CN110405513A - Feeding equipment and CNC processing equipment - Google Patents
Feeding equipment and CNC processing equipment Download PDFInfo
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- CN110405513A CN110405513A CN201810398845.9A CN201810398845A CN110405513A CN 110405513 A CN110405513 A CN 110405513A CN 201810398845 A CN201810398845 A CN 201810398845A CN 110405513 A CN110405513 A CN 110405513A
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- 239000000463 material Substances 0.000 claims abstract description 360
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- 230000000630 rising effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003860 storage Methods 0.000 description 27
- 239000011521 glass Substances 0.000 description 17
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 239000006059 cover glass Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000012546 transfer Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
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- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012966 insertion method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
Description
技术领域technical field
本发明涉及电子产品生产设备技术领域,尤其是涉及一种上料设备及CNC加工设备。The invention relates to the technical field of electronic product production equipment, in particular to a feeding equipment and CNC processing equipment.
背景技术Background technique
现有的四工位CNC(计算机数字控制机床)在加工产品时的上下料架子中的板状物料(如手机盖板玻璃)多采用人工从堆叠在板状物料中一片一片的将板状物料插入上下料架子中,再将插满手机盖板玻璃的架子放入四工位CNC中进行加工,这样人工插装的方式浪费人力、效率低下,并且操作人员极易疲劳。The existing four-station CNC (Computer Numerical Control Machine Tool) mostly uses manual work to stack the plate-shaped materials one by one from the plate-shaped materials in the loading and unloading shelves when processing products. Insert it into the loading and unloading rack, and then put the rack filled with mobile phone cover glass into the four-station CNC for processing. This manual insertion method wastes manpower, is inefficient, and the operator is prone to fatigue.
发明内容Contents of the invention
本发明的目的在于提供一种上料设备及CNC加工设备,以解决现有技术中存在的人工插装的方式浪费人力、效率低下,并且操作人员极易疲劳的技术问题。The object of the present invention is to provide a feeding equipment and CNC processing equipment to solve the technical problems in the prior art that manual insertion is wasteful of manpower, low in efficiency, and operators are prone to fatigue.
本发明提供了一种上料设备,包括板状物料分片部、板状物料取放部和板状物料装夹部;The invention provides a feeding device, which includes a plate-shaped material slicing part, a plate-shaped material pick-and-place part and a plate-shaped material clamping part;
所述板状物料分片部包括物料存储机构和物料定位机构;所述物料存储机构用于存储板状物料,并且能够将板状物料输送至所述物料定位机构;所述物料定位机构用于对从所述物料存储机构接收的板状物料进行位置定位;The plate-shaped material slicing part includes a material storage mechanism and a material positioning mechanism; the material storage mechanism is used to store the plate-shaped material, and can transport the plate-shaped material to the material positioning mechanism; the material positioning mechanism is used for Positioning the plate-shaped material received from the material storage mechanism;
所述板状物料取放部用于取下所述物料定位机构处的板状物料,并将取下的板状物料进行翻转后移送给所述板状物料装夹部。The plate-shaped material pick-and-place part is used to remove the plate-shaped material from the material positioning mechanism, and transfers the removed plate-shaped material to the plate-shaped material clamping part after being turned over.
在上述任一技术方案中,进一步地,所述物料存储机构包括上料平台及拔料装置,所述上料平台、所述拔料装置和所述物料定位机构并排设置,且所述上料平台位于所述拔料装置与所述物料定位机构之间;所述上料平台用于放置板状物料,所述拔料装置用于使所述上料平台上的板状物料平行移动,并将板状物料平移至所述物料定位机构。In any of the above technical solutions, further, the material storage mechanism includes a material loading platform and a material pulling device, the material loading platform, the material pulling device and the material positioning mechanism are arranged side by side, and the material loading The platform is located between the material pulling device and the material positioning mechanism; the feeding platform is used to place plate-shaped materials, and the material pulling device is used to make the plate-shaped materials on the feeding platform move in parallel, and Translate the plate-like material to the material positioning mechanism.
在上述任一技术方案中,进一步地,所述物料存储机构还包括设置于所述上料平台的下方的顶升装置,用于使所述上料平台升起或下降。In any of the above technical solutions, further, the material storage mechanism further includes a jacking device arranged below the material loading platform, for raising or lowering the material loading platform.
在上述任一技术方案中,进一步地,所述物料存储机构还包括设置于所述上料平台的侧边的尺寸调节装置,用于对所述上料平台上承载的不同大小的板状物料进行限位。In any of the above technical solutions, further, the material storage mechanism further includes a size adjustment device arranged on the side of the loading platform, which is used to adjust the plate-shaped materials of different sizes carried on the loading platform. Carry out limit.
在上述任一技术方案中,进一步地,所述物料定位机构包括定位治具平台,用于承载所述拔料装置输送的板状物料;所述上料平台上的板状物料的下表面能够与所述定位治具平台的台面相平行。In any of the above technical solutions, further, the material positioning mechanism includes a positioning jig platform for carrying the plate-shaped material transported by the material pulling device; the lower surface of the plate-shaped material on the loading platform can parallel to the table top of the positioning jig platform.
在上述任一技术方案中,进一步地,所述物料定位机构还包括定位气缸、第一XY轴微调平台和Z轴微调平台,所述定位气缸用于使所述定位治具平台上的板状物料沿第一方向移动;所述Z轴微调平台用于使所述定位治具平台沿第三方向移动,所述第一XY轴微调平台用于使所述定位治具平台沿所述第一方向移动和/或沿第二方向移动;所述第一方向与所述第一XY轴微调平台的X轴方向相平行,所述第二方向与所述第一XY轴微调平台的Y轴方向相平行,所述第三方向与所述Z轴微调平台的Z轴方向相平行,且所述第三方向分别垂直于所述第一方向与所述第二方向。In any of the above technical solutions, further, the material positioning mechanism further includes a positioning cylinder, a first XY-axis fine-tuning platform and a Z-axis fine-tuning platform, and the positioning cylinder is used to make the plate-shaped plate on the positioning jig platform The material moves along the first direction; the Z-axis fine-tuning platform is used to move the positioning fixture platform along the third direction, and the first XY-axis fine-tuning platform is used to make the positioning fixture platform move along the first direction and/or move along a second direction; the first direction is parallel to the X-axis direction of the first XY-axis fine-tuning platform, and the second direction is parallel to the Y-axis direction of the first XY-axis fine-tuning platform parallel, the third direction is parallel to the Z-axis direction of the Z-axis fine-tuning platform, and the third direction is respectively perpendicular to the first direction and the second direction.
在上述任一技术方案中,进一步地,所述板状物料取放部包括并联机器人、摆动气缸和真空吸盘;所述摆动气缸安装于所述并联机器人的动平台上,且所述真空吸盘安装于所述摆动气缸的输出轴上,所述真空吸盘用于吸附所述物料定位机构处的板状物料。In any of the above technical solutions, further, the plate-shaped material pick-and-place part includes a parallel robot, a swing cylinder and a vacuum suction cup; the swing cylinder is installed on the moving platform of the parallel robot, and the vacuum suction cup is installed On the output shaft of the swing cylinder, the vacuum suction cup is used to absorb the plate-shaped material at the material positioning mechanism.
在上述任一技术方案中,进一步地,所述板状物料装夹部包括伸缩气缸,用于移动料架。In any of the above technical solutions, further, the plate-shaped material clamping part includes a telescopic cylinder for moving the material rack.
在上述任一技术方案中,进一步地,还包括机架,所述板状物料分片部、所述板状物料取放部和所述板状物料装夹部均安装于所述机架上,其中,所述板状物料取放部位于所述物料分片部以及所述板状物料装夹部的上方。In any of the above technical solutions, further, a frame is also included, and the plate-shaped material splitting part, the plate-shaped material pick-and-place part and the plate-shaped material clamping part are all installed on the frame , wherein, the plate-shaped material pick-and-place part is located above the material slicing part and the plate-shaped material clamping part.
本发明还提供了一种CNC加工设备,包括所述的上料设备。The present invention also provides a CNC processing equipment, including the above-mentioned feeding equipment.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明提供的上料设备,包括板状物料分片部、板状物料取放部和板状物料装夹部;板状物料堆叠在物料存储机构处,并且物料存储机构能够将单片板状物料推送至物料定位机构,物料定位机机构对接收到的板状物料进行位置定位,以便于保证板状物料取放部取放物料的准确精度;而物料取放部则将物料定位机构处定位好的板状物料进行吸附,并将板状物料进行翻转,以便于符合插入板状物料装夹部处的料架(也即CNC的上下料架子)上的角度,这样当料架被装满后,将料架从板状物料装夹部处取下后,安装于CNC上即可,从而实现了板状物料的快速自动插装,节约了时间,减少了人力,且操作人员不易产生工作疲劳。The feeding equipment provided by the present invention includes a plate-shaped material slicing part, a plate-shaped material pick-and-place part, and a plate-shaped material clamping part; the plate-shaped materials are stacked at the material storage mechanism, and the material storage mechanism can hold a single plate The material is pushed to the material positioning mechanism, and the material positioning machine mechanism positions the received plate-shaped material in order to ensure the accuracy of picking and placing the material in the plate-shaped material pick-and-place part; while the material pick-and-place part positions the material positioning mechanism The good plate material is adsorbed, and the plate material is turned over so as to meet the angle of the material rack (that is, the CNC loading and unloading rack) inserted into the clamping part of the plate material, so that when the material rack is full Finally, after removing the material rack from the clamping part of the plate-shaped material, it can be installed on the CNC, thus realizing the rapid and automatic insertion of the plate-shaped material, saving time and manpower, and the operator is not easy to produce work fatigue.
本发明还提供的CNC加工设备,包括所述的上料设备。基于上述分析可知,该CNC加工设备能够实现板状物料的快速自动插装,节约了时间,减少了人力,且操作人员不易产生工作疲劳。The present invention also provides CNC processing equipment, including the above-mentioned feeding equipment. Based on the above analysis, it can be seen that the CNC processing equipment can realize the rapid and automatic insertion of plate-shaped materials, which saves time and reduces manpower, and the operators are not prone to work fatigue.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明实施例一中上料设备的结构示意图;Fig. 1 is the structural representation of feeding equipment in the embodiment one of the present invention;
图2为本发明实施例一中两个板状物料分片部相对设置时的结构示意图;Fig. 2 is a schematic structural view of two plate-shaped material fragments arranged opposite to each other in Embodiment 1 of the present invention;
图3为本发明实施例一中板状物料分片部的结构示意图;Fig. 3 is a schematic structural view of the plate-shaped material slicing part in Embodiment 1 of the present invention;
图4为本发明实施例一中两个板状物料分片部相对设置时的结构示意图(放置有玻璃);Fig. 4 is a structural schematic diagram when two plate-shaped material fragments are arranged opposite to each other in Embodiment 1 of the present invention (glass is placed);
图5为本发明实施例一中板状物料取放部的结构示意图;Fig. 5 is a schematic structural view of the pick-and-place part of the plate-shaped material in Embodiment 1 of the present invention;
图6为本发明实施例一中板状物料装夹部的结构示意图;Fig. 6 is a schematic structural view of the plate-shaped material clamping part in Embodiment 1 of the present invention;
图7为本发明实施例一中板状物料装夹部的另一视角的结构示意图;Fig. 7 is a structural schematic diagram of another viewing angle of the plate material clamping part in the first embodiment of the present invention;
图8为本发明实施例二中上料设备的立体示意图;Fig. 8 is a three-dimensional schematic diagram of the feeding equipment in Embodiment 2 of the present invention;
图9为本发明实施例二中上料设备的主视图;Fig. 9 is the front view of the feeding equipment in the second embodiment of the present invention;
图10为本发明实施例二中上料设备的左视图;Fig. 10 is a left view of the feeding device in Embodiment 2 of the present invention;
图11为本发明实施例一中机架的结构示意图。FIG. 11 is a schematic structural diagram of the rack in Embodiment 1 of the present invention.
图中:In the picture:
100-板状物料分片部;101-上料平台;102-拔料装置;103-分片部支撑平台;104-第二XY轴微调平台;105-第一直线滑轨;106-推块;107-限位感应器;108-第二直线滑轨;109-角板;110-第一缺口;111-顶升装置;112-第三直线滑轨;114-第四直线滑轨;115-立柱;116-第二缺口;117-位置传感器;118-定位治具平台;119-挡块;120-第一XY轴微调平台;121-Z轴微调平台;122-定位块;123-腰型孔;124-定位凹槽;100-Splitting part of plate-shaped material; 101-Material loading platform; 102-Extracting device; 103-Supporting platform of slicing part; 104-Second XY axis fine-tuning platform; 105-First linear slide rail; 106-Push Block; 107-limit sensor; 108-the second linear slide; 109-angle plate; 110-the first gap; 111-jacking device; 112-the third linear slide; 114-the fourth linear slide; 115-column; 116-second gap; 117-position sensor; 118-positioning fixture platform; 119-block; 120-first XY axis fine-tuning platform; 121-Z-axis fine-tuning platform; Waist hole; 124-positioning groove;
200-板状物料取放部;201-并联机器人;202-摆动气缸;203-真空吸盘;200-plate material picking and placing department; 201-parallel robot; 202-oscillating cylinder; 203-vacuum suction cup;
300-板状物料装夹部;301-伸缩气缸;303-支撑板;304-第五直线导轨;305-夹紧件;300-plate material clamping part; 301-telescopic cylinder; 303-support plate; 304-fifth linear guide rail; 305-clamping parts;
400-机架;401-顶板;402-铝型材框架;;403-蜂鸣器;404-三色灯;405-停止按键;406-启动按键;407-复位按键;408-电源开关;409-升起装置;410-车轮;411-触摸屏;412-急停按键;414-台板;415-配电箱;500-料架;600-手机盖板玻璃。400-frame; 401-top plate; 402-aluminum profile frame; 403-buzzer; 404-three-color lights; 405-stop button; 406-start button; 407-reset button; 408-power switch; Lifting device; 410-wheel; 411-touch screen; 412-emergency stop button; 414-table; 415-distribution box;
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them.
通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。The components of the embodiments of the invention generally described and shown in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention.
基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例一Embodiment one
参见图1至图7所示,本发明实施例一提供了一种上料设备包括板状物料分片部100、板状物料取放部200和板状物料装夹部300;板状物料分片部100包括物料存储机构和物料定位机构;物料存储机构处存储有堆叠在一起的板状物料,而该板状物料包括但不限于手机盖板玻璃600,板状物料也可以为其它的需要加工的板状或片状的产品。物料存储机构即有储存功能,还可以将单片板状物料或连接在一起的多片板状物料推送至物料定位机构,需要注意的是,连接在一起的多片板状物料指的是人为将多片板状物料连接在一起。物料定位机构能够对从物料存储机构接收的板状物料进行位置定位,即将板状物料在物料定位机构上的位置进行调节,以便于板状物料取放部200的吸附,并且可以避免板状物料取放部200对板状物料的损坏;当板状物料堆叠在一起后,当板状物料的平面较光滑时,相接触的两块板状物料之间容易粘连在一起,如果直接采用板状物料取放部200取放板状物料时,极容易吸取到两块甚至多个板状物料,转移过程中,有可能造成板状物料的摔落,引起板状物料的损坏,并且将多块板状物料插入料架500上,也可能不符合插装要求。板状物料取放部200用于从物料定位机构上吸取调节位置后的板状物料,然后并将取下的板状物料翻转一定的角度,如使板状物料翻转90°,使板状物料的平面从水平状态变成坚直状态;板状物料取放部200对板状物料的翻转角度可以根据实现情况来确定,如根据板状物料装夹部300处放置的料架500的插装位的角度;板状物料取放部200将板状物料翻转设定角度后,再将板状物料插入板状物料装夹部300处的料架500的插装位,并对板状物料进行释放,即不再吸附板状物料。当板状物料取放部200的料架500上装满板状物料后,将料架500取下安装于CNC上即可。需要说明的是,该实施例中,物料存储机构推动单片板状物料至物料定位机构为例。Referring to Figures 1 to 7, Embodiment 1 of the present invention provides a feeding device comprising a plate-shaped material dividing part 100, a plate-shaped material pick-and-place part 200, and a plate-shaped material clamping part 300; The sheet part 100 includes a material storage mechanism and a material positioning mechanism; the material storage mechanism stores stacked plate-shaped materials, and the plate-shaped materials include but are not limited to mobile phone cover glass 600, and the plate-shaped materials can also be used for other needs. Processed products in plate or sheet form. The material storage mechanism has a storage function, and can also push a single piece of plate-shaped material or multiple pieces of plate-shaped material connected together to the material positioning mechanism. It should be noted that the connected multiple pieces of plate-shaped material refers to artificial Join multiple sheets of board-like material together. The material positioning mechanism can position the plate-shaped material received from the material storage mechanism, that is, adjust the position of the plate-shaped material on the material positioning mechanism, so as to facilitate the adsorption of the plate-shaped material pick-and-place part 200, and can avoid the plate-shaped material Damage to the plate-shaped material by the pick-and-place unit 200; when the plate-shaped material is stacked together, when the plane of the plate-shaped material is relatively smooth, the two contacting plate-shaped materials are easy to stick together. If the plate-shaped material is directly used When the material pick-and-place unit 200 picks and places plate-shaped materials, it is very easy to absorb two or more plate-shaped materials. During the transfer process, the plate-shaped materials may fall, causing damage to the plate-shaped materials, and multiple pieces Plate-shaped materials inserted into the material rack 500 may also not meet the requirements for insertion. The plate-shaped material pick-and-place part 200 is used to absorb the plate-shaped material after adjusting the position from the material positioning mechanism, and then turn the removed plate-shaped material over a certain angle, such as turning the plate-shaped material 90°, so that the plate-shaped material The plane of the plate-shaped material changes from a horizontal state to a straight state; the flip angle of the plate-shaped material by the plate-shaped material pick-and-place part 200 can be determined according to the actual situation, such as according to the insertion of the material rack 500 placed at the plate-shaped material clamping part 300 The angle of the position; after the plate-shaped material pick-and-place unit 200 flips the plate-shaped material to set the angle, insert the plate-shaped material into the inserting position of the material rack 500 at the plate-shaped material clamping part 300, and carry out the plate-shaped material Release, that is, no longer adsorb plate-shaped materials. When the material rack 500 of the plate-shaped material pick-and-place unit 200 is filled with plate-shaped materials, the material rack 500 can be removed and installed on the CNC. It should be noted that in this embodiment, the material storage mechanism pushes a single piece of plate-shaped material to the material positioning mechanism as an example.
该实施例提供的上料设备,在使用时,板状物料堆叠在物料存储机构处,并且物料存储机构能够将单片板状物料推送至物料定位机构,物料定位机机构对接收到的板状物料进行位置定位,以便于保证板状物料取放部200取放物料的准确精度;而物料取放部则将物料定位机构处定位好的板状物料进行吸附,并将板状物料进行翻转,以便于符合插入板状物料装夹部300处的料架500(也即CNC的上下料架500子)上的角度,这样当料架500被装满后,将料架500从板状物料装夹部300处取下后,安装于CNC上即可,从而实现了板状物料的快速自动插装,节约了时间,减少了人力,且操作人员不易产生工作疲劳。The feeding equipment provided by this embodiment, when in use, the plate-shaped material is stacked at the material storage mechanism, and the material storage mechanism can push a single piece of plate-shaped material to the material positioning mechanism, and the material positioning machine mechanism can receive the plate-shaped material The position of the material is positioned to ensure the accuracy of the plate-shaped material pick-and-place unit 200; the material pick-and-place unit absorbs the plate-shaped material positioned at the material positioning mechanism, and flips the plate-shaped material. In order to conform to the angle on the material rack 500 (that is, the upper and lower material racks 500 of CNC) inserted into the plate-shaped material clamping part 300, when the material rack 500 is filled, the material rack 500 is loaded from the plate-shaped material. After the clip part 300 is removed, it can be installed on the CNC, so as to realize the rapid and automatic insertion of plate-shaped materials, save time and reduce manpower, and the operator is not prone to work fatigue.
该实施例可选的方案中,物料存储机构包括上料平台101及拔料装置102,上料平台101用于放置板状物料,拔料装置102用于使上料平台101上的板状物料平行移动,并将板状物料平移至物料定位机构。所述上料平台、所述拔料装置和所述物料定位机构并排设置,且所述上料平台位于所述拔料装置与所述物料定位机构之间。In the optional scheme of this embodiment, the material storage mechanism includes a feeding platform 101 and a material pulling device 102, the feeding platform 101 is used to place plate-shaped materials, and the material pulling device 102 is used to make the plate-shaped materials on the feeding platform 101 Move in parallel, and translate the plate-like material to the material positioning mechanism. The material loading platform, the material pulling device and the material positioning mechanism are arranged side by side, and the material loading platform is located between the material pulling device and the material positioning mechanism.
具体而言,上料平台101能够承载堆叠在一起的多块同样大小和形状的板状物料;上料平台101为板状结构。拔料装置102推动上料平台101上的单块板状物料沿第二方向移动;该实施例中,拔料装置102可以为丝杆步进电机。拔料装置102上安装有推块106,通过推块106推着板状物料的边缘使其移动,这样可以使板状物料平移。需要说明的是,拔料装置102还可以为电动缸、气缸或液压缸。Specifically, the loading platform 101 can carry a plurality of plate materials of the same size and shape stacked together; the loading platform 101 is a plate structure. The material pulling device 102 pushes a single plate material on the loading platform 101 to move along the second direction; in this embodiment, the material pulling device 102 may be a screw stepper motor. A push block 106 is installed on the material pulling device 102, and the edge of the plate-shaped material is pushed by the push block 106 to make it move, so that the plate-shaped material can be translated. It should be noted that the material pulling device 102 may also be an electric cylinder, an air cylinder or a hydraulic cylinder.
该实施例可选的方案中,板状物料分片部100还包括分片部支撑平台103,物料存储机构和物料定位机构安装于分片部支撑平台上;物料存储机构还包括第二XY轴微调平台104和第一直线滑轨105,第二XY轴微调平台104安装于分片部支撑平台上,第一直线滑轨105安装于第二XY轴微调平台104的台面上,其中,第一直线滑轨105的滑块与第二XY轴微调平台104的台面固定连接,拔料装置102安装于第二XY轴微调平台104的台面上,且推块106与第一直线滑轨105的导轨固定连接,第一直线滑轨105的导轨可以实现对推块106进行导向,提高平移板状物料的精度。为了确定拔料装置102使推块106运动时的初始位置以及极限位置,第一直线滑轨105的导轨的两端分别安装有限位感应器107,拔料装置102从初始位置运动后,当推动接触到板状物料的边缘后,推动便开始推着板状物料平移,当推动运动到极限位置后,位于极限位置的限位感应器107使拔料装置102停止前进运动,并使拔料装置102开始做后退运动,回到初始位置,当推动运动初始位置后,位于初始位置的限位感应器107使拔料装置102停止后退运动,并等待或开始下一次推料运动。需要说明的是,第一直线滑轨105的导轨的两端的限位感应器107在导轨上的位置可以调节。第二XY轴微调平台104用于对拔料装置102的位置进行微调。第一直线滑轨105的导向方向与第二方向相平行。In the optional scheme of this embodiment, the plate-shaped material splitting part 100 also includes a splitting part support platform 103, and the material storage mechanism and the material positioning mechanism are installed on the splitting part support platform; the material storage mechanism also includes a second XY axis The fine-tuning platform 104 and the first linear slide rail 105, the second XY-axis fine-tuning platform 104 is installed on the supporting platform of the slice part, and the first linear slide rail 105 is installed on the table top of the second XY-axis fine-tuning platform 104, wherein, The slide block of the first linear slide rail 105 is fixedly connected with the table top of the second XY-axis fine-tuning platform 104, and the material pulling device 102 is installed on the table top of the second XY-axis fine-tuning platform 104, and the push block 106 is connected with the first linear slide The guide rails of the rails 105 are fixedly connected, and the guide rails of the first linear slide rail 105 can guide the push block 106 to improve the accuracy of translating the plate-shaped materials. In order to determine the initial position and limit position when the pulling device 102 moves the push block 106, the two ends of the guide rail of the first linear slide rail 105 are respectively equipped with limit sensors 107, after the pulling device 102 moves from the initial position, when After the push touches the edge of the plate-shaped material, the push will start to push the plate-shaped material to translate. When the push moves to the limit position, the limit sensor 107 located at the limit position will stop the pulling device 102 from moving forward and make the pull-out The device 102 starts to move backwards and returns to the initial position. After the initial position is pushed, the limit sensor 107 located at the initial position stops the material pulling device 102 from moving backwards, and waits for or starts the next material pushing movement. It should be noted that the positions of the limit sensors 107 at both ends of the guide rail of the first linear slide rail 105 on the guide rail can be adjusted. The second XY-axis fine-tuning platform 104 is used for fine-tuning the position of the material pulling device 102 . The guiding direction of the first linear slide rail 105 is parallel to the second direction.
该实施例可选的方案中,物料存储机构还包括第二直线滑轨108,第二XY轴微调平台104通过第一底板与第二直线滑轨108的滑块固定连接。这样通调节第二XY轴微调平台104及拔料装置102的位置,第一底板与分片部支撑平台之间可以通过角板109可拆卸连接,这样便于固定第二XY微调平台的位置,从而方便上料平台101承载的不同尺寸的板状物料,也就是说,当上料平台101上承载的板状物料的尺寸较小时,可以使第二XY轴微调平台104及拔料装置102的位置向上料平台101靠近。需要说明的是,第二直线滑的滑块可以由伸缩装置,如气缸、液压缸、电动缸或丝杆电机来推动;第二XY轴微调平台104的台面上还可以安装一个Z轴微调平台121,以调节拔料装置102的高度。In an optional solution of this embodiment, the material storage mechanism further includes a second linear slide rail 108 , and the second XY-axis fine-tuning platform 104 is fixedly connected to the slider of the second linear slide rail 108 through the first bottom plate. In this way, by adjusting the positions of the second XY-axis fine-tuning platform 104 and the pulling device 102, the first base plate and the supporting platform of the slice part can be detachably connected through the angle plate 109, which is convenient for fixing the position of the second XY-axis fine-tuning platform, thereby It is convenient for plate-shaped materials of different sizes carried by the loading platform 101, that is to say, when the size of the plate-shaped materials carried on the loading platform 101 is small, the positions of the second XY-axis fine-tuning platform 104 and the pulling device 102 can be made Approach to material platform 101. It should be noted that the slider of the second linear slide can be driven by a telescopic device, such as an air cylinder, a hydraulic cylinder, an electric cylinder or a screw motor; a Z-axis fine-tuning platform can also be installed on the table of the second XY-axis fine-tuning platform 104 121 to adjust the height of the pulling device 102.
该实施例可选的方案中,为了适应第二XY轴微调平台104及拔料装置102的位置向上料平台101靠近,便于上料平台101承载的不同尺寸的板状物料,上料平台101的靠近第二XY轴微调平台104的一侧开设有第一缺口110。In the optional scheme of this embodiment, in order to adapt to the position of the second XY-axis fine-tuning platform 104 and the material pulling device 102 close to the upper feeding platform 101, it is convenient for the plate materials of different sizes carried by the feeding platform 101, the loading platform 101 A first notch 110 is defined on one side close to the second XY-axis fine-tuning platform 104 .
该实施例可选的方案中,物料存储机构还包括设置于所述上料平台的下方的顶升装置111,用于使上料平台101升起或下降。In an optional solution of this embodiment, the material storage mechanism further includes a jacking device 111 arranged below the material loading platform for raising or lowering the material loading platform 101 .
具体而言,顶升装置111可以为丝杆步进电机,丝杆步进电机的丝杆与上料平台101固定连接。需要说明的是,顶升装置111还可以为电动缸、气缸或液压缸。Specifically, the jacking device 111 may be a screw stepping motor, and the screw of the screw stepping motor is fixedly connected to the feeding platform 101 . It should be noted that the jacking device 111 may also be an electric cylinder, an air cylinder or a hydraulic cylinder.
该实施例可选的方案中,顶升装置111安装于分片部支撑平台的下方;物料存储机构还包括第三直线滑轨112,第三直线滑轨112的滑块与分片部支撑平台的下方固定连接,第三直线滑轨112的导轨可以实现对上料平台101的升降运动进行导向,提高上料平台101升降的稳定性。为了确定顶升装置111使上料平台101升起时的极限位置,第三直线滑轨112的导轨的端部安装有限位感应器107,当拔料装置102将一片板状物料输送到物料定位机构,且拔料装置102回到初始位置后,顶升装置111使上料平台101上升设定高度,即使上料平台101上长一个片状物料的厚度,这样便于拔料装置102下一次正常拔料。需要说明的是,第三直线滑轨112的导轨的端部的限位感应器107在导轨上的位置可以调节。In the optional scheme of this embodiment, the jacking device 111 is installed under the support platform of the fragmentation part; the material storage mechanism also includes a third linear slide rail 112, and the slide block of the third linear slide rail 112 and the support platform of the fragmentation part The lower part of the upper part is fixedly connected, and the guide rail of the third linear slide rail 112 can guide the lifting movement of the loading platform 101, thereby improving the stability of the lifting of the loading platform 101. In order to determine the limit position when the lifting device 111 raises the loading platform 101, the end of the guide rail of the third linear slide rail 112 is equipped with a limit sensor 107, when the pulling device 102 transports a piece of plate material to the material positioning mechanism, and after the pulling device 102 returns to the initial position, the jacking device 111 raises the feeding platform 101 to a set height, even if the feeding platform 101 has a thickness of a sheet material, which is convenient for the pulling device 102 to work normally next time. pull material. It should be noted that the position of the limit sensor 107 at the end of the guide rail of the third linear slide rail 112 on the guide rail can be adjusted.
该实施例可选的方案中,物料存储机构还包括设置于所述上料平台的侧边的尺寸调节装置,用于对上料平台101上承载的不同大小的板状物料进行限位。In an optional solution of this embodiment, the material storage mechanism further includes a size adjustment device disposed on the side of the loading platform, for limiting the plate-shaped materials of different sizes carried on the loading platform 101 .
具体而言,尺寸调节装置包括第四直线滑轨114及两根立柱115,两根立柱115分别固定于第四直线滑轨114的两个不同滑块上,第四直线滑轨114固定于分片部支撑平台上;第四直线滑轨114的滑块与片部支撑平台之间可以通过角板109可拆卸连接,这样便于固定滑块的位置,从而方便上料平台101承载的不同尺寸的板状物料,也就是说,当上料平台101上承载的板状物料的尺寸较小时,可以使第四直线滑轨114的两个滑块相向运动,即两个滑块之间的距离减小。为了适应第第四直线滑轨114的两个滑块之间的距离能够减小到设定距离,便于上料平台101承载的不同尺寸的板状物料,上料平台101的相对的两侧均开设有第二缺口116。第二缺口116所在的一侧与第一缺口110所在的一侧相邻。需要说明的是,第四直线滑的滑块可以由伸缩装置,如气缸、液压缸、电动缸或丝杆电机来推动。Specifically, the size adjustment device includes a fourth linear slide rail 114 and two columns 115, the two columns 115 are respectively fixed on two different sliders of the fourth linear slide rail 114, and the fourth linear slide rail 114 is fixed on a separate On the piece support platform; the slider of the fourth linear slide rail 114 and the piece support platform can be detachably connected through the angle plate 109, which is convenient for fixing the position of the slider, thereby facilitating the different sizes of the loading platform 101. Plate-shaped materials, that is to say, when the size of the plate-shaped materials carried on the loading platform 101 is small, the two sliders of the fourth linear slide rail 114 can be moved towards each other, that is, the distance between the two sliders can be reduced. Small. In order to adapt to the distance between the two sliders of the fourth linear slide rail 114 can be reduced to a set distance, to facilitate the different sizes of plate materials carried by the loading platform 101, the opposite sides of the loading platform 101 are A second gap 116 is formed. A side where the second notch 116 is located is adjacent to a side where the first notch 110 is located. It should be noted that the slider of the fourth linear slide can be driven by a telescopic device, such as an air cylinder, a hydraulic cylinder, an electric cylinder or a screw motor.
该实施例可选的方案中,尺寸调节装置的立柱115上安装有位置传感器117,当顶升装置111带动上料平台101与承载的整叠片状物料上升至位置传感器117后,拔料装置102使推块106运动,以将位于整叠片状物料的最上面一片片状物料推至物料定位机构。该位置传感器117可以为接近开关或光电开关等。In the optional scheme of this embodiment, a position sensor 117 is installed on the column 115 of the size adjustment device. 102 moves the pushing block 106 to push the uppermost piece of sheet material in the entire stack of sheet materials to the material positioning mechanism. The position sensor 117 can be a proximity switch or a photoelectric switch.
该实施例可选的方案中,物料定位机构包括定位治具平台118,用于承载拔料装置102输送的板状物料;所述上料平台上的板状物料的下表面能够与所述定位治具平台的台面相平行,也就是说,顶升装置使上料平台上升后,位于顶层的板状物料的下表面便于定位治具平台的台面相平行,这样才有利于实现拔料装置对板状物料的平推。In the optional solution of this embodiment, the material positioning mechanism includes a positioning fixture platform 118, which is used to carry the plate-shaped material conveyed by the pulling device 102; the lower surface of the plate-shaped material on the loading platform can be aligned with the positioning The table tops of the jig platform are parallel, that is to say, after the lifting device raises the loading platform, the lower surface of the plate-shaped material on the top layer is convenient for positioning and the table tops of the jig platform are parallel, which is beneficial to realize the alignment of the pulling device. Flat pushing of plate materials.
具体而言,定位治具平台118的相邻的两边侧设置挡块119,用于实现板状物料的位置对齐。Specifically, stoppers 119 are provided on adjacent two sides of the positioning jig platform 118 for aligning the plate-shaped materials.
该实施例可选的方案中,物料定位机构还包括定位气缸、第一XY轴微调平台120和Z轴微调平台121,定位气缸用于使定位治具平台118上的板状物料沿第一方向移动;Z轴微调平台121用于使定位治具平台118沿第三方向移动,第一XY轴微调平台120用于使定位治具平台118沿第一方向移动和/或沿第二方向移动;第一方向与第一XY轴微调平台120的X轴方向相平行,第二方向与第一XY轴微调平台120的Y轴方向相平行,第三方向与Z轴微调平台121的Z轴方向相平行,且第三方向分别垂直于第一方向与第二方向,第三方向与第三直线滑轨112的导向方向相平行。第一方向也与定位气缸的伸缩方向相平行。In the optional solution of this embodiment, the material positioning mechanism also includes a positioning cylinder, a first XY-axis fine-tuning platform 120 and a Z-axis fine-tuning platform 121, and the positioning cylinder is used to make the plate-shaped material on the positioning fixture platform 118 move along the first direction. Movement; the Z-axis fine-tuning platform 121 is used to move the positioning fixture platform 118 along the third direction, and the first XY-axis fine-tuning platform 120 is used to make the positioning fixture platform 118 move along the first direction and/or move along the second direction; The first direction is parallel to the X-axis direction of the first XY-axis fine-tuning platform 120, the second direction is parallel to the Y-axis direction of the first XY-axis fine-tuning platform 120, and the third direction is parallel to the Z-axis direction of the Z-axis fine-tuning platform 121. parallel, and the third direction is respectively perpendicular to the first direction and the second direction, and the third direction is parallel to the guiding direction of the third linear slide rail 112 . The first direction is also parallel to the telescoping direction of the positioning cylinder.
具体而言,Z轴微调平台121安装于第一XY轴微调平台120的台面上,定位治具平台118安装于Z轴微调平台121的台面上;定位气缸安装于Z轴微调平台121的台面上。第一XY轴微调平台120安装于分片部支撑平台上。Specifically, the Z-axis fine-tuning platform 121 is installed on the table top of the first XY-axis fine-tuning platform 120, the positioning fixture platform 118 is installed on the table top of the Z-axis fine-tuning platform 121; the positioning cylinder is installed on the table top of the Z-axis fine-tuning platform 121 . The first XY-axis fine-tuning platform 120 is installed on the support platform of the segment part.
第二XY轴微调平台104的X轴和Y轴的方向可分别与第一XY轴微调平台120的X轴和Y轴方向相同。通过第一XY轴微调平台120、第二XY轴微调平台104、Z轴微调平台121可以实现对片状物料在定位治具平台118上的位置进行精密调节。定位气缸的活塞杆上安装有定位块122,该定夹块上开设有腰型孔123,用于调节定位块122的位置来面对不同尺寸的片状物料。为了适应定位块122对不同尺寸的片状物料的定位,定位治具平台118上开设有与定位块122相配合的定位凹槽124。需要说明的是,第一XY轴微调平台120、第二XY轴微调平台104、Z轴微调平台121均为现有技术其具体结构不再阐述,为了提高调节精度,第一XY轴微调平台120、第二XY轴微调平台104均可以为XY轴精密微调平台,Z轴微调平台121可以为Z轴精密微调平台。定位气缸还可以由液压缸、电动缸或丝杆电机来替换,以实现定位精度。The directions of the X-axis and the Y-axis of the second XY-axis fine-tuning platform 104 may be the same as the directions of the X-axis and Y-axis of the first XY-axis fine-tuning platform 120 respectively. Through the first XY-axis fine-tuning platform 120 , the second XY-axis fine-tuning platform 104 , and the Z-axis fine-tuning platform 121 , the position of the sheet material on the positioning fixture platform 118 can be precisely adjusted. A positioning block 122 is installed on the piston rod of the positioning cylinder, and a waist-shaped hole 123 is provided on the fixed clamping block for adjusting the position of the positioning block 122 to face sheet materials of different sizes. In order to adapt to the positioning of sheet materials of different sizes by the positioning block 122 , a positioning groove 124 matching with the positioning block 122 is provided on the positioning jig platform 118 . It should be noted that the first XY-axis fine-tuning platform 120, the second XY-axis fine-tuning platform 104, and the Z-axis fine-tuning platform 121 are all existing technologies, and their specific structures will not be described. In order to improve the adjustment accuracy, the first XY-axis fine-tuning platform 120 1. The second XY-axis fine-tuning platform 104 can be an XY-axis fine-tuning platform, and the Z-axis fine-tuning platform 121 can be a Z-axis fine-tuning platform. The positioning cylinder can also be replaced by a hydraulic cylinder, an electric cylinder or a screw motor to achieve positioning accuracy.
该实施例可选的方案中,板状物料取放部200包括并联机器人201、摆动气缸202和真空吸盘203;摆动气缸202安装于并联机器人201的动平台上,且真空吸盘203安装于摆动气缸202的输出轴上,真空吸盘203用于吸附物料定位机构处的板状物料。并联机构器人的动平台上安半有两个摆动气缸202,这样可以实现同时对两片玻璃进行角度旋转。In the optional solution of this embodiment, the plate-shaped material picking and placing unit 200 includes a parallel robot 201, a swing cylinder 202 and a vacuum chuck 203; the swing cylinder 202 is installed on the moving platform of the parallel robot 201, and the vacuum chuck 203 is installed on the swing cylinder On the output shaft of 202, the vacuum suction cup 203 is used to absorb the plate material at the material positioning mechanism. There are two swing cylinders 202 installed on the moving platform of the parallel mechanism robot, which can realize the angular rotation of two sheets of glass at the same time.
具体而言,摆动气缸202为旋转摆动气缸202,也就是说,真空吸盘203与负压装置相连接后,使真空吸盘203吸附片状物料后,摆动气缸202转动90°,使片状物料的片面由水平状态变成竖直状态。需要说明的是,该并联机器人201可以实现X轴、Y轴、Z轴三个方向的自由移动。另外,该并联机器人201可为四自由度的并联机器人201。Specifically, the swing cylinder 202 is Rotate the swing cylinder 202, that is to say, after the vacuum suction cup 203 is connected with the negative pressure device, after the vacuum suction cup 203 absorbs the sheet material, the swing cylinder 202 rotates 90°, so that one side of the sheet material changes from a horizontal state to a vertical state. state. It should be noted that the parallel robot 201 can move freely in three directions: X axis, Y axis and Z axis. In addition, the parallel robot 201 may be a parallel robot 201 with four degrees of freedom.
该实施例可选的方案中,板状物料装夹部300包括伸缩气缸301,伸缩气缸301用于移动料架500。In an optional solution of this embodiment, the plate material clamping part 300 includes a telescopic cylinder 301 , and the telescopic cylinder 301 is used to move the material rack 500 .
具体而言,板状物料装夹部300还包括支撑板303、第五直线导轨304和夹紧件305;支撑板303与第五直线导轨304的导轨固定连接,伸缩气缸301的活塞杆的伸缩带动支撑板303的运动。料架500(即上下料架500子)通过夹紧件305可拆卸的安装于支撑板303上,当料架500上插满片状物料后,伸缩气缸301使支撑板303运动,以便于料架500伸出,然后松开夹紧件305以实现更换空的料架500。一个支撑板303上可以安装一个或多个料架500。Specifically, the plate-shaped material clamping part 300 also includes a support plate 303, a fifth linear guide rail 304, and a clamping member 305; Drive the movement of the support plate 303 . The material rack 500 (that is, the upper and lower material racks 500) is detachably installed on the support plate 303 through the clamping member 305. When the material rack 500 is filled with sheet materials, the telescopic cylinder 301 moves the support plate 303 to facilitate material The rack 500 is stretched out, and then the clamping member 305 is released to replace an empty rack 500 . One or more material racks 500 can be installed on one support plate 303 .
需要说明的是,伸缩气缸301还可以由液压缸、电动缸或丝杆电机来替换。夹紧件305为现有技术,该实施例中对于其结构不再具体阐述。It should be noted that the telescopic cylinder 301 can also be replaced by a hydraulic cylinder, an electric cylinder or a screw motor. The clamping member 305 is a prior art, and its structure will not be described in detail in this embodiment.
该实施例可选的方案中,上料设备还包括机架400,板状物料分片部100、板状物料取放部200和板状物料装夹部300均安装于机架400的台板上。并联机器人201安装于机架400上。其中,所述板状物料取放部位于所述物料分片部以及所述板状物料装夹部的上方。分片部支撑平台固定于台板的上表面。板状物料分片部和板状物料装夹部并排设置,其中板状物料分片部靠近机架的前侧,板状物料装夹部远离机架的前侧,即板状物料装夹部靠近机架的后侧。In the optional scheme of this embodiment, the feeding equipment also includes a frame 400, and the plate-shaped material splitting part 100, the plate-shaped material pick-and-place part 200 and the plate-shaped material clamping part 300 are all installed on the platen of the frame 400 superior. The parallel robot 201 is installed on the frame 400 . Wherein, the plate-shaped material pick-and-place part is located above the material slicing part and the plate-shaped material clamping part. The supporting platform of the slice part is fixed on the upper surface of the platform. The plate-shaped material splitting part and the plate-shaped material clamping part are arranged side by side, the plate-shaped material separating part is close to the front side of the frame, and the plate-shaped material clamping part is away from the front side of the frame, that is, the plate-shaped material clamping part near the rear of the rack.
具体而言,物料存储机构的数量为两个,板状物料装夹部300的数量为多个。两个物料存储机构并排设置于机架400的台板的一侧,而板状物料装夹部300安装于机架400的台板的另一侧。Specifically, there are two material storage mechanisms, and there are multiple plate-shaped material clamping parts 300 . Two material storage mechanisms are arranged side by side on one side of the platform of the frame 400 , and the plate-shaped material clamping part 300 is installed on the other side of the platform of the frame 400 .
该实施例可选的方案中,机架400还包括顶板401和铝型材框架402;顶板401安装于铝型材框架402的顶部。台板414位于顶板401的下方。In an optional solution of this embodiment, the frame 400 further includes a top plate 401 and an aluminum profile frame 402 ; the top plate 401 is installed on top of the aluminum profile frame 402 . The platen 414 is located below the top plate 401 .
该实施例可选的方案中,机架的底部设置有升起装置409和车轮410;升起装置能够使机架升起,以使车轮架空,这样可以实现机架位置稳定。另外当需要移动机架时,使升起装置下降,这样便可以实现通过车轮实现机架的移动。升起装置可以为液压缸,车轮可以为万向轮或带刹车的万向轮。In an optional solution of this embodiment, a lifting device 409 and wheels 410 are provided at the bottom of the frame; the lifting device can raise the frame so that the wheels are overhead, so that the position of the frame can be stabilized. In addition, when the frame needs to be moved, the lifting device is lowered, so that the frame can be moved by the wheels. The lifting device can be a hydraulic cylinder, and the wheels can be universal wheels or universal wheels with brakes.
实施例二Embodiment two
本实施例二中的上料设备是在实施例一基础上的改进,实施例一中公开的技术内容不重复描述,实施例一公开的内容也属于本实施例二公开的内容。The feeding equipment in the second embodiment is an improvement on the basis of the first embodiment. The technical content disclosed in the first embodiment will not be described repeatedly, and the content disclosed in the first embodiment also belongs to the content disclosed in the second embodiment.
参见图8至图11所示,该实施例二中,机架400上还安装有用于供设备用电的配电箱415、用于显示数据及操作设备的触摸屏411、用于在紧急停止设备工作的急停按键412、蜂鸣器403、三色灯404、使设备停止工作的停止按键405、使设备工作的启动按键406、使设备恢复初始状态的复位按键407、用于使设备通电的电源开关408和设备控制器;触摸屏411、急停按键412、蜂鸣器403、三色灯404、停止按键405、启动按键406、复位按键407、电源开关408分别与设备控制器相连接。该设备控制器为单片机、PLC或工业计算机,通过设备控制器实现设备的总控制器;蜂鸣器403为上料设备报警时蜂鸣,操作员耳朵可听到;三色灯404用于在片状物料插架设备运行时显示绿色,片状物料插架设备停止时显示黄色,片状物料插架设备报警时显示红色,操作员眼睛可看到。Referring to Figures 8 to 11, in the second embodiment, a power distribution box 415 for supplying power to equipment, a touch screen 411 for displaying data and operating equipment, and a touch screen 411 for emergency stop equipment are installed on the rack 400. Working emergency stop button 412, buzzer 403, three-color lamp 404, stop button 405 to stop the device from working, start button 406 to make the device work, reset button 407 to restore the device to the initial state, and a button to power on the device Power switch 408 and device controller; touch screen 411, emergency stop button 412, buzzer 403, tricolor lamp 404, stop button 405, start button 406, reset button 407, power switch 408 are connected with device controller respectively. The device controller is a single-chip microcomputer, PLC or industrial computer, and realizes the general controller of the device through the device controller; the buzzer 403 is the buzzer when the feeding device alarms, which can be heard by the operator's ears; the tricolor lamp 404 is used to When the sheet material insertion equipment is running, it will display green, when the sheet material insertion equipment stops, it will display yellow, and when the sheet material insertion equipment alarms, it will display red, which can be seen by the operator's eyes.
本发明实施例一或实施例二提供的上料设备以两个板状物料装夹部300,且每个板状物料装夹部300上放置有2个空的料架500,以及片状物料为手机盖板玻璃600为例,对上料设备的工作原理进行描述:The feeding equipment provided by Embodiment 1 or Embodiment 2 of the present invention has two plate-shaped material clamping parts 300, and two empty material racks 500 are placed on each plate-shaped material clamping part 300, and the sheet material Taking mobile phone cover glass 600 as an example, the working principle of the feeding equipment is described:
操作人员将4个空的料架500放入左右两个工位的板状物料装夹部300的支撑板303上,再将两整叠玻璃放入左右两个工位的物料存储机构的上料平台101上,然后按下启动按键406,左右两个工位的物料存储机构中的顶升装置111动作,带动整叠玻璃上升至位置感应器的位置,到达后拨料装置动作,将整叠玻璃中的最上面一片推至定位治具平台118上,定位气缸再将单片玻璃进行第一方向定位,完成后拔料装置102及定位气缸回待机位,当并联机器人201取走定位治具平台118上的单片玻璃后,再进行为下一片玻璃产品的分片及定位动作,其中,Z轴微调平台121与第二XY轴微调平台104,可对单片玻璃的位置进行精密调节;接着并联机器人201带着真空吸盘203及真空吸盘203吸附的单片玻璃至机架400中的旋转位置(该旋转位是设备调试时真空吸盘203不与任何组件相干涉的位置),到达后旋转位置扣,旋转摆动气缸202将单片玻璃旋转呈竖直状态,并联机器人201再将竖直状态的玻璃插入左右的两个的板状物料装夹部300的其中一个板状物料装夹部300的两个料架500中,直至该板状物料装夹部300处的两个料架500均装满玻璃后,伸缩气缸301动作,将这个板状物料装夹部300的装满玻璃两个料架500推出,操作人员松开夹紧件305,将推出的这个工位的两个装满玻璃的料架500取出,再将两个空的料架500装上,扣上夹紧件305,再按下机架400上设置的换架按键,伸缩气缸301动作,将这个板状物料装夹部300的两个空的料架500缩回至插架位置,在更换料架500的同时,板状物料分片部100、板状物料取放部200是继续动作的,由此可以满足设备在更换空的料架500时是无须停机的,直至将两个板状物料分片部100的上料平台101上的整叠玻璃全部取完后,设备停止动作,操作人员再将两整叠玻璃两个板状物料分片部100的上料平台101上,按下启动按键406,设备继续运行插架,如上循环动作,实现手机盖板玻璃600的自动插架动作。The operator puts 4 empty material racks 500 on the support plate 303 of the plate-shaped material clamping part 300 of the two stations on the left and right, and then puts two whole stacks of glass into the upper part of the material storage mechanism of the two stations on the left and right. on the material platform 101, and then press the start button 406, the lifting device 111 in the material storage mechanism of the left and right two stations will act, and drive the whole stack of glass to rise to the position of the position sensor. Push the uppermost piece of stacked glass onto the positioning jig platform 118, and the positioning cylinder will then position the single glass in the first direction. After completion, the pulling device 102 and the positioning cylinder return to the standby position. When the parallel robot 201 takes away the positioning jig After the single piece of glass on the platform 118, the next piece of glass product is sliced and positioned. Among them, the Z-axis fine-tuning platform 121 and the second XY-axis fine-tuning platform 104 can precisely adjust the position of the single piece of glass Then the parallel robot 201 takes the vacuum chuck 203 and the monolithic glass sucked by the vacuum chuck 203 to the rotation position in the frame 400 (this rotation position is the position where the vacuum chuck 203 does not interfere with any assembly when the equipment is debugged), after arriving swivel position buckle, The rotary swing cylinder 202 rotates the monolithic glass In a vertical state, the parallel robot 201 inserts the vertical glass into the two racks 500 of one of the two plate-shaped material clamping parts 300 on the left and right until the plate-shaped material After the two material racks 500 at the material clamping part 300 are filled with glass, the telescopic cylinder 301 moves to push out the two material racks 500 filled with glass in the plate material clamping part 300, and the operator releases the clamping parts 305, take out the two material racks 500 filled with glass of this station, and then install the two empty material racks 500, fasten the clamping parts 305, and then press the frame changer set on the frame 400 Press the button, and the telescopic cylinder 301 moves to retract the two empty material racks 500 of the plate-shaped material clamping part 300 to the position of the insertion frame. The pick-and-place unit 200 continues to operate, so that the equipment does not need to be shut down when replacing an empty material rack 500 until all the stacks of glass on the loading platform 101 of the two plate-shaped material dividing units 100 are taken out. After finishing, the equipment stops, and the operator puts the two whole stacks of glass on the feeding platform 101 of the two plate-shaped material section 100, presses the start button 406, and the equipment continues to run and inserts the rack, and the above cycle acts to realize the mobile phone cover. Automatic insertion of plate glass 600.
实施例三Embodiment Three
本发明实施例三还提供了一种CNC加工设备包括实施例一或实施例二提供的上料设备。Embodiment 3 of the present invention also provides a CNC processing device including the feeding device provided in Embodiment 1 or Embodiment 2.
综上所述,本发明实施例提供的上料设备及CNC加工设备的产能可达1200PCS/H,一台上料设备即可满足多个四工位CNC加工手机盖板玻璃600的量。节约了人力、提高了产能,具有较高的经济效益。To sum up, the production capacity of the feeding equipment and CNC processing equipment provided by the embodiment of the present invention can reach 1200PCS/H, and one feeding equipment can meet the amount of multiple four-station CNC processing mobile phone cover glass 600. It saves manpower, improves production capacity, and has high economic benefits.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope. In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description. Furthermore, those skilled in the art will understand that although some embodiments described herein include some features included in other embodiments but not others, combinations of features from different embodiments are meant to be within the scope of the invention. and form different embodiments. For example, in the following claims, any of the claimed embodiments may be used in any combination.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810398845.9A CN110405513B (en) | 2018-04-28 | 2018-04-28 | Feeding equipment and CNC processing equipment |
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| CN112499262A (en) * | 2020-11-12 | 2021-03-16 | 技感半导体设备(南通)有限公司 | Equipment structure for picking and placing large semiconductor printing plate |
| CN114654369A (en) * | 2022-03-04 | 2022-06-24 | 江西瑞美机械设备有限公司 | Full-automatic polishing equipment |
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| CN110405513B (en) | 2024-12-31 |
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