CN110583140B - Healthy sugarcane seed stem production line - Google Patents
Healthy sugarcane seed stem production line Download PDFInfo
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- CN110583140B CN110583140B CN201910769091.8A CN201910769091A CN110583140B CN 110583140 B CN110583140 B CN 110583140B CN 201910769091 A CN201910769091 A CN 201910769091A CN 110583140 B CN110583140 B CN 110583140B
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- Prior art keywords
- conveying
- belt
- sugarcane
- seed
- rollers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
- A01C1/06—Coating or dressing seed
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
- A01C1/08—Immunising seed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Pretreatment Of Seeds And Plants (AREA)
Abstract
The invention relates to the technical field of sugarcane planting, and particularly discloses a healthy sugarcane seed stem production line, which comprises: the device comprises a first rack, a conveying device, a seed cutting device, a side sliding plate, a belt bending mechanism, a blanking plate, a vibrating device, a material box and a disinfection coating device. According to the sugarcane seed stem cutting device, the sugarcane stems can be cut into the sugarcane seed stems regularly and quickly through the seed cutting device; when the sugarcane seed stems are conveyed by the conveying device, the side sliding plates and the belt bending mechanism can swing the sugarcane seed stems into a direction parallel to the conveying direction, so that the sugarcane seed stems are convenient to pack; the blanking plate and the vibration device can realize automatic boxing of the sugarcane seed stems and can neatly stack the sugarcane seed stems in the material box; the disinfection coating device can automatically disinfect, coat and blow-dry sugarcane seed stems, avoids direct contact of an operator with disinfectant and coating liquid, ensures the safety of production operation environment and improves the operation efficiency.
Description
Technical Field
The invention belongs to the technical field of sugarcane planting, and particularly relates to a healthy sugarcane seed stem production line.
Background
Sugar cane is a temperate and tropical crop, a raw material for sucrose production, and ethanol can be extracted as an energy substitute. The sugarcane contains abundant sugar and water, also contains various vitamins, fat, protein, organic acid, calcium, iron and other substances which are very beneficial to the metabolism of a human body, and is mainly used for preparing sugar.
The conventional sugarcane breeding method generally adopts sugarcane seed stems (hereinafter referred to as seed stems) for breeding, upright sugarcane plants with thick stems and unopened stems are selected as seeds, then the sugarcane plants are cut into a plurality of seed stems for training to breed, and after the seeds are bred, the seed stems are required to be put into disinfectant for disinfection and then coated, so that not only can fungi on the surface of the seed stems be killed, but also the seed stems can be stored easily, and the disease occurrence rate during seedling growth is reduced. The existing seed cutting mode is mostly manual seed cutting, time and labor are wasted, manual operation is controlled to cut the shape of a cut and the cutting position of the seed, and if the seed stems are cut in a large batch, the uniformity and the quality of the cut seed stems are difficult to guarantee. When the seed stem is accomodate, need put things in good order its direction is the same, put into the material case again, the operation, current vanning action also needs the manual work to go on, not only extravagant labour but also work efficiency is low. The disinfection liquid and the coating liquid of the seed stems have the effect of stimulating and corroding the skin of a human body, the health of an operator can be influenced by long-term contact, and the work efficiency is low when the disinfection and coating operations are carried out manually.
Disclosure of Invention
The invention aims to provide a healthy sugarcane seed stem production line, and therefore the problems that the quality and seed cutting efficiency cannot be guaranteed, mechanized boxing, automatic disinfection and coating cannot be performed due to the fact that existing manual seed cutting is carried out are solved.
The other purpose of the invention is to enable the sugarcane seed stems to keep a vertical direction in the transportation and boxing process through the side sliding plates, the belt bending mechanism, the blanking plate and the vibration device, and to automatically box and stack, thereby solving the problems of labor waste and low working efficiency caused by manual boxing.
In order to achieve the above object, the present invention provides a healthy sugarcane seed stem production line, comprising: the belt bending mechanism comprises a belt bending rack, wherein two rows of side rollers which are mutually in a V shape are arranged on the belt bending rack, and a row of lower rollers is horizontally arranged in the middle of the two rows of side rollers; the conveying device is provided with a first conveying belt, and a conveying part of the first conveying belt is arranged above the belt bending mechanism; the two side sliding plates are erected on two sides of the conveying device through the first machine and mutually form a V shape, the belt bending mechanism and the side sliding plates jointly extrude the conveying part of the first conveying belt to bend the conveying part downwards into an arc shape, and when seed stems fall into the bottom of the arc, the end parts of the seed stems face the same direction as the conveying direction of the first conveying belt, so that the seed stems can be straightened; the seed cutting devices are arranged on two sides of the conveying device and are used for cutting sugarcane stalks into sugarcane seed stems, and the cut sugarcane seed stems fall into the side sliding plates and slide onto the first conveying belt; the seed cutting device comprises: a second frame; the guide rail is arranged on the second rack; the supporting plate is arranged on the guide rail in a sliding mode, a sliding sleeve is arranged below the supporting plate, and a sugarcane blocking strip is arranged above the supporting plate; the cutting guard plate is arranged on one side of the supporting plate in a mode of being parallel to the guide rail, and a through hole through which the sugarcane stalks can pass is formed in the cutting guard plate; one end of the spring is connected with the second rack, and the other end of the spring is connected with the supporting plate through a connecting seat; the cutting device is arranged beside the cutting guard plate and is used for cutting the sugarcane stalks passing through the through holes; the feeding end of the material guide plate is arranged beside the cutting device and used for accessing the cut sugarcane seed stems, and the discharging end of the material guide plate extends to the lateral lower part of the second rack; the first baffle is arranged at the rear end of the second rack; the second baffle is erected on one side of the second rack through the baffle; and a tripod fixed inside the second frame; the blanking plate is arranged at the blanking end of the conveying device, and when sugarcane seed stems pass through the blanking plate, the sugarcane seed stems can be vertically arranged by the partition bars arranged on the blanking plate; the vibrating device is arranged below the blanking plate; the material box is placed on the vibrating device, a box opening is aligned to the discharging position of the blanking plate, and the vibrating device can drive the material box to horizontally vibrate; the disinfecting and coating device is arranged at the discharge end of the vibrating device, and a disinfecting tank, a coating tank and a blowing device are sequentially arranged in the disinfecting and coating device; the sterilization coating device comprises: the box body is internally provided with a disinfection tank and a coating tank, the discharge end of the disinfection tank is provided with a first guide plate which inclines towards the inside of the tank, and the discharge end of the coating tank is provided with a second guide plate which inclines towards the inside of the tank; the third conveying belt is arranged in the disinfection tank, is propped open by a plurality of second rollers arranged on the box body, and the conveying part of the third conveying belt is extruded by a plurality of pressing wheels arranged in the disinfection tank to form a V-shaped conveying path; the fourth conveying belt is arranged above the first guide plate through the two second rollers; the fifth conveying belt is arranged in the coating pond, is propped open by a plurality of second rollers arranged on the box body, and has a conveying part extruded by a plurality of press wheels arranged in the coating pond to form a V-shaped conveying path; the sixth conveying belt is arranged above the second guide plate through the two second rollers; the baffle strips are arranged on the third conveying belt and the fifth conveying belt and are used for preventing the material box from sliding on an inclined conveying surface; the third motor is connected with the second roller at the discharge end of the disinfection tank and is used for driving the third conveying belt; the fourth motor is connected with the second roller above the first guide plate and is used for driving the fourth conveying belt; the fifth motor is connected with the second roller at the discharge end of the coating tank and is used for driving the fifth conveying belt; the sixth motor is connected with the second roller above the second guide plate and used for driving the sixth conveying belt; the belt holes are formed in the third conveying belt, the fourth conveying belt, the fifth conveying belt and the sixth conveying belt; the blowing device comprises a fan frame arranged above the sixth conveying belt, and a seventh motor and fan blades are arranged at the top of the fan frame; the side sliding plate is provided with a plurality of bent plates, and the bent plates can swing the orientation of the end part of the sugarcane seed stem to the conveying direction of the conveying device.
Preferably, in the above technical solution, the conveying device further includes: the two bases are fixed on the ground; and the electric rollers are arranged on the base in a rotatable mode, and the first conveying belt is sleeved on the two electric rollers.
Preferably, in the above technical solution, the cutting device includes: the first motor is arranged on the tripod in a direction that an output shaft is vertical to the guide rail, and one end of the first motor is provided with a first belt pulley; the shaft seat is arranged on the tripod; the rotating shaft is arranged on the shaft seat in a rotatable mode, and the axis of the rotating shaft is parallel to the output shaft of the first motor; the second belt pulley is arranged at one end of the rotating shaft and rotates together with the first belt pulley through a belt; and a saw blade fixed to the other end of the rotating shaft.
Preferably, in the above technical solution, the vibration device includes: a third frame; the first rollers are arranged on the third rack in the horizontal direction; the second conveying belt is sleeved on the first rollers, and the material box is arranged on the second conveying belt; and the second motor is connected with the first roller at the discharging end of the vibrating device and is used for driving the second conveying belt to move.
Preferably, in the above technical scheme, the device further comprises a start-stop key and a warning light, which are arranged at the blanking end of the conveying device.
Preferably, in the above technical solution, the seed cutting device further comprises a table for positioning and raising the seed cutting device.
Compared with the prior art, the invention has the following beneficial effects:
1. the seed cutting device can cut sugarcane stalks regularly and quickly, and the cut sugarcane seed stems are conveyed by the conveying device.
2. The side sliding plate and the belt bending mechanism can correct the orientation of the sugarcane seed stems on the first conveying belt to the orientation required by boxing.
3. The blanking plate and the vibrating device can realize automatic boxing of the sugarcane seed stems, and can stack the sugarcane seed stems in the material box in order.
4. The disinfection coating device can automatically disinfect, coat and blow the sugarcane seed stems in the material box, so that the skin of an operator is prevented from directly contacting with disinfectant and coating liquid.
Drawings
FIG. 1 is a block diagram of a production line of healthy seed stems of sugarcane according to the present invention.
FIG. 2 is a structural view of a conveying part of a healthy sugarcane seed stem production line.
FIG. 3 is a structural diagram of a belt bending mechanism of the healthy sugarcane seed stem production line.
FIG. 4 is a structural view of a vibrating device of the healthy sugarcane seed stem production line.
FIG. 5 is a structural diagram of a side slide plate and a first frame of the healthy sugarcane seed stem production line.
FIG. 6 is a structural view of a seed cutting device of the healthy sugarcane seed stem production line.
FIG. 7 is a view showing the construction of a blade and a cutting fence in the seed cutting apparatus.
Fig. 8 is a structural view of a cutting device in the seed cutting device.
FIG. 9 is a block diagram of a sterilizing and coating apparatus of a healthy sugarcane seed stem production line according to the present invention.
FIG. 10 is a block diagram of a cabinet in the sterilization coating apparatus.
Description of the main reference numerals:
1-a first frame, 2-a conveyor, 3-a table, 4-a seed cutter, 5-a side slide, 6-a belt bending mechanism, 7-a blanking plate, 8-a parting strip, 9-a vibrator, 10-a material box, 11-a disinfection coating device, 12-a bending plate, 13-a start-stop key, 14-a warning light, 21-a first conveyor belt, 22-a base, 23-a motorized roller, 41-a second frame, 42-a guide rail, 44-a spring, 45-a cutter, 46-a tripod, 47-a guide plate, 48-a first baffle, 49-a second baffle, 410-a baffle frame, 431-a supporting plate, 432-a sliding sleeve, 433-a connecting seat, 434-a sugarcane baffle, 435-a cutting guard plate, 436-through hole, 451-first motor, 452-first belt pulley, 453-shaft seat, 454-rotating shaft, 455-second belt pulley, 456-belt, 457-saw blade, 61-belt bending frame, 62-side roller, 63-lower roller, 91-third frame, 92-first roller, 93-second conveyer belt, 94-second motor, 111-box, 112-disinfection tank, 113-coating tank, 114-first baffle, 115-second baffle, 116-third conveyer belt, 117-second roller, 118-pinch roller, 119-fourth conveyer belt, 1110-fifth conveyer belt, 1111-sixth conveyer belt, 1112-baffle, 1113-third motor, 1114-fourth motor, 1115-fifth motor, 1116-a sixth motor, 1117-a hole, 1118-a fan frame, 1119-a seventh motor, 1120-a fan blade and 1121-a blowing device.
Detailed Description
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
As shown in fig. 1, fig. 2, fig. 3 and fig. 5, the production line for healthy sugarcane seed stems in the embodiment comprises: the device comprises a first rack 1, a conveying device 2, a table 3, a seed cutting device 4, a side sliding plate 5, a belt bending mechanism 6, a blanking plate 7, a parting strip 8, a vibrating device 9, a material box 10, a disinfecting and coating device 11, a bent plate 12, a start-stop key 13, a warning lamp 14, a first conveying belt 21, a base 22, an electric roller 23, a belt bending machine frame 61, a side roller 62, a lower roller 63, a disinfecting and coating device 11, a disinfecting tank 112, a coating tank 113 and a blowing device 1121; the conveying device 2 comprises two bases 22, two motorized rollers 23 and a first conveyor belt 21; two electric rollers 23 are respectively arranged on the two bases 22, and the electric rollers 23 are oil-cooled electric rollers; two bases 22 are fixed on the ground; the first conveyor belt 21 is sleeved on the two electric rollers 23 and is tensioned; a plurality of stations 3 are arranged at intervals on two sides of the conveying device 2, two rows of aligned stations 3 are staggered with each other, the stations 3 are mainly used for fixing and heightening the seed cutting device 4, and steps for an operator to stand are further arranged on the stations 3; the sugarcane stalks are cut into sugarcane seed stems (hereinafter referred to as seed stems) by a seed cutting device 4 fixed on the table 3; the side sliding plate 5 is fixed on the ground through the first frame 1 and is positioned between the first conveying belt 21 and the discharging part of the seed cutting device 4, and cut seed stems can slide down onto the first conveying belt 21 through the side sliding plate 5; when the seed stems begin to slide down, the end parts of the seed stems face to be vertical to the first conveying belt 21, and then the seed stems contact with the arc-shaped bent plates 11 fixed on the side sliding plates 5 and are swung to be parallel to the conveying direction of the conveying device 2 by the bent plates 11; the belt bending mechanism 6 comprises a belt bending rack 61, a side roller 62 and a lower roller 63; the bending belt frame 61 is fixed on the ground and is positioned in the middle of the first frame 1; two rows of side rollers 62 are respectively arranged on two sides of the belt bending machine frame 61 and are mutually in a V shape; a row of lower rollers 63 is mounted in the middle of the two rows of side rollers 62; the first conveyor belt 21 passes through the lower part of the lower roller 63 and winds back from the upper part of the lower roller 63; the conveying part of the first conveying belt 21 is positioned in an area enclosed by the two rows of side rollers 62 and the one row of lower rollers 63, is pressed by the side sliding plates 5 and the side rollers 62, and is bent downwards into a circular arc shape, so that the seed stems can roll to the bottom of the circular arc; the blanking plate 7 is positioned at the blanking end of the conveying device 2, and when the seed stems are conveyed to the blanking plate 7, the seed stems are corrected to be in a vertical direction by the parting strips 8 on the blanking plate 7 and then slide down; the vibrating device 9 is positioned below the blanking plate 7, the material box 10 is placed on the vibrating device 9, the box opening of the material box is aligned with the blanking position of the blanking plate 7, the material box 10 can be driven by the vibrating device 9 to vibrate in the horizontal direction, and seed stems in the material box 10 are stacked neatly through vibration; the material box 10 is conveyed into the disinfecting and coating device 11 from the vibrating device 9, and is respectively immersed into the disinfecting tank 112 and the coating tank 113, and is finally dried by the blowing device 1121; and a start-stop key 12 and a warning lamp 13 are further mounted at one end of the first rack 1 close to the blanking plate 7.
With continued reference to fig. 4, the vibration device 9 in this embodiment includes: a third frame 91, a first roller 92, a second conveyor belt 93, and a second motor 94; the third frame 91 is fixed on the ground near the blanking end of the first conveyor belt 21, a plurality of first rollers 92 are horizontally mounted on the third frame 91, a second conveyor belt 93 is sleeved on the first rollers 92, and a second motor 94 is connected with the first rollers 92 at one end of the vibrating device 9 and is used for driving the first rollers 92 to rotate and driving the second conveyor belt 93 to move together.
With continued reference to fig. 6 and 7, the seed cutting device 4 in this embodiment includes: the cutting device comprises a second frame 41, a guide rail 42, a spring 44, a cutting device 45, a tripod 46, a material guide plate 47, a first baffle plate 48, a second baffle plate 49, a baffle plate frame 410, a supporting plate 431, a sliding sleeve 432, a connecting seat 433, a sugarcane baffle 434, a cutting protection plate 435 and a through hole 436; the second frame 41 is fixed on the table 3, and two parallel guide rails 42 are horizontally fixed above the second frame; the supporting plate 431 is arranged on the guide rail 42 and can slide along the guide rail, and the supporting plate 431 is used for placing the sugarcane stalks; one end of the spring 44 is connected to the second frame 41, and the other end is connected to the connecting seat 433 at the bottom of the supporting plate 431, and when the supporting plate 431 slides forward, the spring 44 can pull the supporting plate 431 along the guide rail 42 and reset the supporting plate 431; the bottom surface of the supporting plate 431 is also provided with two sliding sleeves 432 matched with the guide rails 42; the sugarcane barrier 434 is arranged on the top surface of the supporting plate 431 in a direction perpendicular to the sliding direction of the supporting plate 431, and sugarcane which is horizontally placed on the supporting plate 431 can be blocked by the sugarcane barrier 434 and moves along the guide rail along with the supporting plate 431; a cutting guard plate 435 parallel to the guide rail 42 is connected to one side of the supporting plate 431; a through hole 436 is formed in the cutting guard 435 at a position close to the joint with the supporting plate 431, and the through hole 436 has a hole diameter of a size capable of allowing the sugarcane stalks to pass therethrough; the tripod 46 is welded inside the second frame 41; a cutting device 45 is mounted on the tripod 46 for cutting the sugarcane stalks put on the pallet 431 and passed through the through holes 436; the material guide plate 47 is arranged beside the cutting device 45, the feeding end of the material guide plate is connected with the second rack 41, the discharging end of the material guide plate extends to the lateral lower part of the second rack 41, and the cut sugarcane seed stems can fall onto the material guide plate 47 and slide downwards along the material guide plate 47 at a certain angle to be discharged; the rear end of the second frame 41 is provided with a first baffle plate 48; a baffle frame 410 is arranged on one side of the second frame 41 close to the cutting device 45, and a second baffle plate 49 is arranged on the baffle frame 410 and can limit the cutting length of the sugarcane seed stems.
With continued reference to fig. 8, the cutting device 45 in the seed cutting device 4 includes: a first motor 451, a first pulley 452, a shaft seat 453, a rotating shaft 454, a second pulley 455, a belt 456, and a saw blade 457; the first motor 451 is fixed on the tripod 46 in a direction that the output shaft is perpendicular to the guide rail 42, and a first belt pulley 452 is installed on the output shaft of the first motor 451; the rotating shaft 454 is installed in a shaft seat 453 fixed to the tripod 46, the axis of the rotating shaft 454 being parallel to the output shaft of the first motor 451; a second pulley 455 is mounted on one end of the shaft 454 and is rotatable together with the first pulley 452 by a belt 456; a saw blade 457 is mounted at the other end of the shaft 454.
With continued reference to fig. 9 and 10, the sterilization coating apparatus 11 in this embodiment includes: the device comprises a box body 111, a disinfection tank 112, a coating tank 113, a first guide plate 114, a second guide plate 115, a third conveying belt 116, a second roller 117, a pressing wheel 118, a fourth conveying belt 119, a fifth conveying belt 1110, a sixth conveying belt 1111, a baffle 1112, a third motor 1113, a fourth motor 1114, a fifth motor 1115, a sixth motor 1116, a hole 1117 and a blowing device 1121; the blowing device 1121 includes: a fan frame 1118, a seventh motor 1119, and fan blades 1120; a disinfection tank 112 and a coating tank 113 are arranged in the box body 111, a first guide plate 114 inclined in the tank is fixed at the discharge end of the disinfection tank 112, and a second guide plate 115 inclined in the tank is fixed at the discharge end of the coating tank 113; the third conveyor belt 116 is stretched by four second rollers 117 fixed to the box 111 and positioned in the sterilizing tank 112, and the conveying portion of the third conveyor belt 116 is pressed by two pressing rollers 118 installed in the sterilizing tank 112 and forms a V-shaped conveying path; the fourth conveyor belt 119 is disposed above the first baffle 114 via two second rollers 117; the fifth conveyer 1110 is stretched by four second rollers 117 fixed to the casing 111 and positioned in the coating tank 113, and a conveying portion of the fifth conveyer 1110 is pressed by two pressing rollers 118 installed in the coating tank 113 and forms a "V" -shaped conveying path; the sixth conveyor belt 1111 is disposed above the second flow guide plate 115 by two second rollers 117; a plurality of baffle bars 1112 are arranged on the third conveying belt 116 and the fifth conveying belt 1110, the direction of the baffle bars 1112 is perpendicular to the conveying direction of the conveying belts, and the baffle bars 1112 can clamp the material box 10 to prevent the material box 10 from sliding off an inclined section of the conveying belts; the third motor 1113 is connected with the second roller 117 at the discharge end of the sterilizing tank 112, and is used for driving the third conveyor belt 116; the fourth motor 1114 is connected to a second roller 117 above the first baffle 114, and is configured to drive the fourth conveyor belt 116; a fifth motor 1115 is connected to the second roller 117 at the discharge end of the coating tank 113 for driving the fifth conveyor 116; the sixth motor 1116 is connected to a second roller 117 above the second deflector 115, and is configured to drive the sixth conveyor 1111; the third conveyer belt 116, the fourth conveyer belt 119, the fifth conveyer belt 1110 and the sixth conveyer belt 1111 are provided with belt holes 1117 which penetrate through the conveyer belts; the fan frame 1118 of the blowing device 1121 is fixed on the box 111 and is located above the sixth conveyor 1111, a circular hole is formed in the top of the fan frame 1118, the seventh motor 1119 is suspended and fixed in the circular hole through a connecting rod, and the fan blades 1120 are installed on the seventh motor 1119.
Next, the operation method and the operation principle of the healthy sugarcane seed stem production line in this embodiment will be described in detail to make those skilled in the art more understand the present invention:
1. cutting the seed stems of the sugarcane: an operator stands on the platform 3, puts the sugarcane stalks on the supporting plates 431 of the seed cutting device 4, the sugarcane stalks are fixed and limited by the sugarcane barrier strips 434 and then penetrate out of the through holes 436, the operator pushes the supporting plates 431 forwards, so that the sugarcane stalks are driven to move forwards together and are cut into seed stems in segments by the saw blades 457 in the cutting device 45, and the seed stems slide downwards obliquely through the material guide plate 47.
2. Straightening and conveying: the seed stalks slide down from the guide plate 47 onto the side slide plate 5, and the end parts are directed in the same direction as the conveying direction of the first conveyor belt 21 by the action of the bent plate 11 and fall into the first conveyor belt 21; the belt bending mechanism 6 and the side sliding plate 5 jointly press the conveying part of the first conveying belt 21, and the conveying part is bent downwards to form a circular arc shape, so that the seed stems on the conveying belt can fall into the bottom of the circular arc for conveying, and the end parts of the seed stems face the same direction as the conveying direction.
3. Sugarcane separation and blanking: when the seed stems are conveyed to the discharging end of the conveying device 2, the seed stems can slide into the material box 10 through the blanking plate 7; when the seed stems are positioned on the blanking plate 7, the seed stems can enter a plurality of channels formed by the parting strips 8, the seed stems can be swung by the channels to be blanked in a posture that the end parts face downwards, and the seed stems can be neatly dropped into the material box 10.
4. Vibrating the code box: the material box 10 is placed on a second conveying belt 93 of the vibrating device 9, a second motor 94 drives a first conveyor belt 92, so that the second conveying belt 93 is driven to move in a reciprocating mode, the direction of the reciprocating movement is perpendicular to the conveying direction of the first conveying belt 21, the material box 10 placed on the material box is driven to shake, the material box 10 can reduce gaps among seed stems in the box through shaking, and therefore the seed stems in the box can be neatly stacked, and box stacking work is automatically carried out; when one material box 10 is full, an operator firstly presses the start-stop key 13, the conveying device 2 stops working, the material box 10 is taken down and replaced by an empty material box 10, and then the start-stop key 13 is pressed, so that the conveying device 2 starts working, and the box stacking is continued.
5. And (3) disinfection and coating: the material box 10 with the seed stems stacked thereon enters the third conveyer belt 116 on the disinfecting and coating device 11 from the vibrating device 9 and is clamped by the baffle 1112 on the conveyer belt, and then is driven by the third conveyer belt 116 to enter the disinfecting tank 112 for soaking and disinfecting, after the disinfection is finished, the material box 10 is driven to be above the first guide plate 114 by the fourth conveyer belt 119, and the disinfectant dropping from the material box 10 can flow back to the disinfecting tank 112; the material box 10 is then brought into the coating pool 113 by the fifth conveying belt 1110 for soaking and coating, after the coating is finished, the material box 10 is brought above the second guide plate 115 by the sixth conveying belt 1111, the blowing device 1121 is started to blow dry the coating liquid on the seed stems in the material box 10, the coating liquid dropping from the material box 10 can flow back into the coating pool 113, after standing for a period of time, an operator takes down the material box 10 and puts the material box into a refrigeration house for storage, and the production of the healthy sugarcane seed stems in the material box is finished.
In conclusion, the sugarcane stalk can be cut into the sugarcane seed stems regularly and quickly through the seed cutting device; when the sugarcane seed stems are conveyed by the conveying device, the side sliding plates and the belt bending mechanism can swing the sugarcane seed stems into a direction parallel to the conveying direction, so that the sugarcane seed stems are convenient to pack; the blanking plate and the vibration device can realize automatic boxing of the sugarcane seed stems and can neatly stack the sugarcane seed stems in the material box; the disinfection coating device can automatically disinfect, coat and blow-dry sugarcane seed stems, avoids direct contact of an operator with disinfectant and coating liquid, ensures the safety of production operation environment and improves the operation efficiency.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (6)
1. The healthy sugarcane seed stem production line is characterized by comprising:
the belt bending mechanism (6) comprises a belt bending rack (61), two rows of side rollers (62) which are mutually in a V shape are arranged on the belt bending rack (61), and a row of lower rollers (63) is horizontally arranged in the middle of the two rows of side rollers (62);
the conveying device (2) is provided with a first conveying belt (21), and the conveying part of the first conveying belt (21) is arranged above the belt bending mechanism (6);
the two side sliding plates (5) are arranged on two sides of the conveying device (2) through the first rack (1) and are in V shapes, the belt bending mechanism (6) and the side sliding plates (5) jointly extrude the conveying part of the first conveying belt (21) to bend the conveying part downwards into an arc shape, and when seed stems fall into the bottom of the arc, the end parts of the seed stems face the same direction as the conveying direction of the first conveying belt (21), so that the seed stems can be straightened;
the seed cutting devices (4) are arranged on two sides of the conveying device (2), the seed cutting devices (4) are used for cutting sugarcane stalks into sugarcane seed stems, and the cut sugarcane seed stems fall into the side sliding plates (5) and the first conveying belts (21); the seed cutting device (4) comprises: a second frame (41); a guide rail (42) provided on the second frame (41); a supporting plate (431) which is arranged on the guide rail (42) in a sliding way, a sliding sleeve (432) is arranged below the supporting plate (431), and a sugarcane blocking strip (34) is arranged above the supporting plate (431); a cutting guard plate (435) provided on one side of the pallet (431) so as to be parallel to the guide rail (42), the cutting guard plate (435) being provided with a through hole (436) through which a cane stalk can pass; a spring (44) having one end connected to the second frame (41) and the other end connected to the support plate (431) through a connection base (433); the cutting device (45) is arranged beside the cutting guard plate (435) and used for cutting the sugarcane stalks passing through the through holes (436); the feeding end of the material guide plate (47) is arranged beside the cutting device (45) and used for accessing the cut sugarcane seed stems, and the discharging end of the material guide plate extends towards the lower side of the second rack (41); a first baffle plate (48) provided at the rear end of the second frame (41); a second baffle (49) provided on one side of the second frame (41) by a baffle frame (410); and a tripod (46) fixed to the inside of the second frame (41);
the blanking plate (7) is arranged at the blanking end of the conveying device (2), and when sugarcane seed stems pass through the blanking plate (7), the spacing bars (8) arranged on the blanking plate (7) can be swung into a vertical direction;
the vibrating device (9) is arranged below the blanking plate (7);
the material box (10) is placed on the vibrating device (9), the box opening is aligned to the discharging position of the blanking plate (7), and the vibrating device (9) can drive the material box (10) to horizontally vibrate; and
the disinfecting and coating device (11) is arranged at the discharge end of the vibrating device (9), and a disinfecting pool (112), a coating pool (113) and a blowing device (1121) are sequentially arranged in the disinfecting and coating device (11); the sterilization coating device (11) comprises: the device comprises a box body (111), wherein a disinfection tank (112) and a coating tank (113) are arranged in the box body, a first guide plate (114) which inclines towards the inside of the box body is arranged at the discharge end of the disinfection tank (112), and a second guide plate (115) which inclines towards the inside of the box body is arranged at the discharge end of the coating tank (113); a third conveyor belt (116) disposed in the sterilizing tank (112), the third conveyor belt (116) being stretched by a plurality of second rollers (117) disposed on the box body (111), a conveying portion of the third conveyor belt (116) being pressed by a plurality of press rollers (118) disposed in the sterilizing tank (112) and forming a V-shaped conveying path; a fourth conveyor belt (119) disposed above the first deflector (114) by means of two of the second rollers (117); a fifth belt (1110) disposed in the coating tank (113), the fifth belt (1110) being stretched by a plurality of second rollers (117) disposed on the casing (111), a conveying portion of the fifth belt (1110) being pressed by a plurality of pressing rollers (118) disposed in the coating tank (113) and forming a V-shaped conveying path; a sixth conveyor belt (1111) provided above the second deflector (115) by two of the second rollers (117); the blocking strips (1112) are arranged on the third conveying belt (116) and the fifth conveying belt (1110), and the blocking strips (1112) are used for preventing the material box (10) from sliding off on an inclined conveying surface; a third motor (1113) connected to the second roller (117) at the discharge end of the sterilizing tank (112) for driving the third conveyor belt (116); a fourth motor (1114) coupled to one of said second rollers (117) above said first deflector (114) for moving said fourth conveyor belt (116); a fifth motor (1115) connected to the second roller (117) at the discharge end of the coating tank (113) for moving the fifth conveyor belt (116); a sixth motor (1116) connected to one of the second rollers (117) above the second deflector (115) for driving the sixth conveyor belt (1111); a belt hole (1117) provided in the third conveyor belt (116), the fourth conveyor belt (119), the fifth conveyor belt (1110) and the sixth conveyor belt (1111); the blowing device (1121) comprises a fan frame (1118) arranged above the sixth conveying belt (1111), and a seventh motor (1119) and fan blades (1120) are arranged at the top of the fan frame (1118);
be equipped with a plurality of bent plates (12) on side slide (5), when the sugarcane kind stem along when side slide (5) landing, bent plate (12) can with the orientation pendulum of sugarcane kind stem tip to conveyor (2) direction of delivery.
2. The sugarcane healthy seed stem production line of claim 1, characterized in that the conveying device (2) further comprises:
two bases (22), wherein the two bases (22) are fixed on the ground; and
and the electric rollers (23) are arranged on the base (22) in a rotatable mode, and the first conveying belt (21) is sleeved on the two electric rollers (23).
3. The sugarcane healthy seed stem production line of claim 1, characterized in that the cutting device (45) comprises:
a first motor (451) which is arranged on the tripod (46) in a direction that an output shaft is vertical to the guide rail (42), and an output end of the first motor (451) is provided with a first belt pulley (452);
a shaft seat (453) provided on the tripod (46);
a rotating shaft (454) rotatably provided on the shaft seat (453), an axis of the rotating shaft (454) being parallel to an output shaft of the first motor (451);
a second pulley (455) provided at one end of the rotating shaft (454) and rotated together with the first pulley (452) by a belt (456); and
and a saw blade (457) fixed to the other end of the rotary shaft (454).
4. A sugar cane healthy seed stem production line according to claim 1, characterized in that the vibration device (9) comprises:
a third frame (91);
a plurality of first rollers (92) provided on the third frame (91) in a horizontal direction;
a second conveyor belt (93) which is sleeved on the first rollers (92), wherein the material box (10) is arranged on the second conveyor belt (93); and
and the second motor (94) is connected with the first roller (92) at the blanking end of the vibrating device (9) and is used for driving the second conveying belt (93) to move.
5. The healthy sugarcane seed stem production line of claim 1, further comprising a start-stop key (13) and a warning light (14) which are arranged at the blanking end of the conveying device (2).
6. The sugar cane healthy seed stem production line of claim 1 further comprising a station (3) for positioning and raising the seed cutting device (4).
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| CN201910769091.8A CN110583140B (en) | 2019-08-20 | 2019-08-20 | Healthy sugarcane seed stem production line |
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