CN110366926A - A kind of potato picker may be implemented in knob separation clay - Google Patents

A kind of potato picker may be implemented in knob separation clay Download PDF

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Publication number
CN110366926A
CN110366926A CN201910597324.0A CN201910597324A CN110366926A CN 110366926 A CN110366926 A CN 110366926A CN 201910597324 A CN201910597324 A CN 201910597324A CN 110366926 A CN110366926 A CN 110366926A
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China
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level
potato
wheel
soil
shaft
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CN201910597324.0A
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Chinese (zh)
Inventor
陈霖
向建桦
冯雪
邵俊皓
刘荣
董晴
黄凯迪
李龙
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Sichuan Agricultural University
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Sichuan Agricultural University
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Priority to CN201910597324.0A priority Critical patent/CN110366926A/en
Publication of CN110366926A publication Critical patent/CN110366926A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D13/00Diggers, e.g. potato ploughs
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D33/00Accessories for digging harvesters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D33/00Accessories for digging harvesters
    • A01D33/08Special sorting and cleaning mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Root Crops (AREA)

Abstract

一种可实现在丘陵地区分离粘土的马铃薯收获机,包括挖掘装置、一级土薯分离机构、二级土薯分离机构、一级输送链、二级输送链、收集车、行走机构;所述一级土薯分离机构前端连接有挖掘装置,一级土薯分离机构后端连接有二级土薯分离机构和行走机架装配,二级土薯分离机构末端连接有收集车;该收获机可一次性完成挖掘、土薯分离、马铃薯大小分拣作业,适用于四川地区盆地地貌、粘性土质的自然条件,作业时可先通过一级土薯分离装置,再将马铃薯输送到二级土薯分离装置,然后分别收获大小马铃薯并进行初步称重。

A potato harvester capable of separating clay in hilly areas, comprising an excavating device, a primary soil and potato separation mechanism, a secondary soil and potato separation mechanism, a primary conveyor chain, a secondary conveyor chain, a collecting vehicle, and a walking mechanism; The front end of the primary soil and potato separation mechanism is connected with an excavation device, the rear end of the primary soil and potato separation mechanism is connected with a secondary soil and potato separation mechanism and a walking frame assembly, and the end of the secondary soil and potato separation mechanism is connected with a collecting vehicle; the harvester can Complete the excavation, soil and potato separation, and potato size sorting operations at one time, which is suitable for the natural conditions of the basin landform and cohesive soil in Sichuan. During operation, the potatoes can first pass through the first-level soil and potato separation device, and then the potatoes can be transported to the second-level soil and potato separation. device, and then harvest the large and small potatoes separately and carry out preliminary weighing.

Description

一种可实现在丘陵地区分离粘土的马铃薯收获机A potato harvester that separates clay soils in hilly areas

技术领域technical field

本发明涉及马铃薯联合收获机领域中的土薯分离机构及大小分级捡拾装置,尤其是一种针对黏土地区的小型马铃薯收获机械。。The invention relates to a soil and potato separation mechanism and a size grading and picking device in the field of potato combine harvesters, in particular to a small potato harvesting machine for clay areas. .

背景技术Background technique

马铃薯马铃薯作为全世界种植最广泛的作物之一,在饲料、工业等各个方面都发挥着巨大的作用。我国是马铃薯主产国,马铃薯产量对于我国粮食安全具有重要意义,农业部早年提出马铃薯主粮化战略,保障国家粮食安全。马铃薯实现机械化收获,能够极大的提高马铃薯收获效率,降低成本,促进马铃薯行业的发展。Potato Potato, as one of the most widely planted crops in the world, plays a huge role in various aspects such as feed and industry. my country is the main potato producing country, and potato production is of great significance to my country's food security. The Ministry of Agriculture proposed the strategy of turning potatoes into staple food in the early years to ensure national food security. Mechanized harvesting of potatoes can greatly improve the efficiency of potato harvesting, reduce costs, and promote the development of the potato industry.

现目前马铃薯收获机土薯分离主要是在分离沙土,而对与粘土地区土薯分离效果差。虽然大型马铃薯收获机在分离土壤与马铃薯间效果很好,但是对于丘陵山区,由于土地较为分散且不成片,所以大型马铃薯收获机在山地丘陵地区不适用,所以只能选择小型马铃薯收获机。而现今的小型马铃薯收获机分离粘土不完全,土薯分离后的马铃薯随着马铃薯收获机的移动,被抛于马铃薯收获机后,再通过人工捡拾,然后清洗未土薯分离完全的马铃薯再进行装袋。这种收获模式效率低下,需要大量的人力捡拾,增加了马铃薯收获的成本,且浪费了大量的时间,如果遇到雨季等天气,将造成大量的马铃薯收获不及时,将面临种植损失。At present, the separation of soil and potato by potato harvester is mainly to separate sandy soil, but the separation effect of soil and potato in clay soil area is poor. Although large potato harvesters work well in separating soil and potatoes, for hilly and mountainous areas, because the land is scattered and not sliced, large potato harvesters are not suitable for mountainous and hilly areas, so only small potato harvesters can be selected. However, today's small potato harvesters do not separate the clay completely. The potatoes after the separation of the soil and potatoes follow the movement of the potato harvester and are thrown behind the potato harvester. They are picked up manually, and then the potatoes that have not been completely separated from the soil and potatoes are cleaned and processed again. Bagging. This harvesting mode is inefficient, requires a lot of manpower to pick up, increases the cost of potato harvesting, and wastes a lot of time. If it encounters weather such as the rainy season, it will cause a large number of potatoes to be harvested untimely, and will face planting losses.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种可实现在丘陵地区分离粘土的马铃薯收获机,其具备一级土薯分离机构,二级土薯分离机构及自动分捡功能的智能收获装置。该装置具备分离黏土,大小马铃薯初步分拣装框等功能,该装置作业时能根据不同的马铃薯品种及种植环境调节参数,适应力强,能满足丘陵山区马铃薯收获要求。The technical problem to be solved by the present invention is to provide a potato harvester capable of separating clay in hilly areas, which is equipped with a primary soil and potato separation mechanism, a secondary soil and potato separation mechanism and an intelligent harvesting device with automatic sorting function. The device has the functions of separating clay and preliminary sorting and framing of large and small potatoes. The device can adjust parameters according to different potato varieties and planting environments during operation. It has strong adaptability and can meet the requirements of potato harvesting in hilly and mountainous areas.

为解决上述技术问题,本发明是按如下方式实现的:本发明所述的一种可实现在丘陵地区分离粘土的马铃薯收获机,包括挖掘装置、一级土薯分离机构、二级土薯分离机构、一级输送链、二级输送链、收集车、行走机构;所述一级土薯分离机构前端连接有挖掘装置,一级土薯分离机构后端连接有二级土薯分离机构和行走机构,二级土薯分离机构末端连接有收集车;所述一级输送链套接于一级驱动轴及位于一级驱动轴前端的导向轮上,二级输送链套接于二级驱动轴及位于二级输送链前端的导向轮上,其特征在于:所述一级土薯分离机构上设置有挂接机架、一级驱动装置、一级抖动装置、一级软毛刷,一级土薯分离机构的左侧板上设置有导薯板,一级土薯分离机构的右侧板上设置有转速传感器装置,所述挂接机架与一级土薯分离机构的左、右侧板固定连接;所述行走机构设置有行走地轮、行走连接架,所述行走连接架前端与一级土薯分离机构左、右侧板固定连接;所述二级土薯分离机构上设置有二级驱动装置、二级抖动装置、二级软毛刷、大马铃薯导向盘、小马铃薯收集装置,所述行走连接架与二级土薯分离机构右侧连接板将二级土薯分离机构前、后端板固定连接,所述二级土薯分离机构右侧连接板、前、后端板上设置有有间隙橡胶杆;所述一级土薯分离机构与二级土薯分离机构倾斜固定。In order to solve the above-mentioned technical problems, the present invention is achieved as follows: a potato harvester capable of separating clay in hilly areas according to the present invention comprises an excavating device, a primary soil and potato separation mechanism, and a secondary soil and potato separation mechanism. Mechanism, primary conveyor chain, secondary conveyor chain, collecting vehicle, walking mechanism; the front end of the primary soil and potato separation mechanism is connected with an excavation device, and the rear end of the primary soil and potato separation mechanism is connected with a secondary soil and potato separation mechanism and a walking mechanism. Mechanism, the end of the secondary soil and potato separation mechanism is connected with a collecting vehicle; the primary conveying chain is socketed on the primary drive shaft and the guide wheel at the front end of the primary drive shaft, and the secondary conveying chain is socketed on the secondary drive shaft And on the guide wheel located at the front end of the secondary conveyor chain, it is characterized in that: the first-level soil and potato separation mechanism is provided with a hooking frame, a first-level driving device, a first-level shaking device, a first-level soft brush, and a first-level The left side plate of the soil and potato separation mechanism is provided with a potato guide plate, and the right side plate of the primary soil and potato separation mechanism is provided with a rotational speed sensor device. The plates are fixedly connected; the walking mechanism is provided with a walking ground wheel and a walking connecting frame, and the front end of the walking connecting frame is fixedly connected with the left and right side plates of the first-level soil and potato separation mechanism; the second-level soil and potato separation mechanism is provided with Secondary driving device, secondary shaking device, secondary soft brush, large potato guide disc, small potato collecting device, the walking connecting frame and the right connecting plate of the secondary soil and potato separation mechanism connect the front of the secondary soil and potato separation mechanism. , the rear end plate is fixedly connected, and the right connecting plate, front and rear end plates of the secondary soil and potato separation mechanism are provided with gap rubber rods; the primary soil and potato separation mechanism and the secondary soil and potato separation mechanism are obliquely fixed .

所述挂接机架与一级土薯分离机构左、右侧板焊接固定,其上端设置有变速箱与传动轴,前端连接有挖掘装置;所述挖掘装置包括挖掘铲和防缠绕架;所述挖掘铲左、右两端固定连接于一级土薯分离机构的左侧板、右侧板的前端,所述防缠绕架下端固定连接于挖掘铲,上端通过连接板与一级土薯分离机构的左侧板、右侧板固定连接,所述防缠绕架通过皮带传动与传动轴右端连接;所述传动轴左端设置有圆球形万向节,圆球形万向节内球体上设置有中间大两边小的环形槽,圆球形万向节外球壳内部固定有滚动钢珠,圆球形万向节外球壳通过滚动钢珠与内球体精密连接,滚动钢珠可随内球体转动在内球体环形槽上滚动,从而带动外球壳转动;所述球形万向节连接二级驱动轴,由传动轴带动。The hooking frame is welded and fixed to the left and right side plates of the primary soil and potato separation mechanism, a gearbox and a transmission shaft are arranged at the upper end, and an excavating device is connected to the front end; the excavating device includes an excavating shovel and an anti-winding frame; The left and right ends of the digging shovel are fixedly connected to the front ends of the left side plate and the right side plate of the first-level soil and potato separation mechanism, the lower end of the anti-winding frame is fixedly connected to the digging shovel, and the upper end is separated from the first-level soil and potato through the connecting plate The left side plate and the right side plate of the mechanism are fixedly connected, and the anti-winding frame is connected to the right end of the transmission shaft through a belt drive; the left end of the transmission shaft is provided with a spherical universal joint, and the inner sphere of the spherical universal joint is provided with a middle There are small annular grooves on both sides of the large spherical universal joint. There are rolling steel balls fixed inside the outer spherical shell of the spherical universal joint. The outer spherical shell of the spherical universal joint is precisely connected with the inner sphere through rolling steel balls. The rolling steel ball can rotate with the inner sphere in the inner sphere annular groove. Rolling upwards to drive the outer spherical shell to rotate; the spherical universal joint is connected to the secondary drive shaft and driven by the transmission shaft.

所述一级驱动装置包括一级驱动轴、驱动轮、卡盘;所述一级土薯分离机构左、右侧板上对称开有一级驱动轴可调节横向槽,一级驱动轴可通过垫片固定装配于可调节横向槽内,一级驱动轴可以在槽内横向调节距离;所述一级驱动轴上对称设置有两个驱动轮,驱动轮由卡盘固定装配于一级驱动轴上,驱动轮与一级输送链契合;所述一级驱动轴右侧通过链轮链条与传动轴连接,由传动轴带动。The primary driving device includes a primary drive shaft, a drive wheel, and a chuck; the left and right sides of the primary soil and potato separation mechanism are symmetrically provided with adjustable transverse grooves for the primary drive shaft, and the primary drive shaft can pass through the pad. The disc is fixedly assembled in the adjustable transverse groove, and the distance of the first-stage drive shaft can be adjusted horizontally in the groove; two drive wheels are symmetrically arranged on the first-stage drive shaft, and the drive wheels are fixedly assembled on the first-stage drive shaft by the chuck , the drive wheel fits with the primary conveyor chain; the right side of the primary drive shaft is connected to the transmission shaft through the sprocket chain, and is driven by the transmission shaft.

所述一级驱动装置前端设置有一级抖动装置,所述抖动装置包括三角抖动从动轴、三角抖动轮盘、摆臂式抖动从动轴、摆臂式抖动轮盘、抖动轮;所述一级驱动轴可调节横向槽前端开有三角抖动从动轴孔,三角抖动从动轴通过轴承座固定装配于三角抖动从动轴孔内;所述三角抖动轮盘对称设置两个,固定装配于三角抖动从动轴上,所述三角抖动轮盘上固定装配三个抖动轮;所述三角抖动从动轴孔前端开有摆臂式抖动从动轴孔,所述摆臂式抖动从动轴通过轴承座固定装配与摆臂式抖动从动轴孔内;所述摆臂式抖动轮盘对称设置两个,固定装配于摆臂式抖动从动轴上,所述摆臂式抖动轮盘上固定装配两个抖动轮;所述三角抖动从动轴和摆臂式抖动从动轴左端通过链轮链条与一级驱动轴连接,由一级驱动轴带动;所述一级驱动轴可调节横向槽和三角抖动从动轴孔之间、三角抖动从动轴孔和摆臂式抖动从动轴孔之间均开有十字调节槽,振幅调节轮通过三孔垫片固定装配于十字调节槽内,调节振幅调节轮,可改变振动振幅;所述一级驱动轴可调节横向槽与十字调节槽之间、摆臂式抖动从动轴孔与导向轮孔之间开有张紧轮调节槽,张紧轮固定装配于张紧轮调节槽内。The front end of the primary driving device is provided with a primary shaking device, and the shaking device includes a triangular shaking driven shaft, a triangular shaking wheel, a swing arm type shaking driven shaft, a swing arm type shaking wheel, and a shaking wheel; The front end of the adjustable transverse groove of the stage drive shaft is provided with a triangular jitter driven shaft hole, and the triangular jitter driven shaft is fixedly assembled in the triangular jitter driven shaft hole through a bearing seat; On the triangular shaking driven shaft, three shaking wheels are fixedly assembled on the triangular shaking wheel; the front end of the triangular shaking driven shaft hole has a swing arm type shaking driven shaft hole, and the swing arm type shaking driven shaft Through the bearing seat, it is fixedly assembled with the swing arm type vibration driven shaft hole; the swing arm type vibration wheel is symmetrically arranged with two, fixedly assembled on the swing arm type vibration driven shaft, and the swing arm type vibration wheel Two shaking wheels are fixedly assembled; the left end of the triangular shaking driven shaft and the swing arm type shaking driven shaft are connected with the first-level drive shaft through the sprocket chain and driven by the first-level drive shaft; the first-level drive shaft can be adjusted horizontally There are cross adjustment slots between the slot and the triangular jitter driven shaft hole, between the triangular jitter driven shaft hole and the swing arm type jitter driven shaft hole, and the amplitude adjustment wheel is fixed and assembled in the cross adjustment slot through a three-hole gasket Adjusting the amplitude adjusting wheel can change the vibration amplitude; there is a tension wheel adjusting groove between the adjustable horizontal groove and the cross adjusting groove of the first-stage drive shaft, and between the swing arm type shaking driven shaft hole and the guide wheel hole. The tension wheel is fixedly assembled in the tension wheel adjustment groove.

所述软毛刷与一级土薯分离机构左、右侧板铰连接于一级输送链上端,软毛刷板可在一定角度转动;所述导薯板包括橡胶板、橡胶皮,所述橡胶板与一级土薯分离机构左侧板固定连接;所述橡胶皮长于橡胶板,固定粘合于橡胶板上。The soft brush and the left and right sides of the primary soil and potato separation mechanism are hinged on the upper end of the primary conveyor chain, and the soft brush plate can rotate at a certain angle; the potato guide plate includes a rubber plate and a rubber skin. The rubber plate is fixedly connected with the left side plate of the primary soil and potato separation mechanism; the rubber skin is longer than the rubber plate and is fixedly bonded to the rubber plate.

所述转速传感器装置包括光电式转速传感器、转速显示仪、转速报警装置;所述光电式转速传感器固定安装于摆臂式抖动从动轴孔旁,可通过脉冲频率测得摆臂式抖动从动轴转速;所述转速显示仪、转速报警装置固定安装于一级土薯分离机构的右侧板上,所测转速通过显示仪显示;所述转速报警装置编写有转速范围程序,超出转速范围即会报警。The rotational speed sensor device includes a photoelectric rotational speed sensor, a rotational speed indicator, and a rotational speed alarm device; the photoelectric rotational speed sensor is fixedly installed next to the shaft hole of the swing arm-type jitter driven drive, and the pulse frequency of the swing-arm jitter driven drive can be measured. Shaft speed; the speed display instrument and the speed alarm device are fixedly installed on the right side plate of the first-level soil and potato separation mechanism, and the measured speed is displayed by the display instrument; the speed alarm device is written with a speed range program, beyond the speed range Will call the police.

所述二级驱动装置包括二级驱动轴、二级驱动轮、卡盘;所述二级土薯分离机构前、后端板左端开有二级驱动轮轴调节槽,二级驱动轮轴通过垫片与轴承座固定安装于调节槽内;所述二级驱动轮通过卡盘固定安装在二级驱动轴上,二级驱动轮与二级输送链契合;所述二级驱动轴的前端和圆球形万向节连接。The secondary driving device comprises a secondary drive shaft, a secondary drive wheel, and a chuck; the left end of the front and rear end plates of the secondary soil and potato separation mechanism is provided with a secondary drive wheel shaft adjustment groove, and the secondary drive wheel shaft passes through the spacer. It is fixedly installed in the adjustment groove with the bearing seat; the secondary drive wheel is fixedly installed on the secondary drive shaft through the chuck, and the secondary drive wheel fits with the secondary conveyor chain; the front end of the secondary drive shaft and the spherical Gimbal connection.

所述二级驱动装置前端设置有二级抖动装置;所述二级抖动装置包括二级三角抖动从动轴、三角抖动轮盘,抖动轮;所述二级土薯分离机构前、后端板中间对称开有两个二级三角抖动从动轴孔,同时开有两个二级振幅调节槽;所述二级三角抖动从动轴通过轴承座固定装配于二级三角抖动从动轴孔中,所述三角抖动轮盘对称设置两个,固定装配于二级三角抖动从动轴上;所述所述三角抖动轮盘上固定装配三个抖动轮;所述二级土薯分离机构前、后端板右端开有导向轮调节槽,导向轮可上下调整高度,使其与输送链有一定的倾斜角度,导向轮固定装配于调节槽内;所述二级驱动轮轴调节槽与二级三角抖动从动轴孔之间开有一个张紧轮调节槽,二级三角抖动从动轴孔与导向轮调节槽之间开有两个张紧轮调节槽,张紧轮固定装配于调节槽内。The front end of the secondary driving device is provided with a secondary shaking device; the secondary shaking device includes a secondary triangular shaking driven shaft, a triangular shaking wheel, and a shaking wheel; the front and rear end plates of the secondary soil and potato separation mechanism There are two secondary triangular jitter driven shaft holes symmetrically in the middle, and two secondary amplitude adjustment slots; the secondary triangular jitter driven shaft is fixedly assembled in the secondary triangular jitter driven shaft hole through the bearing seat , two triangular shaking wheels are arranged symmetrically, and are fixedly assembled on the secondary triangular shaking driven shaft; three shaking wheels are fixedly assembled on the described triangular shaking wheel; The right end of the rear end plate has a guide wheel adjustment groove, the height of the guide wheel can be adjusted up and down, so that it has a certain inclination angle with the conveyor chain, and the guide wheel is fixedly assembled in the adjustment groove; There is a tension wheel adjustment groove between the jitter driven shaft hole, and two tension wheel adjustment grooves are opened between the secondary triangular jitter driven shaft hole and the guide wheel adjustment groove, and the tension wheel is fixedly assembled in the adjustment groove .

所述二级土薯分离机构上设置有二级软毛刷连接板;所述二级软毛刷连接板拼接于行走连接架上,在二级软毛刷连接板下方安装有五排五列圆柱状软毛刷,可绕着轴线转动;所述行走连接架下方装配有两个行走地轮;所述行走地轮可通过行走连接架调节高度。The secondary soil and potato separation mechanism is provided with a secondary soft brush connecting plate; the secondary soft brush connecting plate is spliced on the walking connecting frame, and five rows and five columns are installed below the secondary soft brush connecting plate. The cylindrical soft brush can rotate around the axis; two walking ground wheels are installed under the walking connecting frame; the walking ground wheels can be adjusted in height through the walking connecting frame.

所述大马铃薯导向盘上端焊接于二级土薯分离机构前、后端板,大马铃薯导向盘具有一定倾斜角度,下端放置大马铃薯收集车;所述大马铃薯收集车包括橡胶杆、行走地轮、小车行走轮、收集车连接架、承重板、重量传感器;所述大马铃薯收集车前端连接两个小车行走轮,后端连接两个小车行走轮,四周安装有橡胶杆;所述大马铃薯收集车可通过收集车连接架与二级分离装置连接架进行可分离连接;所述大马铃薯收集车上安装有承重板,所述承重板的下端安装有重量传感器。The upper end of the large potato guide plate is welded to the front and rear end plates of the secondary soil and potato separation mechanism. The large potato guide plate has a certain inclination angle, and a large potato collection vehicle is placed at the lower end; the large potato collection vehicle includes rubber rods, walking ground wheels , trolley walking wheels, collecting cart connecting frame, bearing plate, weight sensor; the front end of the large potato collecting cart is connected with two trolley traveling wheels, the rear end is connected with two trolley traveling wheels, and rubber rods are installed around; the large potato collecting cart The car can be detachably connected with the connecting frame of the secondary separation device through the connecting frame of the collecting car; a bearing plate is installed on the described large potato collecting vehicle, and a weight sensor is installed at the lower end of the bearing plate.

所述小马铃薯收集装置由栅杆与收集板焊接组成,并与前、后端板拼接;所述二级输送链栅杆截距大于一级输送链截距,马铃薯在二级输送链上输送过程中小马铃薯掉落进入小马铃薯收获装置,小马铃薯收集装置下方放置有小马铃薯收集车;所述小马铃薯收集车包括橡胶杆、行走地轮、小车行走轮、承重板、重量传感器;所述小马铃薯收集车前端与行走机构的两个行走地轮连接,后端连接两个小车行走轮,四周安装有橡胶杆;所述小马铃薯收集车上安装有承重板,所述承重板的下端安装有重量传感器。The small potato collection device is composed of grid bars and collecting plates welded together, and spliced with the front and rear end plates; the intercept of the grid bars of the secondary conveyor chain is greater than the intercept of the primary conveyor chain, and the potatoes are transported on the secondary conveyor chain During the process, the small potatoes fall into the small potato harvesting device, and a small potato collecting vehicle is placed under the small potato collecting device; the small potato collecting vehicle includes a rubber rod, a walking ground wheel, a trolley walking wheel, a load bearing plate, and a weight sensor; The front end of the potato collecting vehicle is connected with two walking ground wheels of the traveling mechanism, the rear end is connected with two trolley walking wheels, and rubber rods are installed around; the small potato collecting vehicle is equipped with a bearing plate, and the lower end of the bearing plate is equipped weight sensor.

本发明一种可实现在丘陵地区分离粘土的马铃薯收获装置的积极效果:Positive effects of the present invention for a potato harvesting device that enables clay separation in hilly areas:

本发明所述一种可实现在丘陵地区分离粘土的马铃薯收获装置是针对黏土地区的小型机械,可一次性完成针对黏土的薯土分离、大小马铃薯初步分拣装框等作业;一级及二级土薯分离机构的抖动装置以及其软毛刷装置,极大的提高了马铃薯与黏土的分离效果,保证了收获的马铃薯干净;转速报警装置有效的控制了机器分离装置的转速,在最佳转速范围内运转,极大的降低了马铃薯的破皮率;大小马铃薯的初步分级捡拾装框有效的节约了人力资源,降低了生产成本,提高了生产效率;大马铃薯导向盘及小马铃薯收集装置采用橡胶等柔性材料,倾倒角度较缓,极大的减小了在输出装框过程中的破皮率,保证了收获质量。A potato harvesting device capable of separating clay in hilly areas according to the present invention is a small machine for clay areas, and can complete operations such as separating potato from clay, preliminary sorting and framing of large and small potatoes at one time; The shaking device of the super-level soil and potato separation mechanism and its soft brush device greatly improve the separation effect of potatoes and clay, ensuring that the harvested potatoes are clean; the speed alarm device effectively controls the speed of the separation device of the machine. Operating within the speed range greatly reduces the potato peeling rate; the preliminary grading, picking, and framing of large and small potatoes effectively saves human resources, reduces production costs, and improves production efficiency; large potato guide plate and small potato collection device Flexible materials such as rubber are used, and the tilting angle is relatively slow, which greatly reduces the breakage rate during the output and framing process and ensures the harvest quality.

本发明一种可实现在丘陵地区分离粘土的马铃薯收获装置的以上技术和优势,解决了黏土地区土薯分离不完全,收获劳动强度大、费时费工的问题,提高了小型马铃薯收获机械的机械化水平,为针对黏土地区的小型马铃薯收获机械的研究和发展提供了解决方案。The above technology and advantages of a potato harvesting device capable of separating clay in hilly areas of the present invention solve the problems of incomplete separation of soil and potatoes in clay areas, high labor intensity, time-consuming and labor-intensive harvesting, and improve the mechanization of small potato harvesting machinery level, providing a solution for the research and development of small potato harvesting machinery for clay soil areas.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2是本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.

图3是一级土薯分离机构的结构示意图。Fig. 3 is a structural schematic diagram of a first-stage soil and potato separation mechanism.

图4是转速传感器及显示报警安装部位示意图。Figure 4 is a schematic diagram of the installation position of the rotational speed sensor and the display alarm.

图5是二级土薯分离机构的结构示意图。Fig. 5 is a structural schematic diagram of a secondary soil and potato separation mechanism.

图6是二级土薯分离机构的结构示意图。Fig. 6 is a structural schematic diagram of a secondary soil and potato separation mechanism.

图7是二级土薯分离机构的结构示意图。Fig. 7 is a structural schematic diagram of a secondary soil and potato separation mechanism.

图8是收集车结构示意图。Fig. 8 is a schematic diagram of the structure of the collection vehicle.

图9是收集车重量传感器的结构示意图。Fig. 9 is a schematic structural view of the weight sensor of the collecting vehicle.

图10是大马铃薯收集车连接示意图。Fig. 10 is a schematic diagram of connection of a large potato collection vehicle.

图11是转速传感器的结构示意图。Fig. 11 is a schematic structural diagram of a rotational speed sensor.

图12是行走机架的结构示意图。Fig. 12 is a structural schematic diagram of the walking frame.

图13是一级振动机构的结构示意图。Fig. 13 is a structural schematic diagram of a primary vibration mechanism.

图14是圆球形万向节的结构示意图。Fig. 14 is a schematic structural view of a spherical universal joint.

图15是一级土薯分离机构与二级土薯分离机构连接的结构示意图。Fig. 15 is a structural schematic diagram of the connection between the primary soil and potato separation mechanism and the secondary soil and potato separation mechanism.

图中:1一级土薯分离机构 2挖掘装置 3圆球形万向节 4变速箱 。In the figure: 1 first-level soil and potato separation mechanism 2 digging device 3 spherical universal joint 4 gearbox.

5一级软毛刷 6二级土薯分离机构 7行走机构 8右侧板。5 first level soft brush 6 second level soil and potato separation mechanism 7 traveling mechanism 8 right side plate.

9挂接机架 10左侧板 11一级输送链 12二级输送链 13二级软毛刷 。9 Mounting rack 10 Left side panel 11 First-level conveyor chain 12 Second-level conveyor chain 13 Second-level soft brush.

14导向轮 15张紧轮 16抖动轮 17振幅调节轮 18三角抖动轮盘。14 Guide wheel 15 Tension wheel 16 Shake wheel 17 Amplitude adjustment wheel 18 Triangular shake wheel.

19驱动轮 20一级驱动装置 21导薯板 22一级驱动轴 23十字调节槽。19 driving wheel 20 primary driving device 21 potato guide plate 22 primary driving shaft 23 cross adjustment groove.

24三角抖动从动轴 25摆臂式抖动轮盘 26摆臂式抖动从动轴。24 triangular jitter driven shaft 25 swing arm jitter wheel 26 swing arm jitter driven shaft.

27光电式转速传感器 28转速显示仪 29转速报警装置。27 photoelectric speed sensor 28 speed display instrument 29 speed alarm device.

30张紧轮调节槽 31橡胶杆 32行走连接架 33大马铃薯导向盘。30 tension wheel adjustment groove 31 rubber rod 32 walking link frame 33 large potato guide disc.

34小马铃薯收集装置 35行走地轮 36后端板 37右侧连接板。34 small potato collection devices 35 walking ground wheels 36 rear end plates 37 right connecting plates.

38前端板 39二级振幅调节槽 40二级导向轮调节槽 41二级驱动轮。38 Front end plate 39 Secondary amplitude adjustment groove 40 Secondary guide wheel adjustment groove 41 Secondary driving wheel.

42二级驱动装置 43二级驱动轴 44二级三角抖动从动轴。42 secondary driving devices 43 secondary drive shafts 44 secondary triangular vibration driven shafts.

45二级抖动装置 46小车承重板 47重量传感器 48小马铃薯收集车。45 secondary shaking device 46 trolley bearing plate 47 weight sensor 48 small potato collection car.

49小车行走轮 50大马铃薯收集车 51收集车 52收集车连接架。49 trolley walking wheels, 50 large potato collection carts, 51 collection carts, and 52 collection cart connection frames.

53二级分离装置连接架 54反光条 55一级抖动装置。53 secondary separation device connecting frame 54 reflective strip 55 primary shaking device.

具体实施方式Detailed ways

如图1至图2所示,本发明所述一种可实现丘陵地区分离粘土的马铃薯收获装置包括挖掘装置(2)、一级土薯分离机构(1)、二级土薯分离机构(6)、一级输送链(11)、二级输送链(12)、收集车、行走机构(7)。所述一级土薯分离机构(1)的前端连接有挖掘装置(2),一级土薯分离机构(1)的后端连接有二级土薯分离机构(6)和行走机构(7),二级土薯分离机构(6)末端连接有收集车;所述一级输送链(11)套接于一级驱动轮及位于一级驱动轴前端的导向轮上,二级输送链(12)套接于二级驱动轮及位于二级驱动轴前端的导向轮上。As shown in Figures 1 to 2, a potato harvesting device capable of separating clay in hilly areas according to the present invention includes a digging device (2), a primary soil and potato separation mechanism (1), a secondary soil and potato separation mechanism (6 ), a primary conveyor chain (11), a secondary conveyor chain (12), a collection vehicle, and a running mechanism (7). The front end of the primary soil and potato separation mechanism (1) is connected with an excavation device (2), and the rear end of the primary soil and potato separation mechanism (1) is connected with a secondary soil and potato separation mechanism (6) and a walking mechanism (7). , the end of the secondary soil and potato separation mechanism (6) is connected with a collection vehicle; the primary conveying chain (11) is sleeved on the primary driving wheel and the guide wheel positioned at the front end of the primary driving shaft, and the secondary conveying chain (12 ) is sleeved on the secondary drive wheel and the guide wheel located at the front end of the secondary drive shaft.

如图1至图4和图13所示,所述一级土薯分离机构(1)上设置有挂接机架(8)、一级驱动装置(20)、一级抖动装置(55)、一级软毛刷(5),一级土薯分离机构(1)的左侧板(10)上设置有导薯板(21),一级土薯分离机构(1)的右侧板(8)上设置有转速传感器装置,所述挂接机架(9)与一级土薯分离机构(1)的左侧板(10)、右侧板(8)固定连接,位于一级土薯分离机构(1)的上方,使得一级土薯分离机构(1)的左侧板(10)、右侧板(8)连接更加牢固稳定。As shown in Fig. 1 to Fig. 4 and Fig. 13, described primary soil and potato separation mechanism (1) is provided with hook frame (8), primary driving device (20), primary shaking device (55), The first-level soft brush (5), the left side plate (10) of the first-level soil and potato separation mechanism (1) is provided with guide potato plate (21), the right side plate (8) of the first-level soil and potato separation mechanism (1) ) is provided with a rotational speed sensor device, and the hooking frame (9) is fixedly connected with the left side plate (10) and the right side plate (8) of the first-level soil and potato separation mechanism (1), and is located at the first-level soil and potato separation The top of the mechanism (1) makes the connection of the left side plate (10) and the right side plate (8) of the primary soil and potato separation mechanism (1) more firm and stable.

如图1和图2所示,所述挂接机架(9)与一级土薯分离机构(1)的左侧板(10)、右侧板(8)焊接固定,其上端设置有变速箱(4)和传动轴,前端连接有挖掘装置(2);所述变速箱(4)通过螺栓固定连接于挂接机架(9)的横向连接板上;所述挖掘装置(2)包括挖掘铲和防缠绕架;所述挖掘铲左、右两端固定连接于一级土薯分离机构(1)的左侧板(10)、右侧板(8)的前端,所述防缠绕架下端固定连接于挖掘铲,上端通过连接板与一级土薯分离机构(1)的左侧板(10)、右侧板(8)固定连接,所述防缠绕架通过皮带传动与传动轴右端连接;所述传动轴左端设置有圆球形万向节(3),其内球体上设置有凹槽,外球壳内部固定有滚动钢珠,外球壳通过滚动钢珠与内球体精密连接,滚动钢珠可随内球体转动而在内球体凹槽上滚动,从而带动外球壳转动。As shown in Figures 1 and 2, the left side plate (10) and the right side plate (8) of the described hooking frame (9) and the first-level soil and potato separation mechanism (1) are welded and fixed, and its upper end is provided with a variable speed Box (4) and transmission shaft, the front end is connected with excavating device (2); Described gearbox (4) is fixedly connected on the horizontal connecting plate of articulated frame (9) by bolt; Described excavating device (2) includes An excavating shovel and an anti-winding frame; the left and right ends of the excavating shovel are fixedly connected to the front ends of the left side plate (10) and the right side plate (8) of the primary soil and potato separation mechanism (1), and the anti-winding frame The lower end is fixedly connected to the digging shovel, and the upper end is fixedly connected to the left side plate (10) and the right side plate (8) of the primary soil and potato separation mechanism (1) through the connecting plate, and the anti-winding frame is connected to the right end of the transmission shaft through a belt drive. connection; the left end of the transmission shaft is provided with a spherical universal joint (3), and the inner sphere is provided with a groove, and a rolling steel ball is fixed inside the outer spherical shell, and the outer spherical shell is precisely connected with the inner sphere through the rolling steel ball, and the rolling steel ball With the rotation of the inner sphere, it can roll on the groove of the inner sphere, thereby driving the outer spherical shell to rotate.

如图2和图3所示,所述一级驱动装置(20)包括一级驱动轴(22)、驱动轮(19)、卡盘;所述一级驱动轴(22)装配于一级土薯分离机构(1)的左侧板(10)、右侧板(8)上对称设置的可调节横向槽内,其可根据需要在槽内横向调节距离,一级驱动轴(22)右侧设置有链轮,通过链轮链条与传动轴连接;所述一级驱动轴(22)上对称设置有两个驱动轮(19),驱动轮(19)通过卡盘固定装配于一级驱动轴(22)上,与一级输送链(11)契合。As shown in Figures 2 and 3, the primary driving device (20) includes a primary drive shaft (22), a drive wheel (19), and a chuck; the primary drive shaft (22) is assembled on the primary soil In the adjustable transverse groove symmetrically arranged on the left side plate (10) and the right side plate (8) of the potato separation mechanism (1), the distance can be adjusted horizontally in the groove according to needs, and the right side of the primary drive shaft (22) A sprocket is provided, which is connected to the transmission shaft through a sprocket chain; two driving wheels (19) are symmetrically arranged on the primary driving shaft (22), and the driving wheels (19) are fixedly assembled on the primary driving shaft through a chuck On (22), fit with the primary conveyor chain (11).

如图3、图4和图13所示,所述一级抖动装置(55)包括三角抖动从动轴(24)、三角抖动轮盘(18)、摆臂式抖动从动轴(26)、摆臂式抖动轮盘(25)、抖动轮(16),其设置于一级驱动装置(20)前端;所述三角抖动从动轴(24)装配于十字调节槽(23)前端的三角抖动从动轴孔内,能绕着轴线实现转动;所述三角抖动轮盘(18)对称设置两个,固定装配于三角抖动从动轴孔上,所述三角抖动轮盘(18)上固定装配三个抖动轮(16);所述摆臂式抖动从动轴(26)装配于三角抖动从动轴孔前端的摆臂式从动轴孔内,能绕着轴线实现转动;所述摆臂式抖动轮盘(25)对称设置两个,固定装配于摆臂式抖动从动轴(26)上,所述摆臂式抖动轮盘(25)固定装配有两个抖动轮(16);所述三角抖动从动轴(24)与摆臂式抖动从动轴(26)左端分别装配有链轮,通过链轮链条与一级驱动轴(22)连接,由此实现其绕轴线转动。As shown in Fig. 3, Fig. 4 and Fig. 13, described primary shaking device (55) comprises triangular shaking driven shaft (24), triangular shaking wheel disc (18), swing arm type shaking driven shaft (26), Swing arm type shaking wheel (25) and shaking wheel (16), which are arranged on the front end of the primary driving device (20); the triangular shaking driven shaft (24) is assembled on the front end of the cross adjusting groove (23). In the hole of the driven shaft, it can realize rotation around the axis; the triangular vibrating wheel (18) is symmetrically arranged with two, fixedly assembled on the driven shaft hole of the triangular vibrating, and fixedly assembled on the triangular vibrating wheel (18) Three shaking wheels (16); the swing arm type shaking driven shaft (26) is assembled in the swing arm type driven shaft hole at the front end of the triangular shaking driven shaft hole, and can rotate around the axis; the swing arm There are two symmetrical shaking wheels (25), which are fixedly assembled on the swing arm type shaking driven shaft (26), and the swing arm type shaking wheel (25) is fixedly equipped with two shaking wheels (16); Described triangular jitter driven shaft (24) and swing arm type jitter driven shaft (26) left end are equipped with sprockets respectively, are connected with primary drive shaft (22) by sprocket chain, realize its rotation around the axis thus.

如图3所示,所述一级驱动轴可调节横向槽和三角抖动从动轴孔之间、三角抖动从动轴孔和摆臂式抖动从动轴孔之间均设置有十字调节槽(23),振幅调节轮(17)通过三孔垫片和螺栓固定装配于十字调节槽(23),可通过调节振幅调节轮(17)在十字调节槽(23)上的安装位置来改变振动振幅。As shown in Figure 3, cross adjustment slots ( 23), the amplitude adjustment wheel (17) is fixed and assembled in the cross adjustment groove (23) through three hole gaskets and bolts, and the vibration amplitude can be changed by adjusting the installation position of the amplitude adjustment wheel (17) on the cross adjustment groove (23) .

如图3所示,所述张紧轮(15)固定装配于一级驱动轴可调节横向槽与十字调节槽(23)之间、摆臂式抖动从动轴孔与导向轮孔之间的张紧轮调节槽(30),其为竖向调节槽,张紧轮(15)可以根据需要上下调节安装位置。As shown in Figure 3, the tensioning wheel (15) is fixedly assembled between the adjustable transverse groove of the primary drive shaft and the cross adjustment groove (23), between the swing arm type vibration driven shaft hole and the guide wheel hole. The tension wheel adjustment groove (30) is a vertical adjustment groove, and the tension wheel (15) can adjust the installation position up and down as required.

如图1和图2所示,所述一级软毛刷(5)与一级土薯分离机构(1)的左侧板(10)、右侧板(8)构成铰连接,可以实现一定角度的转动,位于一级输送链(11)的上端。As shown in Fig. 1 and Fig. 2, the left side plate (10) and the right side plate (8) of the first-level soft brush (5) and the first-level soil and potato separation mechanism (1) form a hinged connection, which can realize certain The rotation of the angle is located at the upper end of the primary conveyor chain (11).

如图3所示,所述导薯板(21)包括橡胶板、橡胶皮;所述橡胶板与一级土薯分离机构(1)的左侧板(10)固定连接;所述橡胶皮固定粘合于橡胶板上,橡胶皮的宽度略大于橡胶板。As shown in Figure 3, described potato guide plate (21) comprises rubber plate, rubber skin; Described rubber plate is fixedly connected with the left side plate (10) of primary soil and potato separation mechanism (1); Described rubber skin is fixed Bonded to the rubber plate, the width of the rubber skin is slightly larger than the rubber plate.

如图4和图14所示,所述转速传感器装置包括光电式转速传感器(27)、转速显示仪(28)、转速报警装置(29);所述光电式传感器(27)安装于右侧板的摆臂式抖动从动轴孔旁,正对一个抖动轮(16)的位置,所述光电式传感器(27)通过导线连接转速显示仪(28)、转速报警装置(29);所述反光条(54)安装于抖动轮(16)中心,可通过脉冲频率测得摆臂式抖动从动轴(26)转速;所述转速显示仪(28)、转速报警装置(29)固定安装于右侧板上,通过光电式传感器(27)所测得的摆臂式抖动从动轴(26)的转速显示于转速显示仪上(28);所述转速报警装置(29)在转速超出预先设定的最佳范围就会发出报警。As shown in Figure 4 and Figure 14, the said speed sensor device comprises a photoelectric speed sensor (27), a speed display (28), a speed alarm device (29); the photoelectric sensor (27) is installed on the right side panel Next to the swing arm type shaking driven shaft hole, facing the position of a shaking wheel (16), the photoelectric sensor (27) is connected to the speed indicator (28) and the speed alarm device (29) through a wire; The bar (54) is installed in the center of the shaking wheel (16), and the rotating speed of the swing arm type shaking driven shaft (26) can be measured through the pulse frequency; On the side plate, the rotational speed of the swing arm type jitter driven shaft (26) measured by the photoelectric sensor (27) is displayed on the rotational speed indicator (28); An alarm will be issued if the optimal range is set.

如图5、图6和图7所示,所述二级土薯分离机构(6)上设置有二级驱动装置(42)、二级抖动装置(45)、二级软毛刷(13)、大马铃薯导向盘(33)、小马铃薯收集装置(34);所述行走连接架(32)与二级土薯分离机构(6)的右侧连接板(37)将二级土薯分离机构(6)的前端板(38)、后端板(36)固定连接,所述二级土薯分离机构(6)的右侧连接板(37)、前端板(38)、后端板(36)上端设置有一定间隔距离的圆孔,橡胶杆(31)固定装配于其中;所述二级土薯分离机构(6)与一级土薯分离机构(1)倾斜固定。As shown in Fig. 5, Fig. 6 and Fig. 7, described secondary soil and potato separation mechanism (6) is provided with secondary driving device (42), secondary shaking device (45), secondary soft brush (13) , large potato guide plate (33), small potato collection device (34); the right connecting plate (37) of described walking link frame (32) and secondary soil and potato separation mechanism (6) will secondary soil and potato separation mechanism The front end plate (38) of (6), rear end plate (36) are fixedly connected, and the right connecting plate (37), front end plate (38), rear end plate (36) of described secondary soil and potato separation mechanism (6) ) is provided with circular holes at a certain distance, and the rubber rod (31) is fixedly assembled therein; the second-stage soil-potato separation mechanism (6) and the first-stage soil-potato separation mechanism (1) are obliquely fixed.

如图6所示,所述二级驱动装置(42)包括二级驱动轴(43)、二级驱动轮(41)、卡盘;所述二级驱动轴(43)安装于二级土薯分离机构(6)的前端板(38)、后端板(36)上相对称的二级驱动轮轴调节槽内,能绕轴线转动,所述二级驱动轴(43)的前端与球形万向节(3)连接;所述二级驱动轮(41)通过卡盘固定安装于二级驱动轴上(43),二级驱动轮(41)与二级输送链(12)契合。As shown in Figure 6, described secondary drive device (42) comprises secondary drive shaft (43), secondary drive wheel (41), chuck; Described secondary drive shaft (43) is installed in secondary soil potato The front end plate (38) and the rear end plate (36) of the separation mechanism (6) can rotate around the axis in the symmetrical secondary drive wheel shaft adjustment groove, and the front end of the secondary drive shaft (43) is connected to the spherical universal The joint (3) is connected; the secondary drive wheel (41) is fixedly mounted on the secondary drive shaft (43) through the chuck, and the secondary drive wheel (41) fits with the secondary conveyor chain (12).

如图5、图6和图7所示,所述二级抖动装置(45)包括二级三角抖动从动轴(44)、三角抖动轮盘(18)、抖动轮(16);所述二级三角抖动从动轴(44)安装于二级土薯分离机构(6)的前端板(38)、后端板(36)中间相对称的两个二级三角抖动从动轴孔中;所述三角抖动轮盘(18)对称设置两个,固定装配于二级三角抖动从动轴上(44);所述抖动轮(16)固定装配于三角抖动轮盘上(18),每个三角抖动轮盘(18)上设置三个抖动轮(16)。As shown in Fig. 5, Fig. 6 and Fig. 7, described secondary shaking device (45) comprises secondary triangular shaking driven shaft (44), triangular shaking wheel disc (18), shaking wheel (16); The first-level triangular jitter driven shaft (44) is installed in two secondary triangular jitter driven shaft holes symmetrical in the middle of the front end plate (38) and the rear end plate (36) of the second-level soil and potato separation mechanism (6); The triangular vibrating wheel (18) is symmetrically arranged with two, fixedly assembled on the secondary triangular vibrating driven shaft (44); the vibrating wheel (16) is fixedly assembled on the triangular vibrating wheel (18), each triangular Three shaking wheels (16) are set on the shaking wheel disc (18).

如图6所示,所述二级导向轮调节槽(40)设置于二级土薯分离机构(6)的前端板(38)、后端板(36)右侧,导向轮(14)固定装配于调节槽;所述张紧轮调节槽(30)设置于二级驱动轴调节槽与二级三角抖动从动轴孔之间、二级三角抖动从动轴孔与二级导向轮调节槽(40)之间,张紧轮(15)固定装配于调节槽;所述二级振幅调节槽(39)对称设置于二级三角抖动从动轴孔旁,振幅调节轮(17)固定安装于其中。As shown in Figure 6, described secondary guide wheel adjustment groove (40) is arranged on the front end plate (38), rear end plate (36) right side of secondary soil and potato separation mechanism (6), and guide wheel (14) is fixed Assembled in the adjustment groove; the tension wheel adjustment groove (30) is set between the secondary drive shaft adjustment groove and the secondary triangular jitter driven shaft hole, the secondary triangular jitter driven shaft hole and the secondary guide wheel adjustment groove (40), the tensioning wheel (15) is fixedly assembled in the adjustment groove; the second-level amplitude adjustment groove (39) is symmetrically arranged next to the secondary triangular shaking driven shaft hole, and the amplitude adjustment wheel (17) is fixedly installed on the in.

如图5所示,所述二级软毛刷(13)包括二级软毛刷连接板、圆柱状软毛刷;所述二级土薯分离机构(6)上设置有二级软毛刷连接板,二级软毛刷连接板拼接于行走连接架上(32),在二级软毛刷连接板下方安装有五排五列圆柱状软毛刷,可绕着轴线转动。As shown in Figure 5, described secondary soft hair brush (13) comprises secondary soft hair brush connecting plate, cylindrical soft hair brush; Described secondary soil and potato separation mechanism (6) is provided with secondary soft hair brush Connecting plate, the secondary soft brush connecting plate is spliced on the walking connecting frame (32), and five rows of five rows of cylindrical soft brushes are installed below the secondary soft brush connecting plate, which can rotate around the axis.

如图5和图8所示,所述大马铃薯导向盘(33)上端焊接二级土薯分离机构(6)的前端板(38)、后端板(36),大马铃薯导向盘(33)具有一定向下的倾斜角度,下端放置有大马铃薯收集车(50),经过二次土薯分离和分级的马铃薯经大马铃薯导向盘(33)落入下端的大马铃薯收集车(50)。As shown in Fig. 5 and Fig. 8, the front end plate (38), rear end plate (36) of described big potato guide plate (33) upper end welding secondary soil and potato separation mechanism (6), the big potato guide plate (33) There is a certain downward angle of inclination, and a large potato collection vehicle (50) is placed at the lower end, and the potatoes that are separated and graded through secondary soil and potato fall into the large potato collection vehicle (50) at the lower end through the large potato guide plate (33).

如图8、图9和图10所示,所述大马铃薯收集车(50)包括橡胶杆(31)、小车行走轮(49)、收集车连接架(52)、小车承重板(46)、重量传感器(47);所述大马铃薯收集车(50)前端和后端分别连接两个小车行走轮(49),四周安装有橡胶杆(31);所述大马铃薯收集车通过收集车连接架(52)与二级分离装置连接架(53)进行可分离连接;所述大马铃薯收集车上安装有小车承重板(46),所述承重板下安装有重量传感器(47)。As shown in Fig. 8, Fig. 9 and Fig. 10, described large potato collecting car (50) comprises rubber rod (31), dolly traveling wheel (49), collecting car connecting frame (52), dolly bearing plate (46), Weight sensor (47); the front end and the rear end of the large potato collection vehicle (50) are respectively connected to two trolley walking wheels (49), and rubber rods (31) are installed around; the large potato collection vehicle passes through the collection vehicle connecting frame (52) Carry out detachable connection with the secondary separation device connecting frame (53); a trolley load-bearing plate (46) is installed on the described large potato collection vehicle, and a weight sensor (47) is installed under the load-bearing plate.

如图7和图8所示,所述小马铃薯收集装置(34)由栅杆与收集板焊接组成,并与前端板(38)、后端板(36)固定连接;所述二级输送链(12)栅杆间距大于一级输送链(11)栅杆间距,马铃薯在二级输送链(12)上输送过程中小于二级输送链(12)栅杆间距的马铃薯落入下方的小马铃薯收集装置(34),小马铃薯收集装置(34)下方设置有小马铃薯收集车(48)。As shown in Fig. 7 and Fig. 8, described small potato collecting device (34) is made up of grid rod and collecting plate welding, and is fixedly connected with front end plate (38), rear end plate (36); (12) The grid bar spacing is greater than the grid bar spacing of the primary conveyor chain (11), and the potatoes that are smaller than the grid bar spacing of the secondary conveyor chain (12) fall into the small potatoes below during the conveying process of the potatoes on the secondary conveyor chain (12) Collection device (34), the small potato collection vehicle (48) is provided with below the small potato collection device (34).

如图8所示,所述小马铃薯收集车(48)包括橡胶杆(31)、行走地轮(35)、小车行走轮(49)、小车承重板(46)、重量传感器(47);所述小马铃薯收集车前端与两个行走地轮(35)连接,后端连接两个小车行走轮(49),四周安装有橡胶杆(31);所述小马铃薯收集车(48)上安装有小车称重板(46),所述小车称重板(46)的下端安装有重量传感器(47)。As shown in Figure 8, described small potato collecting car (48) comprises rubber bar (31), walking ground wheel (35), dolly traveling wheel (49), dolly bearing plate (46), weight sensor (47); The front end of the small potato collection vehicle is connected with two walking ground wheels (35), the rear end is connected with two trolley walking wheels (49), and rubber bars (31) are installed around; the small potato collection vehicle (48) is equipped with The trolley weighing plate (46), the lower end of the trolley weighing plate (46) is equipped with a weight sensor (47).

如图1、图2和图5所示,所述行走机构(7)设置有行走地轮(35)、行走连接架(32),所述行走地轮(35)连接于行走连接架(32)两侧的车轮轴上,可通过行走连接架(32)调节高度;所述行走连接架(32)前端固定连接于一级土薯分离机构(1)的左侧板(38)、右侧板(36)的后端。As shown in Figure 1, Figure 2 and Figure 5, the walking mechanism (7) is provided with a walking ground wheel (35) and a walking connecting frame (32), and the walking ground wheel (35) is connected to the walking connecting frame (32 ) on the wheel shafts on both sides, the height can be adjusted by the walking connecting frame (32); the front end of the walking connecting frame (32) is fixedly connected to the left side plate (38), the right side the rear end of the plate (36).

本发明工作过程是:本发明所述一种可实现丘陵地区分离粘土的马铃薯收获机可一次性完成挖掘、土薯分离、马铃薯的初步分级、自动装框。作业时,采用三点悬挂的方式将马铃薯收获装置的挂接机构与拖拉机连接,可通过调节行走连接架与行走地轮的连接高度来确定合适的挖掘深度,通过传动轴连接拖拉机动力输出轴和收获装置的变速箱动力输入轴,启动拖拉机的动力输出轴,由传动轴将动力传递至变速箱处,通过变速箱动力输出轴分别将动力传递至一级土薯分离机构驱动轴和二级土薯分离机构驱动轴,最终驱动防缠绕架、一级输送链、二级输送链和抖动装置装置;作业过程中,防缠绕架甩开杂草,挖掘装置将马铃薯与土一起铲起,铲起的马铃薯和土被推送至一级输送链,根据实际情况调节振幅调节轮的位置,实现土、薯的初步分离,在实现土薯分离的过程中,一旦抖动机构的振幅超过预设,报警装置发出警报,收获人员需及时调节抖动机构振幅;经过初步分离的马铃薯由一级输送链落入二级输送链,进行二级土薯分离,并对马铃薯实现初步分级,大马铃薯经由导向盘落入下方的收集车,小马铃薯经由二级输送链落入下方的收集装置,再进入收集车。收集车上安装有称重板和重量传感器,可也直接得出收集车上马铃薯的重量。The working process of the present invention is: the potato harvester capable of separating clay in hilly areas described in the present invention can complete excavation, soil and potato separation, preliminary grading of potatoes, and automatic framing at one time. During operation, the coupling mechanism of the potato harvesting device is connected to the tractor by means of three-point suspension. The appropriate digging depth can be determined by adjusting the connection height between the walking connection frame and the walking ground wheel, and the power output shaft of the tractor and the power output shaft of the tractor are connected through the transmission shaft. The power input shaft of the gearbox of the harvesting device starts the power output shaft of the tractor, the power is transmitted to the gearbox by the transmission shaft, and the power is transmitted to the drive shaft of the primary soil and potato separation mechanism and the secondary soil and potato separation mechanism through the power output shaft of the gearbox respectively. The drive shaft of the potato separation mechanism finally drives the anti-winding frame, the primary conveyor chain, the secondary conveyor chain and the shaking device; The potatoes and soil are pushed to the first-stage conveyor chain, and the position of the amplitude adjustment wheel is adjusted according to the actual situation to realize the preliminary separation of soil and potatoes. In the process of realizing the separation of soil and potatoes, once the amplitude of the shaking mechanism exceeds the preset, the alarm device An alarm is issued, and the harvester needs to adjust the amplitude of the shaking mechanism in time; the potatoes that have undergone preliminary separation fall from the primary conveying chain to the secondary conveying chain, and the secondary soil and potato separation is carried out, and the potatoes are initially graded, and the large potatoes fall through the guide plate. In the collection vehicle below, the small potatoes fall into the collection device below through the secondary conveying chain, and then enter the collection vehicle. The collecting car is equipped with a weighing plate and a weight sensor, which can also directly obtain the weight of the potatoes on the collecting car.

Claims (11)

1. a kind of potato picker that may be implemented in knob separation clay, including excavating gear, level-one soil potato seperator Structure, second level soil potato separating mechanism, first-level transport chain, two-stage conveying chain, collecting cart, walking mechanism;The level-one soil potato seperator Structure front end is connected with excavating gear, and level-one soil potato separating mechanism rear end is connected with second level soil potato separating mechanism and walking mechanism, and two Grade native potato separating mechanism end is connected with collecting cart;The first-level transport chain is socketed on level-one drive shaft and is located at level-one drive shaft On the directive wheel of front end, two-stage conveying chain is socketed on secondary drive axis and on the directive wheel of two-stage conveying chain front end, special Sign is: it is soft that mounting rack, level-one driving device, level-one jittering device, level-one are provided on the level-one soil potato separating mechanism Hairbrush is provided on the left plate of level-one soil potato separating mechanism and leads potato plate, is provided on the right side plate of level-one soil potato separating mechanism Rotational speed sensor device, the mounting rack are fixedly connected with the left and right side plate of level-one soil potato separating mechanism;The walking mechanism It is provided with walking ground wheel, walking connection frame, the walking connection frame front end and the fixed company of level-one soil potato separating mechanism left and right side plate It connects;Secondary drive device, second level jittering device, second level banister brush, big potato are provided on the second level soil potato separating mechanism Positioning disk, small potato collection device, connecting plate is by second level soil potato on the right side of the walking connection frame and second level soil potato separating mechanism The forward and backward end plate of separating mechanism is fixedly connected, and has been provided on second level soil potato separating mechanism right side connecting plate, forward and backward end plate Gap rubber rods;The level-one soil potato separating mechanism and the inclination of second level soil potato separating mechanism are fixed.
2. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the mounting rack is welded and fixed with level-one soil potato separating mechanism left and right side plate, and the upper end is provided with gearbox and transmission Axis, front end are connected with excavating gear;The excavating gear includes digger blade and antiwind frame;The left and right both ends of digger blade are solid Surely it is connected to the left plate of level-one soil potato separating mechanism, the front end of right side plate, the antiwind frame lower end is fixedly connected on excavation Shovel, upper end are fixedly connected by connecting plate with left plate, the right side plate of level-one soil potato separating mechanism, and the antiwind frame passes through skin V belt translation is connect with transmission shaft right end;The transmission shaft left end is provided with spheroidal universal joint, on spheroidal universal joint interior spheroid It is provided with the annular groove of narrowing toward each end broad in the middle, rolling steel ball, spheroidal universal joint are fixed with inside spheroidal universal joint outer ball shell Outer spherical shell is connect by rolling steel ball with interior spheroid precision, and rolling steel ball can be rotated with interior spheroid and be rolled on interior spheroid annular groove It is dynamic, to drive outer spherical shell rotation;The universal ball joint connects secondary drive axis, is driven by transmission shaft.
3. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the level-one driving device includes level-one drive shaft, driving wheel, chuck;On the level-one soil potato separating mechanism left and right side plate Symmetrically be provided with level-one drive shaft and be adjusted transverse groove, level-one drive shaft can by gasket fixing assembling in adjustable transverse groove, Level-one drive shaft can in slot lateral adjustments distance;Driving wheel there are two being symmetrical arranged in the level-one drive shaft, driving wheel By chuck fixing assembling in level-one drive shaft, driving wheel agrees with first-level transport chain;Pass through chain on the right side of the level-one drive shaft Chain and transmission axis connection are taken turns, is driven by transmission shaft.
4. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: level-one driving device front end is provided with level-one jittering device, and the jittering device includes triangle dither driven shaft, triangle It shakes wheel disc, swing arm shake driven shaft, swing arm and shakes wheel disc, dithering-wheel;Before transverse groove is adjusted in the level-one drive shaft End is provided with triangle dither driven-shaft hole, and triangle dither driven shaft is by bearing block fixing assembling in triangle dither driven-shaft hole; The triangle dither wheel disc is symmetrical arranged two, and fixing assembling is consolidated on the triangle dither wheel disc on triangle dither driven shaft Surely three dithering-wheels are assembled;Triangle dither driven-shaft hole front end is provided with swing arm shake driven-shaft hole, and the swing arm is trembled Dynamic driven shaft is shaken in driven-shaft hole by bearing block fixing assembling and swing arm;The swing arm shake wheel disc is symmetrical arranged two A, for fixing assembling on swing arm shake driven shaft, the swing arm shakes two dithering-wheels of fixing assembling on wheel disc;Described three Angle shakes driven shaft and swing arm shake driven shaft left end and drives axis connection by sprocket wheel chain and level-one, by level-one drive shaft band It is dynamic;The level-one drive shaft is adjusted between transverse groove and triangle dither driven-shaft hole, triangle dither driven-shaft hole and swing arm Cross regulating tank is provided between shake driven-shaft hole, amplitude regulating wheel is by three hole gasket fixing assemblings in cross regulating tank Interior, vibration amplitude can be changed in adjusting amplitude regulating wheel;Between the adjustable transverse groove of the level-one drive shaft and cross regulating tank, It is provided with tensioning wheel regulating tank between swing arm shake driven-shaft hole and guiding wheel bore, tensioning wheel fixing assembling is in tensioning wheel regulating tank It is interior.
5. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the banister brush and level-one soil potato separating mechanism left and right side plate hinge are connected to first-level transport chain upper end, and fur brush board can be one Determine angular turn;The potato plate of leading includes rubber slab, rubber skin, and the rubber slab is fixed with level-one soil potato separating mechanism left plate Connection;The rubber skin is longer than rubber slab, and fixation is bonded on rubber slab.
6. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the rotational speed sensor device includes photoelectric tachometric transducer, revolving speed display instrument, revolving speed warning device;The photo-electric Speed probe is fixedly installed in by swing arm shake driven-shaft hole, and swing arm shake driven shaft can be measured by pulse frequency and is turned Speed;The revolving speed display instrument, revolving speed warning device are fixedly installed on the right side plate of level-one soil potato separating mechanism, and surveyed revolving speed is logical Display instrument is crossed to show;The revolving speed warning device is encoded with range of speeds program, will call the police beyond the range of speeds.
7. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the secondary drive device includes secondary drive axis, secondary drive wheel, chuck;The second level soil potato separating mechanism front and back ends Plate left end is provided with secondary drive wheel shaft regulating tank, and secondary drive wheel shaft is fixedly installed in regulating tank by gasket and bearing block; The secondary drive wheel is fixedly mounted on secondary drive axis by chuck, and secondary drive wheel agrees with two-stage conveying chain;It is described The front end of secondary drive axis is connected with spheroidal universal joint.
8. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: secondary drive device front end is provided with second level jittering device;The second level jittering device include second level triangle dither from Moving axis, triangle dither wheel disc, dithering-wheel;The forward and backward end plate intermediate symmetry of second level soil potato separating mechanism is opened there are two second level three Driven-shaft hole is shaken at angle, while opening there are two second level amplitude regulating tank;The second level triangle dither driven shaft is solid by bearing block Surely it is assemblied in second level triangle dither driven-shaft hole, the triangle dither wheel disc is symmetrical arranged two, and fixing assembling is in second level three It shakes on driven shaft at angle;Three dithering-wheels of fixing assembling on the triangle dither wheel disc;The second level soil potato separating mechanism Forward and backward end plate right end is provided with directive wheel regulating tank, and directive wheel can adjust height up and down, it is made to have certain inclination angle with carrier chain Degree, directive wheel fixing assembling is in regulating tank;Between the secondary drive wheel shaft regulating tank and second level triangle dither driven-shaft hole Be provided with a tensioning wheel regulating tank, opened between second level triangle dither driven-shaft hole and directive wheel regulating tank there are two tensioning wheel adjust Slot, tensioning wheel fixing assembling is in regulating tank.
9. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: second level banister brush connecting plate is provided on the second level soil potato separating mechanism;The second level banister brush connecting plate splicing is in row It walks on connection frame, five rows five is installed below second level banister brush connecting plate and arrange cylindric banister brush, can be rotated around axis;Institute Stating walking connection frame fit beneath, there are two walking ground wheels;The walking ground wheel can adjust height by walking connection frame.
10. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the big potato positioning disk upper end is welded in the forward and backward end plate of second level soil potato separating mechanism, and big potato positioning disk has one Big potato collecting cart is placed in constant inclination rake angle, lower end;The big potato collecting cart includes rubber rods, traveling wheel of trolley, receipts Collect vehicle connection frame, bearing plate, weight sensor;The big potato collecting cart front end connects two traveling wheel of trolley, and rear end connects Two traveling wheel of trolley are connect, surrounding is equipped with rubber rods;The big potato collecting cart can pass through collecting cart connection frame and second level Separator connection frame carries out detachably connectable;Bearing plate is installed, under the bearing plate on the big potato collecting cart End is equipped with weight sensor.
11. a kind of potato picker that may be implemented in knob separation clay according to claim 1, feature exist In: the small potato collection device is welded to form by grid bar with collecting board, and is spliced with forward and backward end plate;The two-stage conveying Chain grid bar intercept is greater than first-level transport chain intercept, and small potato falls into small potato in transmission process on two-stage conveying chain Potato harvest device, small potato collection device lower section are placed with small potato collecting cart;The small potato collecting cart packet Include rubber rods, walking ground wheel, traveling wheel of trolley, bearing plate, weight sensor;The small potato collecting cart front end and vehicle with walking machine Two walking ground wheels of structure connect, and rear end connects two traveling wheel of trolley, and surrounding is equipped with rubber rods;The small potato is collected Bearing plate is installed, the lower end of the bearing plate is equipped with weight sensor on vehicle.
CN201910597324.0A 2019-07-04 2019-07-04 A kind of potato picker may be implemented in knob separation clay Pending CN110366926A (en)

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CN111386833A (en) * 2020-04-09 2020-07-10 威海佳润农业机械有限公司 Vibrating type salvia miltiorrhiza harvester
CN113632639A (en) * 2021-07-30 2021-11-12 中国农业科学院都市农业研究所 Automatic low-carbon tea picking and grading device and method
CN114291587A (en) * 2022-03-07 2022-04-08 山东平安工程质量检测有限公司 Loader with rotary feeding hopper
CN115024076A (en) * 2022-06-30 2022-09-09 重庆市农业科学院 Mountain potato harvester and harvesting method

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Publication number Priority date Publication date Assignee Title
CN110574539A (en) * 2019-10-27 2019-12-17 蒋彩霞 Potato harvester capable of effectively separating potato soil for farmland harvesting
CN110574539B (en) * 2019-10-27 2022-04-15 广东中荔农业集团有限公司 Potato harvester capable of effectively separating potato soil for farmland harvesting
CN111386833A (en) * 2020-04-09 2020-07-10 威海佳润农业机械有限公司 Vibrating type salvia miltiorrhiza harvester
CN111386833B (en) * 2020-04-09 2021-08-31 威海佳润农业机械有限公司 Vibrating type salvia miltiorrhiza harvester
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CN113632639B (en) * 2021-07-30 2022-06-03 中国农业科学院都市农业研究所 Automatic low-carbon tea picking and grading device and method
CN114291587A (en) * 2022-03-07 2022-04-08 山东平安工程质量检测有限公司 Loader with rotary feeding hopper
CN114291587B (en) * 2022-03-07 2022-05-06 山东平安工程质量检测有限公司 Loader with rotary feeding hopper
CN115024076A (en) * 2022-06-30 2022-09-09 重庆市农业科学院 Mountain potato harvester and harvesting method

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