10, the special shelling equipment comprises a material rack 14, a feeding groove 15, a shelling mechanism and a receiving groove 16, wherein the feeding groove 15 is transversely arranged on the material rack 14, the shelling mechanism is positioned below the feeding groove 15, the shelling mechanism is sequentially fed through the feeding groove 15, a horn-shaped feeding port 151 is arranged in the feeding groove 15, dried gordon euryale seeds are sequentially poured into the feeding port 151, along with the extension of a conical structure, the gordon euryale seeds in the feeding groove 15 are arrayed regularly in the vertical direction, the shelling mechanisms are provided with four groups, the upper end of the shelling mechanism and the bottom of the feeding groove 15 can be in contact arrangement or not in contact arrangement, the gordon euryale seeds in the feeding port 151 can be directly fed into the shelling mechanism, the receiving groove 16 is arranged below the shelling mechanism, and the shelling mechanism consists of a sheller 17, a cylinder assembly 18 and a sliding assembly 19, the air cylinder assemblies 18 are fixed on the material racks 14, the sliding assemblies 19 are arranged in the material receiving groove 16, the air cylinder assemblies 18 are fixed on the legs of the supports 2 of the two material racks 14 through the connecting frames 20, three air cylinder assemblies 18 of each shelling mechanism are arranged and are respectively positioned at the upper part, the middle part and the lower part of the shelling mechanism, the shelling device 17 realizes extrusion shelling under the power action of the air cylinder assemblies 18, and the shelling device 17 realizes extrusion shelling and opening blanking under the action of the sliding assemblies 19;
furthermore, the shelling mechanism can be designed according to the size of the classified gordon euryale fruits, the shelling device 17 is formed by two semicircular arc-shaped extrusion plates 171, the arc-shaped back plate 22 is integrally welded outside the arc-shaped extrusion plates 171, shelling teeth 1711 are arranged on the inner wall of each arc-shaped extrusion plate 171, the shelling teeth 1711 are of a conical structure, shells on the surfaces of the gordon euryale fruits can be removed in the process that the two arc-shaped extrusion plates 171 move oppositely, and the back of each arc-shaped extrusion plate 171 is connected with the cylinder assembly 18;
the sliding assembly 19 is two sliding rails, each sliding rail corresponds to one arc-shaped extrusion plate 171, the bottom of each arc-shaped extrusion plate 171 is slidably arranged in the corresponding sliding rail, and the material receiving groove 16 is arranged between the two sliding rails;
after thoroughly shelling by a mechanical shelling mode, thoroughly separating the shell from the gorgon fruit by a vibrating screening machine, wherein the gorgon fruit is connected with the shell and has meat in the material receiving tank 16;
7) and (5) packaging and storing.
The exocytosis on the surface of the gorgon fruit can be directly and naturally separated after the cooking processing, as shown in figure 11, but the raw processing method can not realize the purpose, and the following table is a comparison list of the raw processing method of the original gorgon fruit and the gorgon fruit after the cooking processing method is adopted:
the foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The cooked processing method for removing the shell of the finished gordon euryale seed product is characterized by comprising the following steps of:
1) harvesting:
2) and (4) classification: sorting fresh gordon euryale fruits with thorns in a primary crushing mode, sorting the fresh gordon euryale fruits into tender gordon euryale fruits and old gordon euryale fruits, and removing outer skins and outer cell coats of the old gordon euryale fruits to be used as gordon euryale fruits to be processed;
3) cleaning: thoroughly cleaning the gordon euryale seeds in the step 2) by using a bubbling cleaning machine, and cleaning the outer coats remained on the surfaces of the gordon euryale seeds again;
4) and (3) ripening: steaming or cooking the gordon euryale seeds in a cooking processing device for cooking, wherein the temperature control is divided into two stages, namely a low-temperature heating stage and a high-temperature heat preservation stage, the highest temperature of the low-temperature heating stage is 95 ℃, the lowest temperature is 0 ℃, the temperature range of the high-temperature heat preservation stage is 95-105 ℃, the time of the low-temperature heating stage is 5-10 minutes, and the time of the high-temperature heat preservation stage is 3-5 minutes;
5) drying: drying the well-cooked gorgon fruit by adopting drying equipment, wherein the drying temperature is 45-60 ℃, and the drying time is 20-30 minutes;
6) mechanical shelling: separating semen euryales from the dried semen euryales by special mechanical shelling equipment;
7) and (5) packaging and storing.
2. The cooked processing method for shelling finished gordon euryale seed according to claim 1, wherein the cooked processing method comprises the following steps: the step 4) is completely cooked by adopting steaming operation, the steaming processing equipment for steaming comprises a heater, a support, a steaming barrel and a rotary separating mechanism, the steaming barrel is fixed on the support, and the heater supplies heat to water in the steaming barrel through the bottom of the steaming barrel.
3. The cooked processing method for shelling finished gordon euryale seed according to claim 2, characterized in that: the rotary separating mechanism comprises a motor, a rotating shaft and a rotary separating cylinder, the motor is arranged outside the steaming cylinder and drives the rotating shaft to rotate at a uniform speed, the rotating shaft is transversely arranged in the steaming cylinder and is positioned above the level in the steaming cylinder, and the rotary separating cylinder is fixed on the rotating shaft and is used for rotating the gorgon fruit in a steam heating process and simultaneously achieving the purpose of separating the gorgon fruit with different particle sizes.
4. The cooked processing method for shelling finished gordon euryale seed according to claim 3, wherein the cooked processing method comprises the following steps: the rotary separating cylinder is composed of a magnetic fixing chassis, at least 2 separating cylinders with sequentially reduced inner diameters and a rotary open-close type discharging and receiving cover, wherein each separating cylinder is connected to the magnetic fixing chassis in a magnetic clamping mode, separating openings are formed in the side wall of each separating cylinder, and a plurality of dense heat transfer through holes are uniformly formed in each separating cylinder.
5. The cooked processing method for shelling finished gordon euryale seed according to claim 4, wherein the cooked processing method comprises the following steps: every separation mouth department all symmetry sets up a set of baffle, and every separation mouth department all sets up the separation mesh screen separation mouth department still sets up anti-return plate.
6. The cooked processing method for shelling finished gordon euryale seed according to claim 5, wherein the cooked processing method comprises the following steps: rotatory open-close type ejection of compact receipts material lid articulates keep away from on the cylinder that one end on the fixed chassis of magnetism, just rotatory open-close type ejection of compact receives to set up on the material lid and corresponds to every layer the arced discharge mouth of cylinder, every the arced discharge mouth passes through the gate and seals, collects the gorgon fruit classification in the cylinder through the arced discharge mouth.
7. The cooked processing method for shelling finished gordon euryale seed according to claim 6, wherein the cooked processing method comprises the following steps: at least one buffer device is arranged between the rotary open-close type discharging and collecting cover and the outermost layer separating cylinder.
8. The cooked processing method for shelling finished gordon euryale seed according to claim 1, wherein the cooked processing method comprises the following steps: the special shelling equipment in the step 6) of mechanical shelling comprises a material rack, a feeding groove, a shelling mechanism and a receiving groove, wherein the feeding groove is transversely arranged on the material rack, the shelling mechanism is positioned below the feeding groove and used for feeding materials to the shelling mechanism in order through the feeding groove, the receiving groove is arranged below the shelling mechanism, the shelling mechanism comprises a shelling device, an air cylinder assembly and a sliding assembly, the air cylinder assembly is fixed on the material rack, the sliding assembly is arranged in the receiving groove, the shelling device is used for extruding and shelling under the power action of the air cylinder assembly, and the shelling device is used for extruding and shelling and opening blanking under the action of the sliding assembly.
9. The cooked processing method for shelling finished gordon euryale seed according to claim 8, wherein the cooked processing method comprises the following steps: the shelling device is composed of two semicircular arc-shaped extrusion plates, shelling teeth are arranged on the inner wall of each arc-shaped extrusion plate, and the back face of each arc-shaped extrusion plate is connected with the air cylinder assembly.
10. The cooked processing method for shelling finished gordon euryale seed according to claim 9, wherein the cooked processing method comprises the following steps: the sliding assembly is two sliding rails, each sliding rail corresponds to one arc-shaped extrusion plate, the bottom of each arc-shaped extrusion plate is arranged in the corresponding sliding rail in a sliding mode, and the material receiving groove is arranged between the two sliding rails.
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| CN201911228505.2A CN111296864B (en) | 2019-12-04 | 2019-12-04 | Cooked processing method for removing shell of finished gordon euryale seed product |
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| CN201911228505.2A CN111296864B (en) | 2019-12-04 | 2019-12-04 | Cooked processing method for removing shell of finished gordon euryale seed product |
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| CN111296864B CN111296864B (en) | 2021-07-27 |
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