CN110303743A - 一种止滑、自清洁地垫 - Google Patents

一种止滑、自清洁地垫 Download PDF

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CN110303743A
CN110303743A CN201910609543.6A CN201910609543A CN110303743A CN 110303743 A CN110303743 A CN 110303743A CN 201910609543 A CN201910609543 A CN 201910609543A CN 110303743 A CN110303743 A CN 110303743A
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layer
slip
weight
parts
contact layer
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钟燕红
陈晚连
李晓峰
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Zhongshan Lyulang Additives Co ltd
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Zhongshan Lyulang Additives Co ltd
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Abstract

本发明提供一种止滑、自清洁地垫，由设置在最顶部的接触层、设置在接触层下方的抗撕裂层、设置在抗撕裂层下方的回弹层以及设置在回弹层底部的止滑层构成，所述接触层由高弹性聚合物材料构成，所述抗撕裂层由耐碱涂塑玻璃纤维网格布构成，所述回弹层由聚氨酯材料构成，所述止滑层由硅胶材料构成，所述接触层、抗撕裂层以及回弹层通过热复合的方式连接在一起，所述回弹层和止滑层由胶水黏贴在一起，与现有技术相比，本发明具有如下的有益效果：具有极好的防滑能力，同时具有二次黏贴能力，因为其表面具有结构，所以具有自清洁的功能。

Description

一种止滑、自清洁地垫
技术领域
本发明是一种止滑、自清洁地垫，属于地垫生产领域。
背景技术
目前减振地垫有两大类即发泡类及塑胶（橡胶）类缺点：
1)发泡类：①易吸水、很难干燥，容易滋生细菌并且很难清洁;②易老化，使用10个月左右就开始粉化，表面龟裂;③遇尖利的物品当即损坏并报废（如高跟鞋鞋跟）;④与地面附着力差（防滑效果差）。
2）塑胶（橡胶）类：①地面附着力差（防滑效果差）;②减振功能没有;③为了提高防滑效果（功能），产品两面做了很纹路或网孔处理，这样导致不好清洁，容易滋生细菌;④气温低的环境下，硬度更高，减振功能、止滑效果进一步降低;⑤生产前期投资大（机器与模具）及作业安全危险系数高（属高危工种）。
发明内容
针对现有技术存在的不足，本发明目的是提供一种止滑、自清洁地垫，以解决上述背景技术中提出的问题。
为了实现上述目的，本发明是通过如下的技术方案来实现：一种止滑、自清洁地垫，由设置在最顶部的接触层、设置在接触层下方的抗撕裂层、设置在抗撕裂层下方的回弹层以及设置在回弹层底部的止滑层构成，所述接触层由高弹性聚合物材料构成，所述抗撕裂层由耐碱涂塑玻璃纤维网格布构成，所述回弹层由聚氨酯材料构成，所述止滑层由硅胶材料构成，所述接触层、抗撕裂层以及回弹层通过热复合的方式连接在一起，所述回弹层和止滑层由胶水黏贴在一起。
进一步地，高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶30-75重量份、氧化锌5-8重量份、碳酸钙2-4重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑4-6重量份、白碳黑2-4重量份。
进一步地，在接触层的表面附有一些微小的蜡质颗粒，并且覆盖着多个10微米的突包，每个突包的表面布满了直径为几百纳米的更细的绒毛。
进一步地，将石灰石原料煅烧生成石灰和二氧化碳，再加水消化石灰生成石灰乳，然后再通入二氧化碳，碳化石灰乳生成碳酸钙沉淀，最后经脱水、干燥和粉碎而制得原料中的碳酸钙。
进一步地，先将高岭土或硬质高岭土粉碎至50~60目，然后在500~600℃高温下焙烧2小时，再将焙烧土与浓度30%的工业盐酸按1：2.5重量比配料，在90℃左右酸浸7小时，经中和、过滤、洗涤、干燥得到白炭黑，这种白炭黑具有超强的粘附力、抗撕裂及耐热抗老化性能，使用该原料最终可以获得高质量的橡胶制品。
进一步地，所述硅胶材料为一种硅酸钠溶液和酸性物质反应制取的硅酸凝胶。
本发明的有益效果：本发明的一种止滑、自清洁地垫，具有极好的防滑能力，同时具有二次黏贴能力，因为其表面具有结构，所以具有自清洁的功能。
附图说明
通过阅读参照以下附图对非限制性实施例所作的详细描述，本发明的其它特征、目的和优点将会变得更明显：
图1为本发明一种止滑、自清洁地垫的结构示意图；
图中： 1-接触层、2-抗撕裂层、3-回弹层、4-止滑层。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
请参阅图1，本发明提供一种技术方案：一种止滑、自清洁地垫，由设置在最顶部的接触层、设置在接触层下方的抗撕裂层、设置在抗撕裂层下方的回弹层以及设置在回弹层底部的止滑层构成，接触层由高弹性聚合物材料构成，抗撕裂层由耐碱涂塑玻璃纤维网格布构成，回弹层由聚氨酯材料构成，回弹层可以防止地垫受力破坏硅胶层失去减震功能，止滑层由硅胶材料构成，接触层、抗撕裂层以及回弹层通过热复合的方式连接在一起，回弹层和止滑层由胶水黏贴在一起。
作为本发明的一个实施例：高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶30-75重量份、氧化锌5-8重量份、碳酸钙2-4重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑4-6重量份、白碳黑2-4重量份。
在接触层的表面附有一些微小的蜡质颗粒，并且覆盖着多个10微米的突包，每个突包的表面布满了直径为几百纳米的更细的绒毛，在突包间的凹陷部分充满着空气，从而使得在尺寸上远大于这种结构的灰尘、雨水等落在叶面上，不会大范围直接接触叶面，而是隔着一层极薄的空气，并且其能接触的点也只是叶面上若干个凸起的点，正是这种特殊的超微结构，使得接触层表面不沾水滴，可以保持清洁；当接触层上有水时，水会在自身表面张力的作用下形成球状，风吹动水珠在接触层表面上滚动时，水珠可以沾起接触层表面上的灰尘，并从上面高速滑落，从而达到自洁的目的。
作为本发明的一个实施例：将石灰石原料煅烧生成石灰和二氧化碳，再加水消化石灰生成石灰乳，然后再通入二氧化碳，碳化石灰乳生成碳酸钙沉淀，最后经脱水、干燥和粉碎而制得原料中的碳酸钙，使用该方法制成的碳酸钙可使最终的接触层色泽光艳、伸长率大、抗张强度高、耐磨性能良好。
作为本发明的一个实施例：先将高岭土或硬质高岭土粉碎至50~60目，然后在500~600℃高温下焙烧2小时，再将焙烧土与浓度30%的工业盐酸按1：2.5重量比配料，在90℃左右酸浸7小时，经中和、过滤、洗涤、干燥得到白炭黑，这种白炭黑具有超强的粘附力、抗撕裂及耐热抗老化性能，使用该原料最终可以获得高质量的橡胶制品。
作为本发明的一个实施例：硅胶材料为一种硅酸钠溶液和酸性物质反应制取的硅酸凝胶，硅酸凝胶与地面接触起到固定、附着地面以防滑动（移动）作用，当硅酸凝胶的表面粘性减弱时，可以用清水清洁止滑层表面，凉干水份即恢复止滑层的特有的粘性。
作为本发明的一个实施例：高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶50重量份、氧化锌5重量份、碳酸钙2重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑4重量份、白碳黑2重量份。
在该实施例下，以下为本发明地垫接触层与现有技术中地垫表层的数据对比。
作为本发明的一个实施例：高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶75重量份、氧化锌8重量份、碳酸钙4重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑6重量份、白碳黑4重量份。
在该实施例下，以下为本发明地垫接触层与现有技术中地垫表层的数据对比。
作为本发明的一个实施例：高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶65重量份、氧化锌5重量份、碳酸钙4重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑6重量份、白碳黑2重量份。
在该实施例下，以下为本发明地垫接触层与现有技术中地垫表层的数据对比。
作为本发明的一个实施例：对不同厚度的本发明地垫进行缓冲性能检测，数据如下：
上述检测结果说明本发明的地垫具有很好的缓冲性能。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (6)

1.一种止滑、自清洁地垫，其特征在于：由设置在最顶部的接触层、设置在接触层下方的抗撕裂层、设置在抗撕裂层下方的回弹层以及设置在回弹层底部的止滑层构成，所述接触层由高弹性聚合物材料构成，所述抗撕裂层由耐碱涂塑玻璃纤维网格布构成，所述回弹层由聚氨酯材料构成，所述止滑层由硅胶材料构成，所述接触层、抗撕裂层以及回弹层通过热复合的方式连接在一起，所述回弹层和止滑层由胶水黏贴在一起。
2.根据权利要求1所述的一种止滑、自清洁地垫，其特征在于：高弹性聚合物材料由以下重量份的原料构成：三元乙丙橡胶30-75重量份、氧化锌5-8重量份、碳酸钙2-4重量份、1-(N-氧二亚乙基硫代氨基甲酰基)-2-(N-氧二亚乙基)硫代苯并咪唑4-6重量份、白碳黑2-4重量份。
3.根据权利要求2所述的一种止滑、自清洁地垫，其特征在于：在接触层的表面附有一些微小的蜡质颗粒，并且覆盖着多个10微米的突包，每个突包的表面布满了直径为几百纳米的更细的绒毛。
4.根据权利要求2所述的一种止滑、自清洁地垫，其特征在于：将石灰石原料煅烧生成石灰和二氧化碳，再加水消化石灰生成石灰乳，然后再通入二氧化碳，碳化石灰乳生成碳酸钙沉淀，最后经脱水、干燥和粉碎而制得原料中的碳酸钙。
5.根据权利要求2所述的一种止滑、自清洁地垫，其特征在于：先将高岭土或硬质高岭土粉碎至50~60目，然后在500~600℃高温下焙烧2小时，再将焙烧土与浓度30%的工业盐酸按1：2.5重量比配料，在90℃左右酸浸7小时，经中和、过滤、洗涤、干燥得到白炭黑。
6.根据权利要求1所述的一种止滑、自清洁地垫，其特征在于：所述硅胶材料为一种硅酸钠溶液和酸性物质反应制取的硅酸凝胶。
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