CN110936032A - Full-automatic numerical control laser cutting device with selective examination function - Google Patents
Full-automatic numerical control laser cutting device with selective examination function Download PDFInfo
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- CN110936032A CN110936032A CN201911360782.9A CN201911360782A CN110936032A CN 110936032 A CN110936032 A CN 110936032A CN 201911360782 A CN201911360782 A CN 201911360782A CN 110936032 A CN110936032 A CN 110936032A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
A full-automatic numerical control laser cutting device with a spot check function is characterized in that a working platform provides a processing area for a workpiece to be processed and enables the processing area to reach a laser cutting environment; the image detection unit identifies and positions the position of a workpiece to be processed before cutting, and sends identified information to the main control unit, the main control unit controls the robot unit to feed materials to a processing area, controls the working platform to enable the processing area to reach a laser cutting environment, controls the laser light path transmission unit to be started and emit laser beams according with a cutting process, and controls the focusing device to enable the position of a laser focus to act on the workpiece to be processed; the main control unit cuts a workpiece to be processed according to a preset cutting image, and controls the robot unit to finish automatic blanking and feeding after cutting; and the main control unit controls the image detection unit to carry out cutting size deviation detection on the workpieces in the processing area according to the preset cutting number, and when the deviation detection does not meet the requirement, the positions of the workpieces to be processed are identified and positioned again.
Description
Technical Field
The laser processing technology has wide application in the field of material processing, such as laser cutting, punching, laser-assisted chemical etching and the like. The quartz belongs to a typical hard and brittle material, and inertial sensors such as a quartz flexible accelerometer, a quartz vibrating beam accelerometer and the like all adopt a precise quartz structure as a key sensitive unit and have the characteristics of complex shape, high geometric dimension precision and high surface quality requirement. The invention relates to a quartz pendulous reed for an inertial sensor, which completes the precise forming processing of quartz glass by utilizing a laser technology and is mainly applied to the fields of aviation, aerospace and military application.
Background
Along with the continuous improvement of the precision and the stability of the quartz accelerometer of the inertia device, the requirements on the processing precision and the efficiency of the quartz pendulous reed are increased, and the quartz pendulous reed has the characteristics of complex shape, high geometric dimension precision, high surface quality requirement and the like. Mechanical grinding, ultrasonic blanking and laser cutting are generally adopted for processing and forming. The mechanical grinding processing has low removal rate, poor dimensional precision and high cost; the ultrasonic blanking processing precision is low, edge breakage can occur when the damage is serious, and the tool is seriously worn; the laser processing has the advantages of high precision, smooth cut, high efficiency and the like.
A plurality of companies abroad produce quartz flexible accelerometers, and the series of products of the quartz flexible accelerometers extend from low-performance navigation and flight control to high-performance application such as gravity measurement, so that the technology is mature day by day and the application is increasingly wide. Such as a-4 quartz flexure accelerometer, available from riton corporation, usa, for navigation from an attitude reference system to an hourly sub-nautical mile level inertial navigation system; the sittzian datole company developed a series of quartz flexible accelerometers using fused quartz construction for instruments in general, guidance navigation and control systems. The laser cutting equipment that adopts Germany Rofin abroad generally processes the quartzy pendulum piece, nevertheless because it can only install a slice quartzy pendulum piece to the frock clamp in every turn, and can't detect the machining precision, need pull down quartzy pendulum piece after processing is accomplished every time, place and carry out size detection under the microscope, and if the deviation appears in the equipment precision, unable quick identification detects, lead to processing yield low, the inefficiency, be difficult to satisfy the operation requirement, and restrict domestic enterprise and institute purchase this type equipment, the urgent need develop novel full-automatic numerical control laser machining device, satisfy the requirement of domestic increasingly using.
In addition, the dimensional accuracy of the pendulums is also a main factor limiting the development of the accelerometer, and the literature indicates that when the pendulum mass center is inconsistent with the electromagnetic torque center affecting the servo circuit system, the pendulum mass center and the electromagnetic torque center are 0.025mm away from each other, the pendulum mass center causes a deviation of about 5g of the accelerometer.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the intelligent and automatic full-automatic numerical control laser processing device is provided, the defects of processing in the traditional mechanical grinding mode, the ultrasonic blanking mode and the like are overcome, the problems that the existing laser processing device cannot carry out real-time online detection and automatic feeding and discharging are solved, high-efficiency and high-precision processing of the quartz pendulous reed can be realized, and the detection on the geometric shape of the processed quartz pendulous reed can be realized.
The technical solution of the invention is as follows: a full-automatic numerical control laser cutting device with a spot check function comprises a laser light path transmission unit, a focusing device, an image detection unit, a robot unit, a working platform and a main control unit;
the working platform provides a processing area for a workpiece to be processed and enables the processing area to reach a laser cutting environment; the image detection unit identifies and positions the position of a workpiece to be processed before cutting, and sends identified information to the main control unit, the main control unit controls the robot unit to feed materials to a processing area, controls the working platform to enable the processing area to reach a laser cutting environment, controls the laser light path transmission unit to be started and emit laser beams according with a cutting process, and controls the focusing device to enable the position of a laser focus to act on the workpiece to be processed; the main control unit cuts a workpiece to be processed according to a preset cutting image, and controls the robot unit to finish automatic blanking and feeding after cutting; and the main control unit controls the image detection unit to carry out cutting size deviation detection on the workpieces in the processing area according to the preset cutting number, and when the deviation detection does not meet the requirement, the positions of the workpieces to be processed are identified and positioned again according to the deviation.
Preferably, the working platform comprises a base station, an X/Y motion platform, a storage disc for storing workpieces, a tool clamp, an air blowing device and a dust removal device; the base station provides an installation foundation for the rest parts on the working platform, the X/Y moving platform with a vent nozzle is installed on the base station, the tool clamp is installed on the X/Y moving platform, and a workpiece to be processed is installed on the tool clamp; the output of the blowing device is divided into two paths, one path is directly introduced into the X/Y motion platform through the vent nozzle, a positive pressure environment is formed in the X/Y motion platform, and the other path is coaxially output with the laser beam and acts on the surface of a workpiece to be processed; the dust removing device is used for recycling dust in the processing process.
Preferably, the pressure of the gas generated by the blowing device is 2MPa to 6 MPa.
Preferably, the tool clamp comprises a positioning chuck, a guide rod cylinder, a waste recovery box, an expansion assembly and a positioning chuck;
a guide rod cylinder is arranged above the waste recovery box through a working base and is connected with an expansion sleeve assembly, a positioning chuck is arranged on the working base and is an expansion structure with an opening at the end, and a workpiece to be processed is arranged in the positioning chuck; the guide rod cylinder drives the expansion sleeve assembly to move upwards or downwards, and the expansion sleeve assembly is sleeved on the positioning chuck to lock the positioning chuck.
Preferably, the bottom of the base station is a fixed support rack, each supporting point is uniformly stressed through nine supporting points, and a shock isolation device is arranged at each supporting point.
Preferably, the laser optical path transmission unit comprises a laser, a visible light indicator, a beam combiner, a beam expander, a reflector, a reflective phase retarder, a laser cutting head, a focusing mirror and a cooling device; the reflective phase delayer, the laser cutting head and the focusing lens are arranged on the focusing device, and the working distance from the output end of the focusing lens to the surface of a workpiece is adjusted by the focusing device;
the laser receives average power, repetition frequency and pulse width signals from the main control unit, and sends laser meeting parameter setting to the beam combiner, the beam combiner receives indicating light sent by the visible light indicator at the same time, the laser and the indicating light are combined in the beam combiner, beam expanding and shaping are carried out, stray light is filtered, the combined and expanded light beam enters the reflecting mirror and then enters the reflecting phase delayer, linearly polarized light of the laser is changed into circularly polarized light, the circularly polarized light beam enters the laser cutting head, the laser cutting head emits the circularly polarized light beam to the focusing mirror and receives gas of the gas blowing device, and the laser beam and the gas act on a workpiece to be processed together.
Preferably, according to the best effect of the laser cutting process, the diameter of a light spot output by the laser is changed by adjusting the multiplying power of the beam expander, so that the diameter of the light spot behind the focusing mirror is changed, and the specific calculation formula is as follows: (supplement)
D＝4λf/πd
Wherein f is the focal length; λ is the laser wavelength; d is the diameter of the output light spot of the laser; d is the focused spot diameter. Preferably, the focusing device comprises a laser range finder and a Z-axis displacement table, the laser range finder measures the position of the focusing mirror on the surface of the workpiece by using a triangular reflection principle, the measured current or voltage signal is processed and converted into data information and is transmitted back to the main control unit, and the main control unit receives the position information data and controls the Z-axis displacement table to adjust the Z-direction working distance.
Preferably, the image detection unit identifies and positions the position of the workpiece to be processed before cutting by the following method:
generating a preset cutting graph according to the size parameters of the cutting image, wherein the center of the preset cutting graph is positioned at the original point of a processing area, processing a standard part according to the preset cutting image, and arranging Mark points on the standard part;
placing the standard part in a processing area, controlling a working platform to drive the standard part to move to the position below a view field of an image detection unit, extracting Mark points of the standard part by the image detection unit, and determining the current central position;
determining a displacement A according to the current central position and the center of a preset cutting graph;
laser cutting of a workpiece is completed in a processing area, the working platform is controlled to drive the cut workpiece to move to the position below the view field of the image detection unit, the image detection unit extracts the central point of the workpiece, and the central position of the workpiece is determined; further determining a displacement B between the origin of the processing area and the center of the preset cutting pattern;
and compensating the position of the workpiece to be processed according to the displacement A and the displacement B to finish the identification and positioning.
Preferably, the preset cutting number takes 5-10 sheets.
Preferably, the robot unit comprises a robot and a double-suction-nozzle mechanism; the double-suction-nozzle mechanism is arranged at the tail end of the robot; the double-suction-nozzle mechanism comprises a rotating shaft and two sets of same suction nozzle structures, wherein the two sets of suction nozzle structures are arranged on the rotating shaft and switched to work through the rotating shaft; the suction nozzle structure comprises a vacuum generator, a sliding assembly, a U-shaped photoelectric detector, a suction nozzle and a lower limiting module;
the suction nozzle is arranged on the sliding component, and is driven by the sliding component to move up and down when loading and unloading materials; the vacuum generator provides positive pressure and negative pressure for the suction nozzle during feeding and discharging; the U-shaped photoelectric detector is arranged on the sliding assembly and used for providing upper limit protection when the sliding assembly ascends; the lower limit arranged on the sliding component is used for ensuring that the workpiece is not damaged due to excessive pressure when the suction nozzle moves downwards.
Compared with the prior art, the invention has the advantages that:
(1) the invention utilizes the laser technology to replace the traditional machining modes of mechanical grinding, ultrasonic blanking and the like, overcomes the defects of low traditional removal rate, poor dimensional precision and high cost, simplifies the traditional complex machining process and improves the machining precision and efficiency of the quartz pendulous reed.
(2) The invention solves the problem that the existing laser processing device can not carry out real-time online detection, and realizes high-precision positioning and geometric shape detection of the quartz pendulous reed by adopting an image recognition technology.
(3) The laser transmission light path structure is optimized, the laser is regulated and shaped for multiple times, the indicating light and the laser are input on the same optical axis by regulating the polarization state of the laser and the appearance of laser spots, the position of the visible light can be accurately displayed, and the positioning precision and the processing quality of the laser are ensured.
(4) By developing the full-automatic loading and unloading device, the problem of automatic loading and unloading is solved, the single-time processing efficiency is improved, and the problems of repeated intervention of personnel and low efficiency in the traditional mode are reduced.
(5) The invention optimizes the laser process parameters, and ensures that the laser processing quality is finer and the edge is smoother by auxiliary means such as air blowing, air suction and the like.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a block diagram of the system of the present invention;
FIG. 3 is an outline view of the full-automatic numerical control laser processing device;
FIG. 4 is a schematic view of a fully automatic loading and unloading device;
FIG. 5 is a schematic view of a tooling fixture of the present invention.
Detailed Description
The invention is further explained below with reference to the drawings and the examples.
Examples
An embodiment of the present invention is described below with reference to fig. 1, fig. 2, and fig. 3:
the embodiment is mainly directed to a quartz pendulous reed for an inertial sensor, which is mainly applied to the fields of aviation, aerospace and military application and is used for finishing the precise forming processing of quartz glass by utilizing a laser technology.
The invention discloses a full-automatic numerical control laser cutting device with a spot check function, which comprises a laser light path transmission unit 100, a focusing device 200, an image detection unit 300, a robot unit 400, a working platform 500 and a main control unit 600.
The working platform 500 provides a processing area for a workpiece to be processed and enables the processing area to reach a laser cutting environment; the image detection unit 300 identifies and positions the position of a workpiece to be processed before cutting, sends the identified information to the main control unit 600, the main control unit 600 controls the robot unit to feed materials to a processing area, controls the working platform to enable the processing area to reach a laser cutting environment, controls the laser light path transmission unit 100 to be started and emit laser beams according with a cutting process, and controls the focusing device 200 to enable the position of a laser focus to act on the workpiece to be processed; the main control unit 600 cuts the workpiece to be processed according to a preset cutting image, and controls the robot unit 400 to complete automatic blanking and feeding after the cutting is completed; the main control unit 600 controls the image detection unit 300 to perform cutting size deviation detection on the workpieces in the processing area according to the preset cutting number, and when the deviation detection does not meet the requirement, the positions of the workpieces to be processed are identified and positioned again according to the deviation.
The laser optical path transmission unit 100 comprises a laser 110, a visible light indicator 120, a beam combiner 130, a beam expander 140, a reflector 150, a reflective phase retarder 160, a laser cutting head 170, a focusing lens 180, and a cooling device 190, wherein the laser 110 receives an average power, a repetition frequency, and a pulse width signal from a laser circuit control unit 630, and sends laser meeting parameter settings to the beam combiner 130, the beam combiner 130 receives indication light sent by the visible light indicator 120 at the same time, combines the laser and the indication light in the beam combiner, expands the beam, shapes the beam, filters stray light, adjusts the multiplying power of the beam expander from 1.5 times to N times according to the incident laser diameter, the combined and expanded light beam enters the reflective phase retarder 160 after entering the reflector, changes the laser into circularly polarized light by adjusting the angle of the circularly polarized light, and then enters the laser cutting head to emit the laser beam to the focusing lens, the laser cutting device is used for focusing a light beam to generate high-energy-density laser to a workpiece, receiving gas of the blowing device, enabling the gas and the focused light beam to act on the workpiece together, and enabling the gas to play a role in protecting a light path and improving cutting quality.
The laser outputs continuous or pulse laser, the multiplying power of the beam expander is determined according to the diameter of a light spot output by the laser, the reflector can reflect the working wavelength of the laser and the wavelength of a visible light indicator, the reflective phase retarder can modulate linearly polarized light into circularly polarized light, the processing quality is ensured, the air blowing pressure of the laser cutting head can be adjusted, the air is uniformly blown out from a cutting nozzle, and the laser cutting head contains a focusing lens and can transmit the working wavelength of the laser and the wavelength of the visible light indicator.
The laser outputs continuous or pulse laser, the wavelength band of the laser is 0.266-10.64 μm, the average power is less than 2000W, the repetition frequency is 1 Hz-1 MHz, the pulse width is 10-400 μ s, the maximum duty ratio is 60%, the wavelength of the visible light indicator is 633nm, the beam combining mirror reflects the wavelength of 633nm in the direction of 45 degrees, the working wavelength of the laser is more than 99.9 percent transmitted, the multiplying power of the beam expander is determined to be 1.5X-8X adjustable according to the diameter of the output light spot of the laser, the reflecting mirror can reflect the working wavelength of the laser more than 99.5 percent, the reflectivity of the visible light indicator to the wavelength of 632.8nm is more than 99 percent, the surface is plated with a high reflecting film, the reflecting type phase retarder can modulate linearly polarized light into circularly polarized light, the processing quality is ensured, the laser cutting head contains a focusing mirror, the working wavelength of the transmitted laser is more than 99.6 percent and the wavelength of the visible light indicator, the focal, it is replaceable.
The focusing device comprises a laser range finder and a focusing module (also called a Z-axis displacement table), wherein the laser range finder measures the position of a focusing mirror on the surface of a workpiece by utilizing a triangular reflection principle, emits 632.8nm measuring laser, receives the measuring laser at a return port, the power of the measuring laser is less than 1mW, the working distance is 100mm +/-40 mm, the diameter of a light beam is 300 mu m, the repetition precision is less than 100 mu m, and in order to avoid the interference of the working laser with the measuring laser and the abnormal measurement data, glass window sheets are installed at an output port and a receiving port of the measuring laser, a high reflection film with the wavelength of 1064nm of the working laser and an antireflection film with the wavelength of 632.8nm of the ranging laser are plated on the surfaces of the glass window sheets, and the glass window sheets can cover an output port and a receiving. The laser range finder processes and converts current or voltage signals into data information and transmits the data information back to the upper computer, the upper computer receives position information data and sends the data to the focusing module, accurate focusing is achieved, and the measurement feedback precision is 2 microns.
The image detection unit comprises a CCD camera, a lens, a light source and the like. According to the characteristics and the size of a metal or nonmetal material workpiece, the resolution of a camera is 2 microns, pixels are 2448 multiplied by 2050, communication is carried out through a net port, a lens is a 2X-20X telecentric lens, the working distance is larger than 110mm, a light source is white light, red light, blue light and the like, the brightness can be adjusted, and the blue light source is selected according to actual needs, so that the accurate positioning and the size precision detection of the workpiece can be realized.
The accurate location of work piece before the cutting, every group needs to fix a position the detection before cutting, concrete step as follows:
1) generating a preset cutting graph according to the size parameters of the cutting image, wherein the center of the preset cutting graph is positioned at the original point of a processing area, processing a standard part according to the preset cutting image, and arranging Mark points on the standard part;
2) placing the standard part in a processing area, controlling a working platform to drive the standard part to move to the position below a view field of an image detection unit, extracting Mark points of the standard part by the image detection unit, and determining the current central position;
3) determining a displacement A according to the current central position and the center of a preset cutting graph;
4) laser cutting of a workpiece is completed in a processing area, the working platform is controlled to drive the cut workpiece to move to the position below the view field of the image detection unit, the image detection unit extracts the central point of the workpiece, and the central position of the workpiece is determined; further determining a displacement B between the origin of the processing area and the center of the preset cutting pattern;
5) and compensating the position of the workpiece to be processed according to the displacement A and the displacement B to finish the identification and positioning.
And after each pair of workpieces is cut, the workpieces return to a fixed position below the CCD camera, the CCD camera is used for photographing the workpieces, the edges of the cutting Mark points of the workpieces are extracted through an image processing algorithm, and the positioning accuracy of each key Mark point is detected so as to ensure the yield of the cut workpieces. Setting cutting pattern parameters and positions as a basis for cutting comparison, and setting a threshold as a basis for detecting whether the cutting pattern parameters and the positions are qualified; then, image sampling is carried out on a plurality of mark points at the center of the workpiece by utilizing a CCD camera, the edges of the mark points are extracted, and the positions of the corresponding mark points are calculated; and finally, comparing the calculated mark point position with a preset cutting position, calculating the offset difference of the mark point position and the preset cutting position, automatically alarming if the difference of the mark point position and the preset cutting position exceeds a detection threshold value, and stopping cutting.
The industrial personal computer is provided with a deviation value adjusting function through software, the detected deviation value is input, the cutting graph is repositioned according to the deviation value, the cutting position is corrected, and the workpiece is continuously machined after the correction is finished, so that the machining yield is improved.
Robot unit include four-axis robot and two suction nozzle mechanisms, four-axis robot motion route include: a: material tray picking and placing material level and B: resetting and C: wait bit and D: the work fixture is used for picking and placing material positions. The tail end of the robot is provided with two suction nozzles, positive pressure and negative pressure switching of the suction nozzles can be achieved through a vacuum generator, a motion instruction is sent to a robot controller through an upper computer, a workpiece to be machined is sucked from a material taking plate and is movably placed at a tool position, the machined workpiece is sucked from the tool position and is movably placed at the material taking plate, and the workpiece is sequentially and circularly taken and placed.
The double-nozzle mechanism, as shown in fig. 4, mainly comprises a rotating shaft, a sliding component, a U-shaped photoelectric detector, a vacuum generator, a nozzle, and a lower limiting module. The rotating shaft can switch the positions of the double suction nozzles during feeding and discharging; the sliding assembly comprises a sliding rail and a sliding module, and the sliding assembly moves up and down when loading and unloading materials and provides a buffer distance; when the robot breaks down and the suction nozzle sucks the workpiece to continuously rise, the plug can enter the U-shaped photoelectric detector to immediately alarm to provide upper limit protection; the vacuum generator is connected with the suction nozzle to form negative pressure to suck the workpiece; the suction nozzle is about 2-12 mm in diameter and used for sucking workpieces; the lower limit ensures that the suction nozzle cannot damage the workpiece due to excessive pressure when moving downwards.
In the specific feeding and discharging control process: controlling a rotating shaft to turn one suction nozzle, namely the suction nozzle 1, to a material placing area, and marking the other suction nozzle as the suction nozzle 2; controlling a vacuum generator to provide negative pressure for a suction nozzle 1, sucking a workpiece to be machined by the suction nozzle 1, and then controlling a rotating shaft to suck another workpiece to be machined by a suction nozzle 2;
the workpiece to be machined in the suction nozzle 1 is placed in the positioning chuck to be locked, after machining is completed, the machined workpiece is taken out by the suction nozzle 1, the workpiece to be machined is placed in the positioning chuck to be locked by the suction nozzle 2, the machined workpiece is placed in the material tray by the suction nozzle 1, and then the workpiece to be machined is sucked to wait until all workpieces are machined.
The working platform comprises a base platform (marble platform), an X/Y motion platform, a material storage disc, a tooling fixture, a blowing device and a dust removal device.
The workbench comprises a bottom layer and a gantry structure, both the bottom layer and the gantry structure are made of marble materials, stress release, repeated grinding, polishing and other processes are performed through aging treatment, and the workbench has the advantages of being large in rigidity, stable in structure, free of creep deformation, good in precision retention, small in expansion coefficient and the like, and provides a stable installation foundation for each functional unit. An X/Y motion platform, a robot unit, a tool clamp, a material storage disc and a workpiece are integrated on the bottom marble platform; the marble platform on the gantry is provided with a laser light path transmission unit, a focusing device and an image detection unit.
The marble platform bottom be fixed support rack, support through nine points, make every fulcrum atress of its even, fulcrum department installs seismic isolation device, its shielding low price frequency avoids X/Y motion platform to receive the low order frequency influence in the motion process, phenomenons such as shake appear, influence work piece processingquality.
The storage tray can be designed according to the size of a workpiece, and meanwhile, a sensor is installed at the bottom of the storage tray for automatically identifying the type and the size of the workpiece in the tool, so that the workpiece can be identified.
The tool clamp comprises a positioning chuck, a guide rod cylinder, a waste recovery box, an expansion assembly and a positioning chuck, wherein a workpiece is arranged in the positioning chuck and used for accurately positioning the workpiece; the guide rod cylinder is used for driving the expansion sleeve assembly to move upwards or downwards; a waste recovery box for recovering the cut waste; and the expansion sleeve assembly is used for locking the positioning chuck, fixing the workpiece and ensuring that the workpiece does not displace. The specific connection relation is as shown in fig. 5, a guide rod cylinder is arranged above the waste recovery box through a working base, the guide rod cylinder is connected with the expansion sleeve assembly, a positioning chuck is arranged on the working base, the positioning chuck is an expansion structure with an opening at the end, and a workpiece to be processed is arranged in the positioning chuck; the guide rod cylinder drives the expansion sleeve assembly to move upwards or downwards, and the expansion sleeve assembly is sleeved on the positioning chuck to lock the positioning chuck.
The working platform is provided with a blowing device and a dust removal device, the blowing device is 2 MPa-6 MPa of gas generated by an air compressor, and in the laser processing process, the gas needs to be introduced into the laser cutting head and is simultaneously emitted out from the center of the laser cutting nozzle together with the laser beam, so that materials melted by the laser beam are removed in time, molten slag on the surface of a workpiece after cutting is reduced, and laser cutting is realized.
The air blowing device on the working platform needs to introduce air into the X/Y moving platform, the moving platform is of a sealing structure, folding cloth is arranged between the sliding module and the rail, and the X/Y moving platform is respectively provided with a vent nozzle and can directly introduce air into the X/Y moving platform, so that the phenomenon that the machining precision is influenced due to the fact that dust enters the sliding rail in the laser machining process to cause damage to the rail or the grating ruler is avoided.
The air blowing device on the working platform needs to introduce air into the suction nozzle, the vacuum generator is connected with the suction nozzle in a matched mode, positive pressure gas can be used in a switched mode to form negative pressure gas, when the tail-end suction nozzle of the robot grabs a workpiece from the material storage disc or the tooling fixture, the gas in the suction nozzle is the negative pressure gas, and when the tail-end suction nozzle of the robot places the workpiece in the material storage disc or the tooling fixture, the gas in the suction nozzle is the negative pressure gas.
The dust removal device on the working platform is characterized in that the dust removal pipeline is of an annular structure surrounding the edge of the laser cutting head, dust generated by laser processing materials is timely recovered, and equipment pollution and personnel health hazard are avoided.
The main control unit comprises an upper computer, a main control circuit, a laser control circuit, a robot controller, a motor driver and an image acquisition card, wherein the upper computer sends a laser parameter control instruction to the main control circuit, the robot controller sends control instructions such as position, speed and acceleration, the motor driver sends an X/Y motion platform direction and pulse control signal instruction, and the image acquisition card receives workpiece information acquired by an image and processes the workpiece information through an image processing algorithm.
Application example one
Using 10.64 mu mCO with output power of 150W2The diameter of the output light spot of the laser is 8mm, the beam expansion is 1.5X, the pulse width is 40 mu s, and the diameter of the focusing light spot<50 mu m, cutting and forming the quartz pendulous reed, wherein the average power of a laser used during laser cutting and forming is 60W, the repetition frequency is 10kHz, the scanning speed is 2.0mm/s, the air pressure of a laser cutting head is 3.5MPa, and the environmental conditions of cutting and forming are as follows: the constant temperature and humidity is 25 ℃, 65 percent, a ten thousand-level purification chamber is used for starting a blowing device and a dust removal device before cutting and forming, so that materials melted by laser beams are removed in time, slag on the surface of a workpiece after cutting is reduced, and laser cutting and forming are realized, the thickness of a quartz pendulous reed after cutting and forming is 0.8mm, the time is 50s, the positioning precision is 0.05mm, the feeding and discharging time is 15s, and the detection precision is 0.05 mm.
When the upper computer sampling inspection window inputs the sampling inspection interval x, the system automatically performs sampling inspection according to the sequence of N-xi (i-0, 1, 2 …). The input interval is 0, all the workpieces are not checked in a sampling mode, the input interval is 1, all the workpieces are checked in a sampling mode, and when x is larger than or equal to 1, the first workpiece must be checked. And during sampling inspection, the displacement table automatically moves the cut workpiece to the lower part of the image detection unit for image comparison. The upper computer automatically identifies the outer edge of the workpiece and the cutting pattern in the workpiece, calculates the position relation between the center of the workpiece and the center of the cutting pattern, and judges whether the coincidence error of the center of the workpiece and the center of the cutting pattern is smaller than a threshold value or not, and if the error is smaller than the threshold value, the workpiece is qualified for random inspection; otherwise, the workpieces are inspected randomly and unqualified until all the workpieces are processed, and the production efficiency is superior to that of the traditional laser cutting mode.
Application example two
The 1064nm fiber pulse laser with the output power of 100W is used, the diameter of an output light spot of the laser is 4mm, the beam expansion is 2X, the pulse width is 100ns, the diameter of a focusing light spot is less than 40 mu m, the sapphire is cut and formed, the average power of the laser used during the laser cutting and forming is 50W, the repetition frequency is 50kHz, the scanning speed is 2.0mm/s, the air blowing pressure of a laser cutting head is 3.5MPa, and the cutting and forming environmental conditions are as follows: the constant temperature and humidity is 25 ℃, 65 percent, a ten thousand-level purification chamber is used for starting a blowing device and a dust removal device before cutting and forming, so that materials melted by laser beams are removed in time, slag on the surface of a workpiece after cutting is reduced, and laser cutting and forming are realized, the thickness of a quartz pendulous reed after cutting and forming is 0.7mm, the time is 45s, the positioning precision is 0.05mm, the feeding and discharging time is 15s, and the detection precision is 0.05 mm.
The workpiece after cutting is placed on the tool, the displacement table is moved manually to the position below the image detection unit, the image detection unit automatically identifies the center of the circle of the workpiece and the position of the center of the circle of the cutting arc, the cutting error is displayed, the error is smaller than or equal to the error threshold value, the workpiece is qualified, the error is larger than the error threshold value, and the workpiece is unqualified. The laser cutting forming is far superior to the traditional machining modes such as mechanical grinding, ultrasonic blanking and the like in machining precision and qualification rate, and the production efficiency is superior to the traditional laser cutting mode.
The above description is only for the best mode of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Those skilled in the art will appreciate that those skilled in the art will recognize that the invention may be practiced without these specific details.
Claims (11)
1. The utility model provides a full-automatic numerical control laser cutting device with selective examination function which characterized in that: the system comprises a laser light path transmission unit, a focusing device, an image detection unit, a robot unit, a working platform and a main control unit;
the working platform provides a processing area for a workpiece to be processed and enables the processing area to reach a laser cutting environment; the image detection unit identifies and positions the position of a workpiece to be processed before cutting, and sends identified information to the main control unit, the main control unit controls the robot unit to feed materials to a processing area, controls the working platform to enable the processing area to reach a laser cutting environment, controls the laser light path transmission unit to be started and emit laser beams according with a cutting process, and controls the focusing device to enable the position of a laser focus to act on the workpiece to be processed; the main control unit cuts a workpiece to be processed according to a preset cutting image, and controls the robot unit to finish automatic blanking and feeding after cutting; and the main control unit controls the image detection unit to carry out cutting size deviation detection on the workpieces in the processing area according to the preset cutting number, and when the deviation detection does not meet the requirement, the positions of the workpieces to be processed are identified and positioned again according to the deviation.
2. The apparatus of claim 1, wherein: the working platform comprises a base station, an X/Y motion platform, a storage disc for storing workpieces, a tool clamp, an air blowing device and a dust removal device;
the base station provides an installation foundation for the rest parts on the working platform, the X/Y moving platform with a vent nozzle is installed on the base station, the tool clamp is installed on the X/Y moving platform, and a workpiece to be processed is installed on the tool clamp; the output of the blowing device is divided into two paths, one path is directly introduced into the X/Y motion platform through the vent nozzle, a positive pressure environment is formed in the X/Y motion platform, and the other path is coaxially output with the laser beam and acts on the surface of a workpiece to be processed; the dust removing device is used for recycling dust in the processing process.
3. The apparatus of claim 2, wherein: the pressure of the gas generated by the blowing device is 2 MPa-6 MPa.
4. The apparatus of claim 2, wherein: the tool clamp comprises a positioning chuck, a guide rod cylinder, a waste recovery box, an expansion assembly and a positioning chuck;
a guide rod cylinder is arranged above the waste recovery box through a working base and is connected with an expansion sleeve assembly, a positioning chuck is arranged on the working base and is an expansion structure with an opening at the end, and a workpiece to be processed is arranged in the positioning chuck; the guide rod cylinder drives the expansion sleeve assembly to move upwards or downwards, and the expansion sleeve assembly is sleeved on the positioning chuck to lock the positioning chuck.
5. The apparatus of claim 2, wherein: the base station bottom be fixed support rack, support through nine points, make every fulcrum atress even, fulcrum department installs seismic isolation device.
6. The apparatus of claim 1 or 2, wherein: the laser light path transmission unit comprises a laser, a visible light indicator, a beam combiner, a beam expander, a reflector, a reflective phase retarder, a laser cutting head, a focusing mirror and a cooling device; the reflective phase delayer, the laser cutting head and the focusing lens are arranged on the focusing device, and the working distance from the output end of the focusing lens to the surface of a workpiece is adjusted by the focusing device;
the laser receives average power, repetition frequency and pulse width signals from the main control unit, and sends laser meeting parameter setting to the beam combiner, the beam combiner receives indicating light sent by the visible light indicator at the same time, the laser and the indicating light are combined in the beam combiner, beam expanding and shaping are carried out, stray light is filtered, the combined and expanded light beam enters the reflecting mirror and then enters the reflecting phase delayer, linearly polarized light of the laser is changed into circularly polarized light, the circularly polarized light beam enters the laser cutting head, the laser cutting head emits the circularly polarized light beam to the focusing mirror and receives gas of the gas blowing device, and the laser beam and the gas act on a workpiece to be processed together.
7. The apparatus of claim 6, wherein: according to the best effect of the laser cutting process, the diameter of a light spot output by a laser is changed by adjusting the multiplying power of a beam expander, so that the diameter of the light spot behind a focusing mirror is changed, and the specific calculation formula is as follows:
D＝4λf/πd
wherein f is the focal length; λ is the laser wavelength; d is the diameter of the output light spot of the laser; d is the focused spot diameter.
8. The apparatus of claim 1, wherein: the focusing device comprises a laser range finder and a Z-axis displacement table, the laser range finder measures the position of the focusing mirror on the surface of a workpiece by utilizing the triangular reflection principle, the measured current or voltage signal is processed and converted into data information and is transmitted back to the main control unit, and the main control unit receives the position information data and controls the Z-axis displacement table to adjust the Z-direction working distance.
9. The apparatus of claim 1, wherein: the image detection unit identifies and positions the position of the workpiece to be processed before cutting by the following method:
generating a preset cutting graph according to the size parameters of the cutting image, wherein the center of the preset cutting graph is positioned at the original point of a processing area, processing a standard part according to the preset cutting image, and arranging Mark points on the standard part;
placing the standard part in a processing area, controlling a working platform to drive the standard part to move to the position below a view field of an image detection unit, extracting Mark points of the standard part by the image detection unit, and determining the current central position;
determining a displacement A according to the current central position and the center of a preset cutting graph;
laser cutting of a workpiece is completed in a processing area, the working platform is controlled to drive the cut workpiece to move to the position below the view field of the image detection unit, the image detection unit extracts the central point of the workpiece, and the central position of the workpiece is determined; further determining a displacement B between the origin of the processing area and the center of the preset cutting pattern;
and compensating the position of the workpiece to be processed according to the displacement A and the displacement B to finish the identification and positioning.
10. The apparatus of claim 1, wherein: the preset cutting number takes 5-10 sheets.
11. The apparatus of claim 1, wherein: the robot unit comprises a robot and a double-suction-nozzle mechanism; the double-suction-nozzle mechanism is arranged at the tail end of the robot; the double-suction-nozzle mechanism comprises a rotating shaft and two sets of same suction nozzle structures, wherein the two sets of suction nozzle structures are arranged on the rotating shaft and switched to work through the rotating shaft; the suction nozzle structure comprises a vacuum generator, a sliding assembly, a U-shaped photoelectric detector, a suction nozzle and a lower limiting module;
the suction nozzle is arranged on the sliding component, and is driven by the sliding component to move up and down when loading and unloading materials; the vacuum generator provides positive pressure and negative pressure for the suction nozzle during feeding and discharging; the U-shaped photoelectric detector is arranged on the sliding assembly and used for providing upper limit protection when the sliding assembly ascends; the lower limit arranged on the sliding component is used for ensuring that the workpiece is not damaged due to excessive pressure when the suction nozzle moves downwards.
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