CN110294305A - A kind of Triangular Taper Penetrating water-permeable frame group automatic turning device - Google Patents
A kind of Triangular Taper Penetrating water-permeable frame group automatic turning device Download PDFInfo
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- CN110294305A CN110294305A CN201910676423.8A CN201910676423A CN110294305A CN 110294305 A CN110294305 A CN 110294305A CN 201910676423 A CN201910676423 A CN 201910676423A CN 110294305 A CN110294305 A CN 110294305A
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- permeable frame
- permeable
- external mold
- frame
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- 230000000149 penetrating effect Effects 0.000 title claims abstract description 14
- 238000005266 casting Methods 0.000 claims abstract description 13
- 230000007306 turnover Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000010276 construction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Revetment (AREA)
Abstract
The invention discloses a kind of Triangular Taper Penetrating water-permeable frame group automatic turning device, turnover device by trolley frame, main hang reel, auxiliary drum, main motor, stand-by motor, main hang shaft and auxiliary shaft forms;Trolley frame has the Universal wheel of band brake function;5 ~ 10 orderly staggered rows of template systems are connected by upper bracket, lower bracket by relatively-stationary entirety using bolt, form water-permeable frame group after casting concrete;Each template system can be uneven according to ground and adaptively slide up and down so that the bottom surface of external mold always with ground face contact, so that guaranteeing will not spillage in casting concrete.By control main motor and stand-by motor cooperation so that water-permeable frame group is overturn in the sky, main motor promotes external mold, upper bracket and lower bracket after landing, and water-permeable frame realizes demoulding under its Gravitative Loads.This turnover device can effectively improve the overturning efficiency of water-permeable frame and guarantee Forming Quality, substantially reduce labor intensity of workers and security risk.
Description
Technical field
The present invention relates to a kind of automatic turning device of water-permeable frame, especially a kind of Triangular Taper Penetrating water-permeable frame group is automatic
Turnover device.
Background technique
Since Triangular Taper Penetrating body water-permeable frame has the function of energy dissipating drag reduction, pass through frame flow rate of water flow reduce from
And make silt formation fall silts, and then reach silt face make beach, conduct river regime, mitigate wash away, stablize slope foot, protection embankment purpose,
Therefore Triangular Taper Penetrating body water-permeable frame is used in the waterway regulation works of great river great river by large area, has been increasingly becoming waterway regulation
Indispensable engineering component in engineering.Water-permeable frame is usually prefabricated in precasting yard, then shipping is to place of jettisoninging, using special
It is jettisoninged in the air with suspender.The manufacture craft of prefabricated water-permeable frame is often: external mold, internal model being assembled into template system and incited somebody to action
It is in the placement of falling third hand tap, to improve pouring quality and convenient for subsequent demoulding;Material distributing machine casting concrete is used again, waits concrete
Internal model is sloughed after solidification again;Then external mold and water-permeable frame overturning made into subsequent transportation and jettisoninged and state and sloughed outer
Mould, that is, rear water-permeable frame bottom surface will be poured and be allowed to bottom surface at the overturning of three planar states (pouring state) together with external mold upward
Upward (demoulding state) towards next top, external mold can be just sloughed at this time and is convenient for subsequent transportation and jettisonings.When overturning, it is to be ensured that though
Solidification but the not high water-permeable frame of intensity cannot be in freely landing and smashed.It is at present usually artificial directly overturning one by one, labor
Fatigue resistance is very big, and overturning efficiency is very low, and there are security risks.
Summary of the invention
Of the existing technology in above-mentioned Triangular Taper Penetrating water-permeable frame switching process to solve the problems, such as, the present invention proposes one kind
Triangular Taper Penetrating water-permeable frame group automatic turning device.Triangular Taper Penetrating water-permeable frame of the invention turnover device in groups, it is characterized in that
Turnover device by trolley frame, main hang reel, auxiliary drum, main motor, stand-by motor, main hang shaft and auxiliary shaft forms.
Four strut bottoms in the trolley frame be mounted on the Universal wheel of band brake function, the main motor and stand-by motor by
Be bolted the top for being fixed on trolley frame, the master hang shaft and assist one end of shaft respectively with main motor and stand-by motor
Connection, the other end are then fixed on the top of trolley frame by bearing block.It the master for being wound with main lifting rope rope is installed in shaft hangs in main hang
Reel is equipped with the auxiliary drum for being wound with auxiliary ropes in auxiliary shaft, has electromagnet sucker in one end of auxiliary ropes,
The main axial position for hanging reel is aligned with auxiliary drum.Water-permeable frame group to be flipped is by upper bracket, lower bracket and permeable frame
Frame composition, wherein each water-permeable frame connects into a relatively-stationary entirety there are external mold and by upper bracket, lower bracket,
Internal model has demoulded in advance, sloughs external mold again after to be flipped.
The external mold and internal model are assembled into template system before casting concrete and at third hand tap and multiple template systems
Orderly it is staggered in a row, then using bolt by upper bracket, lower bracket by 5 ~ 10 orderly staggered rows of template systems
System connects into a relatively-stationary entirety.Then material distributing machine casting concrete is used, forms permeable frame after concrete setting
Frame simultaneously takes off internal model, to constitute a water-permeable frame group to be flipped.External mold and water-permeable frame, which are in, at this time pours state,
The bottom surface of each water-permeable frame is upward i.e. in water-permeable frame group, top surface puts downward and together with external mold at third hand tap.
There is hook at the top of the upper bracket of water-permeable frame top surface, is wound on the main main lifting rope rope hung on reel and hangs over hook
On, it is wound on after the auxiliary ropes on auxiliary drum are powered by the electromagnet sucker of its end and inhales on lower bracket;Pass through adjusting
Main motor controls the motion state of main lifting rope rope and auxiliary ropes respectively with stand-by motor and pours the permeable of state to drive
Frame set rises and overturns, and adjusts main motor and drops to water-permeable frame group close to ground, so that the bottom surface court of water-permeable frame
Under, top surface upward;Electromagnet sucker is powered off so that it unclamps automatically from lower bracket and withdraws auxiliary rope by stand-by motor
Rope, water-permeable frame are in state to be demoulded;Water-permeable frame mutually divides under its Gravitative Loads with external mold, upper bracket and lower bracket
From further rotating main motor makes winner's lifting rope rope promote external mold, upper bracket and lower bracket, and water-permeable frame realizes demoulding.
5 ~ 10 pairs of U-type grooves are provided in upper bracket and lower bracket in the water-permeable frame group, external mold can be according to ground
It is uneven and adaptively slided up and down in U-type groove, so that the bottom surface of external mold is always with ground face contact to guarantee to pour subsequent
It will not spillage when concrete.
Compared with prior art, the invention has the advantages that.
Efficiency is poured 1. effectively increasing.5 ~ 10 water-permeable frames are combined into water-permeable frame using upper bracket and lower bracket
Group effectively improves to can pour in groups in the casting process of concrete and pours efficiency, substantially reduce and pour work
Phase saves the construction time.
2. a variety of different working environments can be applicable in, pouring quality has been effectively ensured.Using upper bracket and lower bracket by 5
~ 10 water-permeable frames are combined into water-permeable frame group, and upper bracket and lower bracket have opened 5 ~ 10 pairs of U-type grooves, thus different
The external mold of water-permeable frame can be uneven according to ground and adaptively slide up and down in U-type groove in construction environment, so that outside
The bottom surface of mould always with ground face contact to ensure that subsequent casting concrete when will not spillage, ensure that pouring quality.
3. significantly reducing labor intensity, the Forming Quality of water-permeable frame is effectively increased.Shaft is driven to turn using motor
It moves so that rope pulls water-permeable frame group to carry out whole overturning, entire switching process is carried out by manual control machinery, compared
In artificial overturning, the labor intensity of construction personnel is significantly reduced;The water-permeable frame of state to be landed is overturn to demoulding state
When, it can be made slowly to land by adjusting motor speed, significantly reduce the collision that water-permeable frame group is generated in landing, have
Improve to effect the Forming Quality of water-permeable frame.
4. substantially increasing overturning efficiency.It is whole to drive water-permeable frame group to carry out that rope is pulled by control motor rotation
Body overturning, i.e., the quantity of overturning water-permeable frame is 5 ~ 10 every time, and compared to manually directly overturning one by one, overturning efficiency mentions significantly
Height shortens water-permeable frame manufacturing cycle, improves the utilization efficiency of precasting yard.
5. external mold is convenient in demoulding.When water-permeable frame and external mold are overturn to demoulding state, only it need to adjust motor and make steel wire
Rope pulls upper bracket, lower bracket and external mold, water-permeable frame to separate under its Gravitative Loads with external mold and realize demoulding, simple side
Just.
6. structure is simple, easy to operate, security risk is small, easy to maintain.The present apparatus uses the permeable frame of motor automatic turning
Frame group, operator is simple to operate, safe and reliable far from water-permeable frame, greatly reduces security risk.
Detailed description of the invention
Fig. 1 is the normal axomometric drawing of turnover device.
Fig. 2 is the normal axomometric drawing of water-permeable frame group to be turned over.
Fig. 3 is the main view of turnover device.
Fig. 4 is the schematic diagram that water-permeable frame group is in roll-over state.
Fig. 5 is the schematic diagram that water-permeable frame group is in state to be landed.
Fig. 6 is the schematic diagram that water-permeable frame group is in state to be demoulded.
Fig. 7 is that external mold and water-permeable frame are mutually disengaged the schematic diagram demoulded.
Mark of the figure 1 above into Fig. 7 are as follows: 1, trolley frame, 2, strut, 3, Universal wheel, 4, bearing block, 5, main hang turn
Axis, 6, main hang reel, 7, auxiliary shaft, 8, auxiliary drum, 9, main lifting rope rope, 10, auxiliary ropes, 11, main motor, 12, auxiliary
Motor, 13, water-permeable frame, 14, lower bracket, 15, external mold, 16, upper bracket, 17, top surface, 18, bottom surface, 19, hook, 20, electromagnetism
Iron sucker, 21, U-type groove, 22, water-permeable frame group.
Specific embodiment
Invention specific embodiment is described further with reference to the accompanying drawing.
As shown in Figures 1 to 7, a kind of Triangular Taper Penetrating water-permeable frame group automatic turning device, it is characterised in that: turnover device
By trolley frame 1, main hang reel 6, auxiliary drum 8, main motor 11, stand-by motor 12, main hangs shaft 5 and auxiliary shaft 7 forms.
Four 2 bottoms of strut in the trolley frame 1 are mounted on the Universal wheel 3 of band brake function, the main motor 11 and auxiliary
Motor 12 is fixed on the top of trolley frame 1 by being bolted, the master hang shaft 5 and assist one end of shaft 7 respectively with main electricity
Machine 11 and stand-by motor 12 connect, and the other end is then fixed on the top of trolley frame 1 by bearing block 4.It is equipped in shaft 5 in main hang
The master for being wound with main lifting rope rope 9 hangs reel 6, and the auxiliary drum 8 for being wound with auxiliary ropes 10 is equipped in auxiliary shaft 7, is being assisted
Electromagnet sucker 20 is had on rope 10, the main axial position for hanging reel 6 is aligned with auxiliary drum 8.Water-permeable frame to be flipped
Group 22 is made of upper bracket 16, lower bracket 14 and water-permeable frame 13, wherein each water-permeable frame 13 there are external mold 15 and leads to
Cross upper bracket 16, lower bracket 14 connects into a relatively-stationary entirety, internal model has demoulded in advance, sloughs again after to be flipped outer
Mould.
External mold 15 and internal model are assembled into template system before casting concrete and have at third hand tap and multiple template system
Sequence is staggered in a row, then using bolt by upper bracket 16, lower bracket 14 by 5 orderly staggered rows of template systems
Relatively-stationary entirety is connected into, material distributing machine casting concrete is then used, form water-permeable frame after concrete setting and is taken off
Fall internal model, to constitute a water-permeable frame group 22 to be flipped.External mold 15 and water-permeable frame 13, which are in, at this time pours state,
The bottom surface 18 of each water-permeable frame 13 is upward i.e. in water-permeable frame group 22, top surface 17 is downward and with external mold 15 together at three conical pendulm
It puts.Water-permeable frame is poured in groups, can be effectively improved and be poured efficiency, substantially reduce and pour the duration, save the construction time.
There is hook 19 at the top of the upper bracket 16 of water-permeable frame top surface 17, is wound on the main main lifting rope rope 9 hung on reel 6 and hangs
On hook 19, it is wound on after the auxiliary ropes 10 on auxiliary drum 8 are powered by the electromagnet sucker 20 of its end and inhales in lower branch
On frame 14.Control the motion state of main lifting rope rope 9 and auxiliary ropes 10 respectively by adjusting main motor 11 and stand-by motor 12
To drive the water-permeable frame group 22 for the state that pours to rise and be overturn in the sky to roll-over state, the i.e. bottom surface 18 of water-permeable frame 13
Downward, top surface 17 is upward.Rotary electric machine 11 drops to water-permeable frame group 22 close to ground, electromagnet sucker 20 is powered off so that
It is unclamped automatically from lower bracket 14, and withdraws auxiliary ropes 10 by stand-by motor 12.Then rotary electric machine 11 is slowly put down
Until the external mold of water-permeable frame is with ground face contact, water-permeable frame group 22 is in the bottom of state, that is, water-permeable frame 13 to be demoulded at this time
Face 18 downward, top surface 17 upward, the collision and impact that water-permeable frame group is generated when landing can be mitigated significantly in this way, effectively mentioned
The Forming Quality of high water-permeable frame;Overturning main motor 11 makes winner's lifting rope rope 9 promote external mold 15, upper bracket 16 and lower bracket 14,
Water-permeable frame 13 is separated from each other under its Gravitative Loads with external mold 15, upper bracket 16 and lower bracket 14, to realize water-permeable frame
13 demouldings, entire switching process are carried out by manual control machinery, compared to artificial overturning, significantly reduce the labour of construction personnel
Intensity and security risk, and the quantity for overturning water-permeable frame every time is more, and overturning efficiency greatly improves, and shortens water-permeable frame system
In the standby period, effectively improve the utilization efficiency of precasting yard.
5 pairs of U-type grooves 21, the external mold of water-permeable frame are provided on upper bracket 16 and lower bracket 14 in water-permeable frame group 22
15 connect into a relatively-stationary entirety with upper bracket 16, lower bracket 14, i.e. external mold 15 can be uneven and adaptive according to ground
It should be slided up and down in U-type groove, so that the bottom surface of external mold 15 is always with ground face contact to guarantee in subsequent casting concrete
Will not spillage, and then be effectively guaranteed the pouring quality of water-permeable frame.
The content that above-described embodiment illustrates should be understood as that these embodiments are only used for being illustrated more clearly that the present invention, without
For limiting the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalent forms of the invention
Modification fall within the application range as defined in the appended claims.
Claims (4)
1. a kind of automatic turning device of Triangular Taper Penetrating water-permeable frame group, it is characterised in that: turnover device be by trolley frame (1),
It leads and hangs reel (6), auxiliary drum (8), main motor (11), stand-by motor (12), leads and hang shaft (5) and auxiliary shaft (7) composition;
Four strut (2) bottoms in the trolley frame (1) are mounted on the Universal wheel (3) of band brake function;The main motor
(11) top of trolley frame (1) is fixed on by being bolted with stand-by motor (12), the master hangs shaft (5) and auxiliary shaft
(7) one end is connect with main motor (11) and stand-by motor (12) respectively, and the other end is then fixed on trolley frame by bearing block (4)
(1) top;It the master for being wound with main lifting rope rope (9) is installed on shaft (5) hangs reel (6) in main hang, pacify in auxiliary shaft (7)
Equipped with the auxiliary drum (8) for being wound with auxiliary ropes (10), electromagnet sucker (20) are had in one end of auxiliary ropes (10), master hangs
The axial position of reel (6) is aligned with auxiliary drum (8);Water-permeable frame group (22) to be flipped is by upper bracket (16), lower bracket
(14) and water-permeable frame (13) composition, wherein each water-permeable frame (13) there are external mold (15) and by upper bracket (16),
Lower bracket (14) connects into a relatively-stationary entirety, and internal model has demoulded in advance, sloughs external mold again after to be flipped.
2. a kind of automatic turning device of Triangular Taper Penetrating water-permeable frame group according to claim 1, it is characterised in that: described
External mold (15) and internal model are assembled into template system before casting concrete and interlock at third hand tap and multiple template system order
Arrangement in a row, then using bolt by upper bracket (16), lower bracket (14) by 5 ~ 10 orderly staggered rows of template systems
System connects into a relatively-stationary entirety;Then material distributing machine casting concrete is used, forms permeable frame after concrete setting
Frame (13) simultaneously takes off internal model, to constitute a water-permeable frame group (22) to be flipped;External mold (15) and water-permeable frame at this time
(13) in pouring state, i.e., in water-permeable frame group (22) bottom surface (18) of each water-permeable frame (13) upward, top surface (17) court
It is put down and at third hand tap together with external mold (15).
3. a kind of automatic turning device of Triangular Taper Penetrating water-permeable frame group according to claim 1, it is characterised in that: close
There are hook (19) at the top of the upper bracket (16) of water-permeable frame top surface (17), is wound on the main main lifting rope rope (9) hung on reel (6) and hangs over
It links up on (19), the auxiliary ropes (10) being wound on auxiliary drum (8) are inhaled after being powered by the electromagnet sucker (20) of its end
On lower bracket (14);Main lifting rope rope (9) and auxiliary rope are controlled respectively by adjusting main motor (11) and stand-by motor (12)
For the motion state of rope (10) to drive the water-permeable frame group (22) for the state that pours to rise and overturn, adjusting main motor (11) simultaneously will
Water-permeable frame group is dropped to close to ground so that the bottom surface (18) of water-permeable frame (13) downward, top surface (17) upward;By electromagnet
Sucker (20) powers off so that it unclamps automatically from lower bracket (14) and withdraws auxiliary ropes (10) by stand-by motor (12), thoroughly
Water frame is in state to be demoulded;Water-permeable frame (13) under its Gravitative Loads with external mold (15), upper bracket (16) and lower bracket
(14) it is separated from each other, further rotating main motor (11) makes winner's lifting rope rope (9) promote external mold (15), upper bracket (16) He Xiazhi
Frame (14), water-permeable frame (13) realize demoulding.
4. a kind of automatic turning device of Triangular Taper Penetrating water-permeable frame group according to claim 1, it is characterised in that: described
Upper bracket (16) and lower bracket (14) on be provided with 5 ~ 10 pairs of U-type grooves (20), external mold (15) and upper bracket (16), lower bracket
(14) a relatively-stationary entirety is connected into, i.e. external mold (15) can be uneven according to ground and adaptively upper and lower in U-type groove
Sliding, so that the bottom surface of external mold (15) is always with ground face contact to which guarantee will not spillage in subsequent casting concrete.
Priority Applications (1)
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CN201910676423.8A CN110294305B (en) | 2019-07-25 | 2019-07-25 | Automatic turnover device for four-side hexagonal permeable frame group |
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CN201910676423.8A CN110294305B (en) | 2019-07-25 | 2019-07-25 | Automatic turnover device for four-side hexagonal permeable frame group |
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CN110294305A true CN110294305A (en) | 2019-10-01 |
CN110294305B CN110294305B (en) | 2024-05-14 |
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