CN110331499A - 一种仿棉弹力双层充绒布的制作方法 - Google Patents

一种仿棉弹力双层充绒布的制作方法 Download PDF

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CN110331499A
CN110331499A CN201910415009.1A CN201910415009A CN110331499A CN 110331499 A CN110331499 A CN 110331499A CN 201910415009 A CN201910415009 A CN 201910415009A CN 110331499 A CN110331499 A CN 110331499A
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elastic force
production method
cotton
temperature
filling cloth
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CN110331499B (zh
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肖仁双
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Suzhou Minhua Textile Co.,Ltd.
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Abstract

本发明公开了一种仿棉弹力双层充绒布的制作方法，本发明采用仿棉涤纶纱和棉氨包芯纱来制作双层充绒布，在保留了良好的力学性能的同时，兼具了棉料的柔软与透气效果，手感更加舒适，通过在浆纱工序中加入柔软剂与抗静电剂，使布料具备了良好的抗皱、抗静电性能，增强了耐洗性，工艺流程简单，不需要对现有生产线作出过大的改造，成本低廉。

Description

一种仿棉弹力双层充绒布的制作方法
技术领域
本发明涉及纺织技术领域，具体是一种仿棉弹力双层充绒布的制作方法。
背景技术
仿棉是一种仿真纤维，仿真纤维是指合成纤维通过改性和纺织加工，使它的结构和使用性能接近天然纤维。充绒布是线密度值较小密度较大的薄型织物，由于常用作羽绒服装、羽绒被的面料，且能防止羽绒向外钻出，故又称羽绒布、防绒布、防羽布。目前市场上的充绒布多采用化纤制成，仿棉的应用相对缺乏，而化纤又存在手感不如天然纤维的缺点。
发明内容
本发明的目的在于提供一种仿棉弹力双层充绒布的制作方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种仿棉弹力双层充绒布的制作方法，包括如下步骤：
S1、络筒：将仿棉涤纶纱卷和棉氨包芯纱卷分别放置于络筒机上进行络筒；
S2、整经：分别对仿棉涤纶纱和棉氨包芯纱进行整经；
S3、浆纱：对整经后的经纱和纬纱进行浆纱，采用的浆料包括聚丙烯酰胺、柔软剂、甘油、磷酸酯淀粉、聚酯胶粉、丙烯酸浆、抗静电剂和水；
S4、织造：浆纱后的经纱和纬纱经喷气织机织造获得坯布；
S5、染色后整理：对坯布进行染色、热风烘干、烘焙定型、皂洗、水洗、烘干，得到成品。
作为本发明进一步的方案：步骤S1中的络筒速度为350-550m/min，张力圈质量为10-15g，筒子卷绕密度为0.4-0.5g/cm3，络筒温度为20-30℃。
作为本发明进一步的方案：步骤S2中的整经速度为250-450m/min，卷绕密度0.55-0.60g/cm3。
作为本发明进一步的方案：步骤S3中的浆纱纱速为80-120m/min，桨槽温度为60-65℃，浆纱预烘温度为120-140℃，烘干温度为100-110℃。
作为本发明进一步的方案：步骤S3中所述柔软剂为磷酸酯、三元共聚嵌段硅油、顺丁烯二酸、邻苯二甲酸酯、三羟基氨基甲烷混合物。
作为本发明进一步的方案：步骤S3中所述抗静电剂为磷酸二氢铵，氯化钙，磷酸三苯酯，聚乙二醇，硬脂酸钠，钛酸异丙酯混合物。
作为本发明进一步的方案：步骤S4中的织机车速为500-700r/min，上机张力1800-2200N。
作为本发明进一步的方案：步骤S5中的染色温度为100-130℃，染色时间50-80min，热风烘干温度为70-90℃，热风烘干时间为3-5min，烘焙定型温度为150-160℃，烘焙定型时间为40-90s，皂洗温度为70-80℃。
与现有技术相比，本发明的有益效果是：
本发明采用仿棉涤纶纱和棉氨包芯纱来制作双层充绒布，在保留了良好的力学性能的同时，兼具了棉料的柔软与透气效果，手感更加舒适，通过在浆纱工序中加入柔软剂与抗静电剂，使布料具备了良好的抗皱、抗静电性能，增强了耐洗性，工艺流程简单，不需要对现有生产线作出过大的改造，成本低廉。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种仿棉弹力双层充绒布的制作方法，包括如下步骤：
S1、络筒：将仿棉涤纶纱卷和棉氨包芯纱卷分别放置于络筒机上进行络筒；
S2、整经：分别对仿棉涤纶纱和棉氨包芯纱进行整经；
S3、浆纱：对整经后的经纱和纬纱进行浆纱，采用的浆料包括聚丙烯酰胺、柔软剂、甘油、磷酸酯淀粉、聚酯胶粉、丙烯酸浆、抗静电剂和水；
S4、织造：浆纱后的经纱和纬纱经喷气织机织造获得坯布；
S5、染色后整理：对坯布进行染色、热风烘干、烘焙定型、皂洗、水洗、烘干，得到成品。
步骤S1中的络筒速度为350m/min，张力圈质量为10g，筒子卷绕密度为0.4g/cm3，络筒温度为20℃。
步骤S2中的整经速度为250m/min，卷绕密度0.55g/cm3。
步骤S3中的浆纱纱速为80m/min，桨槽温度为60℃，浆纱预烘温度为120℃，烘干温度为100℃。
步骤S3中所述柔软剂为磷酸酯、三元共聚嵌段硅油、顺丁烯二酸、邻苯二甲酸酯、三羟基氨基甲烷混合物。
步骤S3中所述抗静电剂为磷酸二氢铵，氯化钙，磷酸三苯酯，聚乙二醇，硬脂酸钠，钛酸异丙酯混合物。
步骤S4中的织机车速为500r/min，上机张力1800N。
步骤S5中的染色温度为100℃，染色时间80min，热风烘干温度为70℃，热风烘干时间为5min，烘焙定型温度为150℃，烘焙定型时间为90s，皂洗温度为70℃。
实施例二：
一种仿棉弹力双层充绒布的制作方法，包括如下步骤：
S1、络筒：将仿棉涤纶纱卷和棉氨包芯纱卷分别放置于络筒机上进行络筒；
S2、整经：分别对仿棉涤纶纱和棉氨包芯纱进行整经；
S3、浆纱：对整经后的经纱和纬纱进行浆纱，采用的浆料包括聚丙烯酰胺、柔软剂、甘油、磷酸酯淀粉、聚酯胶粉、丙烯酸浆、抗静电剂和水；
S4、织造：浆纱后的经纱和纬纱经喷气织机织造获得坯布；
S5、染色后整理：对坯布进行染色、热风烘干、烘焙定型、皂洗、水洗、烘干，得到成品。
步骤S1中的络筒速度为450m/min，张力圈质量为13g，筒子卷绕密度为0.45g/cm3，络筒温度为25℃。
步骤S2中的整经速度为350m/min，卷绕密度0.57g/cm3。
步骤S3中的浆纱纱速为100m/min，桨槽温度为63℃，浆纱预烘温度为130℃，烘干温度为105℃。
步骤S3中所述柔软剂为磷酸酯、三元共聚嵌段硅油、顺丁烯二酸、邻苯二甲酸酯、三羟基氨基甲烷混合物。
步骤S3中所述抗静电剂为磷酸二氢铵，氯化钙，磷酸三苯酯，聚乙二醇，硬脂酸钠，钛酸异丙酯混合物。
步骤S4中的织机车速为600r/min，上机张力2000N。
步骤S5中的染色温度为115℃，染色时间65min，热风烘干温度为80℃，热风烘干时间为4min，烘焙定型温度为155℃，烘焙定型时间为65s，皂洗温度为75℃。
实施例三：
一种仿棉弹力双层充绒布的制作方法，包括如下步骤：
S1、络筒：将仿棉涤纶纱卷和棉氨包芯纱卷分别放置于络筒机上进行络筒；
S2、整经：分别对仿棉涤纶纱和棉氨包芯纱进行整经；
S3、浆纱：对整经后的经纱和纬纱进行浆纱，采用的浆料包括聚丙烯酰胺、柔软剂、甘油、磷酸酯淀粉、聚酯胶粉、丙烯酸浆、抗静电剂和水；
S4、织造：浆纱后的经纱和纬纱经喷气织机织造获得坯布；
S5、染色后整理：对坯布进行染色、热风烘干、烘焙定型、皂洗、水洗、烘干，得到成品。
步骤S1中的络筒速度为550m/min，张力圈质量为15g，筒子卷绕密度为0.5g/cm3，络筒温度为30℃。
步骤S2中的整经速度为450m/min，卷绕密度0.60g/cm3。
步骤S3中的浆纱纱速为120m/min，桨槽温度为65℃，浆纱预烘温度为140℃，烘干温度为110℃。
步骤S3中所述柔软剂为磷酸酯、三元共聚嵌段硅油、顺丁烯二酸、邻苯二甲酸酯、三羟基氨基甲烷混合物。
步骤S3中所述抗静电剂为磷酸二氢铵，氯化钙，磷酸三苯酯，聚乙二醇，硬脂酸钠，钛酸异丙酯混合物。
步骤S4中的织机车速为700r/min，上机张力2200N。
步骤S5中的染色温度为130℃，染色时间50min，热风烘干温度为90℃，热风烘干时间为3min，烘焙定型温度为160℃，烘焙定型时间为40s，皂洗温度为80℃。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (8)

1.一种仿棉弹力双层充绒布的制作方法，其特征在于，包括如下步骤：
S1、络筒：将仿棉涤纶纱卷和棉氨包芯纱卷分别放置于络筒机上进行络筒；
S2、整经：分别对仿棉涤纶纱和棉氨包芯纱进行整经；
S3、浆纱：对整经后的经纱和纬纱进行浆纱，采用的浆料包括聚丙烯酰胺、柔软剂、甘油、磷酸酯淀粉、聚酯胶粉、丙烯酸浆、抗静电剂和水；
S4、织造：浆纱后的经纱和纬纱经喷气织机织造获得坯布；
S5、染色后整理：对坯布进行染色、热风烘干、烘焙定型、皂洗、水洗、烘干，得到成品。
2.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S1中的络筒速度为350-550m/min，张力圈质量为10-15g，筒子卷绕密度为0.4-0.5g/cm3，络筒温度为20-30℃。
3.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S2中的整经速度为250-450m/min，卷绕密度0.55-0.60g/cm3。
4.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S3中的浆纱纱速为80-120m/min，桨槽温度为60-65℃，浆纱预烘温度为120-140℃，烘干温度为100-110℃。
5.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S3中所述柔软剂为磷酸酯、三元共聚嵌段硅油、顺丁烯二酸、邻苯二甲酸酯、三羟基氨基甲烷混合物。
6.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S3中所述抗静电剂为磷酸二氢铵，氯化钙，磷酸三苯酯，聚乙二醇，硬脂酸钠，钛酸异丙酯混合物。
7.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S4中的织机车速为500-700r/min，上机张力1800-2200N。
8.根据权利要求1所述的一种仿棉弹力双层充绒布的制作方法，其特征在于，步骤S5中的染色温度为100-130℃，染色时间50-80min，热风烘干温度为70-90℃，热风烘干时间为3-5min，烘焙定型温度为150-160℃，烘焙定型时间为40-90s，皂洗温度为70-80℃。
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