CN110419717A - 一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法 - Google Patents
一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法 Download PDFInfo
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Abstract
本发明涉及一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,该方法将破壁灵芝孢子粉与乳糖水溶液充分混合后造粒,干燥后进行两层包装,灭菌后得到产品,本发明将破壁后灵芝孢子粉游离出来的灵芝孢子油,以及一部分多糖作为微囊芯材,另一部分多糖、乳糖与破壁灵芝孢子粉作为壁材材料,将灵芝孢子油包合形成水包油型形式,造粒干燥后形成微囊,隔绝了破壁灵芝孢子粉与氧气的接触,有效延缓了破壁灵芝孢子粉氧化酸败现象,包装即使开封后,也不容易被氧化,最大限度减少破壁灵芝孢子粉在包装及食用过程中造成的粘壁损失,延缓了破壁灵芝孢子粉产品在长期保存过程中油脂氧化速率,使其营养成分和感官品质得到较好保持。
Description
技术领域
本发明涉及一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,属于食品技术领域。
背景技术
随着经济的快速发展,生活水平不断提高,人们的消费观念也发生了巨大转变,由过去只注重温饱,到现在强调营养与美味的搭配。越来越多的人,开始重视食品的营养与保健功能,各种功能保健食品应运而生,如破壁灵芝孢子粉等。
灵芝又称“仙草”,是一种珍贵的药用真菌,《神农本草经》及《本草纲目》等古书记载,灵芝有“益心气”、“入心生血”、“助心充脉”、“安神”、“益肺气”、“益精气”、“坚筋骨”等功效,把灵芝列为上品。灵芝孢子是灵芝生长成熟期从菌盖弹射出来的淡雾状的极其微小的孢子,具有灵芝的全部遗传活性物质,即灵芝的种子,灵芝孢子富含灵芝多糖、多肽、三萜类、生物碱等多种生物活性成分,具有超强的抗氧化能力、抗肿瘤效应、增强免疫力等多种生物学药用功能,在众多药效方面远超过灵芝子实体。
野生的灵芝孢子粉由于风吹雨淋等自然因素的影响,难以收集。所以目前灵芝孢子粉的生产以人工栽培为主,采用仿野生栽培和瓶栽等形式。灵芝孢子有一层极难被人体胃酸消化的几丁质构成的外壁,不破壁的孢子粉人体无法消化吸收,破壁后更适合人体肠胃直接吸收,提高其利用率。
破壁后的灵芝孢子粉中灵芝多糖、孢子油(不饱和脂肪酸)等功效成分几乎全部溢出,并与孢子粉混合在一起,溢出的油脂成分与空气接触后,接触外界空气后,受光照、温度等环境因素影响,其活性成分非常容易氧化变质,过氧化值增加,有害成分增加,大大影响了产品质量及储存的有效期限,所以需要提高破壁灵芝孢子粉的氧化稳定性;目前采用的方法基本是用铝箔袋常压包装,但由于包装存在透气或打开情况,仍然会氧化。因此如何避免破壁灵芝孢子粉氧化,提高稳定性非常重要。另一方面由于破壁灵芝孢子粉孢子油含量极为丰富(约占总重的30%左右),可压性很差,致使其很难制备其他如片剂、胶囊等剂型,极易粘壁,由于包装规格较小、油脂含量较高等因素,消费者在食用过程中因产品粘壁造成的损失可达2%-10%。且在长时间保存过程中油脂逐渐氧化酸败,造成产品营养及感官品质变差。
目前,已有的可见文献和专利关于破壁灵芝孢子粉进行抗氧化处理和制剂技术的报道,中国专利CN200610040992.6公开了一种灵芝破壁孢子粉抗氧化技术,利用油脂的易吸附性,加入其他可使用中药材粉末对灵芝三萜、不饱和脂肪酸等油脂性易氧化物进行包裹,起到抗氧化作用,该方法仍属于吸附方法,孢子油仍处于裸露状态;中国专利CN102960731A公开了一种抗氧化的破壁灵芝孢子粉的制备方法及产品,将破壁灵芝孢子粉与几丁聚糖食醋胶体溶液充分混合,在破壁灵芝粉表面附上一层壳聚糖保护膜,该方法能部分抑制破壁灵芝孢子粉氧化,但选用食醋等物质,对产品口感及品质造成一定不良影响。
中国专利CN201410139764.9,一种抗氧化的双胶破壁灵芝孢子粉及其制备方法,由破壁灵芝孢子粉经阿胶、猪皮胶胶体溶液喷雾包埋制粒、沸腾干燥工艺制成,该两种方法属于颗粒包衣的方法,由于孢子粉属于不规则粒子,包衣不能做到完整性;
中国专利200610040992.6公开了一种灵芝破壁孢子粉抗氧化技术,其要点是在破壁灵芝孢子粉中混合入可食用粉末,对不饱和脂肪酸等油脂性易氧化物质进行包裹,将油脂性易氧化成分与氧气隔开;其不能有效防止破壁灵芝孢子粉的氧化变质,因为孢子粉在粉碎过程就开始发生氧化变质;此外,也有使用充氮、真空处理等方法抗氧化,增加了成本,且不能有效防止灵芝孢子粉的氧化变质。
通过以上可以看出,目前对破壁灵芝孢子粉的抗氧化处理主要是通过吸附、包衣或包膜、参入更容易氧化的物质,以上方法只能部分抑制破壁灵芝孢子粉氧化,氧化后有害成分高,并且仍然存在粘壁问题。
发明内容
为解决现有部分破壁灵芝孢子粉容易被氧化,氧化后有害成分高,并且仍然存在粘壁问题,本发明提供一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法。
为解决以上问题,本发明是通过以下技术方案实现的:
一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,包括以下步骤:
(1)将破壁灵芝孢子粉与乳糖水溶液充分混合,得混合物料,混合物料经造粒,得破壁灵芝孢子粉颗粒;
(2)破壁灵芝孢子粉颗粒干燥后进行两层包装,灭菌后得到避免粘壁和延缓氧化的破壁灵芝孢子粉。
根据本发明优选的,步骤(1)中,乳糖水溶液的浓度为0.3%-2%,破壁灵芝孢子粉与乳糖水溶液混合的质量比为1~3:1。
根据本发明优选的,步骤(1)中,乳糖水溶液的浓度为0.5%,破壁灵芝孢子粉与乳糖水溶液混合的质量比为2:1。
根据本发明优选的,步骤(1)中,破壁灵芝孢子粉颗粒粒径为0.2-0.6mm。
根据本发明优选的,步骤(2)中,所述的干燥为热风干燥,热风干燥温度为40-90℃,优选的,热风干燥温度为80℃。
根据本发明优选的,步骤(2)中,干燥后物料含水量小于等于7%。
根据本发明优选的,步骤(2)中,所述的两层包装为先采用糯米纸对物料进行内包装,然后在内包装外采用不透光隔氧包装袋进行外包装。
根据本发明优选的,步骤(2)中,不透光隔氧包装袋为铝箔袋,外包装采用真空包装。
破壁灵芝孢子粉通常含有20%~30%的油类成分,其中包括不饱和脂肪酸和三萜类油类物质,极易氧化变质,同时由于泛油影响可压性,难以制剂成型。本发明将破壁灵芝孢子粉与乳糖水溶液充分混合后,破壁灵芝孢子粉中灵芝孢子油游离出来,以及一部分多糖作为微囊芯材,另一部分多糖、乳糖与破壁灵芝孢子粉作为壁材材料,将灵芝孢子油包合形成水包油型形式,造粒干燥后形成微囊,将灵芝孢子油彻底与空气隔绝,避免了部分破壁灵芝孢子粉容易被氧化,并且采用乳糖对灵芝孢子油包合,达到破壁灵芝孢子粉微囊的效果,包封率超过80%,减少了其他材料的加入,大大降低了成本,提高了工作效率,具有良好的稳定性,同时制得的微囊外表光滑,不容易粘壁,大大避免了材料的损失。
本发明的有益效果:
1、本发明将破壁灵芝孢子粉与乳糖水溶液充分混合后,破壁灵芝孢子粉中灵芝孢子油游离出来,以及一部分多糖作为微囊芯材,另一部分多糖、乳糖与破壁灵芝孢子粉作为壁材材料,将灵芝孢子油包合形成水包油型形式,造粒干燥后形成微囊,隔绝了破壁灵芝孢子粉与氧气的接触,有效延缓了破壁灵芝孢子粉氧化酸败现象,从而使产品营养及感官品质在长期保存过程中得到较好保持,包装即使开封后,也不容易被氧化。
2、本发明采用微胶囊包埋和可食型膜包装,最大限度减少破壁灵芝孢子粉在包装及食用过程中造成的粘壁损失。
3、本发明的制备方法简单,成本低,得到的产品清香,没有其他异味。
具体实施方式:
为更好地理解本发明,下面结合具体实施例来进一步说明。
摇摆式造粒机为现有技术,市购产品。
实施例1
一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,步骤如下:
(1)将破壁灵芝孢子粉与乳糖水溶液照质量比2.5:1的比例充分混合,得混合物料,混合物料采用摇摆式造粒机制粒,得破壁灵芝孢子粉颗粒,乳糖水溶液的浓度为1%,破壁灵芝孢子粉颗粒粒径为0.4mm;
(2)破壁灵芝孢子粉颗粒在70℃热风干燥箱中烘至水分含量7%以下;
(3)干燥后的物料先采用糯米纸对物料进行内包装,然后在内包装外采用铝箔袋进行真空包装,经灭菌,得到避免粘壁和延缓氧化的破壁灵芝孢子粉产品。置于-18℃条件下储藏。
实施例2
一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,步骤如下:
(1)将破壁灵芝孢子粉与乳糖水溶液照质量比2:1的比例充分混合,得混合物料,混合物料采用摇摆式造粒机制粒,得破壁灵芝孢子粉颗粒,乳糖水溶液的浓度为0.5%,破壁灵芝孢子粉颗粒粒径为0.5mm;
(2)破壁灵芝孢子粉颗粒在80℃热风干燥箱中烘至水分含量7%以下;
(3)干燥后的物料先采用糯米纸对物料进行内包装,然后在内包装外采用铝箔袋进行真空包装,经灭菌,得到避免粘壁和延缓氧化的破壁灵芝孢子粉产品。置于-18℃条件下储藏。
实施例3
一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,步骤如下:
(1)将破壁灵芝孢子粉与乳糖水溶液照质量比2.8:1的比例充分混合,得混合物料,混合物料采用摇摆式造粒机制粒,得破壁灵芝孢子粉颗粒,乳糖水溶液的浓度为1.5%,破壁灵芝孢子粉颗粒粒径为0.45mm;
(2)破壁灵芝孢子粉颗粒在85℃热风干燥箱中烘至水分含量7%以下;
(3)干燥后的物料先采用糯米纸对物料进行内包装,然后在内包装外采用铝箔袋进行真空包装,经灭菌,得到避免粘壁和延缓氧化的破壁灵芝孢子粉产品。置于-18℃条件下储藏。
实验例1:
按实施例1所述的避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法进行,改变乳糖水溶液的浓度,分别得到不同的实验例。
实验例1:乳糖水溶液的浓度为0.1%。
实验例2:乳糖水溶液的浓度为0.3%。
实验例3:乳糖水溶液的浓度为0.5%。
实验例4:乳糖水溶液的浓度为1%。
实验例5:乳糖水溶液的浓度为1.5%。
实验例6:乳糖水溶液的浓度为2%。
实验例7:乳糖水溶液的浓度为2.5%。
实验例8:乳糖水溶液的浓度为3%。
实验例9:乳糖水溶液的浓度为3.5%。
将上述实验例1-实验例9不同处理造粒后的破壁灵芝孢子粉颗粒情况以及氧化稳定性进行考察,结果见下表1所示。
氧化稳定性检测:按照GB/T 5538-2005方法测定实验例的过氧化值。
表1
实验例 | 破壁灵芝孢子粉颗粒 | 过氧化值 |
实验例1 | 颗粒中掺杂着粉末,颗粒容易破碎,有的颗粒不完整 | 2.81 |
实验例2 | 颗粒中掺杂着粉末,颗粒容易破碎,有的颗粒不完整 | 1.43 |
实验例3 | 均为细小颗粒状,颗粒大小均匀,无其他掺杂物 | 1.17 |
实验例4 | 均为细小颗粒状,颗粒大小均匀,无其他掺杂物 | 0.96 |
实验例5 | 均为细小颗粒状,颗粒大小均匀,无其他掺杂物 | 0.94 |
实验例6 | 均为细小颗粒状,颗粒大小均匀,无其他掺杂物 | 0.93 |
实验例7 | 颗粒有大有小,大小不均匀 | 0.92 |
实验例8 | 造粒过程中容易结块,颗粒有大有小,大小不均匀 | 0.95 |
实验例9 | 造粒过程中容易结块,颗粒有大有小,大小不均匀 | 0.96 |
通过实验例1-9可以看出,随着乳糖水溶液的浓度的升高,得到的破壁灵芝孢子粉颗粒过氧化值越来越小,抗氧化性越来越高,但是浓度越高造粒过程中容易结块,颗粒有大有小,大小不均匀,产品表面不光滑,也容易粘附在包装袋壁上,造成产品损失。
实验例2
按实施例1所述的避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法进行,改变破壁灵芝孢子粉与乳糖水溶液照质量比,分别得到不同的实验例。
实验例10:破壁灵芝孢子粉与乳糖水溶液照质量比为0.1:1。
实验例11:破壁灵芝孢子粉与乳糖水溶液照质量比为0.5:1。
实验例12:破壁灵芝孢子粉与乳糖水溶液照质量比为0.8:1。
实验例13:破壁灵芝孢子粉与乳糖水溶液照质量比为1:1。
实验例14:破壁灵芝孢子粉与乳糖水溶液照质量比为2:1。
实验例15:破壁灵芝孢子粉与乳糖水溶液照质量比为2.5:1。
实验例16:破壁灵芝孢子粉与乳糖水溶液照质量比为3:1。
实验例17:破壁灵芝孢子粉与乳糖水溶液照质量比为3.5:1。
实验例18:破壁灵芝孢子粉与乳糖水溶液照质量比为4:1。
将上述实验例10-实验例18不同处理造粒后的破壁灵芝孢子粉颗粒进行干燥、包装得到的破壁灵芝孢子粉产品进行氧化稳定性以及产品的粘壁情况进行考察,结果见下表2所示。
表2
实验例 | 过氧化值 | 粘壁情况 |
实验例10 | 4.29 | 产品粘壁严重,壁上粘有粉末状物质 |
实验例11 | 3.17 | 产品粘壁严重,壁上粘有粉末状物质 |
实验例12 | 2.98 | 产品粘壁严重,壁上粘有粉末状物质 |
实验例13 | 1.67 | 产品不粘壁,与包装分离明显 |
实验例14 | 0.93 | 产品不粘壁,与包装分离明显 |
实验例15 | 0.85 | 产品不粘壁,与包装分离明显 |
实验例16 | 0.84 | 产品不粘壁,与包装分离明显 |
实验例17 | 0.83 | 产品轻微粘壁 |
实验例18 | 0.80 | 产品轻微粘壁 |
通过实验例10-18可以看出,随着破壁灵芝孢子粉与乳糖水溶液照质量比的提高,得到的产品过氧化值越来越小,抗氧化性越来越高,并且产品不粘壁,质量比过大或过小,均会有粘壁情况出现。
Claims (8)
1.一种避免粘壁和延缓氧化的破壁灵芝孢子粉的制备方法,包括以下步骤:
(1)将破壁灵芝孢子粉与乳糖水溶液充分混合,得混合物料,混合物料经造粒,得破壁灵芝孢子粉颗粒;
(2)破壁灵芝孢子粉颗粒干燥后进行两层包装,灭菌后得到避免粘壁和延缓氧化的破壁灵芝孢子粉。
2.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,乳糖水溶液的浓度为0.3%-2%,破壁灵芝孢子粉与乳糖水溶液混合的质量比为1~3:1。
3.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,乳糖水溶液的浓度为0.5%,破壁灵芝孢子粉与乳糖水溶液混合的质量比为2:1。
4.根据权利要求1所述的制备方法,其特征在于,破壁灵芝孢子粉颗粒粒径为0.2-0.6mm。
5.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,所述的干燥为热风干燥,热风干燥温度为40-90℃,优选的,热风干燥温度为80℃。
6.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,干燥后物料含水量小于等于7%。
7.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,所述的两层包装为先采用糯米纸对物料进行内包装,然后在内包装外采用不透光隔氧包装袋进行外包装。
8.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,不透光隔氧包装袋为铝箔袋,外包装采用真空包装。
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