CN110482258B - Automatic traditional Chinese medicine production system and traditional Chinese medicine production method - Google Patents
Automatic traditional Chinese medicine production system and traditional Chinese medicine production method Download PDFInfo
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- CN110482258B CN110482258B CN201910864447.6A CN201910864447A CN110482258B CN 110482258 B CN110482258 B CN 110482258B CN 201910864447 A CN201910864447 A CN 201910864447A CN 110482258 B CN110482258 B CN 110482258B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/48—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems
- B65G65/4881—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems rotating about a substantially horizontal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Supply Of Fluid Materials To The Packaging Location (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
The invention relates to an automatic traditional Chinese medicine production system which comprises a dispensing mechanism, a water adding mechanism, a decocting unit and a filling unit which are sequentially connected together through a conveying line, and is characterized by further comprising a decocting barrel cleaning mechanism, wherein the decocting barrel cleaning mechanism is connected with the filling unit through the conveying line, the decocting barrel cleaning mechanism comprises a waste water storage tank and a spray head positioned above the waste water storage tank, the spray head is provided with a top spray hole with a vertical upward opening direction and a plurality of side spray holes with horizontal opening directions, and the upper end of the waste water storage tank is provided with a storage tank part supporting ring which is used for supporting a decocting barrel and has a conical surface with a large upper end and a small lower end as the inner peripheral surface. The invention aims to provide a traditional Chinese medicine automatic production system capable of carrying out online butt joint cleaning on decoction barrels, and solves the problem that traditional Chinese medicine solution is dried and solidified to cause cleaning trouble when the decoction barrels are cleaned in a centralized manner by the traditional Chinese medicine automatic production system.
Description
Technical Field
The invention relates to the technical field of traditional Chinese medicine production, in particular to an automatic traditional Chinese medicine production system and a traditional Chinese medicine production formula.
Background
The automatic system of current traditional chinese medicine only passes through the dispensing (the herbal pieces-of setting for weight is called the dispensing to the weighing), processes such as decocte and filling, and lacks and carry out clear clean mechanism to the decoct bucket to lead to the decoct bucket to transport to wash the pond for concentrating on together and wash, thereby lead to the decoct bucket to pour out traditional chinese medicine solution and wash between the time longer, then traditional chinese medicine solution can dry admittedly in the decoct bucket for a long time, thereby lead to difficulty when wasing. In addition, the dispensing mode of the existing Chinese herbal piece dispensing equipment is still a one-time weighing mode which has been adopted for a long time. Because the Chinese herbal pieces have the characteristics of different shapes and sizes, cross connection, complex adhesion and the like, the overweight problem is easy to generate during dispensing. If the weight of the traditional Chinese medicine decoction pieces is overweight during dispensing by the machine, the traditional Chinese medicine decoction pieces in the weighing scale are required to be poured out and reweighed, so that the quantity of the traditional Chinese medicine decoction pieces which need to be weighed repeatedly during dispensing is large, the traditional Chinese medicine decoction pieces are conveyed and discharged by the discharging mechanism during dispensing by the machine, a certain quantity of the traditional Chinese medicine decoction pieces are damaged each time the material is fed, the larger the repeated weighing quantity is, the larger the quantity of the damaged traditional Chinese medicine decoction pieces is, and the medicine effect is damaged due to the over-crushing of the traditional Chinese medicine decoction pieces.
Disclosure of Invention
The invention aims to provide a traditional Chinese medicine automatic production system capable of carrying out online butt joint cleaning on decoction barrels, and solves the problem that traditional Chinese medicine solution is dried and solidified to cause cleaning trouble when the decoction barrels are cleaned in a centralized manner by the traditional Chinese medicine automatic production system.
The second purpose of the invention is to further provide an automatic traditional Chinese medicine production system capable of reducing the weight of the traditional Chinese medicine decoction pieces when the weight is overweight, and solve the problem that the quantity of the traditional Chinese medicine decoction pieces which need to be repeatedly weighed when a dispensing mechanism dispenses and weighs is large.
The technical problem is solved by the following technical scheme: the utility model provides a traditional chinese medicine automated production system, includes dispensing mechanism, the mechanism of adding water, decocte unit and the filling unit that links together in proper order through the transfer chain, its characterized in that still includes the clean mechanism of decocte bucket, the clean mechanism of decocte bucket passes through the transfer chain links together with the filling unit, the clean mechanism of decocte bucket includes the waste water holding vessel and is located the shower nozzle of waste water holding vessel top, the shower nozzle is equipped with the perpendicular ascending top orifice of opening direction and a plurality of opening direction and is the lateral part orifice of horizontal direction, the upper end of waste water holding vessel is equipped with the inner peripheral surface and is used for supporting the holding vessel portion support ring of decocte bucket for the conical surface of the big lower extreme in upper end. This technical scheme, then carry the clean mechanism of frying in shallow oil bucket through the transfer chain immediately after the traditional chinese medicine solution in the frying in shallow oil bucket is poured out and clean to make from pouring to carrying out clear time weak point, traditional chinese medicine solution is difficult to dry admittedly, makes convenient the sanitization when frying in shallow oil bucket washs. During the use, make to fry in shallow oil the bucket and be in the state of invering, the spraying is located to fry in shallow oil the bucket inside and spouts the washing liquid, and the sewage that the washing produced drops in the waste water holding vessel automatically, and convenient and difficult production waste water spills to fall subaerial and lead to environmental pollution during the washing.
Preferably, a frying barrel part supporting ring surrounding the outer part of the frying barrel is arranged on the barrel opening of the frying barrel. When cleaning the frying barrel, the frying barrel is in an inverted state and is supported on the storage tank part supporting ring through the frying barrel part supporting ring. It is possible to more effectively prevent the cleaning liquid and the like from scattering to the outside of the waste water storage tank.
Preferably, the outer circumferential surface of the barrel support ring is a tapered surface having a smaller upper end and a larger lower end. Can prevent that the liquid in the frying barrel from producing the backward flow and running outside the frying barrel when cleaning, the feature of environmental protection is good.
Preferably, the frying barrel part supporting ring is formed by bending the barrel opening of the frying barrel outwards. The preparation is convenient, fries in shallow oil the effect that barrel head support ring can play the enhancement bung hole intensity.
The invention also comprises a frying barrel rotating mechanism which drives the inverted frying barrel supported on the support ring of the storage tank part to rotate, wherein the frying barrel rotating mechanism comprises a pressing block, a rotating cylinder which drives the pressing block to rotate and a lifting cylinder which drives the rotating cylinder to lift. Can pass through the cleaning effect.
Preferably, the inner circumferential surface of the storage tank support ring is provided with a plurality of support rolling balls which are distributed along the circumferential direction of the storage tank support ring and are used for supporting the frying barrel. The rotation saves labor and has small abrasion.
Preferably, the inner surface of the bottom wall of the frying barrel is a concave conical surface. The top spray hole is opposite to the lowest point of the inner surface of the bottom wall when cleaning. The cleaning liquid on the top wall can flow towards the circumferential surface of the frying barrel during cleaning. Thereby reducing the interference of the liquid falling from the barrel wall to the cleaning liquid sprayed by the spray head in the cleaning process.
Preferably, the dispensing mechanism comprises a blanking mechanism, an upper weighing scale, a different-weight decoction piece transferring mechanism, a lower weighing scale and a decoction piece conveying box which are sequentially distributed from top to bottom, the upper weighing scale comprises an upper weighing scale body and an upper weighing scale hopper for receiving decoction pieces of traditional Chinese medicines output by the blanking mechanism, the upper weighing scale hopper comprises an upper weighing scale funnel, an upper weighing scale funnel cover plate for sealing and covering the discharge end of the upper weighing scale funnel and an upper weighing scale funnel cover plate opening and closing mechanism for driving the upper weighing scale funnel cover plate to open and close, the lower weighing scale comprises a lower weighing scale body and a lower weighing scale funnel cover plate for receiving decoction pieces of traditional Chinese medicines falling out of the upper weighing scale funnel, the lower weighing scale hopper comprises a lower weighing scale funnel, a lower weighing scale cover plate for sealing and covering the discharge end of the lower weighing scale funnel and a lower weighing scale opening and closing mechanism for driving the lower weighing scale funnel cover plate to open and close, abnormal weight sliced medicinal herbs shifts mechanism connects the hopper to remove the portion of weighing scale hopper below and catches the herbal pieces-that connects of weighing scale portion scale hopper down on including connecing the hopper and drive, unloading mechanism includes feeder hopper, discharge gate and carries herbal pieces-from the feeder hopper the screw feeder of discharge gate, the discharge gate is equipped with the unloading brush and the drive unloading brush pivoted brush rotation motor that brush the herbal pieces-that fall in the screw feeder output. When in use, an important decoction piece dispensing mechanism is used for weighing a traditional Chinese medicine decoction piece for blanking. This technical scheme adopts screw feeder to pay-off, because screw feeder can produce the effect that leads to the material extrusion caking during the pay-off, and the material caking then can lead to the material to be the whereabouts that sticks together, and the whereabouts that sticks together that becomes often overweight when then can lead to weighing, so current screw feeder can not be used to the pay-off when traditional chinese medicine is transferred the dose. This technical scheme is thus brushed and is dispersed and pull out by the brush before making the material of screw feeder output not become to stick together and fall through "the discharge gate is equipped with the unloading brush that falls with the herbal pieces-to-be-prepared-for-use medicine in the screw feeder output and drive unloading brush pivoted brush rotation motor" thereby to overcome the phenomenon that becomes to stick together whereabouts, thereby make the screw feeder can be applied to the unloading of occuping when weighing
Preferably, one end of the upper weighing part funnel cover plate is hinged on the upper weighing part funnel, the upper weighing part funnel is provided with an upper weighing part connecting seat which is connected with the upper weighing part body, the upper weighing part funnel cover plate opening and closing mechanism comprises an upper weighing part first connecting rod, an upper weighing part second connecting rod, an upper weighing part funnel cover plate folding spring and an upper weighing part funnel cover plate opening cylinder, wherein the upper end of the upper weighing part first connecting rod is hinged with an upper weighing part connecting seat, the upper end of the upper weighing part second connecting rod is hinged with the lower end of the upper weighing part first connecting rod, the upper weighing part funnel cover plate folding spring drives the upper weighing part first connecting rod and the upper weighing part second connecting rod to be folded so that the upper weighing part funnel cover plate covers the discharge end of the upper weighing part funnel, the upper weighing part funnel cover plate opening cylinder drives the upper weighing part first connecting rod and the upper weighing part second connecting rod to be separated so that the upper weighing part funnel cover plate is, the lower end of the second connecting rod of the upper weighing part is hinged with the funnel cover plate of the upper weighing part. Provides a concrete structure of the weighing hopper of the upper weighing part. The weighing hopper with the structure can be conveniently opened and closed to form a hopper and a discharging channel.
Preferably, the unloading brush includes the carousel and sets up a plurality of rows of unloading brush hair that distribute along carousel circumference on the carousel, and the radial distribution of carousel is followed to the brush hair in the same row of brush hair, the axial extension of brush hair along the carousel, form ejection of compact space between the play end of carousel and spiral feeder, the discharge gate is located ejection of compact space's downside forms discharging channel between the brush hair of adjacent row. This structural style of brush, the influence to the unobstructed nature of unloading is little.
Preferably, the rotary disc is provided with a driving rod which is positioned in the discharging space and extends along the axial direction of the rotary disc, one end of the driving rod, which is far away from the rotary disc, is provided with a plurality of material poking rods which are distributed along the circumferential direction of the driving rod and extend in the radial direction, and the free ends of the bristles exceed the material poking rods along the extending direction of the material poking rods. When the extrusion is tighter and results in the brush can not brush out between the material, the material lump can further move outward and contact the stirring rod, thereby is stirred out by the stirring rod, has further improved the reliability when the material scatters.
Preferably, the driving rod, the rotating disc and the screw feeder are coaxial. The reliability of the materials during dispersion can be further improved.
The invention also provides a production method of the traditional Chinese medicine, which is characterized in that step 1, traditional Chinese medicine decoction pieces required for preparing the traditional Chinese medicine are added into a decoction barrel through a dispensing mechanism; step 2, conveying the decocting barrel filled with the traditional Chinese medicine decoction pieces to a water adding mechanism through a conveying line, and adding water into the decocting barrel by the water adding mechanism; step 3, conveying the decocting barrel to a decocting unit through a conveying line for heating, so as to decoct the traditional Chinese medicine in the decocting barrel; step 4, conveying the decocting barrel to a filling unit through a conveying line, and filling the traditional Chinese medicine liquid in the decocting barrel into a traditional Chinese medicine storage container by the filling unit; the 5 th part, the frying barrel after the traditional Chinese medicine liquid is poured out is supported on the support ring of the storage tank part in an inverted mode, then the bottom wall and the side wall of the frying barrel are sprayed with water through the spray head, the frying barrel is made to rotate, and therefore the frying barrel is cleaned.
Preferably, the method for adjusting the traditional Chinese medicine decoction pieces by the adjusting mechanism in the first step comprises the steps of 1.1, roughly weighing, namely outputting the traditional Chinese medicine decoction pieces to a lower weighing scale hopper through a blanking mechanism, and stopping blanking by the blanking mechanism when the traditional Chinese medicine decoction pieces in the lower weighing scale hopper reach the weight N, wherein the N is less than the dosage M required by the traditional Chinese medicine decoction pieces; step 1.2, fine weighing, namely outputting the traditional Chinese medicine decoction pieces to an upper weighing scale hopper for weighing through a blanking mechanism, and stopping blanking through the blanking mechanism when the weight of the traditional Chinese medicine decoction pieces falling into the upper weighing scale hopper is more than M-N; step 1.3, removing the abnormal weight, namely when the weight of the traditional Chinese medicine decoction pieces falling into the upper weighing scale hopper is larger than M-N, driving the receiving hopper to move to the position below the upper weighing scale hopper by the receiving hopper moving mechanism, then opening a cover plate of the upper weighing scale hopper, so that the traditional Chinese medicine decoction pieces in the upper weighing scale hopper fall into the receiving hopper, and repeating the step 1.2; 1.4, when the weight of the traditional Chinese medicine decoction pieces falling onto the upper weighing scale in the step 1.2 is equal to M-N g, the traditional Chinese medicine decoction pieces in the upper weighing scale hopper and the lower weighing scale hopper fall into a decoction piece conveying box; the feeding method of the feeding mechanism is that the traditional Chinese medicine is conveyed from the feed hopper to the feeding opening through the spiral feeder, and the traditional Chinese medicine reaching the outlet end of the spiral feeder falls out from the feeding opening through the brushing of the rotary feeding brush. When weighing is carried out, firstly, the upper weighing part weighing hopper is opened, the traditional Chinese medicine decoction pieces fall into the lower weighing part weighing hopper through the blanking mechanism to be weighed, the traditional Chinese medicine decoction pieces with the weight of N are weighed, then the upper weighing part weighing hopper is closed to receive the traditional Chinese medicine decoction pieces falling off from the blanking mechanism, the traditional Chinese medicine decoction pieces with the weight of M (the weight of the needed traditional Chinese medicine decoction pieces) -N are weighed, if the traditional Chinese medicine falling into the upper weighing scale is overweight, the receiving hopper moves to the position below the upper weighing part weighing hopper when the receiving hopper moves the mechanism, the traditional Chinese medicine decoction pieces falling into the receiving hopper in the upper weighing part hopper are then closed through the upper weighing part weighing hopper to receive the traditional Chinese medicine decoction pieces falling off from the blanking mechanism, and the traditional Chinese medicine decoction pieces with the weight of M (the weight of the needed traditional Chinese medicine decoction pieces. If the weight of the traditional Chinese medicine falling into the upper weighing scale meets the requirement, the traditional Chinese medicine in the weighing hopper of the upper weighing scale falls into the weighing hopper of the lower weighing scale part, and the traditional Chinese medicine in the weighing hopper of the lower weighing scale falls into the decoction piece conveying box and is transferred away. According to the technical scheme, when the dosage is overweight, the traditional Chinese medicine decoction pieces needing to be transferred are not the whole dosage but part of the dosage, so that the amount of the traditional Chinese medicine needing to be repeatedly weighed is reduced. When the weight is excessive, the amount of material that needs to be re-overweight is small.
Preferably, N in step 1.1 is 75% or more of M.
Preferably, in the rough weighing, if the receiving hopper contains the herbal pieces, the herbal pieces in the receiving hopper are transferred into the lower weighing hopper, and then the herbal pieces in the blanking mechanism are transferred into the lower weighing hopper until the weight of the roughly weighed herbal pieces meets the requirement. The amount of the overweight Chinese herbal pieces discharged again through the discharging mechanism can be reduced or even eliminated, so that the phenomenon of breakage of the overweight Chinese herbal pieces can be further reduced.
The invention has the following advantages: the on-line cleaning of the decocting barrel can be realized, so that the storage time of the decocting barrel is shortened to avoid the drying and solidification of the traditional Chinese medicine solution remained in the decocting barrel, and the cleaning is convenient when the traditional Chinese medicine solution is dried and solidified; the dosage required by the drinking tablet can be obtained by secondary weighing and accumulation; so that the amount of re-overweight required for overweight is less than the dose.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is an enlarged schematic view of a barrel cleaning mechanism.
Fig. 3 is a partially enlarged schematic view of a portion a of fig. 2.
Fig. 4 is a partially enlarged schematic view of fig. 2 at B.
Fig. 5 is a schematic view of a dispensing mechanism.
FIG. 6 is an enlarged schematic view of the upper scale portion hopper.
Fig. 7 is an enlarged perspective view of the blanking mechanism in fig. 5.
FIG. 8 is a schematic view of FIG. 7 with the brush drive mechanism and discharge outlet removed.
Fig. 9 is a partially enlarged schematic view of fig. 8.
In the figure: frame 1, decoction piece conveying box 11, blanking mechanism 2, feeding hopper 25, discharging port 26, spiral feeder 27, blanking brush 28, rotary table 281, rotary table driving shaft 2811, driving rod 2812, blanking brush 282, discharging space S2, free end 2821 of brush, material poking rod 283, brush rotating motor 29, upper scale 3, upper scale body 31, upper scale weighing part scale 32, upper scale funnel 321, upper scale funnel cover plate 322, upper scale funnel cover plate opening and closing mechanism 323, upper scale first connecting rod 3231, upper scale second connecting rod 3232, upper scale funnel cover plate folding spring 3234, upper scale funnel cover plate opening cylinder 3235, first hinge 3236, second hinge 3237, upper scale connecting seat 324, abnormal weight decoction piece transferring mechanism 4, receiving hopper 41, receiving hopper moving mechanism 42, lower scale 5, lower scale body 51, decoction piece weighing scale body 3251, discharging port, The device comprises a lower weighing part weighing hopper 52, a lower weighing part funnel 521, a lower weighing part funnel cover plate 522, a lower weighing part funnel cover plate opening and closing mechanism 523, a conveying line 601, a dispensing mechanism 602, a water adding mechanism 603, a decoction unit 604, a filling unit 605, a decoction barrel cleaning mechanism 606, a waste water storage tank 607, a spray head 608, a storage tank part supporting ring 609, a supporting rolling ball 610, a decoction barrel 611, a barrel opening 612, a decoction barrel part supporting ring 613, an inner surface 614 of the bottom wall of the decoction barrel, an outer surface 623 of the bottom wall of the decoction barrel, a top spray hole 615, a side spray hole 616, a lowest point 617 of the inner surface of the bottom wall of the decoction barrel, a decoction barrel rotating mechanism 618, a pressing block 619, a rotating cylinder 620, a lifting cylinder 621 and a conical pit 622.
Detailed Description
The invention is further described with reference to the following figures and examples.
Referring to fig. 1, 2, 3 and 4, an automated production system for traditional Chinese medicine comprises a dispensing mechanism 602, a water adding mechanism 603, a decocting unit 604, a filling unit 605 and a decocting barrel cleaning mechanism 606 which are connected together in sequence by a conveying line 601. The fry vat cleaning mechanism includes a waste water storage tank 607 and a spray head 608 located above the waste water storage tank. The opening of the waste water storage tank is provided with a storage tank support ring 609. The inner circumferential surface of the support ring of the storage tank part is a conical surface with a large upper end and a small lower end. The inner circumferential surface of the storage tank part supporting ring is provided with a plurality of supporting rolling balls 610 which are distributed along the circumferential direction of the storage tank part supporting ring and are used for supporting the frying barrel. A barrel port 612 of the barrel 611 is provided with a barrel support ring 613 surrounding the outer portion of the barrel. The support ring of the frying barrel part is formed by bending the barrel opening of the frying barrel outwards. The outer peripheral surface of the support ring of the frying barrel part is a conical surface with a small upper end and a large lower end. The inner surface 614 of the bottom wall of the fry vat is a concave conical surface. The outer surface 623 of the bottom wall of the frying barrel is a convex conical surface. The inner surface of the bottom wall of the frying barrel, the outer surface 623 of the bottom wall of the frying barrel and the frying barrel are coaxial. The nozzle head has a top nozzle hole 615 with a vertical upward opening direction and a plurality of side nozzle holes 616 with a horizontal opening direction. The lateral spray holes are distributed along the circumferential direction of the frying barrel. The top orifice is opposite the lowest point 617 of the inner surface of the bottom wall of the fry vat. The barrel cleaning mechanism further comprises a barrel rotating mechanism 618 for driving the inverted barrel supported on the support ring of the storage tank to rotate. The frying barrel rotating mechanism comprises a pressing block 619, a rotating cylinder 620 for driving the pressing block to rotate and a lifting cylinder 621 for driving the rotating cylinder to lift. The pressing block is provided with a conical concave 622 matched with the outer surface of the bottom wall of the frying barrel.
The method for producing the traditional Chinese medicine by the automatic traditional Chinese medicine production system comprises the following steps: step 1, adding traditional Chinese medicine decoction pieces required for preparing traditional Chinese medicines into a decoction barrel through a dispensing mechanism; step 2, conveying the decocting barrel filled with the traditional Chinese medicine decoction pieces to a water adding mechanism through a conveying line, and adding water into the decocting barrel by the water adding mechanism; step 3, conveying the decocting barrel to a decocting unit through a conveying line for heating, so as to decoct the traditional Chinese medicine in the decocting barrel; step 4, conveying the decocting barrel to a filling unit through a conveying line, and filling the traditional Chinese medicine liquid in the decocting barrel into a traditional Chinese medicine storage container by the filling unit; the 5 th portion, will pour out the frying barrel behind the traditional chinese medicine liquid through the transfer chain and carry the clean mechanism of frying in shallow oil bucket, the clean mechanism of frying in shallow oil bucket cleans the frying barrel, and the clean process of driven is: fry in shallow oil the bucket with the mode of invering through fry in shallow oil on the support spin of bucket portion support ring, then lift cylinder drive revolving cylinder moves down for press the briquetting according to pressing on the diapire of frying in shallow oil the bucket, through the shower nozzle towards the diapire and the lateral wall of frying in shallow oil the bucket spray water and fry in shallow oil the bucket through frying in shallow oil bucket rotary mechanism drive and rotate, thereby realize the cleanness to frying in shallow oil the bucket.
With further reference to fig. 5, the dispensing mechanism comprises a frame 1. The machine frame is provided with a blanking mechanism 2, an upper weighing scale 3, a different-weight decoction piece transfer mechanism 4, a lower weighing scale 5 and a decoction piece conveying box (a decoction piece conveying box without a chute is not arranged in the figure, and the medicine conveying box is positioned below a scale hopper of the lower weighing scale part) which are sequentially distributed from top to bottom.
Referring to fig. 5, 6, 7, 8 and 9, the blanking mechanism 2 includes a feed hopper 25, a discharge port 26, and a screw feeder 27 for feeding the herbal pieces from the feed hopper to the discharge port. The discharge port is provided with a discharging brush 28 for brushing off the herbal pieces in the output end of the screw feeder and a brush rotating motor 29 for driving the discharging brush to rotate. The brush rotating motor 29 is a motor. The blanking brush 28 comprises a rotary disk 281 and 4 rows of blanking bristles 282 arranged on the rotary disk and distributed along the circumferential direction of the rotary disk. A turntable drive shaft 2811 is provided on one side of the turntable, and a drive rod 2812 is provided on the other side. The brush rotation motor 29 drives the turntable to rotate by being connected to the turntable drive shaft. The turntable drive shaft and the drive rod are coaxial and extend in the axial direction of the turntable. The bristles in the same row of bristles are distributed along the radial direction of the rotating disc. The bristles extend in the axial direction of the rotating disc. A discharge space S2 is formed between the turntable and the discharge end of the spiral feeder. The discharge port is positioned at the lower side of the discharge space, and a discharge channel is formed between the adjacent rows of bristles. The driving rod is positioned in the discharging space. One end of the driving rod far away from the turntable is provided with 3 material poking rods 283 which radially extend along the circumferential direction of the driving rod. The free ends 2821 of the bristles extend beyond the kick-off bar in the direction of extension of the kick-off bar. The driving rod, the turntable and the spiral feeder are coaxial.
Referring to fig. 5 and 6, the upper scale and the lower scale have the same structure. The upper weighing scale 3 comprises an upper weighing scale body 31 and an upper weighing scale part weighing hopper 32 for receiving the traditional Chinese medicine decoction pieces output by the blanking mechanism. The upper weighing part weighing hopper comprises an upper weighing part funnel 321, an upper weighing part funnel cover plate 322 for sealing the discharge end of the upper weighing part funnel, and an upper weighing part funnel cover plate opening and closing mechanism 323 for driving the upper weighing part funnel cover plate to open and close. The lower scale 5 comprises a lower scale body 51 and a lower scale part scale hopper 52 for receiving the herbal pieces falling from the upper scale part scale hopper. The lower weighing part hopper comprises a lower weighing part funnel 521, a lower weighing part funnel cover plate 522 for sealing the discharge end of the lower weighing part funnel, and a lower weighing part funnel cover plate opening and closing mechanism 523 for driving the lower weighing part funnel cover plate to open and close.
One end of the upper scale portion funnel cover plate 322 is hinged to the upper scale portion funnel 321. The upper weighing part funnel is provided with an upper weighing part connecting seat 324 which is connected with the upper weighing part body. The upper weighing scale portion funnel cover plate opening and closing mechanism 323 comprises an upper weighing scale portion first connecting rod 3231, the upper end of which is hinged with the upper weighing scale portion connecting seat through a first hinge shaft 3236, an upper weighing scale portion second connecting rod 3232, the upper end of which is hinged with the lower end of the upper weighing scale portion first connecting rod through a second hinge shaft 3237, an upper weighing scale portion funnel cover plate folding spring 3234 for driving the upper weighing scale portion first connecting rod and the upper weighing scale portion second connecting rod to be folded to enable the upper weighing scale portion funnel cover plate to cover the discharge end of the upper weighing scale portion funnel, and an upper weighing scale portion funnel cover plate opening cylinder 3235 for driving the upper weighing scale portion first connecting rod and the upper weighing scale portion second connecting rod to be separated to enable the upper weighing scale portion funnel cover plate to be opened. The lower end of the second connecting rod of the upper weighing part is hinged with the funnel cover plate of the upper weighing part. When the upper weigh scale funnel cover opening cylinder 3235 is in a retracted state, i.e., the state shown in fig. 2, the upper weigh scale funnel cover 322 is covered over the discharge end, i.e., the lower end, of the upper weigh scale funnel 321 by the weigh scale funnel cover folding spring 3234. When the upper weigher funnel cover 322 needs to be opened, the upper weigher funnel cover opening cylinder 3235 extends to drive the lower end of the first connecting rod, so that the first connecting rod rotates clockwise around the first hinge shaft 3236, the second connecting rod rotates counterclockwise around the second hinge shaft 3237, the first connecting rod and the second connecting rod are separated, and the upper weigher funnel cover 322 is driven to move away from the upper weigher funnel 321 to lose coverage.
Referring to fig. 8, the different-weight decoction piece transfer mechanism 4 comprises a receiving hopper 41 and a receiving hopper moving mechanism 42 for driving the receiving hopper to move to the lower part of the weighing hopper of the upper weighing part and receiving the Chinese medicinal decoction pieces falling from the weighing hopper of the upper weighing part. In this embodiment, the receiving hopper moving mechanism 42 is an air cylinder, but may be an oil cylinder or a screw rod mechanism that performs translation by matching with a threaded sleeve.
Referring to fig. 5, 6, 7, 8 and 9, the method for preparing each herbal pieces of Chinese medicine by the preparing device in the first step is to weigh the herbal pieces of Chinese medicine meeting the weight requirement: step 1.1, rough weighing, namely outputting the traditional Chinese medicine decoction pieces to a lower weighing scale hopper through a blanking mechanism, and stopping blanking by the blanking mechanism when the traditional Chinese medicine decoction pieces in the lower weighing scale hopper reach the weight N, wherein the N is less than the dosage M required by the traditional Chinese medicine decoction pieces; step 1.2, fine weighing, namely outputting the traditional Chinese medicine decoction pieces to an upper weighing scale hopper for weighing through a blanking mechanism, and stopping blanking through the blanking mechanism when the weight of the traditional Chinese medicine decoction pieces falling into the upper weighing scale hopper is more than M-N; step 1.3, removing the abnormal weight, namely when the weight of the traditional Chinese medicine decoction pieces falling into the upper weighing scale hopper is larger than M-N, driving the receiving hopper to move to the position below the upper weighing scale hopper by the receiving hopper moving mechanism, then opening a cover plate of the upper weighing scale hopper, so that the traditional Chinese medicine decoction pieces in the upper weighing scale hopper fall into the receiving hopper, and repeating the step 1.2; and (1.4) when the weight of the Chinese herbal pieces falling onto the upper weighing scale in the step 1.2 is equal to M-N g, the Chinese herbal pieces in the upper weighing scale hopper fall into the lower weighing scale hopper, and then fall into a piece conveying box along with the Chinese herbal pieces in the lower weighing scale hopper, and the Chinese herbal pieces are transferred to the next procedure. The Chinese herbal pieces in the receiving hopper are manually transferred to a blanking mechanism for blanking again. N in the step 1.1 is more than 75% of M.
The specific blanking mode in this embodiment is: the herbal pieces are fed into the hopper 25 and moved toward the discharge space by the screw feeder 27, and the brush is rotated by the brush driving mechanism. When the decoction pieces extend out of the outlet section of the contact feeder to be contacted with the bristles of the brush, the decoction pieces are brushed down by the bristles and are transferred into the blanking channel to finally fall out of the discharge port, then the Chinese medicine decoction pieces are extruded tightly without being brushed down by the bristles, and then the Chinese medicine decoction pieces are contacted with the material stirring rod, so that the Chinese medicine decoction pieces are stirred down by the rigid material stirring rod. In order to obtain good feeding effect by the brush at a higher speed, the rotating direction of the brush is opposite to that of the spiral feeder.
In this embodiment, the herbal pieces are manually transferred to the blanking mechanism. Certainly, the receiving hopper can be designed into a structure like the upper weighing part weighing hopper shown in fig. 6, at the time of rough weighing, if the receiving hopper is internally provided with the traditional Chinese medicine decoction pieces, the receiving hopper is firstly extended out to be positioned on the lower weighing part weighing hopper, then the receiving hopper is opened to ensure that the weight of the traditional Chinese medicine decoction pieces in the receiving hopper transferred to the lower weighing part weighing hopper to the traditional Chinese medicine decoction pieces in the receiving hopper meets the requirement, when the weight of the traditional Chinese medicine decoction pieces weighed out by the lower weighing part weighing hopper is not enough, the receiving hopper is contracted to avoid, and then the traditional Chinese medicine decoction pieces in the blanking mechanism are transferred to the lower weighing part weighing hopper to ensure that the weight of the traditional Chinese medicine decoction pieces roughly weighed meets the requirement.
Claims (7)
1. An automatic traditional Chinese medicine production system comprises a dispensing mechanism, a water adding mechanism, a decocting unit and a filling unit which are sequentially connected together through a conveying line, and is characterized by further comprising a decocting barrel cleaning mechanism, wherein the decocting barrel cleaning mechanism is connected with the filling unit through the conveying line, the decocting barrel cleaning mechanism comprises a waste water storage tank and a spray head positioned above the waste water storage tank, the spray head is provided with a top spray hole with an opening direction vertically upward and a plurality of side spray holes with opening directions being horizontal directions, the upper end of the waste water storage tank is provided with a storage tank part support ring with an inner peripheral surface being a conical surface with a large upper end and a small lower end and used for supporting the decocting barrel, the dispensing mechanism comprises a blanking mechanism, an upper weighing scale, a different-weight decoction piece transfer mechanism, a lower weighing scale and a decoction piece conveying box which are sequentially distributed from top to bottom, the upper weighing scale comprises an upper weighing scale body and an upper weighing scale part hopper for receiving traditional Chinese medicine decoction pieces output by the blanking mechanism, the upper weighing part hopper comprises an upper weighing part hopper, an upper weighing part hopper cover plate for sealing and covering the discharge end of the upper weighing part hopper, and an upper weighing part hopper cover plate opening and closing mechanism for driving the upper weighing part hopper cover plate to open and close, the lower weighing part hopper comprises a lower weighing body and a lower weighing part hopper for receiving the Chinese herbal pieces falling from the upper weighing part hopper, the lower weighing part hopper comprises a lower weighing part hopper, a lower weighing part hopper cover plate for sealing and covering the discharge end of the lower weighing part hopper, and a lower weighing part hopper cover plate opening and closing mechanism for driving the lower weighing part hopper cover plate to open and close, the different-weight Chinese herbal pieces transfer mechanism comprises a receiving hopper and a receiving hopper moving mechanism for driving the receiving hopper to move to the lower side of the upper weighing part hopper and receiving the Chinese herbal pieces falling from the upper weighing part hopper, the discharging mechanism comprises a feeding hopper, a discharging port and a spiral feeder for conveying the Chinese herbal pieces from the feeding port to the discharging port, the discharge port is provided with a discharging brush for brushing off the Chinese herbal pieces in the output end of the spiral feeder and a brush rotating motor for driving the discharging brush to rotate.
2. The automated production system of traditional Chinese medicine according to claim 1, wherein a barrel opening of the decoction barrel is provided with a decoction barrel part support ring surrounding the exterior of the decoction barrel; when cleaning the frying barrel, the frying barrel is in an inverted state and is supported on the storage tank part supporting ring through the frying barrel part supporting ring.
3. The automated production system of traditional Chinese medicine according to claim 2, wherein the outer peripheral surface of the support ring of the decocting barrel part is a conical surface with a small upper end and a large lower end.
4. The automated traditional Chinese medicine production system of claim 2, wherein the support ring of the decocting barrel part is formed by bending the barrel mouth of the decocting barrel outwards.
5. The automated production system of traditional Chinese medicine according to claim 2, further comprising a barrel rotating mechanism for driving the inverted barrel supported on the support ring of the storage tank to rotate, wherein the barrel rotating mechanism comprises a pressing block, a rotating cylinder for driving the pressing block to rotate, and a lifting cylinder for driving the rotating cylinder to lift.
6. The automated traditional Chinese medicine production system according to claim 5, wherein a plurality of support rolling balls for supporting the frying barrel are arranged on the inner circumferential surface of the support ring of the storage tank part and are circumferentially distributed along the support ring of the storage tank part.
7. The automated production system of traditional Chinese medicine according to claim 1, wherein the inner surface of the bottom wall of the decoction barrel is a concave conical surface.
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| CN201811095573.1A Pending CN109455537A (en) | 2018-09-19 | 2018-09-19 | Spiral blanking type Chinese herbal prepared slice dispensing mechanism and Chinese herbal prepared slice dispensing method |
| CN201910865466.0A Active CN110451288B (en) | 2018-09-19 | 2019-09-12 | Automatic traditional Chinese medicine dispensing line and traditional Chinese medicine dispensing method |
| CN201910864456.5A Active CN110482259B (en) | 2018-09-19 | 2019-09-12 | Automatic traditional Chinese medicine decocting production line and traditional Chinese medicine production method |
| CN202011343465.9A Active CN112429541B (en) | 2018-09-19 | 2019-09-12 | Method for producing Chinese medicine |
| CN201910864447.6A Active CN110482258B (en) | 2018-09-19 | 2019-09-12 | Automatic traditional Chinese medicine production system and traditional Chinese medicine production method |
| CN202110151053.3A Active CN112591492B (en) | 2018-09-19 | 2019-09-12 | Traditional Chinese medicine production method suitable for automatic traditional Chinese medicine decoction production line |
| CN201910884690.4A Active CN110467015B (en) | 2018-09-19 | 2019-09-19 | Intelligent blending system for traditional Chinese medicine decoction pieces |
| CN202011375252.4A Pending CN112407997A (en) | 2018-09-19 | 2019-09-19 | Intelligent blending system for traditional Chinese medicine decoction pieces |
| CN201910884602.0A Active CN110510426B (en) | 2018-09-19 | 2019-09-19 | Intelligent dispensing system for traditional Chinese medicine decoction pieces |
| CN202011184106.3A Active CN112110227B (en) | 2018-09-19 | 2019-09-19 | Automatic traditional Chinese medicine decocting system capable of reducing weight of traditional Chinese medicine drinking tablet during overweight |
| CN201910884570.4A Active CN110451289B (en) | 2018-09-19 | 2019-09-19 | Automatic traditional Chinese medicine decocting system |
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| CN201910865466.0A Active CN110451288B (en) | 2018-09-19 | 2019-09-12 | Automatic traditional Chinese medicine dispensing line and traditional Chinese medicine dispensing method |
| CN201910864456.5A Active CN110482259B (en) | 2018-09-19 | 2019-09-12 | Automatic traditional Chinese medicine decocting production line and traditional Chinese medicine production method |
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| CN201910884690.4A Active CN110467015B (en) | 2018-09-19 | 2019-09-19 | Intelligent blending system for traditional Chinese medicine decoction pieces |
| CN202011375252.4A Pending CN112407997A (en) | 2018-09-19 | 2019-09-19 | Intelligent blending system for traditional Chinese medicine decoction pieces |
| CN201910884602.0A Active CN110510426B (en) | 2018-09-19 | 2019-09-19 | Intelligent dispensing system for traditional Chinese medicine decoction pieces |
| CN202011184106.3A Active CN112110227B (en) | 2018-09-19 | 2019-09-19 | Automatic traditional Chinese medicine decocting system capable of reducing weight of traditional Chinese medicine drinking tablet during overweight |
| CN201910884570.4A Active CN110451289B (en) | 2018-09-19 | 2019-09-19 | Automatic traditional Chinese medicine decocting system |
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2018
- 2018-09-19 CN CN201811095573.1A patent/CN109455537A/en active Pending
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2019
- 2019-09-12 CN CN201910865466.0A patent/CN110451288B/en active Active
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| CN110482259A (en) | 2019-11-22 |
| CN110451288A (en) | 2019-11-15 |
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| CN110467015A (en) | 2019-11-19 |
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| CN112429541A (en) | 2021-03-02 |
| CN112591492B (en) | 2022-04-22 |
| CN110482259B (en) | 2021-03-16 |
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| CN110451288B (en) | 2021-05-07 |
| CN112407997A (en) | 2021-02-26 |
| CN112591492A (en) | 2021-04-02 |
| CN110467015B (en) | 2020-12-29 |
| CN112110227B (en) | 2022-02-01 |
| CN110451289B (en) | 2020-12-08 |
| CN110510426A (en) | 2019-11-29 |
| CN112110227A (en) | 2020-12-22 |
| CN110482258A (en) | 2019-11-22 |
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