CN110605255A - Photosensitive device test sorting machine - Google Patents
Photosensitive device test sorting machine Download PDFInfo
- Publication number
- CN110605255A CN110605255A CN201910841577.8A CN201910841577A CN110605255A CN 110605255 A CN110605255 A CN 110605255A CN 201910841577 A CN201910841577 A CN 201910841577A CN 110605255 A CN110605255 A CN 110605255A
- Authority
- CN
- China
- Prior art keywords
- detection
- feeding
- suction nozzle
- product
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a photosensitive device testing and sorting machine, which comprises: the main tower turntable system is used for systematically controlling each module device; the feeding and screening module is used for placing the carrying disc provided with the devices on a product putting carrying platform of the feeding and screening module, a visual CCD device of the feeding and screening module is used for identifying the devices, and a device taking and placing suction nozzle selects products with correct direction from the carrying disc and transmits the products to a device positioning and reversing die of the feeding and transferring device; the feeding transfer device transfers the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system; according to the invention, the production mode of manual testing in a special environment and manual appearance detection under a microscope is changed into a mode of intelligently and automatically selecting qualified products by machine equipment and intensively classifying defective products, so that the production efficiency is high, the error rate is extremely low, the method can be popularized to mass production, the labor cost is greatly reduced, and the working efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of industrial automation, and particularly relates to a photosensitive device testing and sorting machine.
Background
Photoelectric conversion sensors based on semiconductor photoelectric effect are also called photoelectric sensors. Contactless, remote, fast and accurate measurements can be achieved using optical and electrical techniques, and therefore semiconductor light sensing devices are also commonly used to indirectly measure other physical or chemical quantities that can be converted into amounts of light. Semiconductor photosensitive devices are classified into photoconductive type and photovoltaic type (photoelectric sensor) according to the difference in photoelectric effect. The main parameters and characteristics of the semiconductor light sensitive element are sensitivity, detectivity, light irradiation rate, light irradiation characteristic, current-voltage characteristic, spectral characteristic, time and frequency response characteristic, temperature characteristic and the like, which are mainly determined by materials, structures and processes.
The traditional method is that manual testing is carried out manually in a special environment, appearance detection is carried out on products manually under a microscope, and qualified products are selected. The mode has low production efficiency and high error rate, and cannot be popularized to mass production; the production method can not meet the manufacturing process requirements of photosensitive device packaging products with high speed, high precision and high reliability.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the existing defects, and provide a photosensitive device testing and sorting machine to solve the conventional method proposed in the background art, which is to manually test under a special environment and manually perform appearance detection on products under a microscope to select qualified products. The mode has low production efficiency and high error rate, and cannot be popularized to mass production; the production method can not meet the manufacturing process requirements of photosensitive device packaging products with high speed, high precision and high reliability.
In order to achieve the purpose, the invention provides the following technical scheme: a photosensitive device test handler, comprising:
the main tower turntable system is used for systematically controlling each module device;
the feeding and screening module is used for placing the carrying disc provided with the devices on a product putting carrying platform of the feeding and screening module, a visual CCD device of the feeding and screening module is used for identifying the devices, and a device taking and placing suction nozzle selects products with correct direction from the carrying disc and transmits the products to a device positioning and reversing die of the feeding and transferring device;
the feeding transfer device transfers the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system;
the product visual image CCD device extracts the device through a suction nozzle of the main tower turntable system, transmits the device to the product visual image CCD device, performs visual image inspection through a CCD high-speed industrial camera, judges the direction and the position of the device on the suction nozzle, and collects data for post-process processing;
the device corrects the direction and position of the device according to information data collected in the previous process, so that the direction and position of each device on the suction nozzle are consistent;
the device is divided into station positions, each station is provided with a positioning guide die, two electrical property testing stations, an appearance detecting station and a detecting feeding station, when a product is placed in a device positioning inverted die of the detecting turntable device, the detecting feeding station detects that the product is present, the product is conveyed to an electrical property testing station, the upper part and the lower part of a dark box are closed and sealed, so that the electrical property of the product is tested in a dark state; after the electrical property test is finished, conveying the product to an appearance detection station, performing appearance detection on the product through a detection CCD device, and finally flowing into a detection feeding station;
and the positioning correction device is provided with a positioning guide die. When the main tower suction nozzle belt device is conveyed to pass through the device, the position of the device is corrected, so that the position of each device on the suction nozzle is kept consistent;
the 3D5S vision device is characterized in that a main tower suction nozzle belt device extracts a device from a detection feeding station of a test detection module, the device is sent to a 3D5S vision device in an appearance detection area, a CCD high-speed industrial camera is used for carrying out surface appearance detection on the device on a suction nozzle, and information data are recorded;
the centralized classification device is used for carrying out centralized grading classification treatment on the products judged to be qualified on the suction nozzles according to the electrical parameters and visual appearance detection information collected in the previous process;
the device comprises a braid packaging module, a main tower suction nozzle, a braid packaging module, a cover tape, a reel and a cleaning and recycling device, wherein the braid packaging module is used for conveying a braid packaging area by a device on the main tower suction nozzle, putting qualified products on the suction nozzle into a braid carrier tape, carrying out hot-pressing packaging together with the cover tape after packaging visual detection, carrying out reel collection according to a certain quantity to obtain product output, and the main tower suction nozzle is connected to the cleaning and recycling device which has the function of cleaning and recycling the device on the rotary tower suction nozzle to avoid mixing when the equipment is stopped midway or reset.
Preferably, the lower end of the main tower turntable system is provided with an electrical test and appearance inspection area, one side of the electrical test and appearance inspection area is provided with a centralized classification and braid packaging area, one side of the main tower turntable system is provided with a human-computer interface operation area, the lower end of the human-computer interface operation area is provided with a device throwing and automatic screening area, the main tower turntable system, the electrical test and appearance inspection area, the centralized classification and braid packaging area, the human-computer interface operation area and the device throwing and automatic screening area are all arranged at the upper end of an equipment electric box cabinet, the main tower turntable system consists of an electrical conversion device, an independent pressing mechanism, an equipment working table plate and an equipment electric cabinet, the upper end of the independent pressing mechanism is provided with a vacuum distribution group, the lower end of the vacuum distribution group is provided with a main turntable part, and the lower end of the main turntable part is provided with, the DD directly drives the motor lower extreme and is provided with the high supporting shoe, the high supporting shoe lower extreme is provided with the motor mount pad, motor mount pad lower extreme is provided with the vacuum air guide pole, the main rotary table part comprises directional guide pin bushing, air cock, bearing guide rod and air cock hookup piece, air cock hookup piece lower extreme is provided with tension spring, the tension spring lower extreme is provided with the spring backing ring, spring backing ring lower extreme is provided with accurate bearing, accurate bearing lower extreme is provided with the installing support, the installing support lower extreme is provided with the buffering cushion, buffering cushion lower extreme is provided with the suction nozzle connector, suction nozzle connector lower extreme is provided with vacuum suction nozzle, directional guide pin bushing lower extreme is provided with directional guide rod.
Preferably, the feeding and screening module comprises a lead wire drag chain device, a suction nozzle vacuum detection device, a Y-axis vision motor, a Z-axis motion device, a rotation origin detection device and a theta-axis rotation device, one side of the theta axis rotating device is provided with a loading disc in-place detection device, the lower end of the feeding and screening module is provided with an electric wiring device and a Y axis supporting upright post, the other side of the feeding screening module is provided with a visual CCD device, the surface of the feeding screening module is provided with a Y-axis visual motion module, a visual position detection device, a visual light source device and a Y-axis motion module, the lower end of the feed screening module is provided with a device throwing-in carrying disc, the lower end of the device throwing-in carrying disc is provided with a product throwing-in carrying platform, the lower end of the product putting platform deck is provided with an X-axis movement module, the lower end of the X-axis movement module is provided with an X-axis position detector, and the lower end of the X-axis position detector is provided with an X-axis support upright post.
Preferably, the lower end of the feeding transfer device is provided with an installation positioning bottom plate, the upper end of the installation positioning bottom plate is provided with a rotary driving motor, the outer side of the rotary driving motor is provided with a motor supporting part, the upper end of the motor supporting part is provided with a device positioning reverse die, a transfer plate device, a feeding detection device and a vacuum connection device, and one side of the vacuum connection device is provided with a discharging detection device and a motor installation plate.
Preferably, the product video CCD device is composed of a height adjusting mechanism and a position adjusting plate, a camera protective outer cover is arranged at the upper end of the product video CCD device, a camera top light source, a plane reflector group and a bottom auxiliary light source are arranged at the upper end of the height adjusting mechanism, and a high-speed industrial camera, an industrial camera lens and a camera adjusting mechanism are arranged on the inner side of the product video CCD device.
Preferably, the lower end of the rotation correcting device is provided with a Z-direction adjusting mechanism, an X-direction adjusting mechanism and a Y-direction adjusting mechanism, one side of the Z-direction adjusting mechanism is provided with a steering servo motor and a motor supporting mechanism, and the upper end of the steering servo motor is provided with a device sensing detection mechanism, a motor guide rod mechanism and a device positioning mechanism.
Preferably, the test detection module comprises a detection CCD device and an electrical property test device A, one side of the electrical property test device A is provided with a detection turntable device, a feeding detection device and an electrical property test device B, the lower end of the test detection module is provided with an electrical property test station A, the lower end of the electrical property test station A is provided with an appearance inspection station, the lower end of the appearance inspection station is provided with a detection turntable device, the lower end of the detection turntable device is provided with a detection feeding station, and the lower end of the detection feeding station is provided with an electrical property test station B;
the device comprises an electrical property testing device A, a camera bellows testing device, a camera bellows testing probe, a camera bellows testing lower part, a cam transmission device, a position origin detection device, a position limit detection device and a height adjusting device, wherein one side of the electrical property testing device A is provided with a transmission servo motor, a testing shielding wire and a coupling device, the lower end of the coupling device is provided with a camera bellows testing upper part, the lower end of the camera bellows testing upper part is provided with the electrical property testing probe, the lower end of the electrical property testing probe is provided with the camera bellows testing lower part, the lower end of the camera bellows testing lower part is provided with;
the detection turntable device is composed of a motor mounting plate, a rotary driving motor and a mounting and positioning bottom plate, a device positioning reverse mold, a middle transfer plate device, a feeding detection device, a vacuum connection device and a motor supporting component are arranged at the upper end of the motor mounting plate, and a visual CCD device, a visual light source device and a visual supporting frame plate are arranged on one side of the motor mounting plate.
Preferably, the upper end of the positioning correction device is provided with a device sensing detection and device positioning mechanism, one side of the lower end of the device positioning mechanism is provided with a Z-direction adjusting mechanism and an X-direction adjusting mechanism, and the bottom of the X-direction adjusting mechanism is provided with a Y-direction adjusting mechanism;
3D5S vision device comprises to guiding mechanism, X to guiding mechanism and Y to guiding mechanism by Z, the 3D5S vision device outside is provided with camera protection dustcoat, camera protection dustcoat inboard is provided with industry camera lens, high-speed industry camera sets up in camera guiding mechanism upper end, camera guiding mechanism one side is provided with camera top light source, camera top light source lower extreme is provided with optical reflector group, optical reflector group lower extreme is provided with plane reflector group, plane reflector group lower extreme is provided with bottom auxiliary light source.
Preferably, the upper end of the centralized sorting device is provided with a manual control button, one side of the manual control button is provided with a servo motor, the manual control button is arranged at the upper end of the linear slide rail, the lower end of the linear slide rail is provided with a material pipe positioning guide block, a material pipe tensioning elastic sheet is arranged on one side of the material pipe positioning guide block, a device material pipe, a material clamping sensor, a device positioning cover plate, a material feeding sensor and a material feeding pneumatic blowing nozzle are arranged on one side of the material pipe tensioning elastic sheet, the lower end of the material pipe positioning guide block is provided with a wiring control box, one side of the wiring control box is provided with an electromagnetic valve, one side of the electromagnetic valve is provided with a transmission screw rod, one side of the transmission screw rod is provided with an optical fiber amplifier, the optical fiber amplifier is arranged at the upper end of the mounting bottom plate, the feeding pneumatic blowing nozzle is arranged at the upper end of the height adjusting device, and the lower end of the height adjusting device is provided with a position adjusting device;
the upper end of the braid packaging module is provided with a cover tape feeding device, the lower end of the cover tape feeding device is provided with hot-pressing temperature control, the lower end of the hot-pressing temperature control is provided with an air pressure adjusting device, the lower end of the air pressure adjusting device is provided with an air pressure display instrument, the lower end of the air pressure display instrument is provided with an emergency stop device, the lower end of the emergency stop device is provided with a manual control panel, the lower end of the manual control panel is provided with a finished product collecting mechanism, one side of the finished product collecting mechanism is provided with a carrier tape cleaning mechanism, one side of the carrier tape cleaning mechanism is provided with a carrier tape checking device, one side of the carrier tape checking device is provided with a position adjusting mechanism, the upper end of the position adjusting mechanism is provided with a motor driving mechanism, one side of the, the other side of the cover tape feeding device is provided with a rocker releasing mechanism, the lower end of the rocker releasing mechanism is provided with a high-speed industrial camera, the lower end of the high-speed industrial camera is provided with an industrial camera lens, the lower end of the industrial camera lens is provided with a cover tape tensioning mechanism, the lower end of the cover tape tensioning mechanism is provided with a braiding camera light source, and the lower end of the braiding camera light source is provided with a heating and sealing mechanism.
Compared with the prior art, the invention provides a photosensitive device testing and sorting machine, which has the following beneficial effects:
1. the invention adopts the components of the advanced DDR motor main tower turntable system and the real-time control component transmission system and reasonable layout, and mainly divides the machine equipment into a component putting and automatic screening area, a main tower turntable area, an electrical test and appearance inspection area, a centralized classification and braid packaging area and the like. When messy devices are placed in a feeding carrying disc and placed in an automatic screening area of equipment, a vision CCD camera carries out intelligent identification, a product with a correct direction surface is selected, the product is transferred to a feeding transfer device through an XY theta high-speed mechanical picking and placing device, the product is transferred to a main tower turntable area through the feeding transfer device, the direction of a vision CCD device is firstly judged in the main tower turntable area, then a direction rotating and positioning device is carried out to enable the direction of the product to be uniform, then the product enters an electrical test and appearance inspection area to carry out a non-light environment electrical test, the vision CCD camera inspects the appearance of the product, finally, defective products are intensively classified according to the data comparison result of the electrical test and the appearance inspection, and good products are packaged in a tape way;
2. the invention changes the original production mode of manual testing under special environment and manual appearance detection under a microscope into the mode of intelligent automatic selection of qualified products by machine equipment and centralized classification of defective products. The mode has high production efficiency and extremely low error rate, and can be popularized to mass production; the production method can meet the manufacturing process requirements of the photosensitive device packaging product with high speed, high precision and high reliability. The invention can save the space of the field, greatly reduce the labor cost and improve the working efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
fig. 1 is a perspective view of a photosensor testing sorter according to the present invention;
FIG. 2 is a schematic structural diagram of a photosensitive device testing and sorting machine according to the present invention;
FIG. 3 is a perspective view of a main tower turntable system in accordance with the present invention;
FIG. 4 is a schematic structural diagram of an electrical conversion apparatus according to the present invention;
FIG. 5 is a partial schematic view of a vacuum distribution group according to the present invention;
FIG. 6 is a schematic structural diagram of a feed screening module according to the present invention;
FIG. 7 is a schematic structural diagram of a feeding transfer device according to the present invention;
FIG. 8 is a schematic structural diagram of a CCD device for product video according to the present invention;
FIG. 9 is an exploded view of a CCD device for viewing images of products according to the present invention;
FIG. 10 is a schematic structural diagram of a rotation correction device according to the present invention;
FIG. 11 is a schematic structural diagram of a test detection module according to the present invention;
FIG. 12 is a side view of a test detection module according to the present invention;
FIG. 13 is a schematic structural diagram of an electrical testing apparatus according to the present invention;
FIG. 14 is a schematic structural diagram of a turntable and a vision apparatus according to the present invention;
FIG. 15 is a schematic structural diagram of a positioning correction device according to the present invention;
FIG. 16 is a schematic view of a 3D5S vision device according to the present invention;
fig. 17 is an exploded view of a 3D5S vision device according to the present invention;
FIG. 18 is a schematic structural diagram of a centralized sorting apparatus according to the present invention;
fig. 19 is a perspective view of a braid encapsulation module according to the present invention;
fig. 20 is a schematic structural diagram of a braid encapsulation module according to the present invention;
FIG. 21 is a schematic diagram of the present invention;
FIG. 22 is a flow chart of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As an embodiment, the present invention provides a photosensitive device test handler, including:
the main tower turntable system is used for systematically controlling each module device;
the feeding and screening module is used for placing the carrying disc provided with the devices on a product putting carrying platform of the feeding and screening module, a visual CCD device of the feeding and screening module is used for identifying the devices, and a device taking and placing suction nozzle selects products with correct direction from the carrying disc and transmits the products to a device positioning and reversing die of the feeding and transferring device;
the feeding transfer device transfers the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system;
the product visual image CCD device extracts the device through a suction nozzle of the main tower turntable system, transmits the device to the product visual image CCD device, performs visual image inspection through a CCD high-speed industrial camera, judges the direction and the position of the device on the suction nozzle, and collects data for post-process processing;
the device corrects the direction and position of the device according to information data collected in the previous process, so that the direction and position of each device on the suction nozzle are consistent;
the device is divided into station positions, each station is provided with a positioning guide die, two electrical property testing stations, an appearance detecting station and a detecting feeding station, when a product is placed in a device positioning inverted die of the detecting turntable device, the detecting feeding station detects that the product is present, the product is conveyed to an electrical property testing station, the upper part and the lower part of a dark box are closed and sealed, so that the electrical property of the product is tested in a dark state; after the electrical property test is finished, conveying the product to an appearance detection station, performing appearance detection on the product through a detection CCD device, and finally flowing into a detection feeding station;
and the positioning correction device is provided with a positioning guide die. When the main tower suction nozzle belt device is conveyed to pass through the device, the position of the device is corrected, so that the position of each device on the suction nozzle is kept consistent;
the 3D5S vision device is characterized in that a main tower suction nozzle belt device extracts a device from a detection feeding station of a test detection module, the device is sent to a 3D5S vision device in an appearance detection area, a CCD high-speed industrial camera is used for carrying out surface appearance detection on the device on a suction nozzle, and information data are recorded;
the centralized classification device is used for carrying out centralized grading classification treatment on the products judged to be qualified on the suction nozzles according to the electrical parameters and visual appearance detection information collected in the previous process;
the device comprises a braid packaging module, a main tower suction nozzle, a braid packaging module, a cover tape, a reel and a cleaning and recycling device, wherein the braid packaging module is used for conveying a braid packaging area by a device on the main tower suction nozzle, putting qualified products on the suction nozzle into a braid carrier tape, carrying out hot-pressing packaging together with the cover tape after packaging visual detection, carrying out reel collection according to a certain quantity to obtain product output, and the main tower suction nozzle is connected to the cleaning and recycling device which has the function of cleaning and recycling the device on the rotary tower suction nozzle to avoid mixing when the equipment is stopped midway or reset.
The invention adopts the components of the advanced DDR motor main tower turntable system and the real-time control component transmission system and reasonable layout, and mainly divides the machine equipment into a component putting and automatic screening area, a main tower turntable area, an electrical test and appearance inspection area, a centralized classification and braid packaging area and the like. When messy devices are placed in a feeding carrying disc and placed in an automatic screening area of equipment, a vision CCD camera carries out intelligent identification, a product with a correct direction surface is selected, the product is transferred to a feeding transfer device through an XY theta high-speed mechanical picking and placing device, the product is transferred to a main tower turntable area through the feeding transfer device, the direction of a vision CCD device is firstly judged in the main tower turntable area, then a direction rotating and positioning device is carried out to enable the direction of the product to be uniform, then the product enters an electrical test and appearance inspection area to carry out a non-light environment electrical test, the vision CCD camera inspects the appearance of the product, finally, defective products are intensively classified according to the data comparison result of the electrical test and the appearance inspection, and good products are packaged in a tape way;
the invention changes the original production mode of manual testing under special environment and manual appearance detection under a microscope into the mode of intelligent automatic selection of qualified products by machine equipment and centralized classification of defective products. The mode has high production efficiency and extremely low error rate, and can be popularized to mass production; the production method can meet the manufacturing process requirements of the photosensitive device packaging product with high speed, high precision and high reliability. The invention can save the space of the field, greatly reduce the labor cost and improve the working efficiency.
The following is a detailed description of preferred implementations of the invention.
Referring to fig. 1 and 2, the photosensitive device testing handler includes:
the main tower turntable system 1 is used for systematically controlling each module device;
the feeding and screening module 2 is used for placing the carrying disc provided with the devices on a product putting carrying platform of the feeding and screening module 2, a visual CCD device of the feeding and screening module 2 is used for identifying the devices, and a device taking and placing suction nozzle selects products with correct direction from the carrying disc and transmits the products to a device positioning and mold reversing device of the feeding and transferring device 3;
the feeding transfer device 3 transfers the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system 1;
the product visual image CCD device 4 extracts the device through a suction nozzle of the main tower turntable system 1, transmits the device to the product visual image CCD device 4, performs visual image inspection through a CCD high-speed industrial camera, judges the direction and the position of the device on the suction nozzle, and collects data for post-process processing;
the rotary correcting device 5 is used for correcting the direction and the position of the component according to information data collected in the previous process so as to enable the direction and the position of each component on the suction nozzle to be consistent;
the device comprises a test detection module 6, a main tower suction nozzle with devices is transmitted to a detection turntable device of the test detection module 6, the device is divided into 6 station positions, each station is provided with a positioning guide die, two electrical test stations, an appearance detection station and a detection feeding station are respectively arranged on the stations of the detection turntable device, when a product is placed in the device positioning inverted die of the detection turntable device, the detection feeding station transmits the product to an electrical test station after detecting that the product is produced, the upper part and the lower part of a camera bellows are folded and sealed, so that the electrical test of the product is carried out in a dark state; after the electrical property test is finished, conveying the product to an appearance detection station, performing appearance detection on the product through a detection CCD device, and finally flowing into a detection feeding station;
and a positioning correction device 7, which is designed with a positioning guide die. When the main tower suction nozzle belt device is conveyed to pass through the device, the position of the device is corrected, so that the position of each device on the suction nozzle is kept consistent;
the 3D5S vision device 8 extracts the components from the detection feeding station of the test detection module by the main tower suction nozzle belt components, sends the components to the 3D5S vision device 8 in the appearance detection area, performs 5-surface appearance detection on the components on the suction nozzle by the CCD high-speed industrial camera, and records information data;
the centralized classification device 9 is used for conveying the components of the main tower suction nozzle to the centralized classification device 9, and the centralized classification device is used for carrying out centralized grading classification processing on the products judged to be qualified on the suction nozzle according to the electrical parameters and the visual appearance detection information collected in the previous process;
the device comprises a braid packaging module 10, a main tower suction nozzle, a device conveying braid packaging area, a product, a main tower suction nozzle and a cover belt, wherein the product judged to be qualified on the suction nozzle is placed in a braid carrier belt, after packaging visual inspection, hot-pressing packaging is carried out together with the cover belt, reel collection is carried out according to a certain quantity to obtain product output, the main tower suction nozzle is connected to a cleaning and recycling device, and the cleaning and recycling device has the function of cleaning and recycling the device carried on a turret suction nozzle to avoid mixing when equipment is stopped midway or reset.
Referring to fig. 3, 4 and 5, the lower end of the main tower turntable system 1 is provided with an electrical testing and appearance inspecting area 11, one side of the electrical testing and appearance inspecting area 11 is provided with a centralized classifying and braiding packaging area 12, one side of the main tower turntable system 1 is provided with a human-machine interface operating area 13, the lower end of the human-machine interface operating area 13 is provided with a device throwing and automatic screening area 14, the main tower turntable system 1, the electrical testing and appearance inspecting area 11, the centralized classifying and braiding packaging area 12, the human-machine interface operating area 13 and the device throwing and automatic screening area 14 are all arranged at the upper end of the equipment electrical box cabinet 15, the main tower turntable system 1 is composed of an electrical conversion device 16, an independent pressing mechanism 17, an equipment work table 18 and an equipment electrical cabinet 19, the upper end of the independent pressing mechanism 17 is provided with a vacuum distribution group 110, the lower end of the vacuum group 110 is provided with a main turntable, the lower end of the main turntable part 111 is provided with a DD direct drive motor 112, the lower end of the DD direct drive motor 112 is provided with a height support block 113, the lower end of the height support block 113 is provided with a motor mounting seat 114, the lower end of the motor mounting seat 114 is provided with a vacuum air guide rod 115, the main turntable part 111 is composed of a directional guide sleeve 116, an air nozzle 117, a bearing guide rod 118 and an air nozzle connecting block 119, the lower end of the air nozzle connecting block 119 is provided with a tension spring 120, the lower end of the tension spring 120 is provided with a spring backing ring 121, the lower end of the spring backing ring 121 is provided with a precise bearing 122, the lower end of the precise bearing 122 is provided with a mounting bracket 123, the lower end of the mounting bracket 123 is provided with a buffer rubber cushion 124, the.
Referring to fig. 6, the feeding and screening module 2 comprises a lead-in drag chain device 21, a suction nozzle vacuum detector 22, a Y-axis vision motor 23, a Z-axis motion device 24, a rotation origin detector 25 and a θ -axis rotation device 26, wherein one side of the θ -axis rotation device 26 is provided with a tray in-place detector 27, the lower end of the feeding and screening module 2 is provided with an electrical wiring device 28 and a Y-axis support column 29, the other side of the feeding and screening module 2 is provided with a vision CCD device 210, the surface of the feeding and screening module 2 is provided with a Y-axis vision motion module 211, a vision position detector 212, a vision light source device 213 and a Y-axis motion module 214, the lower end of the feeding and screening module 2 is provided with a device throwing tray 215, the lower end of the device throwing tray 215 is provided with a product throwing platform 216, the lower end of the product throwing platform, the lower end of the X-axis position detector 218 is provided with an X-axis support column 219.
Referring to fig. 7, the lower end of the feeding transfer device 3 is provided with a mounting and positioning bottom plate 39, the upper end of the mounting and positioning bottom plate 39 is provided with a rotary driving motor 38, the outer side of the rotary driving motor 38 is provided with a motor supporting member 35, the upper end of the motor supporting member 35 is provided with a device positioning reverse mold 31, a transfer plate device 32, a feeding detection device 33 and a vacuum coupling device 34, and one side of the vacuum coupling device 34 is provided with a discharging detection device 36 and a motor mounting plate 37.
Referring to fig. 8 and 9, the product image CCD device 4 is composed of a height adjusting mechanism 41 and a position adjusting plate 42, a camera protective cover 43 is disposed on the upper end of the product image CCD device 4, a camera top light source 47, a plane mirror group 48 and a bottom auxiliary light source 49 are disposed on the upper end of the height adjusting mechanism 41, and a high-speed industrial camera 44, an industrial camera lens 45 and a camera adjusting mechanism 46 are disposed on the inner side of the product image CCD device 4.
Referring to fig. 10, the lower end of the rotation correcting device 5 is provided with a Z-direction adjusting mechanism 56, an X-direction adjusting mechanism 57 and a Y-direction adjusting mechanism 58, one side of the Z-direction adjusting mechanism 56 is provided with a steering servo motor 53 and a motor supporting mechanism 54, and the upper end of the steering servo motor 53 is provided with a device sensing detector 51, a motor guide rod mechanism 52 and a device positioning mechanism 55.
Referring to fig. 11 and 12, the testing and detecting module 6 includes a detecting CCD device 61 and an electrical testing device a62, one side of the electrical testing device a62 is provided with a detecting turntable device 63, a feeding detecting device 64 and an electrical testing device B65, the lower end of the testing and detecting module 6 is provided with an electrical testing station a66, the lower end of the electrical testing station a66 is provided with an appearance checking station 67, the lower end of the appearance checking station 67 is provided with a detecting turntable device 68, the lower end of the detecting turntable device 68 is provided with a detecting feeding station 69, and the lower end of the detecting feeding station 69 is provided with an electrical testing station B610;
referring to fig. 13, a transmission servo motor 621, a test shielded wire 622 and a coupling device 623 are arranged on one side of an electrical test device a62, a black box test upper part 624 is arranged at the lower end of the coupling device 623, an electrical test probe 625 is arranged at the lower end of the black box test upper part 624, a black box test lower part 626 is arranged at the lower end of the electrical test probe 625, a cam transmission device 627 is arranged at the lower end of the black box test lower part 626, a position origin detection 628 is arranged at the lower end of the cam transmission device 627, a position limit detection 629 is arranged at the lower end of the position origin detection 628, and a height adjusting device 6210 and a position adjusting device 6211 are;
referring to fig. 14, the detecting turntable device 63 is composed of a motor mounting plate 639, a rotary driving motor 6310 and a mounting and positioning bottom plate 6311, the upper end of the motor mounting plate 639 is provided with a device positioning inverted mold 631, a middle transfer plate device 632, a feeding detecting device 633, a vacuum coupling device 634 and a motor support part 635, and one side of the motor mounting plate 639 is provided with a vision CCD device 636, a vision light source device 637 and a vision support frame plate 638.
Referring to fig. 15, the upper end of the positioning correction device 7 is provided with a device sensing detector 71 and a device positioning mechanism 72, one side of the lower end of the device positioning mechanism 72 is provided with a Z-direction adjusting mechanism 73 and an X-direction adjusting mechanism 74, and the bottom of the X-direction adjusting mechanism 74 is provided with a Y-direction adjusting mechanism 75;
referring to fig. 16 and 17, the 3D5S vision device 8 includes a Z-direction adjustment mechanism 81, an X-direction adjustment mechanism 82, and a Y-direction adjustment mechanism 83, the camera protective housing 84 is disposed outside the 3D5S vision device 8, the industrial camera lens 85 and the high-speed industrial camera 86 are disposed inside the camera protective housing 84, the high-speed industrial camera 86 is disposed at the upper end of the camera adjustment mechanism 87, the camera top light source 88 is disposed at one side of the camera adjustment mechanism 87, the optical mirror group 89 is disposed at the lower end of the camera top light source 88, the plane mirror group 810 is disposed at the lower end of the optical mirror group 89, and the bottom auxiliary light source 811 is disposed at the lower end of the plane.
Referring to fig. 18, the upper end of the centralized sorting device 9 is provided with a manual control button 91, one side of the manual control button 91 is provided with a servo motor 910, the manual control button 91 is arranged at the upper end of a linear slide rail 92, the lower end of the linear slide rail 92 is provided with a material pipe positioning guide block 93, one side of the material pipe positioning guide block 93 is provided with a material pipe tensioning elastic sheet 94, one side of the material pipe tensioning elastic sheet 94 is provided with a device material pipe 911 and a material clamping sensor 912, the device positioning cover plate 913, the feeding sensor 914 and the feeding pneumatic blow nozzle 915, the lower end of the material pipe positioning guide block 93 is provided with the wiring control box 95, one side of the wiring control box 95 is provided with the electromagnetic valve 96, one side of the electromagnetic valve 96 is provided with the transmission screw 97, one side of the transmission screw 97 is provided with the optical fiber amplifier 98, the optical fiber amplifier 98 is arranged at the upper end of the mounting base plate 99, the feeding pneumatic blow nozzle 915 is arranged at the upper end of the height adjusting device 916, and the lower end of the height adjusting device 916 is provided with the position adjusting device 917;
referring to fig. 19 and 20, a cover tape supply device 101 is disposed at the upper end of the braid packaging module 10, a hot pressing temperature control 102 is disposed at the lower end of the cover tape supply device 101, an air pressure adjusting device 103 is disposed at the lower end of the hot pressing temperature control 102, an air pressure display instrument 104 is disposed at the lower end of the air pressure adjusting device 103, an emergency stop device 105 is disposed at the lower end of the air pressure display instrument 104, a manual control panel 106 is disposed at the lower end of the emergency stop device 105, a finished product take-up mechanism 107 is disposed at the lower end of the manual control panel 106, a carrier tape cleaning mechanism 1014 is disposed at one side of the finished product take-up mechanism 107, a carrier tape inspection device 1013 is disposed at one side of the carrier tape cleaning mechanism 1014, a position adjusting mechanism 1012 is disposed at one side of the carrier tape inspection device 1013, a motor driving mechanism 1011 is disposed at the upper end of the, the other side of the cover tape supply device 101 is provided with a rocker release mechanism 1015, the lower end of the rocker release mechanism 1015 is provided with a high-speed industrial camera 1016, the lower end of the high-speed industrial camera 1016 is provided with an industrial camera lens 1017, the lower end of the industrial camera lens 1017 is provided with a cover tape tensioning mechanism 1018, the lower end of the cover tape tensioning mechanism 1018 is provided with a braiding camera light source 1019, and the lower end of the braiding camera light source 1019 is provided with a heating sealing mechanism 1020.
Referring to fig. 21 and 22, the working principle and the using process of the present invention are as follows: when in use:
s1) placing the carrying tray with the devices on the product putting carrying platform of the feeding and screening module 2, identifying the devices by the visual CCD device of the feeding and screening module 2, selecting the products with correct direction from the carrying tray by the device taking and placing suction nozzle, and transmitting the products to the device positioning and mold reversing device of the feeding and transferring device 3;
s2) transferring the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system 1 by the feeding transfer device;
s3) extracting the components through the suction nozzle of the main tower turntable system 1, transmitting the components to the product visual image CCD device 4, carrying out visual image inspection through a CCD high-speed industrial camera, judging the direction and the position of the components on the suction nozzle, and collecting data for post-process treatment;
s4) the main tower suction nozzle with components is transmitted to a rotary positioning device, and the device corrects the direction and position of the components according to the information data collected in the previous process, so that the direction and position of each component on the suction nozzle are consistent;
s5) conveying the main tower suction nozzle with the device to a detection turntable device of a test detection module 6, wherein the device is divided into 6 station positions, each station is provided with a positioning guide die, two electrical test stations, an appearance detection station and a detection feeding station are respectively arranged on the stations of the detection turntable device, when a product is placed in the device positioning inverted die of the detection turntable device, the detection feeding station conveys the product to the electrical test station after detecting that the product is arranged, and the upper part and the lower part of a camera bellows are closed and sealed, so that the electrical test of the product is carried out in a dark state; after the electrical property test is finished, conveying the product to an appearance detection station, performing appearance detection on the product through a detection CCD device, and finally flowing into a detection feeding station;
s6), designing a positioning guide die, and correcting the positions of the components when the components are conveyed by the main tower suction nozzle strip through the positioning guide die to keep the positions of all the components on the suction nozzle consistent;
s7) extracting the components from the positioning correction device by the main tower suction nozzle belt component, sending the components to a 3D5S vision device 8 in an appearance detection area, carrying out 5-surface appearance detection on the components on the suction nozzle belt by a CCD high-speed industrial camera, and recording information data;
s8) the main tower suction nozzle with components is transmitted to a centralized classification device 9, the centralized classification device is used for carrying out centralized grading classification processing on the qualified products on the suction nozzles according to the electrical parameters and visual appearance detection information collected in the previous process;
s9) the main tower suction nozzle carries the device to transmit the packaging area of the braid packaging module 10, puts the qualified product on the suction nozzle into the braid carrying band, after packaging visual inspection, carries on hot pressing packaging together with the cover band, collects the product output according to the certain number of reels, the main tower suction nozzle to the cleaning recovery device, the cleaning recovery device is the function of cleaning the device on the turret suction nozzle to avoid mixing when the device stops midway or the device resets.
The invention adopts the components of the advanced DDR motor main tower turntable system and the real-time control component transmission system and reasonable layout, and mainly divides the machine equipment into a component putting and automatic screening area, a main tower turntable area, an electrical test and appearance inspection area, a centralized classification and braid packaging area and the like. When messy devices are placed in a feeding carrying disc and placed in an automatic screening area of equipment, a vision CCD camera carries out intelligent identification, a product with a correct direction surface is selected, the product is transferred to a feeding transfer device through an XY theta high-speed mechanical picking and placing device, the product is transferred to a main tower turntable area through the feeding transfer device, the direction of a vision CCD device is firstly judged in the main tower turntable area, then a direction rotating and positioning device is carried out to enable the direction of the product to be uniform, then the product enters an electrical test and appearance inspection area to carry out a non-light environment electrical test, the vision CCD camera inspects the appearance of the product, finally, defective products are intensively classified according to the data comparison result of the electrical test and the appearance inspection, and good products are packaged in a tape way;
the invention changes the original production mode of manual testing under special environment and manual appearance detection under a microscope into the mode of intelligent automatic selection of qualified products by machine equipment and centralized classification of defective products. The mode has high production efficiency and extremely low error rate, and can be popularized to mass production; the production method can meet the manufacturing process requirements of the photosensitive device packaging product with high speed, high precision and high reliability. The invention can save the space of the field, greatly reduce the labor cost and improve the working efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A photosensitive device testing and sorting machine is characterized in that: the method comprises the following steps:
the main tower turntable system (1) is used for systematically controlling each module device;
the feeding and screening module (2) is used for placing the carrying disc provided with the devices on a product putting platform deck of the feeding and screening module (2), a visual CCD device of the feeding and screening module (2) identifies the devices, and a device taking and placing suction nozzle selects products with correct direction surfaces from the carrying disc and transmits the products to a device positioning and mold reversing device of the feeding and transferring device (3);
the feeding transfer device (3) transfers the product to the lower part of the working position of the vacuum suction nozzle of the main tower turntable system (1);
the product visual image CCD device (4) extracts the device through a suction nozzle of the main tower turntable system (1), transmits the device to the product visual image CCD device (4), performs visual image inspection through a CCD high-speed industrial camera, judges the direction and the position of the device on the suction nozzle, and collects data for post-process processing;
the rotary correcting device (5) is used for correcting the direction and the position of the component according to information data collected in the previous process so as to enable the direction and the position of each component on the suction nozzle to be consistent;
the device comprises a test detection module (6), a main tower suction nozzle, a detection turntable device and a detection control module, wherein the main tower suction nozzle is provided with a device and is transmitted to the test detection module (6), the device is divided into 6 station positions, each station is provided with a positioning guide die, two electrical test stations, an appearance detection station and a detection feeding station are respectively arranged on the station of the detection turntable device, when a product is placed into the device positioning inverted die of the detection turntable device, the detection feeding station transmits the product to the electrical test station after detecting that the product is arranged, the upper part and the lower part of a dark box are closed and sealed, so that the electrical test is carried out on the product in a; after the electrical property test is finished, conveying the product to an appearance detection station, performing appearance detection on the product through a detection CCD device, and finally flowing into a detection feeding station;
the positioning correction device (7) is provided with a positioning guide die, and when the components with the main tower suction nozzles are conveyed to pass through the positioning correction device, the positions of the components are corrected, so that the positions of all the components on the suction nozzles are kept consistent;
the 3D5S vision device (8) is used for extracting a device from a detection feeding station of the test detection module by a main tower suction nozzle belt device, sending the device to the 3D5S vision device (8) in an appearance detection area, performing 5-surface appearance detection on the device on the suction nozzle by a CCD high-speed industrial camera, and recording information data;
the centralized classification device (9) is used for transmitting the components of the main tower suction nozzle to the centralized classification device (9), and the centralized classification device is used for performing centralized grading classification processing on the qualified products on the suction nozzles according to the electrical parameters and visual appearance detection information collected in the previous process;
the device comprises a braid packaging module (10), a main tower suction nozzle, a braid packaging module (10) with a device conveying braid packaging area, a product judged to be qualified on the suction nozzle is placed into a braid carrier tape, hot-press packaging is carried out on the braid packaging module and a cover tape after packaging visual detection, reel collection is carried out according to a certain quantity to obtain product output, the main tower suction nozzle is connected to a cleaning and recycling device, and the cleaning and recycling device has the function of cleaning and recycling the device carried on the turret suction nozzle to avoid mixing when the equipment is stopped midway or reset.
2. The photosensitive device testing handler of claim 1, wherein: the device comprises a main tower turntable system (1), a centralized classification and braid packaging area (12) is arranged at the lower end of the main tower turntable system (1), a human-computer interface operating area (13) is arranged at one side of the main tower turntable system (1), a device throwing and automatic screening area (14) is arranged at the lower end of the human-computer interface operating area (13), the main tower turntable system (1), the electrical testing and appearance inspection area (11), the centralized classification and braid packaging area (12), the human-computer interface operating area (13) and the device throwing and automatic screening area (14) are all arranged at the upper end of an equipment electric box cabinet (15), the main tower turntable system (1) is composed of an electrical conversion device (16), an independent pressing mechanism (17), an equipment working table plate (18) and an equipment electric cabinet (19), the vacuum distribution device is characterized in that a vacuum distribution group (110) is arranged at the upper end of the independent pressing mechanism (17), a main turntable part (111) is arranged at the lower end of the vacuum distribution group (110), a DD direct drive motor (112) is arranged at the lower end of the main turntable part (111), a height supporting block (113) is arranged at the lower end of the DD direct drive motor (112), a motor mounting seat (114) is arranged at the lower end of the height supporting block (113), a vacuum air guide rod (115) is arranged at the lower end of the motor mounting seat (114), the main turntable part (111) is composed of a directional guide sleeve (116), an air tap (117), a bearing guide rod (118) and an air tap connecting block (119), a tension spring (120) is arranged at the lower end of the air tap connecting block (119), a spring cushion ring (121) is arranged at the lower end of the tension spring (120), a precision bearing (122) is arranged at the lower, the lower end of the mounting bracket (123) is provided with a buffer rubber mat (124), the lower end of the buffer rubber mat (124) is provided with a suction nozzle connecting piece (125), the lower end of the suction nozzle connecting piece (125) is provided with a vacuum suction nozzle (126), and the lower end of the directional guide sleeve (116) is provided with a directional guide rod (127).
3. The photosensitive device testing handler of claim 1, wherein: the feeding screening module (2) is composed of a lead wire drag chain device (21), a suction nozzle vacuum detection device (22), a Y-axis vision motor (23), a Z-axis movement device (24), a rotation origin detection device (25) and a theta-axis rotation device (26), a tray in-place detection device (27) is arranged on one side of the theta-axis rotation device (26), an electric wiring device (28) and a Y-axis support upright post (29) are arranged at the lower end of the feeding screening module (2), a vision CCD device (210) is arranged on the other side of the feeding screening module (2), a Y-axis vision movement module (211), a vision position detection device (212), a vision light source device (213) and a Y-axis movement module (214) are arranged on the surface of the feeding screening module (2), a device loading tray (215) is arranged at the lower end of the feeding screening module (2), and a product loading platform (216) is arranged at the lower, an X-axis movement module (217) is arranged at the lower end of the product putting platform (216), an X-axis position detection (218) is arranged at the lower end of the X-axis movement module (217), and an X-axis support upright (219) is arranged at the lower end of the X-axis position detection (218).
4. The photosensitive device testing handler of claim 1, wherein: the feeding transfer device is characterized in that an installation and positioning bottom plate (39) is arranged at the lower end of the feeding transfer device (3), a rotary driving motor (38) is arranged at the upper end of the installation and positioning bottom plate (39), a motor supporting component (35) is arranged on the outer side of the rotary driving motor (38), a device positioning reverse die (31), a transfer plate transfer device (32), a feeding detection device (33) and a vacuum coupling device (34) are arranged at the upper end of the motor supporting component (35), and a discharging detection device (36) and a motor mounting plate (37) are arranged on one side of the vacuum coupling device (34).
5. The photosensitive device testing handler of claim 1, wherein: the product video CCD device (4) is composed of a height adjusting mechanism (41) and a position adjusting plate (42), a camera protective outer cover (43) is arranged at the upper end of the product video CCD device (4), a camera top light source (47), a plane reflector set (48) and a bottom auxiliary light source (49) are arranged at the upper end of the height adjusting mechanism (41), and a high-speed industrial camera (44), an industrial camera lens (45) and a camera adjusting mechanism (46) are arranged on the inner side of the product video CCD device (4).
6. The photosensitive device testing handler of claim 1, wherein: the lower end of the rotary correcting device (5) is provided with a Z-direction adjusting mechanism (56), an X-direction adjusting mechanism (57) and a Y-direction adjusting mechanism (58), one side of the Z-direction adjusting mechanism (56) is provided with a steering servo motor (53) and a motor supporting mechanism (54), and the upper end of the steering servo motor (53) is provided with a device sensing detection mechanism (51), a motor guide rod mechanism (52) and a device positioning mechanism (55).
7. The photosensitive device testing handler of claim 1, wherein: the testing and detecting module (6) comprises a detecting CCD device (61) and an electrical property testing device A (62), a detecting turntable device (63), a feeding detecting device (64) and an electrical property testing device B (65) are arranged on one side of the electrical property testing device A (62), an electrical property testing station A (66) is arranged at the lower end of the testing and detecting module (6), an appearance checking station (67) is arranged at the lower end of the electrical property testing station A (66), a detecting turntable device (68) is arranged at the lower end of the appearance checking station (67), a detecting feeding station (69) is arranged at the lower end of the detecting turntable device (68), and an electrical property testing station B (610) is arranged at the lower end of the detecting feeding station (69);
a transmission servo motor (621), a test shielding wire (622) and a coupler device (623) are arranged on one side of the electrical test device A (62), a camera bellows test upper part (624) is arranged at the lower end of the coupler device (623), an electrical test probe (625) is arranged at the lower end of the camera bellows test upper part (624), a camera bellows test lower part (626) is arranged at the lower end of the electrical test probe (625), a cam transmission device (627) is arranged at the lower end of the camera bellows test lower part (626), a position origin detection (628) is arranged at the lower end of the cam transmission device (627), a position limit detection (629) is arranged at the lower end of the position origin detection (628), and a height adjusting device (6210) and a position adjusting device (6211) are arranged at the lower end of the position limit detection;
the detection turntable device (63) is composed of a motor mounting plate (639), a rotary driving motor (6310) and a mounting and positioning bottom plate (6311), the upper end of the motor mounting plate (639) is provided with a device positioning reverse mold (631), a middle transfer plate device (632), a feeding detection device (633), a vacuum coupling device (634) and a motor support part (635), and one side of the motor mounting plate (639) is provided with a vision CCD device (636), a vision light source device (637) and a vision support frame plate (638).
8. The photosensitive device testing handler of claim 1, wherein: the upper end of the positioning correction device (7) is provided with a device sensing detector (71) and a device positioning mechanism (72), one side of the lower end of the device positioning mechanism (72) is provided with a Z-direction adjusting mechanism (73) and an X-direction adjusting mechanism (74), and the bottom of the X-direction adjusting mechanism (74) is provided with a Y-direction adjusting mechanism (75);
3D5S vision device (8) is by Z to guiding mechanism (81), X to guiding mechanism (82) and Y to guiding mechanism (83) constitution, 3D5S vision device (8) outside is provided with camera protection dustcoat (84), camera protection dustcoat (84) inboard is provided with industry camera lens (85), high-speed industry camera (86) set up in camera guiding mechanism (87) upper end, camera guiding mechanism (87) one side is provided with camera top light source (88), camera top light source (88) lower extreme is provided with optical reflector group (89), optical reflector group (89) lower extreme is provided with plane mirror group (810), plane mirror group (810) lower extreme is provided with bottom auxiliary light source (811).
9. The photosensitive device testing handler of claim 1, wherein: the upper end of the centralized classification device (9) is provided with a manual control button (91), one side of the manual control button (91) is provided with a servo motor (910), the manual control button (91) is arranged at the upper end of a linear slide rail (92), the lower end of the linear slide rail (92) is provided with a material pipe positioning guide block (93), one side of the material pipe positioning guide block (93) is provided with a material pipe tensioning elastic sheet (94), one side of the material pipe tensioning elastic sheet (94) is provided with a device material pipe (911), a material clamping sensor (912), a device positioning cover plate (913), a material feeding sensor (914) and a material feeding pneumatic blow nozzle (915), the lower end of the material pipe positioning guide block (93) is provided with a wiring control box (95), one side of the wiring control box (95) is provided with an electromagnetic valve (96), one side of the electromagnetic valve (96) is provided with a transmission screw rod (97), one side, the optical fiber amplifier (98) is arranged at the upper end of the mounting base plate (99), the feeding pneumatic blowing nozzle (915) is arranged at the upper end of the height adjusting device (916), and the lower end of the height adjusting device (916) is provided with a position adjusting device (917);
the upper end of the braid packaging module (10) is provided with a cover tape supply device (101), the lower end of the cover tape supply device (101) is provided with a hot-pressing temperature control device (102), the lower end of the hot-pressing temperature control device (102) is provided with an air pressure adjusting device (103), the lower end of the air pressure adjusting device (103) is provided with an air pressure display instrument (104), the lower end of the air pressure display instrument (104) is provided with an emergency stop device (105), the lower end of the emergency stop device (105) is provided with a manual control panel (106), the lower end of the manual control panel (106) is provided with a finished product take-up mechanism (107), one side of the finished product take-up mechanism (107) is provided with a carrier tape cleaning mechanism (1014), one side of the carrier tape cleaning mechanism (1014) is provided with a carrier tape checking device (, the device is characterized in that a motor driving mechanism (1011) is arranged at the upper end of the position adjusting mechanism (1012), a carrying belt transmission mechanism (1010) is arranged on one side of the motor driving mechanism (1011), a braid feeding detection mechanism (108) and a braid clamping alarm mechanism (109) are arranged at the upper end of the carrying belt transmission mechanism (1010), a rocker release mechanism (1015) is arranged on the other side of the cover belt supply device (101), a high-speed industrial camera (1016) is arranged at the lower end of the rocker release mechanism (1015), an industrial camera lens (1017) is arranged at the lower end of the high-speed industrial camera (1016), a tensioning cover belt mechanism (1018) is arranged at the lower end of the industrial camera lens (1017), a braid camera light source (1019) is arranged at the lower end of the cover belt tensioning mechanism (1018), and a heating and sealing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910841577.8A CN110605255B (en) | 2019-09-06 | 2019-09-06 | Photosensitive device test sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910841577.8A CN110605255B (en) | 2019-09-06 | 2019-09-06 | Photosensitive device test sorting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110605255A true CN110605255A (en) | 2019-12-24 |
| CN110605255B CN110605255B (en) | 2022-02-15 |
Family
ID=68892436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910841577.8A Active CN110605255B (en) | 2019-09-06 | 2019-09-06 | Photosensitive device test sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110605255B (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111130460A (en) * | 2019-12-30 | 2020-05-08 | 唐山国芯晶源电子有限公司 | SMD resonator quartz wafer appearance detection device and detection method |
| CN111617990A (en) * | 2020-06-24 | 2020-09-04 | 金动力智能科技（深圳）有限公司 | 5G subassembly intelligent test and integrative video disc machine of packing |
| CN111874316A (en) * | 2020-08-21 | 2020-11-03 | 深圳市朝阳光科技有限公司 | Two-in-one high-speed braider |
| CN112691934A (en) * | 2020-11-12 | 2021-04-23 | 深圳中科飞测科技股份有限公司 | Detection device and detection method |
| CN112718518A (en) * | 2020-12-24 | 2021-04-30 | 甘宁 | Semiconductor chip sorting machine |
| CN112742745A (en) * | 2021-01-21 | 2021-05-04 | 金动力智能科技（深圳）有限公司 | Product implanter |
| CN113305023A (en) * | 2021-05-26 | 2021-08-27 | 石家庄信科微波技术有限公司 | Detection device for microwave power amplifier |
| CN113624455A (en) * | 2021-08-03 | 2021-11-09 | 深圳市诺泰芯装备有限公司 | High-speed dark box testing equipment and method for light sensing element |
| CN113617691A (en) * | 2021-08-02 | 2021-11-09 | 深圳市诺泰芯装备有限公司 | Light sense component test sorting facilities |
| CN113680687A (en) * | 2021-08-26 | 2021-11-23 | 深圳市诺泰芯装备有限公司 | Lens product vision inspection sorting facilities |
| CN113819868A (en) * | 2021-01-29 | 2021-12-21 | 常州铭赛机器人科技股份有限公司 | Hot-pressing detection system and method |
| CN113871326A (en) * | 2021-11-30 | 2021-12-31 | 深圳市诺泰芯装备有限公司 | SOIC packaging high-temperature sorting test equipment |
| CN115327241A (en) * | 2022-10-12 | 2022-11-11 | 广州诺顶智能科技有限公司 | Capacitance detection device and detection method thereof |
| CN115754652A (en) * | 2022-11-14 | 2023-03-07 | 惠州深科达半导体科技有限公司 | Test equipment and material test method |
| CN117225717A (en) * | 2023-11-16 | 2023-12-15 | 长春职业技术学院 | Screening equipment based on computer vision recognition |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201438454U (en) * | 2009-08-05 | 2010-04-14 | 深圳市远望工业自动化设备有限公司 | Testing, sorting, marking and braiding integrative machine of semiconductor device |
| CN103247562A (en) * | 2013-05-17 | 2013-08-14 | 嘉兴景焱智能装备技术有限公司 | Grain turret type picking up and placing device |
| US20170160146A1 (en) * | 2015-12-04 | 2017-06-08 | Zhuhai Sepstar Electronic Co., Ltd. | Intelligent test device for substrate |
| CN109174701A (en) * | 2018-10-12 | 2019-01-11 | 江苏信息职业技术学院 | A kind of IC chip test sorting unit and its working method |
| CN109382329A (en) * | 2017-08-07 | 2019-02-26 | 昆山昶乐模塑科技有限公司 | A kind of square plate size and weight detection device and its application method |
| CN109675836A (en) * | 2019-01-10 | 2019-04-26 | 深圳市诺泰自动化设备有限公司 | A kind of high speed test sorting unit |
| CN109686685A (en) * | 2019-01-10 | 2019-04-26 | 深圳市诺泰自动化设备有限公司 | A kind of high temperature test sorting machine |
| CN109772743A (en) * | 2019-01-31 | 2019-05-21 | 苏州茂特斯自动化设备有限公司 | A kind of SOT encapsulating products battery checker |
| CN110194290A (en) * | 2019-06-05 | 2019-09-03 | 深圳市诺泰自动化设备有限公司 | A kind of rotary type tower chip braider |
-
2019
- 2019-09-06 CN CN201910841577.8A patent/CN110605255B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201438454U (en) * | 2009-08-05 | 2010-04-14 | 深圳市远望工业自动化设备有限公司 | Testing, sorting, marking and braiding integrative machine of semiconductor device |
| CN103247562A (en) * | 2013-05-17 | 2013-08-14 | 嘉兴景焱智能装备技术有限公司 | Grain turret type picking up and placing device |
| US20170160146A1 (en) * | 2015-12-04 | 2017-06-08 | Zhuhai Sepstar Electronic Co., Ltd. | Intelligent test device for substrate |
| CN109382329A (en) * | 2017-08-07 | 2019-02-26 | 昆山昶乐模塑科技有限公司 | A kind of square plate size and weight detection device and its application method |
| CN109174701A (en) * | 2018-10-12 | 2019-01-11 | 江苏信息职业技术学院 | A kind of IC chip test sorting unit and its working method |
| CN109675836A (en) * | 2019-01-10 | 2019-04-26 | 深圳市诺泰自动化设备有限公司 | A kind of high speed test sorting unit |
| CN109686685A (en) * | 2019-01-10 | 2019-04-26 | 深圳市诺泰自动化设备有限公司 | A kind of high temperature test sorting machine |
| CN109772743A (en) * | 2019-01-31 | 2019-05-21 | 苏州茂特斯自动化设备有限公司 | A kind of SOT encapsulating products battery checker |
| CN110194290A (en) * | 2019-06-05 | 2019-09-03 | 深圳市诺泰自动化设备有限公司 | A kind of rotary type tower chip braider |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111130460A (en) * | 2019-12-30 | 2020-05-08 | 唐山国芯晶源电子有限公司 | SMD resonator quartz wafer appearance detection device and detection method |
| CN111617990A (en) * | 2020-06-24 | 2020-09-04 | 金动力智能科技（深圳）有限公司 | 5G subassembly intelligent test and integrative video disc machine of packing |
| CN111617990B (en) * | 2020-06-24 | 2023-06-27 | 金动力智能科技（深圳）有限公司 | 5G subassembly intelligent test and integrative disc machine of packing |
| CN111874316A (en) * | 2020-08-21 | 2020-11-03 | 深圳市朝阳光科技有限公司 | Two-in-one high-speed braider |
| CN112691934A (en) * | 2020-11-12 | 2021-04-23 | 深圳中科飞测科技股份有限公司 | Detection device and detection method |
| CN112691934B (en) * | 2020-11-12 | 2022-08-19 | 深圳中科飞测科技股份有限公司 | Detection device and detection method |
| CN112718518A (en) * | 2020-12-24 | 2021-04-30 | 甘宁 | Semiconductor chip sorting machine |
| CN112742745A (en) * | 2021-01-21 | 2021-05-04 | 金动力智能科技（深圳）有限公司 | Product implanter |
| CN113819868A (en) * | 2021-01-29 | 2021-12-21 | 常州铭赛机器人科技股份有限公司 | Hot-pressing detection system and method |
| CN113305023B (en) * | 2021-05-26 | 2023-01-17 | 石家庄信科微波技术有限公司 | Detection device for microwave power amplifier |
| CN113305023A (en) * | 2021-05-26 | 2021-08-27 | 石家庄信科微波技术有限公司 | Detection device for microwave power amplifier |
| CN113617691A (en) * | 2021-08-02 | 2021-11-09 | 深圳市诺泰芯装备有限公司 | Light sense component test sorting facilities |
| CN113624455A (en) * | 2021-08-03 | 2021-11-09 | 深圳市诺泰芯装备有限公司 | High-speed dark box testing equipment and method for light sensing element |
| CN113624455B (en) * | 2021-08-03 | 2024-05-03 | 深圳市诺泰芯装备有限公司 | High-speed camera bellows testing equipment and method for light-sensitive element |
| CN113680687A (en) * | 2021-08-26 | 2021-11-23 | 深圳市诺泰芯装备有限公司 | Lens product vision inspection sorting facilities |
| CN113871326A (en) * | 2021-11-30 | 2021-12-31 | 深圳市诺泰芯装备有限公司 | SOIC packaging high-temperature sorting test equipment |
| CN113871326B (en) * | 2021-11-30 | 2022-03-15 | 深圳市诺泰芯装备有限公司 | SOIC packaging high-temperature sorting test equipment |
| CN115327241A (en) * | 2022-10-12 | 2022-11-11 | 广州诺顶智能科技有限公司 | Capacitance detection device and detection method thereof |
| CN115754652A (en) * | 2022-11-14 | 2023-03-07 | 惠州深科达半导体科技有限公司 | Test equipment and material test method |
| CN117225717A (en) * | 2023-11-16 | 2023-12-15 | 长春职业技术学院 | Screening equipment based on computer vision recognition |
| CN117225717B (en) * | 2023-11-16 | 2024-01-12 | 长春职业技术学院 | Screening equipment based on computer vision recognition |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110605255B (en) | 2022-02-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110605255B (en) | Photosensitive device test sorting machine | |
| CN107298196B (en) | A kind of sticking film for mobile phone production line | |
| CN109174701A (en) | A kind of IC chip test sorting unit and its working method | |
| CN109622396A (en) | The thick two-parameter automatic detection device of a kind of lens outer diameter and center | |
| CN110581096B (en) | LED chip photoelectric and appearance integrated detection equipment | |
| CN106373903A (en) | Appearance inspection taping device of integrated circuit chip | |
| CN115524604A (en) | Multifunctional display screen detection equipment | |
| CN111776719A (en) | Automatic marking, detecting and packaging integrated machine for chips | |
| CN115346904A (en) | Wafer conveying and measuring system | |
| CN209109645U (en) | A kind of IC chip test sorting unit | |
| CN209963021U (en) | Detection system for silicon wafer in online graphite boat | |
| CN115295464A (en) | Wafer conveying system | |
| CN100562132C (en) | The assembling of numerical camera mould and test macro and method | |
| CN214776808U (en) | Terminal automated inspection braid equipment | |
| CN204674955U (en) | Automatic measurement banding machine | |
| CN212674058U (en) | CCD quick size detection mechanism | |
| CN206146851U (en) | Intellectual detection system industrial part surface quality's device | |
| CN211802439U (en) | Full-size inspection machine | |
| CN111928777A (en) | CCD quick size detection mechanism | |
| CN216174400U (en) | Appearance detection device for material vision detection equipment | |
| CN206142367U (en) | Intelligent test braider | |
| TWI414800B (en) | Applied to image sensing IC test classifier (2) | |
| CN213316289U (en) | Photovoltaic cell defect detection and high-speed color sorting mechanism | |
| CN210467780U (en) | Quartz chip dispensing process CCD identification and detection device | |
| CN115196111A (en) | Multi-pad electronic component testing taping equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211109 Address after: 518000 south side of block D, 4th floor, building 1, factory building, Wanfeng Huafeng Pioneer Park, Shajing street, Heyi community, Bao'an District, Shenzhen City, Guangdong Province Applicant after: Shenzhen Nuotai Equipment Co.,Ltd. Address before: 518000 south side of block D, 4th floor, building 1, factory building, Wanfeng Huafeng Pioneer Park, Shajing street, Heyi community, Bao'an District, Shenzhen City, Guangdong Province Applicant before: SHENZHEN NORTECH AUTOMATION CO.,LTD. |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |