Self-sorting and non-damage sunflower seed harvesting device
Technical Field
The invention belongs to the field of agricultural harvester machinery, and particularly relates to a sunflower harvesting method and a harvesting device.
Background
Sunflower is one of five oil crops in China, and the total yield of the sunflower is about 170 ten thousand tons at present. Because the economic benefit of planting the sunflower is good, the planting area and the planting area are continuously enlarged, and the yield is continuously increased. However, the sunflower harvesting always faces great difficulty, most of domestic sunflower harvesting is still in manual harvesting, the mechanization degree is low, and two reasons for the situation are mainly adopted: the application of the large-scale combine harvester can shorten the construction period and save labor, but has higher investment, can only be used in plain areas and is obviously limited by areas; secondly, most of domestic existing dividing tables cannot complete the functions of sunflower plate harvesting, sorting, threshing and sundries separation at one time, and because the sunflower plates are harvested under the condition that grains are wet and soft, the reel wheels strike the sunflower plates to cause the grains to fall off, the grain crushing rate is high, and the actual use condition is not ideal. The invention discloses a combing and cutting type sunflower harvesting method and a header in the patent of CN108738664A, which greatly reduce the striking of a reel to a sunflower disk and the loss of seed falling. At present, no patent publication about a header device for completing sunflower head harvesting, sorting large and medium sunflower heads, threshing, impurity separation and seed grain collection at one time is found in China.
Disclosure of Invention
The invention aims to solve the technical problem of providing a self-sorting and non-damage sunflower seed harvesting device so as to solve the problem that the existing sunflower harvesting device cannot meet the actual production requirement.
The specific implementation scheme of the invention for solving the technical problems is as follows:
a self-sorting and non-damage sunflower seed harvesting device comprises a rack 1, a reinforcing steel bar jaw 2, a conveying mechanism 3, a sorting mechanism 4, a seed removing mechanism 5, a suction fan 6, a hydraulic lifting mechanism 7, a power output mechanism 8 and a base 9;
the conveying mechanism 3, the sorting mechanism 4, the seed removing mechanism 5 and the hydraulic lifting mechanism 7 are all arranged on the rack 1; the base 9 is arranged below the frame 1 and used for supporting the frame 1, the walking wheels are arranged below the base 9, and the front end of the walking wheels is provided with a traction connection point;
the reinforcing steel bar jaw 2 is fixed at a feeding position of the conveying mechanism 3 through a rotating shaft and used for collecting sunflower discs, and the rotating shaft is used for adjusting the height of the reinforcing steel bar jaw 2 so as to adapt to the difference of the heights of sunflower plants;
the discharging part of the conveying mechanism 3 is hinged with the rack 1, the lower part of the hydraulic lifting mechanism 7 is installed on the rack 1, the upper part of the hydraulic lifting mechanism is connected with the conveying mechanism 3, the conveying mechanism 3 is used for conveying sunflower discs collected by the reinforcing steel bar jaw 2 to the sorting mechanism 4, and the hydraulic lifting mechanism 7 is used for adjusting the height of the conveying mechanism 3;
the sorting mechanism 4 is arranged on the frame 1, the sorting mechanism 4 is arranged at the discharge position of the conveying mechanism 3, the sorting mechanism 4 consists of an upper sorting vibrating screen 41 and a lower sorting vibrating screen 42, the upper sorting vibrating screen 41 and the lower sorting vibrating screen 42 are respectively fixed on the frame 1 through springs at four corners and are respectively driven to move up and down through an electrically-driven vibrating device so as to generate vibration; the sieve holes on the upper sorting vibrating screen 41 are large holes, and the sieve holes on the lower sorting vibrating screen 42 are small holes, and are used for screening out the sunflower discs with different sizes and separately conveying the sunflower discs to the de-seeding mechanism 5;
the seed removing mechanism 5 consists of an upper seed removing mechanism and a lower seed removing mechanism,
the upper strata seed separating mechanism includes: a reinforcing steel bar wave wheel 50, a reinforcing steel bar sliding plate 51, a dynamic seed separating screen 52, a single-layer sunflower disc seed removing roller 53, a double-layer sunflower disc seed removing roller 54 and a seed collecting net 55;
the steel bar sliding plate 51 is a net structure formed by a plurality of steel bars which are uniformly distributed along the horizontal direction, the steel bar sliding plate 51 is obliquely arranged along the vertical direction, one end of the steel bar sliding plate faces the sorting mechanism 4, the other end of the steel bar sliding plate is connected on the dynamic grain separating screen 52,
the reinforcing steel bar impeller 50 is arranged below the reinforcing steel bar sliding plate 51, and the structure of the reinforcing steel bar impeller is formed by arranging a plurality of short reinforcing steel bars on a rotating shaft, wherein the short reinforcing steel bars are inserted into the net structure of the reinforcing steel bar sliding plate 51, and the short reinforcing steel bars are driven by the rotating shaft to dial the sunflower discs on the reinforcing steel bar sliding plate 51 onto the dynamic seed separation sieve 52;
the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are fixedly installed on the rack 1 through bearings, wherein the double-layer sunflower plate de-seeding roller 54 consists of an upper compression roller and a lower compression roller, dry steel bar beams and vertical beams are arranged on the compression rollers and are respectively arranged on the upper side and the lower side of the dynamic seed separating screen 52, and the single-layer sunflower plate de-seeding roller 53 is arranged on the dynamic seed separating screen 52 and is used for de-seeding the sunflower plates in a rolling mode;
the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are both driven by a small motor, and the rotating direction of the single-layer pressing roller is anticlockwise; the rotating directions of the double-layer pressing rollers are opposite, the rotating direction of the upper laminating roller is anticlockwise, and the rotating direction of the lower pressing roller is clockwise;
the dynamic seed separating screen 52 is composed of two parts, three independent small separating screens are arranged below the single-layer sunflower plate de-seeding roller 53, and the three small separating screens are connected with a large separating screen positioned below the double-layer sunflower plate de-seeding roller 54 through a connecting shaft.
The dynamic grain separating screen 52 is fixed on the frame through vibration springs on four corners, and is driven by a vibration device to move up and down to generate vibration;
the seed collecting net 55 is arranged below the dynamic seed separating screen 52 and is used for receiving the sunflower seeds separated from the dynamic seed separating screen 52, and a subsequent collecting device can be used for collecting the sunflower seeds into bags;
the lower-layer seed removing mechanism has the same structure as the upper-layer seed removing mechanism and is respectively used for seed removing of a smaller sunflower disc and a larger sunflower disc;
the suction fan 6 is arranged on the base 9, arranged on the side surface of the seed removing mechanism 5 and used for removing impurities in the seeds on the seed collecting net 55 through wind power;
the power output mechanism 8 is arranged on the base 9 and is used for providing power for the conveying mechanism 3, the sorting mechanism 4, the seed removing mechanism 5, the suction fan 6 and the hydraulic lifting mechanism 7.
Preferably, the base 9 and the frame 1 form an angle of 45 degrees in the horizontal direction, so that when the harvesting machine pulls the harvesting device to advance, the rebar jaw 2 on the frame 1 does not interfere with the movement of the tractor when collecting sunflower heads.
Preferably, the upper sorting vibrating screen 41 and the lower sorting vibrating screen 42 are replaceable, and screens with different diameters can be replaced according to the variety of the harvested sunflower seeds and the size of the sunflower heads.
Preferably, the pressing roller parts of the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are made of soft rubber, so that seed damage can be greatly avoided.
The invention has the beneficial effects that:
the invention realizes the sunflower plate harvesting process of one-time sunflower plate collection, sunflower plate sorting, seed removal of the large and medium diameter sunflower plates, impurity separation and large and medium seed collection, the small direct sunflower plate can be collected as feed during the sunflower plate sorting, and the problem that the seedling shifting wheel hits the sunflower plate to lose seeds is avoided. After the sunflower is mature, the sunflower discs are cut manually and are inserted back to the original stems for airing, the seeds of the sunflower discs are full, the shells of the seeds are harder, and the wave rollers on the seed threshing rollers are made of soft rubber materials, so that the seed crushing rate is low during threshing operation.
Drawings
FIG. 1 is a schematic assembly view of the present invention;
FIG. 2 is a schematic view of the sorting mechanism;
FIG. 3 is a schematic structural view of a de-seeding mechanism;
fig. 4 is a schematic structural view of a dynamic grain separating screen, a single-layer sunflower plate de-seeding roller and a double-layer sunflower plate de-seeding roller.
In the figure, 1, a frame; 2. a reinforcing steel bar jaw; 3. a conveying mechanism; 4. a sorting mechanism; 5. a seed removing mechanism; 6. a suction fan; 7. A hydraulic lifting mechanism; 8. a power take-off mechanism; 9. a base; 41. a vibrating screen is arranged for sorting; 42. a lower sorting vibrating screen; 50. a reinforcing steel bar wave wheel; 51. a steel bar sliding plate; 52. a dynamic seed separating sieve 53, a single-layer sunflower head de-seeding roller 54 and a double-layer sunflower head de-seeding roller; 55. and (4) collecting the seeds.
Detailed Description
The principles and features of the present invention are further described below in conjunction with the following examples and the appended drawings. These examples are intended to illustrate the invention and do not limit the scope of the invention.
As shown in fig. 1, a self-sorting and non-damage sunflower seed harvesting device comprises a frame 1, a reinforcing steel bar jaw 2, a conveying mechanism 3, a sorting mechanism 4, a seed removing mechanism 5, a suction fan 6, a hydraulic lifting mechanism 7, a power output mechanism 8 and a base 9;
the conveying mechanism 3, the sorting mechanism 4, the seed removing mechanism 5 and the hydraulic lifting mechanism 7 are all arranged on the rack 1; the base 9 is arranged below the frame 1 and used for supporting the frame 1, the walking wheels are arranged below the base 9, and the front end of the walking wheels is provided with a traction connection point;
the reinforcing steel bar jaw 2 is fixed at a feeding position of the conveying mechanism 3 through a rotating shaft and used for collecting sunflower discs, and the rotating shaft is used for adjusting the height of the reinforcing steel bar jaw 2 so as to adapt to the difference of the heights of sunflower plants;
the discharging part of the conveying mechanism 3 is hinged with the rack 1, the lower part of the hydraulic lifting mechanism 7 is installed on the rack 1, the upper part of the hydraulic lifting mechanism is connected with the conveying mechanism 3, the conveying mechanism 3 is used for conveying sunflower discs collected by the reinforcing steel bar jaw 2 to the sorting mechanism 4, and the hydraulic lifting mechanism 7 is used for adjusting the height of the conveying mechanism 3;
the sorting mechanism 4 is arranged on the frame 1, the sorting mechanism 4 is arranged at the discharge position of the conveying mechanism 3, the sorting mechanism 4 consists of an upper sorting vibrating screen 41 and a lower sorting vibrating screen 42, the upper sorting vibrating screen 41 and the lower sorting vibrating screen 42 are respectively fixed on the frame 1 through springs at four corners and are respectively driven to move up and down through an electrically-driven vibrating device so as to generate vibration; the sieve holes on the upper sorting vibrating screen 41 are large holes, and the sieve holes on the lower sorting vibrating screen 42 are small holes, and are used for screening out the sunflower discs with different sizes and separately conveying the sunflower discs to the de-seeding mechanism 5;
as shown in fig. 3, the seed removing mechanism 5 is composed of an upper seed removing mechanism and a lower seed removing mechanism, and the upper seed removing mechanism includes: a reinforcing steel bar wave wheel 50, a reinforcing steel bar sliding plate 51, a dynamic seed separating screen 52, a single-layer sunflower disc seed removing roller 53, a double-layer sunflower disc seed removing roller 54 and a seed collecting net 55;
the steel bar sliding plate 51 is a net structure formed by a plurality of steel bars which are uniformly distributed along the horizontal direction, the steel bar sliding plate 51 is obliquely arranged along the vertical direction, one end of the steel bar sliding plate faces the sorting mechanism 4, the other end of the steel bar sliding plate is connected on the dynamic grain separating screen 52,
the reinforcing steel bar impeller 50 is arranged below the reinforcing steel bar sliding plate 51, and the structure of the reinforcing steel bar impeller is formed by arranging a plurality of short reinforcing steel bars on a rotating shaft, wherein the short reinforcing steel bars are inserted into the net structure of the reinforcing steel bar sliding plate 51, and the short reinforcing steel bars are driven by the rotating shaft to dial the sunflower discs on the reinforcing steel bar sliding plate 51 onto the dynamic seed separation sieve 52;
the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are fixedly installed on the rack 1 through bearings, wherein the double-layer sunflower plate de-seeding roller 54 consists of an upper compression roller and a lower compression roller, a plurality of steel bar cross beams and vertical beams are arranged on the compression rollers and are respectively arranged on the upper side and the lower side of the dynamic seed separating screen 52, the single-layer sunflower plate de-seeding roller 53 is arranged on the dynamic seed separating screen 52 and is used for de-seeding the sunflower plates in a rolling mode;
the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are both driven by a small motor, and the rotating direction of the single-layer pressing roller is anticlockwise; the rotation directions of the double-layer compression rollers are opposite, the rotation direction of the upper layer is anticlockwise, and the rotation direction of the lower layer compression roller is clockwise.
The dynamic seed separating screen 52 is composed of two parts, three independent small separating screens are arranged below the single-layer sunflower plate de-seeding roller 53, and the three small separating screens are connected with a large separating screen positioned below the double-layer sunflower plate de-seeding roller 54 through a connecting shaft.
The dynamic grain separating screen 52 is fixed on the frame through vibration springs on four corners, and is driven by a vibration device to move up and down to generate vibration;
the kernel collecting net 55 is installed below the dynamic kernel separating screen 52 for receiving the sunflower seeds separated from the dynamic kernel separating screen 52, and can be collected into bags by a subsequent collecting device.
The lower-layer seed removing mechanism has the same structure as the upper-layer seed removing mechanism and is respectively used for removing seeds from a smaller sunflower disc and a larger sunflower disc.
The pressing roller parts of the single-layer sunflower plate de-seeding roller 53 and the double-layer sunflower plate de-seeding roller 54 are made of soft rubber materials, so that seed damage can be greatly avoided.
The suction fan 6 is arranged on the base 9, arranged on the side surface of the seed removing mechanism 5 and used for removing impurities in the seeds on the seed collecting net 55 through wind power.
The upper sorting vibrating screen 41 and the lower sorting vibrating screen 42 are replaceable, and screens with different diameters can be replaced according to the variety of the harvested sunflower seeds and the size of a sunflower head.
The power output mechanism 8 is arranged on the base 9 and is used for providing power for the conveying mechanism 3, the sorting mechanism 4, the seed removing mechanism 5, the suction fan 6 and the hydraulic lifting mechanism 7.
The base 9 and the frame 1 form an angle of 45 degrees in the horizontal direction, so that when the harvesting machine pulls the harvesting device to advance, the rebar jaw 2 on the frame 1 does not interfere with the movement of a tractor when a sunflower disc is collected.
A self-sorting and non-damage sunflower seed harvesting method comprises the following steps:
step 1, after the sunflower is mature, cutting off a sunflower disc manually, inserting the sunflower disc back to the original stem, and airing;
step 2, the reinforcing steel bar jaw 2 collects sunflower heads, and the collected sunflower heads are conveyed to a sorting mechanism 4 through a conveying mechanism 3;
step 3, the sorting mechanism 4 is used for sorting the sunflower heads according to the diameter, reserving the large-diameter sunflower heads and conveying the large-diameter sunflower heads to the upper-layer de-seeding mechanism, reserving the medium-diameter sunflower heads and conveying the medium-diameter sunflower heads to the lower-layer de-seeding mechanism, and collecting the small-diameter sunflower heads for use as feed;
step 4, the de-seeding mechanism 5 is divided into an upper layer and a lower layer, can be used for respectively de-seeding large-diameter sunflower heads and medium-diameter sunflower heads, respectively conveys seeds to a subsequent collecting device, and respectively collects the large seeds and the medium seeds into bags;
and 5, the suction fan 6 is used for removing sundries in the seeds.
In this embodiment, the power output mechanism is a tractor power mechanism, has power of 1500w, and provides a power source for the conveying mechanism 3, the sorting mechanism 4, the seed removing mechanism 5, the suction fan 6 and the hydraulic lifting mechanism 7.
The device can be used for collecting different types of sunflower discs, and the device can be used for harvesting both oil sunflower and edible sunflower. In addition, when in use, the height of the steel bar jaw 2 can be adjusted through the hydraulic lifting mechanism 7 and the adjusting conveying mechanism 3 so as to adapt to sunflower plants with different growth vigors.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.