CN110294305B - Automatic turnover device for four-side hexagonal permeable frame group - Google Patents
Automatic turnover device for four-side hexagonal permeable frame group Download PDFInfo
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- CN110294305B CN110294305B CN201910676423.8A CN201910676423A CN110294305B CN 110294305 B CN110294305 B CN 110294305B CN 201910676423 A CN201910676423 A CN 201910676423A CN 110294305 B CN110294305 B CN 110294305B
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- permeable frame
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- frame
- permeable
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- 230000007306 turnover Effects 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000009415 formwork Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 6
- 239000012466 permeate Substances 0.000 claims description 4
- 238000005266 casting Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Revetment (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses an automatic overturning device for a four-sided hexagonal permeable frame group, which consists of a trolley frame, a main hanging reel, an auxiliary reel, a main motor, an auxiliary motor, a main hanging rotating shaft and an auxiliary rotating shaft, wherein the main hanging reel is arranged on the trolley frame; the trolley frame is provided with universal wheels with a braking function; the method comprises the steps that 5-10 orderly staggered and arrayed template systems are connected into a relatively fixed whole through an upper support and a lower support by bolts, and concrete is poured to form a permeable frame group; each formwork system may be capable of self-adapting up and down sliding according to uneven ground so that the bottom surface of the outer formwork is always in contact with the ground, thereby ensuring that no slurry leakage occurs when casting concrete. The water permeable frame group is overturned in the air by controlling the cooperation of the main motor and the auxiliary motor, the main motor lifts the outer mold, the upper bracket and the lower bracket after the ground is placed on the ground, and the water permeable frame realizes demolding under the action of self weight of the water permeable frame. The turnover device can effectively improve turnover efficiency of the permeable frame, ensure molding quality and obviously reduce labor intensity and potential safety hazards of workers.
Description
Technical Field
The invention relates to an automatic turnover device of a permeable frame, in particular to an automatic turnover device of a four-sided hexagonal permeable frame group.
Background
The tetrahedron frame has the functions of energy dissipation and resistance reduction, so that the flow velocity of water flowing through the frame is reduced, sediment is formed to fall, and the purposes of mud and beach making, river potential control, scouring reduction, slope toe stabilization and bank protection are achieved. The permeable frame is usually prefabricated in a prefabricated field, then transported to a throwing place and thrown in the air by adopting a special lifting appliance. The manufacturing process of the prefabricated permeable frame is as follows: assembling the outer die and the inner die into a template system and placing the template system in an inverted three-cone shape so as to improve pouring quality and facilitate subsequent demoulding; pouring concrete by adopting a distributing machine, and removing the inner mould after the concrete is solidified; then the outer mold and the permeable frame are turned over to be in a subsequent transportation and throwing state, and the outer mold is taken off, namely, the bottom surface of the permeable frame after pouring is turned upwards to be in an inverted three-cone state (pouring state) together with the outer mold, so that the bottom surface of the permeable frame is turned downwards and the top of the permeable frame is upwards (demolding state), and at the moment, the outer mold can be taken off, and the subsequent transportation and throwing are facilitated. When the frame is turned over, the solidified permeable frame with low strength is ensured to be broken because the frame cannot freely land. At present, the overturning is usually performed manually one by one, the labor intensity is very high, the overturning efficiency is very low, and potential safety hazards exist.
Disclosure of Invention
In order to solve the problems existing in the prior art in the overturning process of the four-sided hexagonal permeable frame, the invention provides an automatic overturning device for a four-sided hexagonal permeable frame group. The invention relates to a four-sided hexagonal permeable frame grouping turnover device which is characterized by comprising a trolley frame, a main hanging winding drum, an auxiliary winding drum, a main motor, an auxiliary motor, a main hanging rotating shaft and an auxiliary rotating shaft. The four supporting rods in the trolley frame are provided with universal wheels with braking functions at bottoms, the main motor and the auxiliary motor are fixed above the trolley frame through bolt connection, one ends of the main hanging rotating shaft and the auxiliary rotating shaft are respectively connected with the main motor and the auxiliary motor, and the other ends of the main hanging rotating shaft and the auxiliary rotating shaft are fixed above the trolley frame through bearing seats. A main hanging winding drum around which a main hanging rope is wound is arranged on a main hanging rotating shaft, an auxiliary winding drum around which an auxiliary rope is wound is arranged on an auxiliary rotating shaft, an electromagnet chuck is arranged at one end of the auxiliary rope, and the axial position of the main hanging winding drum is aligned with the auxiliary winding drum. The frame group that permeates water that waits to overturn comprises upper bracket, lower carriage and frame that permeates water, and wherein every frame that permeates water all leaves the external mould and connects into a relatively fixed whole through upper bracket, lower carriage, and the internal mould has been the drawing of patterns in advance, takes off the external mould after waiting to overturn.
The outer mold and the inner mold are assembled into a formwork system before concrete is poured, the formwork system is inverted into three cones, a plurality of formwork systems are orderly staggered and arranged into rows, and 5-10 orderly staggered and arranged formwork systems are connected into a relatively fixed whole through an upper bracket and a lower bracket by bolts. And then, pouring concrete by adopting a distributing machine, forming a permeable frame after the concrete is solidified, and removing the inner mould, thereby forming a permeable frame group to be overturned. At this time, the outer mold and the permeable frames are in a pouring state, namely the bottom surface of each permeable frame in the permeable frame group faces upwards, the top surface of each permeable frame faces downwards and forms an inverted three-cone together with the outer mold to be placed.
A hook is arranged at the top of the upper bracket close to the top surface of the water permeable frame, a main hanging rope wound on a main hanging reel is hung on the hook, and an auxiliary rope wound on an auxiliary reel is electrified by an electromagnet sucker at the end part of the auxiliary rope and then is sucked on the lower bracket; the main motor and the auxiliary motor are regulated to respectively control the motion states of the main hanging rope and the auxiliary rope so as to drive the water permeable frame group in the pouring state to ascend and turn over, and the main motor is regulated to descend the water permeable frame group to be close to the ground, so that the bottom surface of the water permeable frame faces downwards and the top surface faces upwards; powering off the electromagnet sucker to automatically loosen the electromagnet sucker from the lower bracket and withdrawing an auxiliary rope through an auxiliary motor, wherein the water permeable frame is in a state to be demolded; the permeable frame is mutually separated from the outer die, the upper bracket and the lower bracket under the action of the dead weight of the permeable frame, and the main motor is further rotated to enable the main lifting rope to lift the outer die, the upper bracket and the lower bracket, so that the permeable frame can be demoulded.
5-10U-shaped grooves are formed in the upper support and the lower support in the water permeable frame group, and the outer mold can adaptively slide up and down in the U-shaped grooves according to uneven ground, so that the bottom surface of the outer mold is always in contact with the ground, and slurry leakage is avoided in the process of subsequent concrete pouring.
Compared with the prior art, the invention has the following beneficial effects.
① The pouring efficiency is effectively improved. The upper bracket and the lower bracket are adopted to combine 5-10 permeable frames into the permeable frame group, so that the permeable frames can be poured in groups in the concrete pouring process, the pouring efficiency is effectively improved, the pouring period is greatly shortened, and the construction time is saved.
② The casting machine is suitable for various different working environments, and casting quality is effectively guaranteed. The upper bracket and the lower bracket are adopted to combine 5-10 permeable frames into a permeable frame group, and 5-10 pairs of U-shaped grooves are formed in the upper bracket and the lower bracket, so that an outer mold of the permeable frame can automatically slide up and down in the U-shaped grooves according to the uneven ground in different construction environments, the bottom surface of the outer mold is always contacted with the ground, the slurry leakage is avoided during the subsequent concrete pouring, and the pouring quality is ensured.
③ The labor intensity is obviously reduced, and the forming quality of the permeable frame is effectively improved. The motor is adopted to drive the rotating shaft to rotate, so that the rope pulls the water permeable frame group to integrally overturn, and the whole overturning process is performed by manual control machinery, so that the labor intensity of constructors is remarkably reduced compared with manual overturning; when the permeable frame in the state to be landed is overturned to the demoulding state, the permeable frame can be slowly landed by adjusting the rotating speed of the motor, so that the collision generated when the permeable frame group is landed is greatly lightened, and the forming quality of the permeable frame is effectively improved.
④ Greatly improves the overturning efficiency. The motor is controlled to rotate to pull the rope so as to drive the permeable frame group to integrally overturn, namely, the number of permeable frames is 5-10 in each time, compared with manual direct overturning one by one, the overturning efficiency is greatly improved, the permeable frame preparation period is shortened, and the utilization efficiency of a prefabricated field is improved.
⑤ The outer die is convenient to demold. When the permeable frame and the outer die are overturned to the demoulding state, the steel wire rope is pulled to the upper bracket, the lower bracket and the outer die only by adjusting the motor, and the permeable frame is separated from the outer die under the action of the dead weight of the permeable frame to realize demoulding, so that the demoulding is simple and convenient.
⑥ Simple structure, convenient operation, potential safety hazard is little, maintains the convenience. The device adopts the motor to automatically overturn the permeable frame group, and operators keep away from the permeable frame, so that the device is simple and convenient to operate, safe and reliable, and potential safety hazards are greatly reduced.
Drawings
Fig. 1 is an isometric view of a flipping device.
Fig. 2 is an isometric view of a set of water permeable frames to be inverted.
Fig. 3 is a front view of the flipping unit.
FIG. 4 is a schematic illustration of a water permeable frame member in a rollover state.
FIG. 5 is a schematic view of a water permeable frame set in a to-be-grounded state.
FIG. 6 is a schematic illustration of a water permeable frame member in a condition to be demolded.
FIG. 7 is a schematic illustration of the outer mold and permeable frame being disengaged, i.e., demolded, from each other.
The above labels in fig. 1 to 7 are: 1. the device comprises a trolley frame, 2, stay bars, 3, universal wheels, 4, a bearing seat, 5, a main hanging rotating shaft, 6, a main hanging winding drum, 7, an auxiliary rotating shaft, 8, an auxiliary winding drum, 9, a main hanging rope, 10, an auxiliary rope, 11, a main motor, 12, an auxiliary motor, 13, a permeable frame, 14, a lower support, 15, an outer mold, 16, an upper support, 17, a top surface, 18, a bottom surface, 19, a hook, 20, an electromagnet sucker, 21, a U-shaped groove, 22 and a permeable frame group.
Detailed Description
The following describes the invention in more detail with reference to the drawings.
As shown in fig. 1 to 7, an automatic turnover device for a four-sided hexagonal permeable frame set is characterized in that: the turnover device consists of a trolley frame 1, a main hanging winding drum 6, an auxiliary winding drum 8, a main motor 11, an auxiliary motor 12, a main hanging rotating shaft 5 and an auxiliary rotating shaft 7. The universal wheels 3 with braking functions are arranged at the bottoms of the four supporting rods 2 in the trolley frame 1, the main motor 11 and the auxiliary motor 12 are fixed above the trolley frame 1 through bolt connection, one ends of the main hanging rotating shaft 5 and the auxiliary rotating shaft 7 are respectively connected with the main motor 11 and the auxiliary motor 12, and the other ends of the main hanging rotating shaft and the auxiliary rotating shaft are fixed above the trolley frame 1 through bearing blocks 4. A main hoist drum 6 around which a main hoist rope 9 is wound is mounted on the main hoist shaft 5, an auxiliary drum 8 around which an auxiliary rope 10 is wound is mounted on the auxiliary shaft 7, an electromagnet chuck 20 is provided on the auxiliary rope 10, and the axial position of the main hoist drum 6 is aligned with the auxiliary drum 8. The water permeable frame group 22 to be turned consists of an upper bracket 16, a lower bracket 14 and water permeable frames 13, wherein each water permeable frame 13 is provided with an outer mold 15 and is connected into a relatively fixed whole through the upper bracket 16 and the lower bracket 14, the inner mold is demolded in advance, and the outer mold is removed after being turned over.
The outer mold 15 and the inner mold are assembled into a formwork system and are inverted three cones before concrete is poured, a plurality of formwork systems are orderly staggered and arranged in rows, then 5 orderly staggered and arranged formwork systems are connected into a relatively fixed whole through an upper bracket 16 and a lower bracket 14 by bolts, then concrete is poured by a distributing machine, a permeable frame is formed after the concrete is solidified, and the inner mold is removed, so that a permeable frame group 22 to be overturned is formed. At this time, the outer mold 15 and the permeable frames 13 are in a casting state, that is, the bottom surface 18 of each permeable frame 13 in the permeable frame group 22 faces upwards, the top surface 17 faces downwards and forms an inverted three-cone together with the outer mold 15. The water permeable frames are poured in groups, so that the pouring efficiency can be effectively improved, the pouring period is greatly shortened, and the construction time is saved.
The top of the upper bracket 16 near the top surface 17 of the water permeable frame is provided with a hook 19, the main lifting rope 9 wound on the main lifting drum 6 is hung on the hook 19, and the auxiliary rope 10 wound on the auxiliary drum 8 is electrified by the electromagnet sucker 20 at the end part of the auxiliary rope to be sucked on the lower bracket 14. The main motor 11 and the auxiliary motor 12 are regulated to respectively control the motion states of the main lifting ropes 9 and the auxiliary ropes 10 so as to drive the water permeable frame group 22 in the pouring state to ascend and turn over to a side-turning state in the air, namely the bottom surface 18 of the water permeable frame 13 faces downwards and the top surface 17 faces upwards. The main motor 11 is rotated to lower the water permeable frame group 22 to the ground, the electromagnet suction cup 20 is powered off so that it is automatically released from the lower bracket 14, and the auxiliary rope 10 is withdrawn by the auxiliary motor 12. Then the main motor 11 is rotated to slowly put down until the outer mold of the permeable frame is contacted with the ground, and the permeable frame group 22 is in a state to be demolded, namely the bottom surface 18 of the permeable frame 13 is downward and the top surface 17 is upward, so that the collision and impact generated when the permeable frame group lands can be greatly reduced, and the forming quality of the permeable frame is effectively improved; the main motor 11 is turned over to enable the main hoisting rope 9 to lift the outer die 15, the upper support 16 and the lower support 14, and the permeable frame 13 is separated from the outer die 15, the upper support 16 and the lower support 14 under the action of self weight of the main hoisting rope, so that the permeable frame 13 is demoulded, the whole turning process is carried out by manual operation and control machinery, compared with manual turning, the labor intensity and potential safety hazard of constructors are remarkably reduced, the number of permeable frames turned over each time is large, the turning efficiency is greatly improved, the preparation period of the permeable frames is shortened, and the utilization efficiency of a prefabricated field is effectively improved.
5 Pairs of U-shaped grooves 21 are formed in the upper support 16 and the lower support 14 in the water permeable frame group 22, the outer mold 15 of the water permeable frame is connected with the upper support 16 and the lower support 14 to form a relatively fixed whole, namely, the outer mold (15) can slide up and down in the U-shaped grooves in a self-adaptive manner according to uneven ground, the bottom surface of the outer mold 15 is always in contact with the ground, slurry leakage is avoided during subsequent concrete pouring, and further the pouring quality of the water permeable frame is effectively guaranteed.
The foregoing examples are set forth in order to provide a more thorough description of the present application and are not intended to limit the scope of the application, and various modifications of the application, which are equivalent to those skilled in the art upon reading the present application, will fall within the scope of the application defined in the appended claims.
Claims (4)
1. An automatic turning device of frame group permeates water in four sides hexagonal which characterized in that: the turnover device consists of a trolley frame (1), a main hanging winding drum (6), an auxiliary winding drum (8), a main motor (11), an auxiliary motor (12), a main hanging rotating shaft (5) and an auxiliary rotating shaft (7); universal wheels (3) with braking functions are arranged at the bottoms of the four supporting rods (2) in the trolley frame (1); the main motor (11) and the auxiliary motor (12) are connected and fixed above the trolley frame (1) through bolts, one ends of the main hanging rotating shaft (5) and the auxiliary rotating shaft (7) are respectively connected with the main motor (11) and the auxiliary motor (12), and the other ends of the main hanging rotating shaft and the auxiliary rotating shaft are fixed above the trolley frame (1) through bearing blocks (4); a main hanging reel (6) wound with a main hanging rope (9) is arranged on a main hanging rotating shaft (5), an auxiliary reel (8) wound with an auxiliary rope (10) is arranged on an auxiliary rotating shaft (7), one end of the auxiliary rope (10) is provided with an electromagnet chuck (20), and the axial position of the main hanging reel (6) is aligned with the auxiliary reel (8); the permeable frame group (22) to be overturned consists of an upper bracket (16), a lower bracket (14) and permeable frames (13), wherein each permeable frame (13) is provided with an outer die (15) and is connected into a relatively fixed whole through the upper bracket (16) and the lower bracket (14), the inner die is demolded in advance, and the outer die is removed after being overturned.
2. The automatic turnover device of four-sided hexagonal permeable frame set according to claim 1, wherein: the outer mold (15) and the inner mold are assembled into a formwork system before concrete is poured, the formwork system is inverted into three cones, a plurality of formwork systems are orderly staggered and arranged in rows, and 5-10 formwork systems orderly staggered and arranged in rows are connected into a relatively fixed whole through an upper bracket (16) and a lower bracket (14) by bolts; then, pouring concrete by adopting a distributing machine, forming a permeable frame (13) after the concrete is solidified, and removing the internal mold, so as to form a permeable frame group (22) to be overturned; at the moment, the outer mold (15) and the permeable frames (13) are in a pouring state, namely the bottom surface (18) of each permeable frame (13) in the permeable frame group (22) faces upwards, the top surface (17) faces downwards and the outer mold (15) and the outer mold are placed together into an inverted three-cone.
3. The automatic turnover device of four-sided hexagonal permeable frame set according to claim 1, wherein: a hook (19) is arranged at the top of the upper bracket (16) close to the top surface (17) of the water permeable frame, a main hanging rope (9) wound on the main hanging drum (6) is hung on the hook (19), and an auxiliary rope (10) wound on the auxiliary drum (8) is electrified through an electromagnet sucker (20) at the end part of the auxiliary rope and then is sucked on the lower bracket (14); the main motor (11) and the auxiliary motor (12) are adjusted to respectively control the motion states of the main lifting rope (9) and the auxiliary rope (10) so as to drive the water permeable frame group (22) in a pouring state to ascend and turn over, and the main motor (11) is adjusted and the water permeable frame group is lowered to be close to the ground, so that the bottom surface (18) of the water permeable frame (13) faces downwards and the top surface (17) faces upwards; powering off the electromagnet suction disc (20) so that the electromagnet suction disc is automatically released from the lower bracket (14) and the auxiliary rope (10) is retracted through the auxiliary motor (12), and the permeable frame is in a state to be demolded; the permeable frame (13) is mutually separated from the outer die (15), the upper bracket (16) and the lower bracket (14) under the action of the dead weight of the permeable frame, the main motor (11) is further rotated to enable the main hoisting rope (9) to lift the outer die (15), the upper bracket (16) and the lower bracket (14), and the permeable frame (13) realizes demoulding.
4. The automatic turnover device of four-sided hexagonal permeable frame set according to claim 1, wherein: 5-10 pairs of U-shaped grooves (21) are formed in the upper support (16) and the lower support (14), the outer mold (15), the upper support (16) and the lower support (14) are connected to form a relatively fixed whole, namely the outer mold (15) can slide up and down in the U-shaped grooves in a self-adaptive manner according to uneven ground, and the bottom surface of the outer mold (15) is always in contact with the ground, so that slurry leakage is avoided in the process of subsequent concrete pouring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910676423.8A CN110294305B (en) | 2019-07-25 | 2019-07-25 | Automatic turnover device for four-side hexagonal permeable frame group |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910676423.8A CN110294305B (en) | 2019-07-25 | 2019-07-25 | Automatic turnover device for four-side hexagonal permeable frame group |
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| Publication Number | Publication Date |
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| CN110294305A CN110294305A (en) | 2019-10-01 |
| CN110294305B true CN110294305B (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910676423.8A Active CN110294305B (en) | 2019-07-25 | 2019-07-25 | Automatic turnover device for four-side hexagonal permeable frame group |
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