CN110273305A - 一种复合功能涤纶织物的染整工艺 - Google Patents

一种复合功能涤纶织物的染整工艺 Download PDF

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CN110273305A
CN110273305A CN201910395965.8A CN201910395965A CN110273305A CN 110273305 A CN110273305 A CN 110273305A CN 201910395965 A CN201910395965 A CN 201910395965A CN 110273305 A CN110273305 A CN 110273305A
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finishing
dyeing
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fabric
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陈家刚
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Suzhou Aochai Textile Finishing Co Ltd
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Abstract

本发明公开了一种复合功能涤纶织物的染整工艺，本发明通过在后整理工序中加入抗紫外线整理剂、抗皱整理剂、防蚊整理剂和凉感整理剂，有效提升了织物的柔软抗皱性，使织物具备凉爽手感、能够抗紫外线辐射、抗菌性、防蚊虫功能等优良功能，对人体健康更加有益，且使用淀粉酶、天然植物色素提取物等成分来代替传统的有机退浆剂和染色剂，生产过程中产生的废水更容易处理，更加环保。

Description

一种复合功能涤纶织物的染整工艺
技术领域
本发明涉及纺织技术领域，具体是一种复合功能涤纶织物的染整工艺。
背景技术
染整指对纺织材料(纤维、纱线和织物)进行以化学处理为主的工艺过程，现代也通称为印染。染整同纺纱、机织或针织生产一起，形成纺织物生产的全过程。染整质量的优劣对纺织品的使用价值有重要的影响。随着社会的发展，人们对于织物的要求也在逐渐提升，已经不满足于最简单的结实耐用，而是对于面料的柔软性、抗皱性、是否抗紫外线等性能都提出了要求，因此有必要改进织物的染整工艺，使织物具备多种复合功能，更加符合目前市场的需求。
发明内容
本发明的目的在于提供一种复合功能涤纶织物的染整工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种复合功能涤纶织物的染整工艺，包括如下步骤：
S1、预处理：将织物浸入预处理液中，在50-60℃条件下蒸煮20-60min，随后取出，在80-90℃条件下水洗2-3次，再在50-60℃条件下水洗2-3次；
S2、染色：将织物浸入染色剂中，加入PH调节剂调节PH到4.0-5.0，然后升温到100-140℃，染色处理30-80min，取出染色后的织物，用50-70℃的蒸汽蒸10-20min，然后取出至烘干箱中，保温10min，再在80-90℃条件下还原清洗20-30min，脱水烘干；
S3、后整理：将织物浸入后整理液中，在50-90℃条件下轧液处理30-80min，取出后，在135-180℃条件下烘焙定型2-4min，得到成品织物。
作为本发明进一步的方案：步骤S1中所述预处理液按质量百分比计包括如下组分：0.1-0.2％的消泡剂、1-5％的分散剂、5-10％的渗透剂、5-10％的淀粉酶、0.1-0.3％的磷酸钠、0.1-0.5％的太古油，其余为水。
作为本发明进一步的方案：步骤S2中所述染色剂按质量百分比计包括如下组分：20-30％的天然植物色素提取物、0.1-0.5％的纳米二氧化钛、1-3％的十二烷基苯磺酸钠、4-8％的异丁基三乙氧基硅烷、1-5％的辛基酚聚氧乙烯醚、15-20％的乙醇，其余为水。
作为本发明进一步的方案：步骤S3中所述后整理液为抗紫外线整理剂、抗皱整理剂、防蚊整理剂、凉感整理剂混合溶液。
作为本发明进一步的方案：所述抗紫外线整理剂按质量百分比计包括如下组分：1-3％的氧化锌、3-5％的聚丙烯酸钠、5-10％的油酸聚氧乙烯酯、5-10％的乙酸乙酯，其余为水。
作为本发明进一步的方案：所述抗皱整理剂按质量百分比计包括如下组分：1-5％的高碘酸钠、3-6％的氯化钡、5-7％的硝酸钙、5-10％的酒石酸、5-10％的苹果酸、20-30％的乙二醇，其余为水。
作为本发明进一步的方案：所述防蚊整理剂按质量百分比计包括如下组分：1-5％的天竺葵、1-5％的薰衣草、5-10％的磷酸二氢铵、5-10％的二丙二醇二甲醚、5-10％的脂肪酸聚乙二醇酯，其余为水。
作为本发明进一步的方案：所述凉感整理剂按质量百分比计包括如下组分：5-10％的木糖醇、5-10％的角鲨烯、30-40％的异氰酸酯，其余为水。
与现有技术相比，本发明的有益效果是：
本发明通过在后整理工序中加入抗紫外线整理剂、抗皱整理剂、防蚊整理剂和凉感整理剂，有效提升了织物的柔软抗皱性，使织物具备凉爽手感、能够抗紫外线辐射、抗菌性、防蚊虫功能等优良功能，对人体健康更加有益，且使用淀粉酶、天然植物色素提取物等成分来代替传统的有机退浆剂和染色剂，生产过程中产生的废水更容易处理，更加环保。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种复合功能涤纶织物的染整工艺，包括如下步骤：
S1、预处理：将织物浸入预处理液中，在50℃条件下蒸煮60min，随后取出，在80℃条件下水洗2次，再在50℃条件下水洗2次；
S2、染色：将织物浸入染色剂中，加入PH调节剂调节PH到4.0，然后升温到100℃，染色处理30min，取出染色后的织物，用50℃的蒸汽蒸10min，然后取出至烘干箱中，保温10min，再在80℃条件下还原清洗20min，脱水烘干；
S3、后整理：将织物浸入后整理液中，在50℃条件下轧液处理80min，取出后，在135℃条件下烘焙定型4min，得到成品织物。
步骤S1中所述预处理液按质量百分比计包括如下组分：0.1％的消泡剂、1％的分散剂、5％的渗透剂、5％的淀粉酶、0.1％的磷酸钠、0.1％的太古油，其余为水。
步骤S2中所述染色剂按质量百分比计包括如下组分：20％的天然植物色素提取物、0.1％的纳米二氧化钛、1％的十二烷基苯磺酸钠、4％的异丁基三乙氧基硅烷、1％的辛基酚聚氧乙烯醚、15％的乙醇，其余为水。
步骤S3中所述后整理液为抗紫外线整理剂、抗皱整理剂、防蚊整理剂、凉感整理剂混合溶液。
所述抗紫外线整理剂按质量百分比计包括如下组分：1％的氧化锌、3％的聚丙烯酸钠、5％的油酸聚氧乙烯酯、5％的乙酸乙酯，其余为水。
所述抗皱整理剂按质量百分比计包括如下组分：1％的高碘酸钠、3％的氯化钡、5％的硝酸钙、5％的酒石酸、5％的苹果酸、20％的乙二醇，其余为水。
所述防蚊整理剂按质量百分比计包括如下组分：1％的天竺葵、1％的薰衣草、5％的磷酸二氢铵、5％的二丙二醇二甲醚、5％的脂肪酸聚乙二醇酯，其余为水。
所述凉感整理剂按质量百分比计包括如下组分：5％的木糖醇、5％的角鲨烯、30％的异氰酸酯，其余为水。
实施例二：
一种复合功能涤纶织物的染整工艺，包括如下步骤：
S1、预处理：将织物浸入预处理液中，在55℃条件下蒸煮40min，随后取出，在85℃条件下水洗2次，再在55℃条件下水洗2次；
S2、染色：将织物浸入染色剂中，加入PH调节剂调节PH到4.5，然后升温到125℃，染色处理50min，取出染色后的织物，用60℃的蒸汽蒸15min，然后取出至烘干箱中，保温10min，再在85℃条件下还原清洗25min，脱水烘干；
S3、后整理：将织物浸入后整理液中，在70℃条件下轧液处理50min，取出后，在165℃条件下烘焙定型3min，得到成品织物。
步骤S1中所述预处理液按质量百分比计包括如下组分：0.15％的消泡剂、3％的分散剂、8％的渗透剂、7％的淀粉酶、0.2％的磷酸钠、0.3％的太古油，其余为水。
步骤S2中所述染色剂按质量百分比计包括如下组分：25％的天然植物色素提取物、0.3％的纳米二氧化钛、2％的十二烷基苯磺酸钠、5％的异丁基三乙氧基硅烷、2％的辛基酚聚氧乙烯醚、17％的乙醇，其余为水。
步骤S3中所述后整理液为抗紫外线整理剂、抗皱整理剂、防蚊整理剂、凉感整理剂混合溶液。
所述抗紫外线整理剂按质量百分比计包括如下组分：2％的氧化锌、4％的聚丙烯酸钠、7％的油酸聚氧乙烯酯、7％的乙酸乙酯，其余为水。
所述抗皱整理剂按质量百分比计包括如下组分：3％的高碘酸钠、5％的氯化钡、6％的硝酸钙、6％的酒石酸、6％的苹果酸、25％的乙二醇，其余为水。
所述防蚊整理剂按质量百分比计包括如下组分：3％的天竺葵、3％的薰衣草、8％的磷酸二氢铵、8％的二丙二醇二甲醚、8％的脂肪酸聚乙二醇酯，其余为水。
所述凉感整理剂按质量百分比计包括如下组分：8％的木糖醇、7％的角鲨烯、35％的异氰酸酯，其余为水。
实施例三：
一种复合功能涤纶织物的染整工艺，包括如下步骤：
S1、预处理：将织物浸入预处理液中，在60℃条件下蒸煮20min，随后取出，在90℃条件下水洗3次，再在60℃条件下水洗3次；
S2、染色：将织物浸入染色剂中，加入PH调节剂调节PH到5.0，然后升温到140℃，染色处理80min，取出染色后的织物，用70℃的蒸汽蒸20min，然后取出至烘干箱中，保温10min，再在90℃条件下还原清洗30min，脱水烘干；
S3、后整理：将织物浸入后整理液中，在90℃条件下轧液处理30min，取出后，在180℃条件下烘焙定型2min，得到成品织物。
步骤S1中所述预处理液按质量百分比计包括如下组分：0.2％的消泡剂、5％的分散剂、10％的渗透剂、10％的淀粉酶、0.3％的磷酸钠、0.5％的太古油，其余为水。
步骤S2中所述染色剂按质量百分比计包括如下组分：30％的天然植物色素提取物、0.5％的纳米二氧化钛、3％的十二烷基苯磺酸钠、8％的异丁基三乙氧基硅烷、5％的辛基酚聚氧乙烯醚、20％的乙醇，其余为水。
步骤S3中所述后整理液为抗紫外线整理剂、抗皱整理剂、防蚊整理剂、凉感整理剂混合溶液。
所述抗紫外线整理剂按质量百分比计包括如下组分：3％的氧化锌、5％的聚丙烯酸钠、10％的油酸聚氧乙烯酯、10％的乙酸乙酯，其余为水。
所述抗皱整理剂按质量百分比计包括如下组分：5％的高碘酸钠、6％的氯化钡、7％的硝酸钙、10％的酒石酸、10％的苹果酸、30％的乙二醇，其余为水。
所述防蚊整理剂按质量百分比计包括如下组分：5％的天竺葵、5％的薰衣草、10％的磷酸二氢铵、10％的二丙二醇二甲醚、10％的脂肪酸聚乙二醇酯，其余为水。
所述凉感整理剂按质量百分比计包括如下组分：10％的木糖醇、10％的角鲨烯、40％的异氰酸酯，其余为水。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (8)

1.一种复合功能涤纶织物的染整工艺，其特征在于，包括如下步骤：
S1、预处理：将织物浸入预处理液中，在50-60℃条件下蒸煮20-60min，随后取出，在80-90℃条件下水洗2-3次，再在50-60℃条件下水洗2-3次；
S2、染色：将织物浸入染色剂中，加入PH调节剂调节PH到4.0-5.0，然后升温到100-140℃，染色处理30-80min，取出染色后的织物，用50-70℃的蒸汽蒸10-20min，然后取出至烘干箱中，保温10min，再在80-90℃条件下还原清洗20-30min，脱水烘干；
S3、后整理：将织物浸入后整理液中，在50-90℃条件下轧液处理30-80min，取出后，在135-180℃条件下烘焙定型2-4min，得到成品织物。
2.根据权利要求1所述的一种复合功能涤纶织物的染整工艺，其特征在于，步骤S1中所述预处理液按质量百分比计包括如下组分：0.1-0.2％的消泡剂、1-5％的分散剂、5-10％的渗透剂、5-10％的淀粉酶、0.1-0.3％的磷酸钠、0.1-0.5％的太古油，其余为水。
3.根据权利要求1所述的一种复合功能涤纶织物的染整工艺，其特征在于，步骤S2中所述染色剂按质量百分比计包括如下组分：20-30％的天然植物色素提取物、0.1-0.5％的纳米二氧化钛、1-3％的十二烷基苯磺酸钠、4-8％的异丁基三乙氧基硅烷、1-5％的辛基酚聚氧乙烯醚、15-20％的乙醇，其余为水。
4.根据权利要求1所述的一种复合功能涤纶织物的染整工艺，其特征在于，步骤S3中所述后整理液为抗紫外线整理剂、抗皱整理剂、防蚊整理剂、凉感整理剂混合溶液。
5.根据权利要求4所述的一种复合功能涤纶织物的染整工艺，其特征在于，所述抗紫外线整理剂按质量百分比计包括如下组分：1-3％的氧化锌、3-5％的聚丙烯酸钠、5-10％的油酸聚氧乙烯酯、5-10％的乙酸乙酯，其余为水。
6.根据权利要求4所述的一种复合功能涤纶织物的染整工艺，其特征在于，所述抗皱整理剂按质量百分比计包括如下组分：1-5％的高碘酸钠、3-6％的氯化钡、5-7％的硝酸钙、5-10％的酒石酸、5-10％的苹果酸、20-30％的乙二醇，其余为水。
7.根据权利要求4所述的一种复合功能涤纶织物的染整工艺，其特征在于，所述防蚊整理剂按质量百分比计包括如下组分：1-5％的天竺葵、1-5％的薰衣草、5-10％的磷酸二氢铵、5-10％的二丙二醇二甲醚、5-10％的脂肪酸聚乙二醇酯，其余为水。
8.根据权利要求4所述的一种复合功能涤纶织物的染整工艺，其特征在于，所述凉感整理剂按质量百分比计包括如下组分：5-10％的木糖醇、5-10％的角鲨烯、30-40％的异氰酸酯，其余为水。
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