CN110340658B - Assembly line assembly device - Google Patents
Assembly line assembly device Download PDFInfo
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- CN110340658B CN110340658B CN201910622280.2A CN201910622280A CN110340658B CN 110340658 B CN110340658 B CN 110340658B CN 201910622280 A CN201910622280 A CN 201910622280A CN 110340658 B CN110340658 B CN 110340658B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention relates to the field of production lines, and discloses a production line assembly device which comprises a production line rail (4), wherein a plurality of sliding assemblies are installed in the production line rail (4), each sliding assembly comprises a first working vehicle (1) and a second working vehicle (2), the second working vehicle (2) is driven by the first working vehicle (1) to move along the production line rail (4), the production line assembly device further comprises a lifting device (3), the lifting device (3) is installed on the first working vehicle (1), and the lifting device (3) controls the second working vehicle (2) to lift above a rail opening of the production line rail (4) and jack up a machine of a station (40) to move to a next station (40). The large-scale machine is moved along the flow line direction in sequence by transferring and lifting the sliding assembly, the occupied area is small, the large-scale machine is particularly suitable for being assembled with the large-scale machine, multiple machines can be installed at the same time, the cost is greatly saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the field of production lines, in particular to a production line assembling device.
Background
Traditional assembly workplace, a lot of are that the workman encloses a big workstation, just can begin the manual workshop of assembly work, and the scene of this kind of civil production is most disorderly and has nothing to manage, owing to there is not reasonable arrangement space for the goods is disorderly piled up, still is probably to become the potential safety hazard of blockking up the passageway. With the continuous development of industrial automation technology, the production workshops of most enterprises at present have realized pipeline management, and the product that utilizes assembly line work production transports along with the mechanical motion of conveyer belt, not only enables work efficiency to improve, still because the manual handling of goods has been reduced for working strength weakens, and the goods wearing and tearing reduce, and assembly line work can realize the rationality arrangement of process most, makes production get into scientific dispatch and management level.
At present, the invention patent of patent number 201410005249.1, a production line transportation device, solves the problem of automatically transporting objects to be processed, but has the defects of incapability of transporting heavy machines, low efficiency, overhigh cost and the like.
Disclosure of Invention
The invention provides a production line assembly device aiming at the defects of low efficiency, high cost and the like of heavy-duty machine transportation in the prior art.
In order to solve the technical problem, the invention is solved by the following technical scheme:
assembly line assembly device, including the assembly line track, be equipped with a plurality of stations on the assembly line track in proper order, install a plurality of sliding assembly who connects gradually in the assembly line track, sliding assembly moves between the station, every sliding assembly all includes first operation car and second operation car, the second operation car is located first operation car top and is driven along assembly line track by first operation car and removes, still include elevating gear, elevating gear installs on first operation car, elevating gear controls the second operation car and rises to the orbital track mouth top of assembly line and the machine that jacks up this station and remove to next station.
Preferably, the lifting device includes a cylinder mounted on an upper surface of the first work vehicle, an axial direction of the cylinder is set perpendicular to a moving direction of the first work vehicle, and a fitting plate mounted on a lower surface of the second work vehicle, the lower surface of the fitting plate being provided with an inclined surface fitted with the cylinder.
Preferably, the machining moving direction of the machine on the assembly line track is defined as a positive direction, the other direction of the assembly line track is defined as a negative direction, and the inclined surface is arranged in the negative direction.
Preferably, the inclined angle of the inclined plane and the horizontal plane is 5-45 degrees.
Preferably, the first work vehicle is fixedly provided with a shaft, the shaft is arranged perpendicular to the moving direction of the first work vehicle, and the cylinder is arranged on the shaft and rotates around the shaft.
Preferably, the cylinder includes big cylinder and small cylinder, and the axis of big cylinder and small cylinder is located same horizontal plane setting, and the lower surface of cooperation board still includes high potential surface and low potential surface, and high potential surface and low potential surface are located the both sides on inclined plane respectively and form a slope type ladder with the inclined plane, and at the in-process that elevating gear realized lifting second operation car, small cylinder in proper order with high potential surface, inclined plane and low potential surface cooperation, big cylinder and high potential surface contact and lifting second operation car.
Preferably, the first work vehicles in two adjacent slide assemblies are connected with each other, and the number of the slide assemblies is at least one than that of the work stations.
Preferably, the first work vehicle is provided with small wheels.
Preferably, the system further comprises a driving device, the driving device is installed in the assembly line track, and the driving device is connected with the first operation vehicle and drives the first operation vehicle to move in the assembly line track.
Preferably, the device further comprises a detection device and a controller, the detection device is installed in the pipeline track and detects the moved distance of the machine, the detection device compares the moved distance of the machine with the station distance to form a detection signal, the detection device sends the detection signal to the controller, and the controller controls the driving device to adjust the moved distance of the first working vehicle according to the received detection signal.
Due to the adoption of the technical scheme, the invention has the remarkable technical effects that: through the transfer and the lift of slip subassembly, move large-scale machine along the assembly line direction in proper order, the area of this application is little, especially is suitable for the equipment with large-scale machine, can carry out the installation of many machines simultaneously, has practiced thrift the cost greatly, has improved production efficiency.
Drawings
The names of the parts indicated by the numerical references in the drawings are as follows:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the structure of the present invention in its initial position.
Fig. 3 is a control schematic of the present invention.
1-first working vehicle, 2-second working vehicle, 3-lifting device, 4-assembly line track, 5-driving device, 6-detecting device, 7-controller, 11-shaft, 12-small wheel, 31-cylinder, 32-matching plate, 311-small cylinder, 312-large cylinder, 321-inclined plane, 322-high potential plane, 323-low potential plane and 40-station.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Example 1
Assembly line assembly device, as shown in the figure, including assembly line track 4, be equipped with a plurality of stations 40 on the assembly line track 4 in proper order, install a plurality of sliding assembly who connects gradually in the assembly line track 4, sliding assembly moves between station 40, every sliding assembly all includes first operation car 1 and second operation car 2, second operation car 2 is located first operation car 1 top and is driven along assembly line track 4 by first operation car 1 and moves, still include elevating gear 3, elevating gear 3 installs on first operation car 1, elevating gear 3 control second operation car 2 rises to assembly line track 4's rail mouth top and jack-up this station 40's machine moves to next station 40.
The lifting device 3 includes a cylinder 31 and a fitting plate 32, the cylinder 31 is mounted on the upper surface of the first work vehicle 1, the axial direction of the cylinder 31 is set perpendicular to the moving direction of the first work vehicle 1, the fitting plate 32 is mounted on the lower surface of the second work vehicle 2, and the lower surface of the fitting plate 32 is provided with an inclined surface 321 fitted with the cylinder 31.
The machining moving direction of the machine on the production line track 4 is defined as a positive direction, the other direction of the production line track 4 is defined as a negative direction, and the inclined surface 321 is arranged towards the negative direction.
When the first working vehicle 1 moves in the forward direction, the first working vehicle 1 drives the cylinder 31 to contact with the inclined plane 32 and lift the second working vehicle 2 upwards along the inclined plane 32, the second working vehicle 2 lifts the machine above, at the moment, the machine is separated from the ground, the first working vehicle 1 continues to move in the forward direction, the first working vehicle 1 drives the second working vehicle 2 and the machine to move together to the next working station 40, at the moment, the first working vehicle 1 moves in the reverse direction, the cylinder 31 also moves in the reverse direction, the cylinder 31 gradually moves to the high-potential surface 322 of the inclined plane 321, the matching plate 32 descends, the second working vehicle 2 also descends, at the moment, the machine contacts with the ground and loses the supporting function of the second working vehicle 2, the second working vehicle 2 descends to the lower part of the track 4 track crossing of the assembly line, the first working vehicle 1 continues to drive the second working vehicle 2 to move in the reverse direction to the initial position to wait for the next movement, at this time, the machine located at the previous station 40 is moved to the next station 40 for assembly, and thirteen stations 40 can be arranged on the same production line track 4, so that twelve machines can be assembled at the same time, and the assembly efficiency is high.
The inclined angle of the inclined plane 321 and the horizontal plane is 5-45 degrees.
The first work vehicle 1 is fixedly provided with a shaft 11, the shaft 11 is arranged perpendicular to the moving direction of the first work vehicle 1, and the cylinder 31 is arranged on the shaft 11 and rotates around a shaft 111.
The first work vehicles 1 of two adjacent slide assemblies are interconnected, the number of slide assemblies being one less than the number of work stations 40.
The first work vehicle 1 is provided with small wheels 12.
Example 2
The same as embodiment 1, except that the cylinder 31 includes a large cylinder 312 and a small cylinder 311, axes of the large cylinder 312 and the small cylinder 311 are located on the same horizontal plane, the lower surface of the matching plate 32 further includes a high potential surface 322 and a low potential surface 323, the high potential surface 322 and the low potential surface 323 are respectively located on two sides of the inclined surface 321 and form a slope-shaped step with the inclined surface 321, in the process of lifting the second work vehicle 2 by the lifting device 3, the small cylinder 311 is sequentially matched with the high potential surface 322, the inclined surface 321 and the low potential surface 323, and the large cylinder 312 contacts with the high potential surface 322 and lifts the second work vehicle 2.
In the initial position, only small cylinder 311 is in contact with high-potential surface 322 and supports second work vehicle 2, when the first work vehicle 1 moves in the forward direction, the small cylinder 311 moves from the inclined surface 321 to the high-potential surface 322, and the engagement plate 32 is already lifted to a certain height, and at this time, the large cylinder 312 slides in and lifts the second work vehicle 2 from the high potential plane 322, effecting lifting of the machine, because the diameter of the large cylinder 312 and the angle of the inclined plane 321 are set, the large cylinder 312 cannot slide into the inclined plane 321 to further rise, the large cylinder 312 converts the inclined plane 321 into a force in a positive direction to drive the second working vehicle 2 to move along the assembly line rail 4, when the first work vehicle 1 drives the machine to move to the next work station 40, the large cylinder 312 moves in the opposite direction and slides out of the high potential surface 322, the small cylinder 311 slides onto the high potential surface 322, due to the gravity of the second work vehicle 2, the second work vehicle 2 is placed on the first work vehicle 1 and is continuously driven in the opposite direction to the initial position by the first work vehicle 1.
Example 3
The same as embodiment 1, except that the device further comprises a driving device 5, the driving device 5 is a motor, the driving device 5 is installed in the production line track 4, and the driving device 5 is connected with the first working vehicle 1 and drives the first working vehicle 1 to move in the production line track 5.
The automatic control system is characterized by further comprising a detection device 6 and a controller 7, wherein the detection device 6 comprises a displacement sensor, the detection device 6 is installed in the assembly line track 4 and detects the moved distance of the machine, the detection device compares the moved distance of the machine with the distance between the stations 40 and forms a detection signal, the detection device 6 sends the detection signal to the controller 7, and the controller 7 controls the driving device 5 to adjust the moved distance of the first operating vehicle 1 according to the received detection signal.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.
Claims (5)
1. Assembly line assembly device, including assembly line track (4), its characterized in that: the production line comprises a production line rail (4), a plurality of stations (40) are sequentially arranged on the production line rail (4), a plurality of sliding assemblies which are sequentially connected are installed in the production line rail (4), the sliding assemblies move among the stations (40), each sliding assembly comprises a first operation vehicle (1) and a second operation vehicle (2), the second operation vehicles (2) are located above the first operation vehicles (1) and driven by the first operation vehicles (1) to move along the production line rail (4), the production line further comprises a lifting device (3), the lifting device (3) is installed on the first operation vehicles (1), and the lifting device (3) controls the second operation vehicles (2) to lift to the positions above a rail opening of the production line rail (4) and jacks up a machine of the stations (40) to move to the next station (40); the device is characterized by further comprising a driving device (5), wherein the driving device (5) is connected with the first operation vehicle (1) and drives the first operation vehicle (1) to move in the assembly line track (4); the lifting device (3) comprises a cylinder (31) and a matching plate (32), the cylinder (31) is installed on the upper surface of the first operation vehicle (1), the axial direction of the cylinder (31) is perpendicular to the moving direction of the first operation vehicle (1), the matching plate (32) is installed on the lower surface of the second operation vehicle (2), and the lower surface of the matching plate (32) is provided with an inclined surface (321) matched with the cylinder (31); the inclined angle between the inclined plane (321) and the horizontal plane is 5-45 degrees; a shaft (11) is fixedly arranged on the first operation vehicle (1), the shaft (11) is perpendicular to the moving direction of the first operation vehicle (1), and the cylinder (31) is arranged on the shaft (11) and rotates around the shaft (11); the cylinder (31) comprises a large cylinder (312) and a small cylinder (311), the lower surface of the matching plate (32) further comprises a high potential surface (322) and a low potential surface (323), the high potential surface (322) and the low potential surface (323) are respectively located on two sides of the inclined surface (321) and form a slope-shaped ladder with the inclined surface (321), in the process that the lifting device (3) lifts the second working vehicle (2), the small cylinder (311) is sequentially matched with the high potential surface (322), the inclined surface (321) and the low potential surface (323), and the large cylinder (312) is in contact with the high potential surface (322) and lifts the second working vehicle (2).
2. The inline assembly apparatus of claim 1, wherein: the processing moving direction of the machine on the assembly line track (4) is defined as a positive direction, the other direction of the assembly line track (4) is defined as a negative direction, and the inclined plane (321) is arranged towards the negative direction.
3. The inline assembly apparatus of claim 1, wherein: the first operation vehicles (1) in two adjacent sliding assemblies are connected with each other, and the number of the sliding assemblies is one less than that of the work stations (40).
4. The inline assembly apparatus of claim 1, wherein: a small wheel (12) is arranged on the first working vehicle (1).
5. The inline assembly apparatus of claim 1, wherein: the automatic control system is characterized by further comprising a detection device (6) and a controller (7), wherein the detection device (6) is installed in the assembly line track (4) and detects the moving distance of the machine, the detection device compares the moving distance of the machine with the distance between the stations (40) and forms a detection signal, the detection device (6) sends the detection signal to the controller (7), and the controller (7) controls the driving device (5) to adjust the moving distance of the first operating vehicle (1) according to the received detection signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622280.2A CN110340658B (en) | 2019-07-10 | 2019-07-10 | Assembly line assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622280.2A CN110340658B (en) | 2019-07-10 | 2019-07-10 | Assembly line assembly device |
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| CN110340658A CN110340658A (en) | 2019-10-18 |
| CN110340658B true CN110340658B (en) | 2021-10-26 |
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| CN201910622280.2A Active CN110340658B (en) | 2019-07-10 | 2019-07-10 | Assembly line assembly device |
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| GB1355616A (en) * | 1971-04-23 | 1974-06-05 | Stein Atkinson Strody Ltd | Walking beam furnace |
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| CN106516585A (en) * | 2016-10-29 | 2017-03-22 | 安徽旭虹机械设备有限公司 | Position clamping type round rod horizontal carrying device |
| CN107054998A (en) * | 2017-03-07 | 2017-08-18 | 中冶华天工程技术有限公司 | A kind of transfer system of cylindricality material |
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| SU967905A1 (en) * | 1981-02-17 | 1982-10-23 | Предприятие П/Я Г-4617 | Stepping conveyer |
| US4407405A (en) * | 1981-07-06 | 1983-10-04 | Android Corporation | Work transfer device |
| DE3144328C2 (en) * | 1981-11-07 | 1986-07-17 | Italimpianti (Deutschland) Industrieanlagen GmbH, 4000 Düsseldorf | Walking beam furnace |
| CN2386018Y (en) * | 1999-09-24 | 2000-07-05 | 袁仲雪 | Multi-station conveying line |
| CN108203066A (en) * | 2017-12-29 | 2018-06-26 | 上海君屹工业自动化股份有限公司 | A kind of high speed vehicle body Transmission system |
| CN208531461U (en) * | 2018-05-15 | 2019-02-22 | 苏州吴江金茂保温材料有限公司 | Material conveying device |
| CN109368301A (en) * | 2018-10-31 | 2019-02-22 | 湖南金能自动化设备有限公司 | Push-pull device at fixed for material entrucking |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4040514A (en) * | 1967-08-29 | 1977-08-09 | Schloemann-Siemag-Aktiengesellschaft Of Duesseldorf | Lifting beam cooling and conveying bed |
| GB1355616A (en) * | 1971-04-23 | 1974-06-05 | Stein Atkinson Strody Ltd | Walking beam furnace |
| CN101181962A (en) * | 2007-12-11 | 2008-05-21 | 中冶南方工程技术有限公司 | Inclined-plane climbing type walking beam transporter |
| CN202464671U (en) * | 2012-03-05 | 2012-10-03 | 北京京诚凤凰工业炉工程技术有限公司 | Big-stick walking-beam furnace conveying device |
| CN106516585A (en) * | 2016-10-29 | 2017-03-22 | 安徽旭虹机械设备有限公司 | Position clamping type round rod horizontal carrying device |
| CN107054998A (en) * | 2017-03-07 | 2017-08-18 | 中冶华天工程技术有限公司 | A kind of transfer system of cylindricality material |
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| CN110340658A (en) | 2019-10-18 |
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