CN1104396C - 压电陶瓷组合物 - Google Patents

压电陶瓷组合物 Download PDF

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CN1104396C
CN1104396C CN99106774A CN99106774A CN1104396C CN 1104396 C CN1104396 C CN 1104396C CN 99106774 A CN99106774 A CN 99106774A CN 99106774 A CN99106774 A CN 99106774A CN 1104396 C CN1104396 C CN 1104396C
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piezoelectric ceramic
ceramic composition
manganese
piezoelectric
formula
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CN1238316A (zh
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木村雅彦
安藤阳
南川忠洋
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Murata Manufacturing Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/495Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/85Piezoelectric or electrostrictive active materials
    • H10N30/853Ceramic compositions

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Inorganic Insulating Materials (AREA)

Abstract

本发明涉及一种含有陶瓷化合物和锰的压电陶瓷组合物。陶瓷化合物是主要组分,它可用通式(Sr1-xMx)Bi2Nb2O9表示。在该式中,M是二价金属元素,而x满足0≤x≤0.3。当折算为MnCO3时,锰的含量为1.0%重量或更少(不包括零)。

Description

压电陶瓷组合物
本发明涉及压电陶瓷组合物,更具体地是涉及用以制造压电陶瓷滤波器和压电陶瓷振荡器之类压电陶瓷元件材料的压电陶瓷组合物。
主要包含钛锆酸铅(Pb(TixZr1-x)O3)或钛酸铅(PbTiO3)的压电陶瓷组合物已被广泛用来制造压电陶瓷滤波器和压电陶瓷振荡器之类的压电陶瓷元件。主要包含钛锆酸铅或钛酸铅的压电陶瓷组合物一般是用氧化铅制备,产品的均匀性会因氧化铅的蒸发而降低。与此相反,以通式(Sr1-xMx)Bi2Nb2O9表示的、主要包含分层的铋化合物的压电陶瓷组合物不含氧化铅,因此不会产生这类问题。
但是,主要包含分层的铋化合物的压电陶瓷组合物的电气机械耦合系数kt很小,因此还未在实践中广泛使用。
鉴于以上情况,本发明人进行了认真的研究,以改进主要包含分层的铋化合物的压电陶瓷组合物的电气机械耦合系数,从而提供了一种压电陶瓷组合物,当将其用作制造压电陶瓷元件的材料时,呈示实际上可以接受的电气机械耦合系数kt的值(大于10%)。
本发明的压电陶瓷组合物包含一种陶瓷复合氧化物和锰,其中的陶瓷复合氧化物是主要组分,可以用通式(Sr1-xMx)Bi2Nb2O9表示,式中M是二价金属元素,x满足0≤x≤0.3,折算为MnCO3时,锰的含量是1.0%(重量)或更少(零除外)。上述参数x的数值限制在0-0.3,因为x在这范围之外时,本发明的效果并不显著,不能得到可使压电陶瓷组合物能供实用的电气机械耦合系数kt。当折算至MnCO3时,锰的含量限制在1.0%重量或更少(不包括零),因为锰含量在该范围之外时,不能得到可极化的陶瓷。
此外,当上述通式中的M是选自Ca或Ba的至少一种金属时,本发明的效果特别优良。该组合物中可同时包含Ca和Ba作为M。
通过本发明的以下较佳实施例的说明,可更清楚了解本发明以上的和其它的目的、特征和优点。
以下更详细说明本发明。
按以下方法制备各种压电陶瓷样品。
提供并称量SrO、Bi2O3、Nb2O5、CaO、BaO、BaO和MnCO3各种原料,以制备通式为(Sr1-xMx)Bi2Nb2O9的复合氧化物,其中M是二价金属,而x满足0≤x≤0.3。然后用球磨机将这些原料湿磨混合约4小时。将所得的混合物干燥,再在700-900℃煅烧。然后将该已经过干燥的混合物粗粉碎,加入适当数量的有机粘合剂在球磨机中湿磨约4小时,再通过40目的筛子,从而控制经球磨粉末的颗粒大小。随后将粒度受控制的粉末在1000Kg/cm2的压力下模压成直径为12.5mm厚度为1mm的圆盘,再将圆盘在空气中烧结,从而形成陶瓷圆盘。用常规方法在陶瓷圆盘表面(两个主表面上)涂复银膏并烧结,形成银电极之后,在150-200℃的绝缘油中施加5-20KV/mm的直流电压10-30分钟,将圆盘进行极化处理,从而得到作为样品的压电陶瓷。测量样品的密度,电阻率和电气机械耦合系数kt。结果如表1所示。
                        表1
        带有*号的样品是在本发明范围之外的样品
样品编号   M     X  MnCO3(重量%)    密度(g/cm3)      电阻率(Ω·cm)      kt(%)
  *1   -     0     0     6.75     2.0×1011     8.5
    2   -     0     0.1     7.05     4.0×1013     20.5
    3   -     0     0.5     6.96     6.0×1012     17.6
    4   -     0     1.0     6.80     4.0×1012     16.8
  *5   -     0     1.1     6.67     2.0×1010     不能极化
  *6   Ca     0.1     0     6.80     2.0×1011     8.8
    7   Ca     0.1     0.1     7.08     5.0×1013     22.9
    8   Ca     0.1     1.0     6.70     4.0×1012     19.7
  *9   Ca     0.1     1.1     6.65     2.0×1010     不能极化
  *10   Ca     0.3     0     6.65     2.0×1011     8.5
    11   Ca     0.3     0.1     6.98     4.0×1013     17.9
    12   Ca     0.3     1.0     6.67     2.0×1012     17.6
  *13   Ca     0.3     1.1     6.44     1.0×1010     不能极化
  *14   Ca     0.4     0.1     6.26     7.0×109     9.6
  *15   Ba     0.1     0     6.85     2.0×1011     8.7
    16   Ba     0.1     0.1     7.07     3.0×1013     21.9
  *17   Ba     0.1     1.1     6.65     1.0×1010     不能极化
  *18   Ba     0.3     0     6.67     9.0×1010     8.4
    19   Ba     0.3     0.1     7.00     1.0×1013     20.9
  *20   Ba     0.3     1.1     6.47     2.0×1010     不能极化
  *21   Ba     0.4     0.1     6.31     8.0×109     9.1
由表1可清楚看到,在本发明范围内的样品2、3、4、7、8、11、12、16和19,其电气机械耦合系数kt优于在本发明范围之外的样品1、5、6、9、10、13、14、15、17、18、20和21。
根据本发明,改进了主要包含分层的铋化合物的压电陶瓷组合物的电气机械耦合系数kt,并有利地制得了可作为制造压电陶瓷滤波器和压电陶瓷振荡器之类压电陶瓷元件的材料的压电陶瓷组合物。

Claims (2)

1.一种压电陶瓷组合物,它包含陶瓷复合氧化物和锰,其中的陶瓷复合氧化物是主要组分,用通式(Sr1-xMx)Bi2Nb2O9表示,式中M是二价金属元素,而x满足0≤x≤0.3,当折算为MnCO3时,锰的含量是1.0%重量或更少,但不包括0%。
2.如权利要求1所述的压电陶瓷组合物,其特征还在于通式中的M是选自Ca或Ba的至少一种元素。
CN99106774A 1998-05-20 1999-05-18 压电陶瓷组合物 Expired - Fee Related CN1104396C (zh)

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JP156648/1998 1998-05-20
JP156648/98 1998-05-20
JP15664898A JP3399364B2 (ja) 1998-05-20 1998-05-20 圧電磁器組成物

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CN1104396C true CN1104396C (zh) 2003-04-02

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DE (1) DE19922955C2 (zh)

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JP3671791B2 (ja) * 1999-02-08 2005-07-13 株式会社村田製作所 圧電磁器組成物およびそれを用いた圧電セラミック素子
JP3646619B2 (ja) * 1999-08-26 2005-05-11 株式会社村田製作所 圧電磁器組成物およびそれを用いた圧電セラミック素子
JP3613140B2 (ja) * 1999-08-26 2005-01-26 株式会社村田製作所 圧電磁器組成物およびそれを用いた圧電セラミック素子
JP2002173369A (ja) * 2000-07-28 2002-06-21 Tdk Corp 圧電セラミックス
US6764609B2 (en) 2001-10-11 2004-07-20 Matsushita Electric Industrial Co., Ltd. Piezoelectric ceramic composition and piezoelectric element using the same
KR100936008B1 (ko) 2005-09-30 2010-01-08 가부시키가이샤 무라타 세이사쿠쇼 압전 자기 조성물 및 압전부품
WO2009122916A1 (ja) * 2008-03-18 2009-10-08 京セラ株式会社 圧電磁器およびそれを用いた圧電素子
JP5526945B2 (ja) * 2010-03-31 2014-06-18 Tdk株式会社 圧電組成物、圧電磁器、振動子、及び超音波モータ
CN109692963B (zh) * 2018-12-18 2022-06-10 宁波中杭磁材有限公司 一种表面附有耐腐蚀涂层的钕铁硼磁体的制备方法
CN109604618B (zh) * 2018-12-18 2022-06-10 宁波中杭磁材有限公司 一种表面附有耐磨涂层的钕铁硼磁体的制备方法

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JPS5418395B2 (zh) * 1972-01-24 1979-07-06
JPS4878500A (zh) * 1972-01-26 1973-10-22
DE4223186A1 (de) * 1992-07-15 1994-01-20 Hoechst Ceram Tec Ag Bei niedrigen Temperaturen sinterbarer Versatz zur Herstellung von piezoelektrischen, keramischen Formkörpern und daraus durch Sintern hergestellte Formkörper
DE69310042T2 (de) * 1992-07-31 1997-12-04 Toyota Motor Co Ltd Lamellare Wismut enthaltende Verbindung
US5762816A (en) * 1995-11-14 1998-06-09 Murata Manufacturing Co., Ltd. Piezoelectric ceramic composition

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JP3399364B2 (ja) 2003-04-21
US6117354A (en) 2000-09-12
KR19990088364A (ko) 1999-12-27
DE19922955C2 (de) 2002-12-05
DE19922955A1 (de) 1999-11-25
KR100296933B1 (ko) 2001-10-18
JPH11322426A (ja) 1999-11-24

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