CN111203694A - Manufacturing process of magnetic rotor in magnetic pump - Google Patents
Manufacturing process of magnetic rotor in magnetic pump Download PDFInfo
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- CN111203694A CN111203694A CN202010103644.9A CN202010103644A CN111203694A CN 111203694 A CN111203694 A CN 111203694A CN 202010103644 A CN202010103644 A CN 202010103644A CN 111203694 A CN111203694 A CN 111203694A
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- rotor
- baffle
- magnetic
- baffle ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a manufacturing process of an inner magnetic rotor of a magnetic pump. The manufacturing method solves the technical problems of long manufacturing time, low production efficiency and the like of the existing manufacturing process. The manufacturing process of the inner magnetic rotor of the magnetic pump comprises a rotor base, a first baffle ring, an annular sizing block, an inner magnetic steel sheet, a second baffle ring, a sheath baffle plate and a sheath, and comprises the following steps: s1, sequentially putting the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle and the sheath into an assembling machine to manufacture a blank of the inner magnetic rotor of the magnetic pump; s2, placing the blank of the inner magnetic rotor of the magnetic pump on a welding tool, welding a sheath baffle with a rotor seat, and respectively welding two ends of a sheath with the rotor seat and the sheath baffle to manufacture a semi-finished product of the inner magnetic rotor of the magnetic pump; and S3, machining the semi-finished magnetic rotor piece in the magnetic pump, and obtaining the finished magnetic rotor piece in the magnetic pump after the semi-finished magnetic rotor piece is inspected to be qualified. The invention has the advantage of high production efficiency.
Description
The invention belongs to the application date: 2019-02-15, application number: 201910121488.6, patent name: a divisional application of a manufacturing process of an inner magnetic rotor of a magnetic pump.
Technical Field
The invention belongs to the technical field of magnetic pumps, relates to a manufacturing process, and particularly relates to a manufacturing process of an inner magnetic rotor of a magnetic pump.
Background
The magnetic pump is a pump which is characterized in that an outer magnetic rotor and an inner magnetic rotor are matched to drive the inner magnetic rotor to rotate through magnetic force, and the inner magnetic rotor drives a pump shaft to rotate so as to enable an impeller rotor on the pump shaft in a pump body to rotate and work. The magnetic pump has the working principle that when the motor drives the outer magnetic rotor to rotate, the magnetic field can penetrate through the air gap and the nonmagnetic substance to drive the inner magnetic rotor connected with the impeller to synchronously rotate, so that the non-contact transmission of power is realized, and liquid is pumped. The inner magnetic rotor is used as a core component of the magnetic pump and directly influences the service life of the magnetic pump, and generally consists of a rotor seat, a baffle ring, a sizing block, an inner magnetic steel sheet, a sheath baffle plate and a sheath.
Through retrieval, for example, chinese patent literature discloses a manufacturing process of an inner magnetic rotor of a magnetic pump [ application No.: cn201310241317. x; publication No.: CN104242572B ]. The manufacturing process of the inner magnetic rotor of the magnetic pump comprises the following steps: a. b, installing a magnetic flux ring, a plurality of magnetic blocks and a cushion block on a rotor base, and then connecting a sheath baffle, a sheath and the rotor base in a spot welding manner to form a blank of the inner magnetic rotor of the magnetic pump; c. taking up the blank of the inner magnetic rotor of the magnetic pump and placing the blank on a welding tool of the inner magnetic rotor of the magnetic pump; d. welding the sheath baffle with the rotor seat, and respectively welding the left end and the right end of the sheath with the rotor seat and the sheath baffle to manufacture a semi-finished magnetic rotor in the magnetic pump; e. and (4) machining the semi-finished product of the inner magnetic rotor of the magnetic pump, and obtaining the finished product of the inner magnetic rotor of the magnetic pump after the semi-finished product is inspected to be qualified.
Although the manufacturing process disclosed in the patent can complete the manufacturing of the inner magnetic rotor on the welding tool, the manufacturing process is only optimized for the welding process part of the inner magnetic rotor, and an assembling machine capable of replacing manual assembling is not adopted in the assembling process of the inner magnetic rotor, so that the manufacturing time is long, and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a manufacturing process of an inner magnetic rotor of a magnetic pump, which aims to solve the technical problems that: how to conveniently and efficiently manufacture the finished magnetic rotor in the magnetic pump.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a manufacturing process of interior magnetic rotor of magnetic drive pump, interior magnetic rotor includes rotor base, first fender ring, cyclic annular parallels, interior magnetic steel piece, second fender ring, canning baffle and canning, its characterized in that, this manufacturing process includes following step:
s1, sequentially putting the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle and the sheath into an assembling machine to manufacture a blank of the inner magnetic rotor of the magnetic pump;
s2, placing the blank of the inner magnetic rotor of the magnetic pump on a welding tool, welding a sheath baffle with a rotor seat, and respectively welding two ends of a sheath with the rotor seat and the sheath baffle to manufacture a semi-finished product of the inner magnetic rotor of the magnetic pump;
and S3, machining the semi-finished magnetic rotor piece in the magnetic pump, and obtaining the finished magnetic rotor piece in the magnetic pump after the semi-finished magnetic rotor piece is inspected to be qualified.
The manufacturing process can manufacture the finished magnetic rotor in the magnetic pump by assembling the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle plate and the sheath together, thereby reasonably replacing manual assembly, saving labor cost, optimizing the assembly process, saving manufacturing time and greatly improving production efficiency.
The assembling machine in the step S1 comprises a base and is characterized in that a first support is fixed on the base, a first stepping motor is fixed on the first support, an output shaft of the first stepping motor is vertically upward, a stepping rotary disc is fixed at the end part of the output shaft of the first stepping motor, a limiting groove is formed in the stepping rotary disc, and a limiting table is arranged in the limiting groove; a first frame is fixed on the base, and a first assembly mechanism capable of assembling the rotor seat, the first baffle ring and the annular sizing block is arranged on the first frame; a second rack is fixed on the base, and a second assembly mechanism capable of assembling the inner magnetic steel sheet is arranged on the second rack; and a third assembling mechanism for assembling the second baffle ring, the sheath baffle and the sheath is arranged on the third frame.
The working principle of the assembling machine is as follows: the assembly process is divided into three parts, which are respectively completed by the work of three stations, the limit table close to the first assembly mechanism is set as a first station, the limit table close to the second assembly mechanism is set as a second station, the limit table close to the third assembly mechanism is set as a third station, firstly, the rotor seat, the first baffle ring and the annular sizing block are sequentially arranged on a first station through the first assembling mechanism to complete the primary assembling work, the action of the stepping motor is controlled, the stepping motor drives the stepping turntable to rotate to a second station, at the moment, the inner magnetic steel sheet is assembled on the second station through the second assembly mechanism to complete the secondary assembly work, the action of the stepping motor is continuously controlled, the stepping motor drives the stepping turntable to rotate to the third station, and finally, the second baffle ring, the sheath baffle and the sheath are sequentially sleeved on three stations through a third assembling mechanism, so that the assembling work of the inner magnetic rotor is completed; through the synchronous action of three stations on the step-by-step carousel, realize whole assembling process periodic operation, each part of waiting to assemble is fixed a position on spacing bench, and each process is encircleed the step-by-step carousel and is expanded, and the whole is arranged compactly, reduces unnecessary transfer flow to realize the automatic equipment of interior magnetic rotor, use manpower sparingly, improved the packaging efficiency greatly.
The limiting table comprises a limiting disc and a limiting column, the limiting disc is fixed at the bottom of the limiting groove, the limiting column is fixed on the limiting disc, and a key-type protruding structure is arranged on the outer circular surface of the limiting column.
By adopting the structure, the rotor seat is limited by the key-shaped protruding structure on the limiting column, and the limitation is reliable.
The first assembly mechanism comprises a first lifting cylinder, a first guide rod, a first pressing plate, a first connecting plate, a first transverse rod, a first transverse block, a first rotating motor, a first rack, a first gear and a first push rod motor, the first lifting cylinder is fixed on a first rack, a piston rod of the first lifting cylinder is vertically downward, the first pressing plate is fixed at the end part of the piston rod of the first lifting cylinder, the first guide rod is fixed on the first pressing plate, the first guide rod vertically upward penetrates through the first rack, the first connecting plate is fixed on the first pressing plate, the first transverse rod is horizontally fixed on the first connecting plate, the first rack is horizontally fixed on the first transverse rod, the first transverse block is slidably arranged on the first transverse rod, the first rotating motor is fixed on the first transverse block, an output shaft of the first rotating motor is vertically downward, the first gear is fixed at the end part of an output shaft of the first rotating motor, and the first gear is meshed with the first rack, the first push rod motor is fixed on the first transverse moving block, a push rod of the first push rod motor is vertically downward, a first electric clamping jaw is fixed at the end part of the push rod of the first push rod motor, and a rotor seat blanking mechanism, a first baffle ring blanking mechanism and an annular sizing block blanking mechanism are sequentially arranged below the first electric clamping jaw.
When a rotor seat, a first baffle ring and an annular sizing block need to be assembled, firstly, the initial position of a first electric clamping jaw is set, the rotor seat is prepared through a rotor seat blanking mechanism, the first baffle ring is prepared through a first baffle ring blanking mechanism, the annular sizing block is prepared through an annular sizing block blanking mechanism, then, the action of a first rotating motor is controlled, the first rotating motor drives a first gear to rotate, the first gear is meshed with a first rack, the first rotating motor drives a first transverse moving block to transversely move on a first transverse moving rod, the first transverse moving block drives the first clamping jaw to transversely move right above the rotor seat blanking mechanism, the action of a first push rod motor is controlled, the first push rod motor drives the first electric clamping jaw to downwards move, the action of the first rotating motor is continuously controlled after the rotor seat is clamped by the first electric clamping jaw, the first rotating motor drives the first clamping jaw to transversely move right above a station, continuously controlling the action of the first push rod motor, driving the first electric clamping jaw to move downwards, placing the rotor seat on a station by the first electric clamping jaw, correspondingly contacting the rotor seat with the limiting table, at the moment, controlling the action of a first lifting cylinder, driving a first pressing plate to move downwards by the first lifting cylinder, driving a first connecting plate to move downwards by the first pressing plate, driving a first transverse moving rod to move downwards by the first connecting plate, driving a first transverse moving block to move downwards by the first transverse moving rod, driving a first electric clamping jaw to continue moving downwards by the first transverse moving block, pressing and assembling a rotor base on a limiting table of a station by the first electric clamping jaw, and finally resetting the first electric clamping jaw to finish the assembly work of the rotor base, and the like, assemble first fender ring and cyclic annular parallels to the rotor seat of a station on in proper order through first electronic clamping jaw to accomplish initial assembly work.
The rotor seat blanking mechanism comprises a rotor seat vibrating disk and a rotor seat blanking slide rail, the rotor seat vibrating disk is fixed on the base, the rotor seat blanking slide rail is fixed on the rotor seat vibrating disk, and the rotor seat blanking slide rail is communicated with the inside of the rotor seat vibrating disk; the first baffle ring blanking mechanism comprises a first baffle ring vibrating disk and a first baffle ring blanking slide rail, the first baffle ring vibrating disk is fixed on the base, the first baffle ring blanking slide rail is fixed on the first baffle ring vibrating disk, and the first baffle ring blanking slide rail is communicated with the inside of the first baffle ring vibrating disk; the annular sizing block discharging mechanism comprises an annular sizing block vibrating disk and an annular sizing block discharging sliding rail, the annular sizing block vibrating disk is fixed on the base, the annular sizing block discharging sliding rail is fixed on the annular sizing block vibrating disk, and the annular sizing block discharging sliding rail is communicated with the inside of the annular sizing block vibrating disk.
When the rotor seat needs to be prepared, the rotor seat vibration disc is controlled to act, the rotor seat vibration disc sends the rotor seat into the input end of the rotor seat blanking slide rail, and the rotor seat then slides into the output end of the rotor seat blanking slide rail, so that the rotor seat is in a state to be grabbed; when the first baffle ring needs to be prepared, the first baffle ring vibrating disk is controlled to act, the first baffle ring vibrating disk sends the first baffle ring to the input end of the first baffle ring blanking slide rail, and the first baffle ring slides into the output end of the first baffle ring blanking slide rail, so that the first baffle ring is in a state to be grabbed; when the annular sizing block needs to be prepared, the annular sizing block vibrating disc is controlled to act, the annular sizing block is sent to the input end of the annular sizing block blanking slide rail by the annular sizing block vibrating disc, and then the annular sizing block slides into the output end of the annular sizing block blanking slide rail, so that the annular sizing block is in a state to be grabbed.
The second assembly mechanism comprises a second lifting cylinder, a second guide rod, a lifting plate and a second stepping motor, the second lifting cylinder is fixed on the second rack, a piston rod of the second lifting cylinder is vertically downward, the lifting plate is fixed at the end part of a piston rod of the second lifting cylinder, the second guide rod is fixed on the lifting plate, the second guide rod vertically upwards penetrates through the second rack, the second stepping motor is fixed on the lifting plate, an output shaft of the second stepping motor is vertically downward, a second electric clamping jaw is fixed at the end part of the output shaft of the second stepping motor, and a conveying mechanism capable of conveying the inner magnetic steel sheet is arranged below the second electric clamping jaw.
When the inner magnetic steel sheet needs to be assembled, the initial position of the second electric clamping jaw is set to be positioned right above the second station, the inner magnetic steel sheet is prepared through the conveying mechanism, then the second lifting cylinder is controlled to act, the second lifting cylinder drives the lifting plate to move downwards, the lifting plate drives the second stepping motor to move downwards, the second stepping motor drives the second electric clamping jaw to move downwards to be contacted with the rotor seat, so that the second electric clamping jaw grabs the core part of the rotor seat, the second lifting cylinder is continuously controlled to act, the second lifting cylinder drives the second electric clamping jaw to move upwards, so that the rotor seat corresponds to the horizontal position of the conveying mechanism, at the moment, and controlling the action of a second stepping motor, driving a second electric clamping jaw to rotate by the second stepping motor, driving a rotor base to rotate by the second electric clamping jaw, and enabling the inner magnetic steel sheets to be adsorbed on the annular sizing block piece by piece to complete secondary assembly work.
The conveying mechanism comprises a second support, a third support, a driving motor, a rotating shaft, a chain placing disc, a chain collecting disc, a chain, a fixing pin, a placing box, a tensioning plate and a poking device, the second support is fixed on a base, the driving motor is fixed on the second support, an output shaft of the driving motor is vertically upward, the chain placing disc is fixed at the end part of the output shaft of the driving motor, the third support is fixed on the base, one end of the rotating shaft is fixed on the third support, the chain collecting disc is fixed at the other end of the rotating shaft, the chain is sleeved on the chain placing disc and the chain collecting disc, the tensioning plate is sleeved between the chain placing disc and the chain collecting disc, the tensioning plate abuts against a straight edge of the chain, the fixing pin is fixed at the hinge joint of the chain, the placing box is fixed on the fixing pin, the poking device is fixed on the second rack through the fixing rod.
When the inner magnetic steel sheet needs to be conveyed, the driving motor is controlled to act, the driving motor drives the chain placing disc to rotate, the chain placing disc drives the chain collecting disc to rotate through the chain, the chain drives the inner magnetic steel sheet in the placing box to move, the inner magnetic steel sheet corresponds to the horizontal position of the annular sizing block, the action of the poking device is controlled, and the poking device pokes the inner magnetic steel sheet onto the annular sizing block, so that the conveying work of the inner magnetic steel sheet is completed.
The placing box is made of non-ferromagnetic materials, a placing groove is formed in the placing box, and the placing groove is of a fan-shaped opening structure.
By adopting the structure, the inner magnetic steel sheet can not be adsorbed on the placing box made of non-ferromagnetic materials, and the fan-shaped opening structure of the placing groove is easy to separate from the inner magnetic steel sheet, so that the structure is reasonable.
The third assembly mechanism comprises a third lifting cylinder, a third guide rod, a second pressing plate, a second connecting plate, a second transverse rod, a second transverse block, a second rotating motor, a second rack, a second gear and a second push rod motor, the third lifting cylinder is fixed on a third rack, a piston rod of the third lifting cylinder is vertically downward, the second pressing plate is fixed at the end part of a piston rod of the third lifting cylinder, the third guide rod is fixed on the second pressing plate, the third guide rod vertically upward penetrates through the third rack, the second connecting plate is fixed on the second pressing plate, the second transverse rod is horizontally fixed on the second connecting plate, the second rack is horizontally fixed on the second transverse rod, the second transverse block is slidably arranged on the second transverse rod, the second rotating motor is fixed on the second transverse block, an output shaft of the second rotating motor is vertically downward, the second gear is fixed at the end part of an output shaft of the second rotating motor, and the second gear is meshed with the second rack, the second push rod motor is fixed on the second transverse moving block, a push rod of the second push rod motor is vertically downward, a third electric clamping jaw is fixed at the end part of the push rod of the second push rod motor, and a second retaining ring blanking mechanism, a sheath retaining plate blanking mechanism and a sheath blanking mechanism are sequentially arranged below the third electric clamping jaw.
When a second baffle ring, a sheath baffle and a sheath need to be assembled, the initial position of a third electric clamping jaw is firstly set, the second baffle ring is prepared through a second baffle ring blanking mechanism, the sheath baffle is prepared through a sheath baffle blanking mechanism, the sheath is prepared through the sheath blanking mechanism, then the action of a second rotating motor is controlled, the second rotating motor drives a second gear to rotate, the second gear is meshed with a second rack, the second rotating motor drives a second transverse moving block to transversely move on a second transverse moving rod, the second transverse moving block drives the third clamping jaw to transversely move right above the second baffle ring blanking mechanism, the action of a second push rod motor is controlled, the second push rod motor drives the third electric clamping jaw to downwards move, the action of the second rotating motor is continuously controlled after the third electric clamping jaw clamps the second baffle ring, and the second rotating motor drives the third clamping jaw to transversely move right above a third station, the second push rod motor is continuously controlled to act, the second push rod motor drives the third electric clamping jaw to move downwards, the third electric clamping jaw places the second retaining ring on the three stations, the second retaining ring is correspondingly contacted with the rotor seat, at the moment, controlling the action of a third lifting cylinder, driving a second pressing plate to move downwards by the third lifting cylinder, driving a second connecting plate to move downwards by the second pressing plate, driving a second transverse moving rod to move downwards by the second connecting plate, driving a second transverse moving block to move downwards by the second transverse moving rod, driving a third electric clamping jaw to continue moving downwards by the second transverse moving block, pressing and assembling a second retaining ring on a rotor seat of three stations by the third electric clamping jaw, finally resetting the third electric clamping jaw, and finishing the assembling work of the second retaining ring by the same principle, and the sheath baffle and the sheath are sequentially assembled on the rotor seat at three stations through the third electric clamping jaw, so that the assembly work of the inner magnetic rotor is completed.
The second retaining ring blanking mechanism comprises a second retaining ring vibrating disc and a second retaining ring blanking slide rail, the second retaining ring vibrating disc is fixed on the base, the second retaining ring blanking slide rail is fixed on the second retaining ring vibrating disc, and the second retaining ring blanking slide rail is communicated with the inside of the second retaining ring vibrating disc; the sheathing baffle blanking mechanism comprises a sheathing baffle vibrating disc and a sheathing baffle blanking slide rail, the sheathing baffle vibrating disc is fixed on the base, the sheathing baffle blanking slide rail is fixed on the sheathing baffle vibrating disc, and the sheathing baffle blanking slide rail is communicated with the inside of the sheathing baffle vibrating disc; the canning unloading mechanism includes canning vibration dish and canning unloading slide rail, and canning vibration dish is fixed on the base, and canning unloading slide rail is fixed on canning vibration dish, and the inside of canning unloading slide rail and canning vibration dish is linked together.
When a second retaining ring needs to be prepared, the second retaining ring vibrating disc is controlled to act, the second retaining ring is sent to the input end of the second retaining ring blanking slide rail by the second retaining ring vibrating disc, and then the second retaining ring slides into the output end of the second retaining ring blanking slide rail, so that the second retaining ring is in a state to be grabbed; when the sheathing baffle needs to be prepared, controlling a sheathing baffle vibrating disc to act, sending the sheathing baffle to the input end of a sheathing baffle blanking slide rail by the sheathing baffle vibrating disc, and then sliding the sheathing baffle to the output end of the sheathing baffle blanking slide rail to enable the sheathing baffle to be in a state to be grabbed; when the sheath needs to be prepared, the sheath vibration disc is controlled to act, the sheath is sent to the input end of the sheath blanking slide rail by the sheath vibration disc, and then the sheath slides into the output end of the sheath blanking slide rail, so that the sheath is in a state to be grabbed.
Compared with the prior art, the manufacturing process of the magnetic rotor in the magnetic pump has the following advantages:
1. the manufacturing process can manufacture the finished magnetic rotor in the magnetic pump by assembling the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle plate and the sheath together, thereby reasonably replacing manual assembly, saving labor cost, optimizing the assembly process, saving manufacturing time and greatly improving production efficiency.
2. The assembling machine divides the assembling process into three parts which are respectively completed by the work on three stations, firstly, a rotor seat, a first baffle ring and an annular sizing block are sequentially arranged on one station through a first electric clamping jaw to complete the primary assembling work, secondly, an inner magnetic steel sheet is arranged on the second station through a second electric clamping jaw to complete the secondary assembling work, and finally, the second baffle ring, a sheath baffle plate and a sheath are sequentially arranged on the three stations through a third electric clamping jaw to complete the assembling work of the inner magnetic rotor; through the synchronous action of three stations on the step-by-step carousel, realize whole assembling process periodic operation, each part of waiting to assemble is fixed a position on spacing bench, and each process is encircleed the step-by-step carousel and is expanded, and the whole is arranged compactly, reduces unnecessary transfer flow to realize the automatic equipment of interior magnetic rotor, use manpower sparingly, improved the packaging efficiency greatly.
Drawings
Fig. 1 is a sectional view of an inner magnet rotor according to the present invention.
FIG. 2 is a schematic plan view of the assembling machine of the present invention.
Fig. 3 is a schematic sectional view of a-a in fig. 2.
Fig. 4 is a schematic plan view of the limiting table in the assembling machine.
Fig. 5 is a schematic cross-sectional view of B-B in fig. 2.
Fig. 6 is a schematic cross-sectional view of C-C in fig. 2.
Fig. 7 is a schematic cross-sectional view of D-D in fig. 2.
Fig. 8 is a schematic sectional view of E-E in fig. 7.
Fig. 9 is a schematic plan view of the chain in the assembling machine.
Fig. 10 is a schematic plan view of the cassette in the assembling machine.
In the figure, 1, a rotor base; 2. a first retainer ring; 3. an annular sizing block; 4. an inner magnetic steel sheet; 5. a second retainer ring; 6. sheathing a baffle; 7. sheathing; 8. a first baffle ring vibrating disk; 9. a first baffle ring blanking slide rail; 10. a first traverse bar; 11. a first traverse block; 12. a stepping turntable; 12a, a limiting groove; 13. a second bracket; 14. placing a chain plate; 15. a second frame; 16. a tension plate; 17. a lifting plate; 18. a chain retracting disc; 19. a third support; 20. a second traverse block; 21. a second traverse bar; 22. sheathing a baffle blanking slide rail; 23. sheathing a baffle vibration disc; 24. sheathing the vibration disc; 25. sheathing a blanking slide rail; 26. a second retaining ring blanking slide rail; 27. a second baffle ring vibrating disk; 28. a third frame; 29. a second connecting plate; 30. a first connecting plate; 31. a first frame; 32. a rotor base vibrating disk; 33. a rotor base blanking slide rail; 34. an annular sizing block blanking slide rail; 35. an annular sizing block vibrating disk; 36. a base; 37. a first bracket; 38. a first stepper motor; 39. a second rack; 40. a third guide bar; 41. a third lifting cylinder; 42. a second compression plate; 43. a second push rod motor; 44. a third electrically powered jaw; 45. a first motorized jaw; 46. a first push rod motor; 47. a first compression plate; 48. a first lifting cylinder; 49. a first guide bar; 50. a first rack; 51. a limiting table; 51a, a limiting disc; 51b, a limiting column; 52. a first rotating electrical machine; 53. a first gear; 54. a second rotating electrical machine; 55. a second gear; 56. a second guide bar; 57. a second lifting cylinder; 58. a second stepping motor; 59. a second motorized jaw; 60. a drive motor; 61. a rotating shaft; 62. a shifter; 63. fixing the rod; 64. a chain; 65. placing the box; 65a, placing grooves; 66. and fixing the pin.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
This manufacturing process of interior magnetic rotor of magnetic drive pump, interior magnetic rotor includes the rotor holder, first fender ring, cyclic annular parallels, interior magnetic steel piece, the second keeps off the ring, canning baffle and canning, in this embodiment, interior magnetic rotor is the current product on the market, wherein, first fender ring is installed on the rotor holder, cyclic annular parallels suit is on the rotor holder, interior magnetic steel piece adsorbs on cyclic annular parallels, the N utmost point and the S utmost point of adjacent two interior magnetic steel pieces are opposite, and interior magnetic steel piece is 8, the second keeps off the ring and installs on interior magnetic steel piece, the canning baffle is installed on the second keeps off the ring, the suit is on the rotor holder, this manufacturing canning technology includes following step:
s1, sequentially putting the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle and the sheath into an assembling machine to manufacture a blank of the inner magnetic rotor of the magnetic pump;
s2, placing the blank of the inner magnetic rotor of the magnetic pump on a welding tool, welding a sheath baffle with a rotor seat, and respectively welding two ends of a sheath with the rotor seat and the sheath baffle to manufacture a semi-finished product of the inner magnetic rotor of the magnetic pump; in this embodiment, the welding tool is an existing product on the market;
and S3, machining the semi-finished magnetic rotor piece in the magnetic pump, and obtaining the finished magnetic rotor piece in the magnetic pump after the semi-finished magnetic rotor piece is inspected to be qualified.
The manufacturing process can manufacture the finished magnetic rotor in the magnetic pump by assembling the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle plate and the sheath together, thereby reasonably replacing manual assembly, saving labor cost, optimizing the assembly process, saving manufacturing time and greatly improving production efficiency.
As shown in fig. 1 to 10, the assembling machine in step S1 includes a base 36, a first bracket 37 is fixed on the base 36, in this embodiment, the first bracket 37 is fixed on the base 36 by welding, a first stepping motor 38 is fixed on the first bracket 37, in this embodiment, the first stepping motor 38 is fixed on the first bracket 37 by bolting, an output shaft of the first stepping motor 38 is vertically upward, a stepping turntable 12 is fixed at an end of the output shaft of the first stepping motor 38, in this embodiment, the stepping turntable 12 is fixed at an end of the output shaft of the first stepping motor 38 by key connection, a limit groove 12a is formed in the stepping turntable 12, in this embodiment, the number of the limit grooves 12a is eight, and a limit table 51 is disposed in the limit groove 12 a; the first frame 31 is fixed on the base 36, in the embodiment, the first frame 31 is fixed on the base 36 by welding, and the first frame 31 is provided with a first assembling mechanism capable of assembling the rotor seat 1, the first baffle ring 2 and the annular sizing block 3; a second frame 15 is fixed on the base 36, in the embodiment, the second frame 15 is fixed on the base 36 by welding, and a second assembly mechanism capable of assembling the inner magnetic steel sheet 4 is arranged on the second frame 15; the third frame 28 is fixed on the base 36, in this embodiment, the third frame 28 is fixed on the base 36 by welding, and the third frame 28 is provided with a third assembling mechanism for assembling the second retainer ring 5, the sheath baffle 6 and the sheath 7.
The limiting table 51 comprises a limiting disc 51a and a limiting column 51b, the limiting disc 51a is fixed at the bottom of the limiting groove 12a, in this embodiment, the limiting disc 51a is fixed at the bottom of the limiting groove 12a in a bolt connection manner, the limiting column 51b is fixed on the limiting disc 51a, in this embodiment, the limiting column 51b is fixed on the limiting disc 51a in a bolt connection manner, and a key-shaped protruding structure is arranged on the outer circumferential surface of the limiting column 51 b; by adopting the structure, the rotor seat 1 is limited by the key-shaped protruding structure on the limiting column 51b, and the limitation is reliable.
The first assembling mechanism comprises a first lifting cylinder 48, a first guide rod 49, a first pressing plate 47, a first connecting plate 30, a first traverse rod 10, a first traverse block 11, a first rotating motor 52, a first rack 50, a first gear 53 and a first push rod motor 46, wherein the first lifting cylinder 48 is fixed on the first frame 31, in the embodiment, the first lifting cylinder 48 is fixed on the first frame 31 in a bolt connection manner, a piston rod of the first lifting cylinder 48 is vertically downward, the first pressing plate 47 is fixed on a piston rod end of the first lifting cylinder 48, in the embodiment, the first pressing plate 47 is fixed on a piston rod end of the first lifting cylinder 48 in a bolt connection manner, the first guide rod 49 is fixed on the first pressing plate 47, in the embodiment, the first guide rod 49 is fixed on the first pressing plate 47 in a bolt connection manner, and the first guide rod 49 vertically passes upward through the first frame 31, the first connecting plate 30 is fixed on the first pressing plate 47, in this embodiment, the first connecting plate 30 is fixed on the first pressing plate 47 by means of bolting, the first traverse rod 10 is horizontally fixed on the first connecting plate 30, in this embodiment, the first traverse rod 10 is horizontally fixed on the first connecting plate 30 by means of bolting, the first rack 50 is horizontally fixed on the first traverse rod 10, in this embodiment, the first rack 50 is horizontally fixed on the first traverse rod 10 by means of bolting, the first traverse block 11 is slidably disposed on the first traverse rod 10, the first rotating motor 52 is fixed on the first traverse block 11, in this embodiment, the first rotating motor 52 is fixed on the first traverse block 11 by means of bolting, the output shaft of the first rotating motor 52 is directed downward vertically, the first gear 53 is fixed to the output shaft end portion of the first rotating electrical machine 52, and in the present embodiment, the first gear 53 is fixed to the output shaft end portion of the first rotating electrical machine 52 by a key connection, and the first gear 53 is engaged with the first rack 50, the first push rod motor 46 is fixed on the first traverse block 11, in this embodiment, the first push rod motor 46 is fixed on the first traverse block 11 by means of bolt connection, the push rod of the first push rod motor 46 is directed vertically downwards, the end of the push rod of the first push rod motor 46 is fixed with the first electric jaw 45, in this embodiment, the first electric clamping jaw 45 is an existing product available in the market, the first electric clamping jaw 45 is fixed at the end of the push rod of the first push rod motor 46 in a bolt connection manner, and a rotor seat 1 blanking mechanism, a first baffle ring 2 blanking mechanism and an annular sizing block 3 blanking mechanism are sequentially arranged below the first electric clamping jaw 45.
The rotor base 1 blanking mechanism comprises a rotor base vibration disc 32 and a rotor base blanking slide rail 33, the rotor base vibration disc 32 is fixed on a base 36, in the embodiment, the rotor base vibration disc 32 is a commercially available existing product, the rotor base vibration disc 32 is fixed on the base 36 in a bolt connection mode, the rotor base blanking slide rail 33 is fixed on the rotor base vibration disc 32, and the rotor base blanking slide rail 33 is communicated with the inside of the rotor base vibration disc 32; the first baffle ring 2 blanking mechanism comprises a first baffle ring vibrating disk 8 and a first baffle ring blanking slide rail 9, the first baffle ring vibrating disk 8 is fixed on a base 36, in the embodiment, the first baffle ring vibrating disk 8 is an existing product which can be purchased in the market, the first baffle ring vibrating disk 8 is fixed on the base 36 in a bolt connection mode, the first baffle ring blanking slide rail 9 is fixed on the first baffle ring vibrating disk 8, and the first baffle ring blanking slide rail 9 is communicated with the inside of the first baffle ring vibrating disk 8; cyclic annular parallels 3 unloading mechanisms include cyclic annular parallels vibration dish 35 and cyclic annular parallels unloading slide rail 34, cyclic annular parallels vibration dish 35 is fixed on base 36, in this embodiment, cyclic annular parallels vibration dish 35 is the current product that can buy on the market, cyclic annular parallels vibration dish 35 passes through bolted connection's mode and fixes on base 36, cyclic annular parallels unloading slide rail 34 is fixed on cyclic annular parallels vibration dish 35, and cyclic annular parallels unloading slide rail 34 is linked together with cyclic annular parallels vibration dish 35's inside.
The second assembling mechanism includes a second lifting cylinder 57, a second guide rod 56, a lifting plate 17 and a second stepping motor 58, the second lifting cylinder 57 is fixed on the second frame 15, in this embodiment, the second lifting cylinder 57 is fixed on the second frame 15 by means of bolt connection, a piston rod of the second lifting cylinder 57 is vertically downward, the lifting plate 17 is fixed on an end portion of the piston rod of the second lifting cylinder 57, in this embodiment, the lifting plate 17 is fixed on an end portion of the piston rod of the second lifting cylinder 57 by means of bolt connection, the second guide rod 56 is fixed on the lifting plate 17, in this embodiment, the second guide rod 56 is fixed on the lifting plate 17 by means of bolt connection, the second guide rod 56 vertically upward passes through the second frame 15, the second stepping motor 58 is fixed on the lifting plate 17, in this embodiment, the second stepping motor 58 is fixed on the lifting plate 17 by means of bolt connection, the output shaft of the second stepping motor 58 faces downwards vertically, a second electric clamping jaw 59 is fixed at the end part of the output shaft of the second stepping motor 58, in the embodiment, the second electric clamping jaw 59 is an existing product available in the market, the second electric clamping jaw 59 is fixed at the end part of the output shaft of the second stepping motor 58 in a bolt connection mode, and a conveying mechanism capable of conveying the inner magnetic steel sheet 4 is arranged below the second electric clamping jaw 59.
The conveying mechanism comprises a second bracket 13, a third bracket 19, a driving motor 60, a rotating shaft 61, a chain placing disc 14, a chain collecting disc 18, a chain 64, a fixing pin 66, a placing box 65, a tensioning plate 16 and a poking device 62, wherein the second bracket 13 is fixed on a base 36, in the embodiment, the second bracket 13 is fixed on the base 36 through welding, the driving motor 60 is fixed on the second bracket 13, in the embodiment, the driving motor 60 is fixed on the second bracket 13 through bolt connection, an output shaft of the driving motor 60 is vertically upward, the chain placing disc 14 is fixed on an output shaft end part of the driving motor 60, in the embodiment, the chain placing disc 14 is fixed on an output shaft end part of the driving motor 60 through key connection, the third bracket 19 is fixed on the base 36, in the embodiment, the third bracket 19 is fixed on the base 36 through welding, one end of the rotating shaft 61 is fixed on the third bracket 19, in this embodiment, one end of the rotating shaft 61 is fixed on the third bracket 19 through a bearing, the chain retracting disc 18 is fixed on the other end of the rotating shaft 61, in this embodiment, the chain retracting disc 18 is fixed on the other end of the rotating shaft 61 through a key connection, the chain 64 is sleeved on the chain placing disc 14 and the chain retracting disc 18, the tension plate 16 is sleeved between the chain placing disc 14 and the chain retracting disc 18, the tension plate 16 abuts against a straight edge of the chain 64, the fixing pin 66 is fixed at a hinge joint of the chain 64, the placing box 65 is fixed on the fixing pin 66, the toggle 62 is fixed on the second frame 15 through the fixing rod 63, the toggle 62 can contact with the inner magnetic steel sheet 4 in the placing box 65, in this embodiment, the toggle 62 is a commercially available product, the toggle 62 includes a toggle rod and a toggle cylinder, the toggle cylinder can drive the toggle rod to move, the toggle rod is made of a toggle rod polypropylene plastic, and the poke rod can poke the inner magnetic steel sheet 4 in the placing box 65 to the annular sizing block 3.
The placing box 65 is made of a non-ferromagnetic material, in this embodiment, the placing box 65 is made of polypropylene plastic, a placing groove 65a is formed in the placing box 65, and the placing groove 65a has a fan-shaped opening structure; by adopting the structure, the inner magnetic steel sheets 4 can not be adsorbed on the placing box 65, and the fan-shaped opening structure of the placing groove 65a is also easy to separate from the inner magnetic steel sheets 4, so that the structure is reasonable.
The third assembling mechanism comprises a third lifting cylinder 41, a third guide rod 40, a second pressing plate 42, a second connecting plate 29, a second traverse rod 21, a second traverse block 20, a second rotating motor 54, a second rack 39, a second gear 55 and a second push rod motor 43, the third lifting cylinder 41 is fixed on the third frame 28, in the embodiment, the third lifting cylinder 41 is fixed on the third frame 28 by means of bolts, a piston rod of the third lifting cylinder 41 is vertically downward, the second pressing plate 42 is fixed on the end part of the piston rod of the third lifting cylinder 41, in the embodiment, the second pressing plate 42 is fixed on the end part of the piston rod of the third lifting cylinder 41 by means of bolts, the third guide rod 40 is fixed on the second pressing plate 42, in the embodiment, the third guide rod 40 is fixed on the second pressing plate 42 by means of bolts, and the third guide bar 40 passes vertically upward through the third frame 28, the second connecting plate 29 is fixed to the second pressing plate 42, in the present embodiment, the second connecting plate 29 is fixed to the second pressing plate 42 by means of bolting, the second traverse bar 21 is horizontally fixed to the second connecting plate 29, in the present embodiment, the second traverse bar 21 is horizontally fixed to the second connecting plate 29 by means of bolting, the second rack 39 is horizontally fixed to the second traverse bar 21, in the present embodiment, the second rack 39 is horizontally fixed to the second traverse bar 21 by means of bolting, the second traverse block 20 is slidably provided on the second traverse bar 21, the second rotating motor 54 is fixed to the second traverse block 20, in the present embodiment, the second rotating motor 54 is fixed to the second traverse block 20 by means of bolting, an output shaft of the second rotating motor 54 is directed vertically downward, the second gear 55 is fixed to an output shaft end portion of the second rotating electric machine 54, and in the present embodiment, the second gear 55 is fixed to an output shaft end portion of the second rotating electric machine 54 by a key connection, and the second gear 55 is engaged with the second rack 39, the second push rod motor 43 is fixed on the second traverse block 20, in this embodiment, the second push rod motor 43 is fixed on the second traverse block 20 by means of bolt connection, the push rod of the second push rod motor 43 faces vertically downwards, the end of the push rod of the second push rod motor 43 is fixed with a third electric jaw 44, in this embodiment, the third electric jaw 44 is a commercially available existing product, the third electric jaw 44 is fixed to the end of the push rod of the second push rod motor 43 by means of a bolt connection, and a second retainer ring 5 blanking mechanism, a jacket retainer 6 blanking mechanism and a jacket 7 blanking mechanism are sequentially arranged below the third electric jaw 44.
The second retainer ring 5 blanking mechanism comprises a second retainer ring vibration disc 27 and a second retainer ring blanking slide rail 26, the second retainer ring vibration disc 27 is fixed on a base 36, in the embodiment, the second retainer ring vibration disc 27 is a commercially available existing product, the second retainer ring vibration disc 27 is fixed on the base 36 in a bolt connection mode, the second retainer ring blanking slide rail 26 is fixed on the second retainer ring vibration disc 27, and the second retainer ring blanking slide rail 26 is communicated with the inside of the second retainer ring vibration disc 27; the sheathing baffle 6 blanking mechanism comprises a sheathing baffle vibration disc 23 and a sheathing baffle blanking slide rail 22, the sheathing baffle vibration disc 23 is fixed on a base 36, in the embodiment, the sheathing baffle vibration disc 23 is a commercially available existing product, the sheathing baffle vibration disc 23 is fixed on the base 36 in a bolt connection mode, the sheathing baffle blanking slide rail 22 is fixed on the sheathing baffle vibration disc 23, and the sheathing baffle blanking slide rail 22 is communicated with the inside of the sheathing baffle vibration disc 23; the sheath 7 blanking mechanism comprises a sheath vibration disc 24 and a sheath blanking slide rail 25, the sheath vibration disc 24 is fixed on a base 36, in the embodiment, the sheath vibration disc 24 is a commercially available existing product, the sheath vibration disc 24 is fixed on the base 36 through a bolt connection mode, the sheath blanking slide rail 25 is fixed on the sheath vibration disc 24, and the sheath blanking slide rail 25 is communicated with the inside of the sheath vibration disc 24.
The working principle of the assembling machine is as follows: the assembly process is divided into three parts, which are respectively completed by the work on three stations, the limit table 51 close to the first electric clamping jaw 45 is set as a first station, the limit table 51 close to the second electric clamping jaw 59 is set as a second station, and the limit table 51 close to the third electric clamping jaw 44 is set as a third station;
firstly, setting the initial position of a first electric clamping jaw 45, controlling the action of a rotor seat vibrating disk 32, sending a rotor seat 1 into the input end of a rotor seat blanking slide rail 33 by the rotor seat vibrating disk 32, then sliding the rotor seat 1 into the output end of the rotor seat blanking slide rail 33 to enable the rotor seat 1 to be in a state to be grabbed, controlling the action of a first baffle ring vibrating disk 8, sending a first baffle ring 2 into the input end of a first baffle ring blanking slide rail 9 by the first baffle ring vibrating disk 8, then sliding the first baffle ring 2 into the output end of the first baffle ring blanking slide rail 9 to enable the first baffle ring 2 to be in the state to be grabbed, controlling the action of an annular sizing block vibrating disk 35, sending an annular sizing block 3 into the input end of an annular sizing block blanking slide rail 34 by the annular sizing block vibrating disk 35, then sliding the annular sizing block 3 into the output end of the annular sizing block blanking slide rail 34 to enable the annular sizing block 3 to be in the state to be grabbed, then, the first rotating motor 52 is controlled to act, the first rotating motor 52 drives the first gear 53 to rotate, the first gear 53 is meshed with the first rack 50, the first rotating motor 52 drives the first traverse block 11 to move transversely on the first traverse rod 10, the first traverse block 11 drives the first clamping jaw to move transversely right above the blanking mechanism of the rotor base 1, the first push rod motor 46 is controlled to act, the first push rod motor 46 drives the first electric clamping jaw 45 to move downwards, after the rotor base 1 is clamped by the first electric clamping jaw 45, the first rotating motor 52 is continuously controlled to act, the first rotating motor 52 drives the first clamping jaw to move transversely right above a working position, the first push rod motor 46 is continuously controlled to act, the first push rod motor 46 drives the first electric clamping jaw 45 to move downwards, the rotor base 1 is placed on the working position by the first electric clamping jaw 45, and the rotor base 1 is correspondingly contacted with the limiting table 51, at the moment, the action of the first lifting cylinder 48 is controlled, the first lifting cylinder 48 drives the first pressing plate 47 to move downwards, the first pressing plate 47 drives the first connecting plate 30 to move downwards, the first connecting plate 30 drives the first transverse moving rod 10 to move downwards, the first transverse moving rod 10 drives the first transverse moving block 11 to move downwards, the first transverse moving block 11 drives the first electric clamping jaw 45 to continue to move downwards, the first electric clamping jaw 45 presses and assembles the rotor base 1 onto the limiting table 51 of a station, and finally the first electric clamping jaw 45 is reset, so that the assembly work of the rotor base 1 is completed, and similarly, the first baffle ring 2 and the annular sizing block 3 are sequentially assembled onto the rotor base 1 of a station through the first electric clamping jaw 45, so that the primary assembly work is completed;
then, the action of the stepping motor is controlled, the stepping motor drives the stepping turntable 12 to rotate to two stations, at this time, the initial position of the second electric clamping jaw 59 is set to be positioned right above the second station, then the action of the second lifting cylinder 57 is controlled, the second lifting cylinder 57 drives the lifting plate 17 to move downwards, the lifting plate 17 drives the second electric clamping jaw 58 to move downwards, the second electric clamping jaw 58 drives the second electric clamping jaw 59 to move downwards to be contacted with the rotor base 1, so that the second electric clamping jaw 59 grabs the core part of the rotor base 1, the action of the second lifting cylinder 57 is continuously controlled, the second lifting cylinder 57 drives the second electric clamping jaw 59 to move upwards, the second electric clamping jaw 59 drives the rotor base 1 to reach a specified horizontal position and be in a preparation state, then the action of the driving motor 60 is controlled, the driving motor 60 drives the chain releasing disc 14 to rotate, the chain releasing disc 14 drives the chain receiving disc 18 to rotate through the chain 64, the chain 64 drives the inner magnetic steel sheets 4 in the placing box 65 to move, so that the inner magnetic steel sheets 4 correspond to the horizontal position of the annular sizing block 3 on the rotor seat 1, at the moment, the second stepping motor 58 is controlled to act, the second stepping motor 58 drives the second electric clamping jaw 59 to rotate, the second electric clamping jaw 59 drives the rotor seat 1 to rotate, and meanwhile, the shifter 62 is controlled to act, and the shifter 62 shifts the inner magnetic steel sheets 4 to the annular sizing block 3 one by one, so that the secondary assembly work is completed;
continuing to control the action of the stepping motor, the stepping motor drives the stepping turntable 12 to rotate to three stations, at this time, an initial position of a third electric clamping jaw 44 is set, the action of a second baffle ring vibration disc 27 is controlled, the second baffle ring vibration disc 27 sends a second baffle ring 5 to the input end of a second baffle ring blanking slide rail 26, the second baffle ring 5 then slides to the output end of the second baffle ring blanking slide rail 26, so that the second baffle ring 5 is in a state to be grabbed, a sheath baffle vibration disc 23 is controlled to act, the sheath baffle vibration disc 23 sends a sheath baffle 6 to the input end of a sheath baffle blanking slide rail 22, the sheath baffle 6 then slides to the output end of the sheath baffle blanking slide rail 22, so that the sheath baffle 6 is in the state to be grabbed, the sheath vibration disc 24 is controlled to act, the sheath vibration disc 24 sends a sheath 7 to the input end of the sheath slide rail 25, the sheath 7 then slides to the output end of the blanking slide rail 25, the sheath 7 is in a state to be grabbed, then the second rotating motor 54 is controlled to act, the second rotating motor 54 drives the second gear 55 to rotate, the second gear 55 is meshed with the second rack 39, the second rotating motor 54 drives the second traverse block 20 to transversely move on the second traverse rod 21, the second traverse block 20 drives the third clamping jaw to transversely move right above the blanking mechanism of the second retaining ring 5, the second push rod motor 43 is controlled to act, the second push rod motor 43 drives the third electric clamping jaw 44 to downwards move, after the third electric clamping jaw 44 clamps the second retaining ring 5, the second rotating motor 54 is continuously controlled to act, the second rotating motor 54 drives the third clamping jaw to transversely move right above the third station, the second push rod motor 43 is continuously controlled to act, the second push rod motor 43 drives the third electric clamping jaw 44 to downwards move, the third electric clamping jaw 44 places the second retaining ring 5 on the third station, the second retainer ring 5 is correspondingly contacted with the rotor seat 1, at this time, the action of a third lifting cylinder 41 is controlled, the third lifting cylinder 41 drives a second pressing plate 42 to move downwards, the second pressing plate 42 drives a second connecting plate 29 to move downwards, the second connecting plate 29 drives a second traverse rod 21 to move downwards, the second traverse rod 21 drives a second traverse block 20 to move downwards, the second traverse block 20 drives a third electric clamping jaw 44 to continue to move downwards, the third electric clamping jaw 44 tightly presses and assembles the second retainer ring 5 onto the rotor seat 1 of three stations, and finally the third electric clamping jaw 44 is reset, so that the assembly work of the second retainer ring 5 is completed, and similarly, the sheath retainer 6 and the sheath 7 are sequentially assembled onto the rotor seat 1 of three stations through the third electric clamping jaw 44, so that the assembly work of the internal magnetic rotor is completed;
in conclusion, the periodic operation of the whole assembling process is realized through the synchronous action of the three stations on the stepping turntable 12, each part to be assembled is positioned on the limiting table 51, each process is unfolded around the stepping turntable 12, the whole arrangement is compact, and unnecessary transfer processes are reduced, so that the automatic assembly of the inner magnetic rotor is realized, the labor is saved, and the assembling efficiency is greatly improved.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (9)
1. The utility model provides a manufacturing process of interior magnetic rotor of magnetic drive pump, interior magnetic rotor includes the rotor seat, first fender ring, cyclic annular parallels, interior magnetic steel piece, the second keeps off the ring, canning baffle and canning, first fender ring is installed on the rotor seat, cyclic annular parallels suit is on the rotor seat, interior magnetic steel piece adsorbs on cyclic annular parallels, the N utmost point and the S utmost point of two adjacent interior magnetic steel pieces are opposite, and interior magnetic steel piece is 8, the second keeps off the ring and installs on interior magnetic steel piece, canning baffle installation is kept off on the ring at the second, the canning suit is on the rotor seat, a serial communication port, this manufacturing process includes following step:
s1, sequentially putting the rotor seat, the first baffle ring, the annular sizing block, the inner magnetic steel sheet, the second baffle ring, the sheath baffle and the sheath into an assembling machine to manufacture a blank of the inner magnetic rotor of the magnetic pump;
s2, placing the blank of the inner magnetic rotor of the magnetic pump on a welding tool, welding a sheath baffle with a rotor seat, and respectively welding two ends of a sheath with the rotor seat and the sheath baffle to manufacture a semi-finished product of the inner magnetic rotor of the magnetic pump;
s3, machining the semi-finished magnetic rotor piece in the magnetic pump, and obtaining a finished magnetic rotor piece in the magnetic pump after the semi-finished magnetic rotor piece is inspected to be qualified;
the assembling machine in the step S1 includes a base, a first bracket is fixed on the base, a first stepping motor is fixed on the first bracket, an output shaft of the first stepping motor is vertically upward, a stepping turntable is fixed at an end portion of the output shaft of the first stepping motor, a limit groove is formed on the stepping turntable, and a limit table is arranged in the limit groove; a first frame is fixed on the base, and a first assembly mechanism capable of assembling the rotor seat, the first baffle ring and the annular sizing block is arranged on the first frame; a second rack is fixed on the base, and a second assembly mechanism capable of assembling the inner magnetic steel sheet is arranged on the second rack; and a third assembling mechanism for assembling the second baffle ring, the sheath baffle and the sheath is arranged on the third frame.
2. The manufacturing process of the inner magnetic rotor of the magnetic pump according to claim 1, wherein the limiting table comprises a limiting disc and a limiting column, the limiting disc is fixed at the bottom of the limiting groove, the limiting column is fixed on the limiting disc, and a key-type protrusion structure is arranged on the outer circular surface of the limiting column.
3. The process of claim 1, wherein the first assembly mechanism comprises a first lift cylinder, a first guide rod, a first pressing plate, a first connecting plate, a first traverse rod, a first traverse block, a first rotating motor, a first rack, a first gear and a first push rod motor, the first lift cylinder is fixed on the first frame, a piston rod of the first lift cylinder is vertically downward, the first pressing plate is fixed on the end of a piston rod of the first lift cylinder, the first guide rod is fixed on the first pressing plate, the first guide rod vertically upward penetrates through the first frame, the first connecting plate is fixed on the first pressing plate, the first traverse rod is horizontally fixed on the first connecting plate, the first rack is horizontally fixed on the first traverse rod, the first traverse block is slidably disposed on the first traverse rod, the first rotating motor is fixed on the first traverse block, the output shaft of the first rotating motor is vertically downward, the first gear is fixed at the end part of the output shaft of the first rotating motor and meshed with the first rack, the first push rod motor is fixed on the first transverse moving block, the push rod of the first push rod motor is vertically downward, the end part of the push rod of the first push rod motor is fixed with a first electric clamping jaw, and a rotor seat blanking mechanism, a first baffle ring blanking mechanism and an annular sizing block blanking mechanism are sequentially arranged below the first electric clamping jaw.
4. The manufacturing process of the internal magnetic rotor of the magnetic pump as claimed in claim 3, wherein the rotor base blanking mechanism comprises a rotor base vibration disc and a rotor base blanking slide rail, the rotor base vibration disc is fixed on the base, the rotor base blanking slide rail is fixed on the rotor base vibration disc, and the rotor base blanking slide rail is communicated with the inside of the rotor base vibration disc; the first baffle ring blanking mechanism comprises a first baffle ring vibrating disk and a first baffle ring blanking slide rail, the first baffle ring vibrating disk is fixed on the base, the first baffle ring blanking slide rail is fixed on the first baffle ring vibrating disk, and the first baffle ring blanking slide rail is communicated with the inside of the first baffle ring vibrating disk; the annular sizing block discharging mechanism comprises an annular sizing block vibrating disk and an annular sizing block discharging sliding rail, the annular sizing block vibrating disk is fixed on the base, the annular sizing block discharging sliding rail is fixed on the annular sizing block vibrating disk, and the annular sizing block discharging sliding rail is communicated with the inside of the annular sizing block vibrating disk.
5. The manufacturing process of the magnetic rotor in the magnetic pump according to claim 1, wherein the second assembling mechanism comprises a second lifting cylinder, a second guide rod, a lifting plate and a second stepping motor, the second lifting cylinder is fixed on the second frame, a piston rod of the second lifting cylinder is vertically downward, the lifting plate is fixed at the end of a piston rod of the second lifting cylinder, the second guide rod is fixed on the lifting plate, the second guide rod vertically upward penetrates through the second frame, the second stepping motor is fixed on the lifting plate, an output shaft of the second stepping motor is vertically downward, a second electric clamping jaw is fixed at the end of an output shaft of the second stepping motor, and a conveying mechanism capable of conveying the inner magnetic steel sheet is arranged below the second electric clamping jaw.
6. The manufacturing process of the magnetic rotor in the magnetic pump according to claim 5, wherein the conveying mechanism comprises a second bracket, a third bracket, a driving motor, a rotating shaft, a chain releasing disc, a chain retracting disc, a chain, a fixing pin, a placing box, a tensioning plate and a poking device, the second bracket is fixed on the base, the driving motor is fixed on the second bracket, an output shaft of the driving motor is vertically upward, the chain releasing disc is fixed at the end part of the output shaft of the driving motor, the third bracket is fixed on the base, one end of the rotating shaft is fixed on the third bracket, the chain retracting disc is fixed at the other end of the rotating shaft, the chain is sleeved on the chain releasing disc and the chain retracting disc, the tensioning plate is sleeved between the chain releasing disc and the chain retracting disc, the tensioning plate abuts against the straight edge of the chain, the fixing pin is fixed at the hinge joint of the chain, the placing box is fixed on the fixing pin, the poking device is, the poking device can be contacted with the inner magnetic steel sheet in the placing box.
7. The process for manufacturing the inner magnetic rotor of the magnetic pump according to claim 1, wherein the placing box is made of non-ferromagnetic material, a placing groove is formed in the placing box, and the placing groove is of a fan-shaped opening structure.
8. The process of claim 1, wherein the third assembly mechanism comprises a third lift cylinder, a third guide rod, a second pressing plate, a second connecting plate, a second traverse rod, a second traverse block, a second rotating motor, a second rack, a second gear and a second push rod motor, the third lift cylinder is fixed on a third frame, a piston rod of the third lift cylinder is vertically downward, the second pressing plate is fixed on the end of a piston rod of the third lift cylinder, the third guide rod is fixed on the second pressing plate, the third guide rod vertically upward passes through the third frame, the second connecting plate is fixed on the second pressing plate, the second traverse rod is horizontally fixed on the second connecting plate, the second rack is horizontally fixed on the second traverse rod, the second traverse block is slidably arranged on the second traverse rod, and the second rotating motor is fixed on the second traverse block, the output shaft of the second rotating motor is vertically downward, the second gear is fixed at the end part of the output shaft of the second rotating motor and meshed with the second rack, the second push rod motor is fixed on the second transverse moving block, the push rod of the second push rod motor is vertically downward, the end part of the push rod of the second push rod motor is fixed with a third electric clamping jaw, and a second retaining ring blanking mechanism, a sheath baffle blanking mechanism and a sheath blanking mechanism are sequentially arranged below the third electric clamping jaw.
9. The process for manufacturing the magnetic rotor in the magnetic pump according to claim 8, wherein the second baffle ring blanking mechanism comprises a second baffle ring vibrating disk and a second baffle ring blanking slide rail, the second baffle ring vibrating disk is fixed on the base, the second baffle ring blanking slide rail is fixed on the second baffle ring vibrating disk, and the second baffle ring blanking slide rail is communicated with the inside of the second baffle ring vibrating disk; the sheathing baffle blanking mechanism comprises a sheathing baffle vibrating disc and a sheathing baffle blanking slide rail, the sheathing baffle vibrating disc is fixed on the base, the sheathing baffle blanking slide rail is fixed on the sheathing baffle vibrating disc, and the sheathing baffle blanking slide rail is communicated with the inside of the sheathing baffle vibrating disc; the canning unloading mechanism includes canning vibration dish and canning unloading slide rail, and canning vibration dish is fixed on the base, and canning unloading slide rail is fixed on canning vibration dish, and the inside of canning unloading slide rail and canning vibration dish is linked together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010103644.9A CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910121488.6A CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010103644.9A CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910121488.6A Division CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
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| CN111203694A true CN111203694A (en) | 2020-05-29 |
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| CN202010103644.9A Pending CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN201910121488.6A Active CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010276045.7A Withdrawn CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
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| CN201910121488.6A Active CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010276045.7A Withdrawn CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112108850B (en) * | 2020-10-09 | 2021-12-07 | 河北恒盛泵业股份有限公司 | Manufacturing process of magnetic rotor in magnetic pump |
| CN112350535B (en) * | 2020-11-16 | 2024-08-23 | 中广核达胜加速器技术有限公司 | Manufacturing device and method of generator rotor |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109604976B (en) | 2020-05-22 |
| CN109604976A (en) | 2019-04-12 |
| CN111496407A (en) | 2020-08-07 |
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