CN210366909U - Orderly-arranged four-surface six-side permeable frame group turnover device - Google Patents

Orderly-arranged four-surface six-side permeable frame group turnover device Download PDF

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CN210366909U
CN210366909U CN201921188826.XU CN201921188826U CN210366909U CN 210366909 U CN210366909 U CN 210366909U CN 201921188826 U CN201921188826 U CN 201921188826U CN 210366909 U CN210366909 U CN 210366909U
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rotating shaft
permeable frame
frame
steel wire
outer mold
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CN201921188826.XU
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Inventor
张伟
常留红
钟宇杰
张有锁
肖政
岳鹏
肖斌
毛聪
李明益
汤薇
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Changsha University of Science and Technology
CCCC Tianjin Dredging Co Ltd
CCCC Tianjin Harbour Engineering Co Ltd
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Changsha University of Science and Technology
CCCC Tianjin Dredging Co Ltd
CCCC Tianjin Harbour Engineering Co Ltd
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Abstract

The utility model discloses a group turning device for orderly-arranged four-surface and six-side permeable frames, which comprises a trolley frame, a winding drum, a turntable, a first rotating shaft and a second rotating shaft; the trolley frame is provided with universal wheels with a braking function, the first rotating shaft and the second rotating shaft are fixed on the trolley frame through bearing seats, the first rotating shaft is provided with a plurality of winding drums wound with steel wire ropes, the second rotating shaft is provided with a plurality of rope grooves, and the axial position of each rope groove is aligned to the corresponding winding drum. The steel wire rope passes through the rope groove in the second rotating shaft and then is hung on the hook at the bottom of the outer mold, the water permeable frame in the pouring state and the outer mold can be turned to a side-turning state by rotating the turntable, and the water permeable frame cannot freely fall to the ground. The steel wire rope is directly hung on the hook at the top of the outer mold, and the side-turning permeable frame and the outer mold can be turned to a demolding state by rotating the turntable. Then the rotating disc is rotated to lift the outer mold, and the water permeable frame is separated from the outer mold under the action of the dead weight of the water permeable frame to realize demolding. The turnover device has the advantages of low labor intensity, high turnover efficiency, safety and reliability.

Description

Orderly-arranged four-surface six-side permeable frame group turnover device
Technical Field
The invention relates to a permeable frame group turning device, in particular to a four-surface six-side permeable frame group turning device which is orderly arranged.
Background
The four-side hexagonal body permeable frame has the functions of energy dissipation and resistance reduction, so that the flow velocity of water flowing through the frame is reduced, silt is formed, and the purposes of facing siltation to build a beach, controlling and guiding river behavior, reducing scouring, stabilizing slope feet and protecting a bank are achieved. The water permeable frame is usually prefabricated in a prefabricated field, then is transported to a throwing place by a ship, and is thrown in the air by a special lifting appliance. The manufacturing process of the prefabricated water permeable frame is as follows: assembling the outer mold and the inner mold into a template system and placing the template system in an inverted three-cone shape so as to improve the pouring quality and facilitate subsequent demolding; then adopting a distributing machine to pour concrete, and removing the inner mold after the concrete is solidified; and then the outer mold and the water permeable frame are turned twice to be in a subsequent transportation and throwing state and the outer mold is removed, namely the water permeable frame and the outer mold are turned into a side turning state after being turned upwards and are in an inverted three-cone state (pouring state) together with the outer mold, and the water permeable frame and the outer mold are turned again to enable the bottom surface to be turned downwards and the top to be turned upwards (demolding state), and at the moment, the outer mold can be removed and the subsequent transportation and throwing are facilitated. During turning, the water permeable frame which is solidified but has low strength is ensured not to be freely grounded and damaged. At present, the manual work is usually carried out one by one to directly overturn, the labor intensity is very high, the overturning efficiency is very low, and potential safety hazards exist.
Disclosure of Invention
In order to solve the problems in the prior art in the overturning process of the four-surface and six-side permeable frame, the invention provides a group overturning device for four-surface and six-side permeable frames which are orderly arranged. The invention relates to a four-side and six-side permeable frame group turning device which is characterized in that the turning device consists of a trolley frame, a winding drum, a rotary table, a first rotating shaft and a second rotating shaft; universal wheels with braking functions are mounted at the bottoms of four support rods in the trolley frame, the first rotating shaft and the second rotating shaft are fixed above the trolley frame through bearing seats, a plurality of winding drums wound with steel wire ropes are mounted on the first rotating shaft, a plurality of rope grooves are formed in the second rotating shaft, the width of each rope groove is consistent with the diameter of each steel wire rope, and the axial position of each rope groove is aligned with the corresponding winding drum; and (4) leaving an outer mold on the permeable frame to be overturned, demoulding the inner mold in advance, and then demoulding the outer mold after overturning.
The center of each winding drum on the first rotating shaft, the center of the corresponding rope groove on the second rotating shaft and the center of the corresponding permeable frame to be overturned are collinear respectively.
The outer mold and the inner mold are assembled into a template system and form an inverted three-cone in a prefabricating field before concrete pouring, the template systems are orderly arranged in rows in a staggered mode, then concrete is poured by a material distributor, a permeable frame is formed after the concrete is solidified, the inner mold is removed, and the outer mold and the permeable frame are in a pouring state at the moment, namely the bottom surface of the permeable frame faces upwards, the top surface of the permeable frame faces downwards and the outer mold form the inverted three-cone together to be placed.
The bottom hook is arranged at the bottom end of the outer mold close to the water permeable frame, a steel wire rope wound on a winding drum passes through a rope groove on the second rotating shaft and then is hung on the bottom hook, and the steel wire rope is tensioned by rotating the turntable to turn the water permeable frame in a pouring state to a side-turning state; the position of the second rotating shaft on the trolley frame needs to ensure that the permeable frame is not in a free-falling state when being overturned to be landed, but is reversely tensioned by the steel wire rope and is landed gradually, so that the permeable frame which is solidified but has low strength is prevented from being landed freely and being damaged.
The top surface of the outer mold, which is close to the permeable frame, is provided with a top hook, a steel wire rope wound on a winding drum is directly hung on the top hook, the steel wire rope is tensioned by rotating a turntable to turn the permeable frame in a side-turning state to a demolding state, and at the moment, the bottom surface faces downwards and the top surface faces upwards; and further rotating the turntable to enable the steel wire rope to lift the outer die, and separating the permeable frame from the outer die under the self-weight action of the permeable frame to realize demoulding.
The first rotating shaft is provided with a plurality of winding drums wound with steel wire ropes, the second rotating shaft is provided with a plurality of rope grooves, the number of the winding drums is the same as that of the rope grooves, and the number of the winding drums is 3-6.
Compared with the prior art, the invention has the following beneficial effects.
①, the labor intensity is reduced significantly, the water permeable frame is turned over by the combination of the turntable, the winding drum and the steel wire rope, the arm of force is increased to greatly reduce the turning force, especially, when the water permeable frame in the pouring state is turned over to the side turning state, the manual support is needed to consume physical force in order to prevent the water permeable frame from being broken by falling on the ground freely, when the water permeable frame in the side turning state is turned over to the demoulding state, the water permeable frame is turned over from the low position of the center of gravity to the high position of the center of gravity, a large amount of physical force is needed, and the labor intensity.
② the turnover efficiency is greatly improved, the device can realize the turnover of the permeable frames in groups, namely the quantity of the permeable frames in each turnover is 3-6, compared with the manual turnover one by one, the turnover efficiency is greatly improved, the preparation period of the permeable frames is shortened, and the utilization efficiency of the prefabricated yard is improved.
③, the device realizes the turnover of the permeable frame by manually rotating the turntable on the side of the trolley frame, the operator is far away from the permeable frame, the operation is safe and reliable, and the safety accidents of hitting feet, scratching fingers and the like often occur during the manual turnover when the permeable frame lands.
④ the outer mold is convenient to demould, when the permeable frame and the outer mold are overturned to the demould state, the steel wire rope is lifted by the outer mold only by further rotating the turntable, the permeable frame is separated from the outer mold under the action of the dead weight of the permeable frame to realize the demould, and the method is simple and convenient.
⑤ has simple structure, convenient operation, low manufacturing cost and convenient maintenance.
Drawings
Figure 1 is an isometric view of an inverting device.
Fig. 2 is a top view of the flipping mechanism.
FIG. 3 is a schematic view of the orderly arranged permeable frame and the outer mold.
FIG. 4 is a schematic view of the water permeable frame and the outer mold in a side-turning state.
Fig. 5 is a schematic view of the water-permeable frame and the outer mold in a mold-released state after being turned over.
Fig. 6 is a schematic view of the outer mold and the water-permeable frame being detached from each other, i.e., demolded.
The labels in the above fig. 1 to 6 are: 1. the device comprises a trolley frame, 2, a winding drum, 3, a rotary table, 4, a first rotary shaft, 5, a second rotary shaft, 6, a support rod, 7, universal wheels, 8, a bearing seat, 9, a steel wire rope, 10, a rope groove, 11, a permeable frame, 12, a bottom surface, 13, a bottom hook, 14, a top hook, 15, an outer die, 16 and a top surface.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
As shown in fig. 1 to 6, a four-side and six-side water permeable frame group turning device with ordered arrangement is characterized in that: the turnover device consists of a trolley frame 1, a winding drum 2, a rotary table 3, a first rotating shaft 4 and a second rotating shaft 5; universal wheels 7 with braking functions are mounted at the bottoms of four support rods 6 in the trolley frame 1, a first rotating shaft 4 and a second rotating shaft 5 are fixed above the trolley frame 1 through bearing seats 8, three winding drums 2 wound with steel wire ropes 9 are mounted on the first rotating shaft 4, three rope grooves 10 are formed in the second rotating shaft 5, the width of each rope groove 10 is consistent with the diameter of each steel wire rope 9, and the axial position of each rope groove is aligned with the corresponding winding drum 2; the permeable frame 11 to be turned is provided with an outer mold 15, the inner mold is demolded in advance, and the outer mold is demolded after turning.
The center of each winding drum 2 on the first rotating shaft 4, the center of the corresponding rope groove 10 on the second rotating shaft 5 and the center of the corresponding permeable frame 11 to be overturned are respectively collinear.
The outer mold 15 and the inner mold are assembled into a template system in a prefabricating field before concrete pouring and form an inverted three-cone, the template systems are orderly arranged in rows in a staggered mode, then concrete is poured by a material distributor, a permeable frame 11 is formed after the concrete is solidified, the inner mold is removed, and the outer mold 15 and the permeable frame 11 are in a pouring state at the moment, namely the bottom surface 12 of the permeable frame 11 faces upwards, the top surface 16 faces downwards and the outer mold 15 forms the inverted three-cone together to be placed.
The end, close to the bottom surface 12 of the water permeable frame 11, of the outer mold 15 is provided with a bottom hook 13, a steel wire rope 9 wound on the winding drum 2 passes through a rope groove 10 on the second rotating shaft 5 and then is hung on the bottom hook 13, and the steel wire rope 9 is tensioned by rotating the turntable 3 to turn the water permeable frame 11 in the pouring state to a side-turning state; the position of the second rotating shaft 5 on the trolley frame 1 needs to ensure that the permeable frame 11 is not in a free-falling body state when being overturned to be landed, but is reversely tensioned by the steel wire rope 9 and gradually landed, so that the permeable frame 11 which is solidified but has low strength is prevented from being freely landed and damaged. The water permeable frame is turned by combining the turntable, the winding drum and the steel wire rope, the turning force is greatly reduced by increasing the force arm, and particularly, when the water permeable frame in a pouring state is turned to a side turning state, the water permeable frame is prevented from being broken by crashing due to free landing and needs to be manually supported, so that physical force is consumed.
The top surface 16 of the outer mold 15 close to the permeable frame 11 is provided with a top hook 14, a steel wire rope 9 wound on the winding drum 2 is directly hung on the top hook 14, the steel wire rope 9 in a side turning state is tensioned by rotating the turntable 3 to turn the permeable frame 11 to a demolding state, and at the moment, the bottom surface 12 faces downwards and the top surface 16 faces upwards. When the frame that will permeate water of state of turning on one's side overturns to the drawing of patterns state, it is the frame that will permeate water to overturn to the focus high level by the focus low level, need consume a large amount of physical demands, adopt this device can show reduction intensity of labour. The turntable 3 is further rotated to enable the steel wire rope 9 to lift the outer die 15, the water-permeable frame 11 is separated from the outer die 15 under the action of the dead weight of the water-permeable frame to realize demoulding, and the demoulding of the outer die is simple and convenient. Meanwhile, the turning of the water permeable frame 11 is realized by manually rotating the rotary disc 3 on the side surface of the trolley frame 1, an operator is far away from the water permeable frame 11, the operation is safe and reliable, and safety accidents such as foot hitting and finger scratching when the water permeable frame lands are avoided frequently during manual turning.
Install a plurality of reels 2 around having wire rope 9 at first pivot 4, it has a plurality of grooving 10 to open on second pivot 5, and the number of reel 2 must be the same with grooving 10, can realize the frame that permeates water like this and overturn in groups, and the frame that just permeates water at every turn quantity of just overturning is a plurality of, compares in the manual work upset one by one, and turnover efficiency improves greatly, has shortened the frame preparation cycle that permeates water, has improved the utilization efficiency in prefabricated field.
The foregoing examples are set forth to illustrate the present invention more clearly and are not to be construed as limiting the scope of the invention, which is defined in the appended claims to which the invention pertains, as will be apparent to those skilled in the art, after reading the present invention.

Claims (6)

1. The utility model provides a frame turning device in groups that permeates water of four sides hexagonal of arranging in order which characterized in that: the turnover device consists of a trolley frame (1), a winding drum (2), a turntable (3), a first rotating shaft (4) and a second rotating shaft (5); universal wheels (7) with a braking function are mounted at the bottoms of four support rods (6) in the trolley frame (1), the first rotating shaft (4) and the second rotating shaft (5) are fixed above the trolley frame (1) through bearing seats (8), a plurality of winding drums (2) wound with steel wire ropes (9) are mounted on the first rotating shaft (4), a plurality of rope grooves (10) are formed in the second rotating shaft (5), the width of each rope groove (10) is consistent with the diameter of each steel wire rope (9), and the axial position of each rope groove is aligned with the corresponding winding drum (2); and an outer die (15) is reserved on the permeable frame (11) to be overturned, the inner die is demolded in advance, and the outer die is demolded after overturning.
2. The orderly-arranged four-surface six-side permeable frame group turning device according to claim 1, characterized in that: the center of each winding drum (2) on the first rotating shaft (4), the center of the corresponding rope groove (10) on the second rotating shaft (5) and the center of the corresponding permeable frame (11) to be overturned are collinear respectively.
3. The orderly-arranged four-surface six-side permeable frame group turning device according to claim 1, characterized in that: the outer mold (15) and the inner mold are assembled into a template system and form an inverted three-cone in a prefabrication field before concrete pouring, the template systems are arranged in rows in a staggered mode in order, then concrete is poured by a material distributor, a permeable frame (11) is formed after the concrete is solidified, the inner mold is removed, the outer mold (15) and the permeable frame (11) are in a pouring state at the moment, namely the bottom surface (12) of the permeable frame (11) faces upwards, the top surface (16) faces downwards and the outer mold (15) are placed together in the inverted three-cone mode.
4. The orderly-arranged four-surface six-side permeable frame group turning device according to claim 1, characterized in that: a bottom hook (13) is arranged at the end, close to the bottom surface (12) of the water permeable frame (11), of the outer die (15), a steel wire rope (9) wound on the winding drum (2) is hung on the bottom hook (13) after passing through a rope groove (10) in the second rotating shaft (5), and the steel wire rope (9) is tensioned by rotating the rotary table (3) to turn the water permeable frame (11) in a pouring state to a side-turning state; the position of the second rotating shaft (5) on the trolley frame (1) needs to ensure that the water permeable frame (11) is not in a free falling state when being overturned to be grounded, but is tensioned reversely by the steel wire rope (9) and gradually grounded, so that the water permeable frame (11) which is solidified but has low strength is prevented from being broken by being freely grounded.
5. The orderly-arranged four-surface six-side permeable frame group turning device according to claim 1, characterized in that: a top hook (14) is arranged on the top surface (16) of the outer mold (15) close to the permeable frame (11), a steel wire rope (9) wound on the winding drum (2) is directly hung on the top hook (14), the steel wire rope (9) is tensioned by rotating the turntable (3) to turn the permeable frame (11) in the side-turning state to the demolding state, and at the moment, the bottom surface (12) faces downwards and the top surface (16) faces upwards; and further rotating the turntable (3) to enable the steel wire rope (9) to lift the outer die (15), and separating the water permeable frame (11) from the outer die (15) under the action of the self weight of the water permeable frame to realize demoulding.
6. The orderly-arranged four-surface six-side permeable frame group turning device according to claim 1, characterized in that: the steel wire rope winding machine is characterized in that a plurality of winding drums (2) wound with steel wire ropes (9) are installed on the first rotating shaft (4), a plurality of rope grooves (10) are formed in the second rotating shaft (5), the number of the winding drums (2) is the same as that of the rope grooves (10), and the number of the winding drums is 3-6.
CN201921188826.XU 2019-07-25 2019-07-25 Orderly-arranged four-surface six-side permeable frame group turnover device Active CN210366909U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110255461A (en) * 2019-07-25 2019-09-20 长沙理工大学 A kind of ordered arrangement Triangular Taper Penetrating water-permeable frame turnover device in groups

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110255461A (en) * 2019-07-25 2019-09-20 长沙理工大学 A kind of ordered arrangement Triangular Taper Penetrating water-permeable frame turnover device in groups
CN110255461B (en) * 2019-07-25 2024-04-02 长沙理工大学 Orderly-arranged four-side six-side permeable frame grouping overturning device

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