CN110273216A - 一种超细锦纶超消光面料的织造方法 - Google Patents
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- 238000009941 weaving Methods 0.000 title claims abstract description 32
- 239000004744 fabric Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000004677 Nylon Substances 0.000 title claims abstract description 16
- 229920001778 nylon Polymers 0.000 title claims abstract description 16
- 239000002002 slurry Substances 0.000 claims abstract description 17
- 238000004513 sizing Methods 0.000 claims abstract description 5
- 230000007423 decrease Effects 0.000 claims abstract description 4
- 241000790917 Dioxys <bee> Species 0.000 claims 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 12
- 239000004408 titanium dioxide Substances 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 230000008033 biological extinction Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 239000000835 fiber Substances 0.000 description 4
- 238000005457 optimization Methods 0.000 description 4
- 238000009955 starching Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/06—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments individually handled
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
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Abstract
本发明公开了一种超细锦纶超消光面料的织造方法,其包括以下步骤整经、浆丝、并轴、织造,其特征在于:将步骤整经、浆丝、并轴、织造中张力下降5~10%;步骤浆丝中,在浆液中加入二氧化钛,浴比为1.5~2%,浆槽的温度为55~60℃,压浆辊压力为1.2~1.3kg/cm2;表面上浆率为5~6%,总上浆率为8~9%。通过上述方法织出的超细锦纶超消光面料外观独特,真正实现了超消光面料的新颖外观,对于各类特殊光泽的原料的织造方法有很好的参考价值,值得推广推荐。
Description
技术领域
本发明属于纺织设备领域,特别涉及一种一种超细锦纶超消光面料的织造方法。
背景技术
化纤面料外观的光泽有全消光、半消光、有光、亮光、交织光等几种,其中的全消光布是指布料的外观光泽暗淡、柔和,看起来不反光、不刺眼,纹路清晰,是中高档面料和首选方案。
目前,面料消光主要是使用消光化纤长丝,经织造加工而成的,也有使用普通长丝经过后整理加入消光剂形成的。前者是在纺丝过程中通过二氧化钛的摩擦、氧化作用,在纤维表面形成密密的坑点,进而射光线形成消光效果的;而经过后整理进行消光的应用较少,因为消光效果不稳定、消光性能寿命短、生产不环保等,故只是用于辅助整理。
对于锦纶超细旦消光丝织造而成的织物,由于原料很细,织造加工难度大,为了提高生产效率和产品质量,都采取了一定的加工工艺,如加捻、加湿、特殊浆丝等,有的工艺项目也伤害了丝线的光泽,使丝线的纤维的表面密密的坑点,加工后有少部分被压平、填平、磨平,消弱了消光程度。所以,市场上所见的消光面料的光泽都比所用原料的光泽较亮一些。消光效果不是最佳。。
发明内容
本发明的目的是提供一种既可减轻织造加工工艺对所述光泽减弱的影响,又可提升产品的消光效果的超细锦纶超消光面料的织造方法。
为解决上述技术问题,本发明采用如下技术方案:一种超细锦纶超消光面料的织造方法,其包括以下步骤整经、浆丝、并轴、织造,其特征在于:将步骤整经、浆丝、并轴、织造中张力下降5~10%;步骤浆丝中,在浆液中加入二氧化钛,浴比为1.5~2%,浆槽的温度为55~60℃,压浆辊压力为1.2~1.3kg/cm2;表面上浆率为5~6%,总上浆率为8~9%。
优化的,步骤整经中,单丝张力为3~4N。
优化的,步骤浆丝中,单丝张力为4~5N。
优化的,步骤并轴中,单丝张力为6~7N。
优化的,步骤织造中,单丝张力为9~10N,松经3格。
本发明的有益效果在于:通过上述方法织出的超细锦纶超消光面料外观独特,真正实现了超消光面料的新颖外观,对于各类特殊光泽的原料的织造方法有很好的参考价值,值得推广推荐。
具体实施方式
超细锦纶超消光面料的织造方法,其包括以下步骤整经、浆丝、并轴、织造,将步骤整经、浆丝、并轴、织造中张力下降5~10%;步骤浆丝中,在浆液中加入二氧化钛,浴比为1.5~2%,浆槽的温度为55~60℃,压浆辊压力为1.2~1.3kg/cm2;表面上浆率为5~6%,总上浆率为8~9%。
下面以400T消光尼丝纺为例对本发明作以下详细描述:
实施例一
产品的基本规格:经线与纬线都是锦纶20D/24F消光长丝,上机22#筘4入,宽176厘米,纬密42梭。成品密度103*47根/厘米,成品重量26克/平米。
a) 小张力生产:在整经、浆丝、并轴、织造四个工序的生产中,设计最低张力,比原张力分别大约下降张力的5~10%,步骤整经中,单丝张力为3~4N,步骤浆丝中,单丝张力为4~5N,步骤并轴中,单丝张力为6~7N,步骤织造中,单丝张力为9~10N,松经3格,从而减小各工序加工时机件对丝线的摩擦而造成的减弱消光情况。
b)浆丝时,在浆液中加入二氧化钛消光剂,浴比为1.5~2.0%,同时浆槽温度由升高5℃,以实现二氧化钛对丝线的消光效果。
c)在上浆时,降低压浆辊压力,使浆料上浆分配向丝线的表层倾斜,提高丝线的表层上浆率,即浆膜的质量,以增强丝线的耐磨性能,减少后道工序中的摩擦影响丝线的消光性能。
d)在织造工序中,增大松经幅度,使经丝在开口时充分缓冲,进而减小丝线的摩擦,稳定丝线的自身的消光性能。
超细旦消光面料的光泽比所用消光原料的光泽稍亮、消光效果减弱的主要原因,是织造加工生产工艺的影响。因此,现采取以下措施,既可减轻织造加工工艺对所述光泽减弱的影响,又可提升产品的消光效果,进而形成超消光面料。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。
Claims (5)
1.一种超细锦纶超消光面料的织造方法,其包括以下步骤整经、浆丝、并轴、织造,其特征在于:将步骤整经、浆丝、并轴、织造中张力下降5~10%;步骤浆丝中,在浆液中加入二氧化钛,浴比为1.5~2%,浆槽的温度为55~60℃,压浆辊压力为1.2~1.3kg/cm2;表面上浆率为5~6%,总上浆率为8~9%。
2.根据权利要求1所述的超细锦纶超消光面料的织造方法,其特征在于:步骤整经中,单丝张力为3~4N。
3.根据权利要求1所述的超细锦纶超消光面料的织造方法,其特征在于:步骤浆丝中,单丝张力为4~5N。
4.根据权利要求1所述的超细锦纶超消光面料的织造方法,其特征在于:步骤并轴中,单丝张力为6~7N。
5.根据权利要求1所述的超细锦纶超消光面料的织造方法,其特征在于:步骤织造中,单丝张力为9~10N,松经3格。
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