CN110205840A - 一种全天丝洗褪工艺 - Google Patents

一种全天丝洗褪工艺 Download PDF

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CN110205840A
CN110205840A CN201910459258.0A CN201910459258A CN110205840A CN 110205840 A CN110205840 A CN 110205840A CN 201910459258 A CN201910459258 A CN 201910459258A CN 110205840 A CN110205840 A CN 110205840A
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朱浩楠
张东华
张印
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RUGAO XIEHE PRINTING AND DYEING CO Ltd
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Abstract

本发明公开了一种全天丝洗褪工艺，经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；本发明的有益效果为：本发明中的染色工艺中的染色剂选用还原染料和涂料复合而成的，并且选用特定的比例实现仿古功效，同时，添加了后整理工艺，保证了天丝面料的光泽度，从而使面料兼具仿古功效，又兼具良好的光泽度。

Description

一种全天丝洗褪工艺
技术领域
本发明涉及面料洗褪工艺，具体涉及一种全天丝洗褪工艺。
背景技术
随着时代的发展进步，有关生态、环保、无公害等绿色概念将越来越深入人心。绿色食品已经受到消费者的青昧，随之具有绿色概念的面料服饰，必将受到高度关注，开发前景非常广阔，同行业的开发竞争将呈现多方位、多层次。
天丝纤维，是以树木的木质浆粕经过溶剂纺丝法而制成的纤维素纤维，它具有生物降解的功能。天丝纤维又是集合成纤维和天然纤维于一体的新一代纤维，它有棉纤维的“舒适性”、涤纶纤维的“强度”、毛纤维的悬垂性和真丝纤维的滑爽、透气，百分之百纯天然材料，加上环保的制造流程，让生活方式以保护自然环境为本，完全迎合现代消费者的需求，而且绿色环保，堪称为21世纪的绿色纤维。
传统的洗褪工艺大都是先染色后涂层，这样看起来不自然，如何采用洗褪工艺做成仿古效果是现在企业亟需解决的问题。
发明内容
本发明的目的在于提供一种制备工艺简单、洗褪效果佳、仿古效果佳的全天丝洗褪工艺。
为实现上述目的，本发明提供如下技术方案：一种全天丝洗褪工艺，经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；具体步骤如下：
(1)冷堆：冷堆液的制备：依次加入300L的水、浓碱、3Kg的螯合剂、3Kg的稳定剂、4Kg的水玻璃、15Kg的精炼剂、25Kg的30％双氧水和3Kg的渗透剂，制备得到600L的冷堆液，每加一个成份后均需要进行搅拌均匀；然后将面料进行冷堆处理；
(2)烧毛：将冷堆后的面料进行烧毛处理，烧两正面、两反面；
(3)短蒸：
I.蒸洗液的制备：依次加入300L的水、80L的浓碱、3Kg的螯合剂、4Kg的稳定剂、15Kg的精炼剂和25Kg的30％双氧水制备得到600L的蒸洗液，每加一个成份后均需要进行搅拌均匀，双槽浸料，进行短蒸；
(4)半丝光：制备130-150g/L的浓碱，采用双浸双轧，进行半丝光处理；
(5)染色：将半丝光处理后的面料放入染色剂中进行染色处理；
(6)后整理：将染色后的面料放入后整理剂中，进行浸轧处理，浸轧采用一浸一轧处理，车速为50-70m/min，完成全天丝洗褪工艺。
可行的，所述步骤(1)中的冷堆时间为20-24小时。
可行的，所述步骤(3)中的短蒸时间为1-1.5min，短蒸温度为100-102℃。
可行的，所述步骤(5)中的染色剂由还原染料和涂料组成，所述还原染料和涂料的混合比为3:7。
可行的，所述步骤(6)中的整理剂由柔软剂和硅油组成，所述柔软剂的添加量为70-80g/L，所述硅油的添加量为10-20g/L。
与现有技术相比，本发明的有益效果是：本发明中的染色工艺中的染色剂选用还原染料和涂料复合而成的，并且选用特定的比例实现仿古功效，同时，添加了后整理工艺，保证了天丝面料的光泽度，从而使面料兼具仿古功效，又兼具良好的光泽度。
附图说明
图1为本发明的洗褪工艺流程图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示为本发明的洗褪工艺流程图。
实施例1
一种全天丝洗褪工艺，经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；具体步骤如下：
(1)冷堆：冷堆液的制备：依次加入300L的水、浓碱、3Kg的螯合剂、3Kg的稳定剂、4Kg的水玻璃、15Kg的精炼剂、25Kg的30％双氧水和3Kg的渗透剂，制备得到600L的冷堆液，每加一个成份后均需要进行搅拌均匀；然后将面料进行冷堆处理，冷堆时间为20小时；
(2)烧毛：将冷堆后的面料进行烧毛处理，烧两正面、两反面；
(3)短蒸：
I.蒸洗液的制备：依次加入300L的水、80L的浓碱、3Kg的螯合剂、4Kg的稳定剂、15Kg的精炼剂和25Kg的30％双氧水制备得到600L的蒸洗液，每加一个成份后均需要进行搅拌均匀，双槽浸料，进行短蒸，短蒸时间为1min，短蒸温度为100℃。
(4)半丝光：制备130g/L的浓碱，采用双浸双轧，进行半丝光处理；
(5)染色：将半丝光处理后的面料放入染色剂中进行染色处理，染色剂由还原染料和涂料组成，还原染料和涂料的混合比为7:3。
(6)后整理：将染色后的面料放入后整理剂中，进行浸轧处理，浸轧采用一浸一轧处理，车速为50m/min，完成全天丝洗褪工艺，整理剂由柔软剂和硅油组成，柔软剂的添加量为70g/L，硅油的添加量为5g/L。
实施例2
一种全天丝洗褪工艺，经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；具体步骤如下：
(1)冷堆：冷堆液的制备：依次加入300L的水、浓碱、3Kg的螯合剂、3Kg的稳定剂、4Kg的水玻璃、15Kg的精炼剂、25Kg的30％双氧水和3Kg的渗透剂，制备得到600L的冷堆液，每加一个成份后均需要进行搅拌均匀；然后将面料进行冷堆处理，冷堆时间为24小时；
(2)烧毛：将冷堆后的面料进行烧毛处理，烧两正面、两反面；
(3)短蒸：
I.蒸洗液的制备：依次加入300L的水、80L的浓碱、3Kg的螯合剂、4Kg的稳定剂、15Kg的精炼剂和25Kg的30％双氧水制备得到600L的蒸洗液，每加一个成份后均需要进行搅拌均匀，双槽浸料，进行短蒸，短蒸时间为1.5min，短蒸温度为102℃。
(4)半丝光：制备150g/L的浓碱，采用双浸双轧，进行半丝光处理；
(5)染色：将半丝光处理后的面料放入染色剂中进行染色处理，染色剂由还原染料和涂料组成，还原染料和涂料的混合比为7:3。
(6)后整理：将染色后的面料放入后整理剂中，进行浸轧处理，浸轧采用一浸一轧处理，车速为70m/min，完成全天丝洗褪工艺，整理剂由柔软剂和硅油组成，柔软剂的添加量为100g/L，硅油的添加量为20g/L。
实施例3
一种全天丝洗褪工艺，经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；具体步骤如下：
(1)冷堆：冷堆液的制备：依次加入300L的水、浓碱、3Kg的螯合剂、3Kg的稳定剂、4Kg的水玻璃、15Kg的精炼剂、25Kg的30％双氧水和3Kg的渗透剂，制备得到600L的冷堆液，每加一个成份后均需要进行搅拌均匀；然后将面料进行冷堆处理，冷堆时间为22小时。
(2)烧毛：将冷堆后的面料进行烧毛处理，烧两正面、两反面；
(3)短蒸：
I.蒸洗液的制备：依次加入300L的水、80L的浓碱、3Kg的螯合剂、4Kg的稳定剂、15Kg的精炼剂和25Kg的30％双氧水制备得到600L的蒸洗液，每加一个成份后均需要进行搅拌均匀，双槽浸料，进行短蒸，短蒸时间为1.4min，短蒸温度为102℃。
(4)半丝光：制备140g/L的浓碱，采用双浸双轧，进行半丝光处理；
(5)染色：将半丝光处理后的面料放入染色剂中进行染色处理，染色剂由还原染料和涂料组成，还原染料和涂料的混合比为7:3。
(6)后整理：将染色后的面料放入后整理剂中，进行浸轧处理，浸轧采用一浸一轧处理，车速为60m/min，完成全天丝洗褪工艺，整理剂由柔软剂和硅油组成，柔软剂的添加量为75g/L，硅油的添加量为15g/L。
本发明中的染色工艺中的染色剂选用还原染料和涂料复合而成的，并且选用特定的比例实现仿古功效，同时，添加了后整理工艺，保证了天丝面料的光泽度，从而使面料兼具仿古功效，又兼具良好的光泽度。
尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任对何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种全天丝洗褪工艺，其特征在于：经过冷堆、烧毛、短蒸、半丝光、染色和后整理步骤，完成全天丝洗褪工艺；具体步骤如下：
(1)冷堆：冷堆液的制备：依次加入300L的水、浓碱、3Kg的螯合剂、3Kg的稳定剂、4Kg的水玻璃、15Kg的精炼剂、25Kg的30％双氧水和3Kg的渗透剂，制备得到600L的冷堆液，每加一个成份后均需要进行搅拌均匀；然后将面料进行冷堆处理；
(2)烧毛：将冷堆后的面料进行烧毛处理，烧两正面、两反面；
(3)短蒸：
I.蒸洗液的制备：依次加入300L的水、80L的浓碱、3Kg的螯合剂、4Kg的稳定剂、15Kg的精炼剂和25Kg的30％双氧水制备得到600L的蒸洗液，每加一个成份后均需要进行搅拌均匀，双槽浸料，进行短蒸；
(4)半丝光：制备130-150g/L的浓碱，采用双浸双轧，进行半丝光处理；
(5)染色：将半丝光处理后的面料放入染色剂中进行染色处理；
(6)后整理：将染色后的面料放入后整理剂中，进行浸轧处理，浸轧采用一浸一轧处理，车速为50-70m/min，完成全天丝洗褪工艺。
2.根据权利要求1所述的一种全天丝洗褪工艺，其特征在于：所述步骤(1)中的冷堆时间为20-24小时。
3.根据权利要求1所述的一种全天丝洗褪工艺，其特征在于：所述步骤(3)中的短蒸时间为1-1.5min，短蒸温度为100-102℃。
4.根据权利要求1所述的一种全天丝洗褪工艺，其特征在于：所述步骤(5)中的染色剂由还原染料和涂料组成，所述还原染料和涂料的混合比为7:3。
5.根据权利要求1所述的一种全天丝洗褪工艺，其特征在于：所述步骤(6)中的整理剂由柔软剂和硅油组成，所述柔软剂的添加量为70-100g/L，所述硅油的添加量为5-20g/L。
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN114411406A (zh) * 2021-12-31 2022-04-29 浙江龙游洁仕特新材料有限公司 一种环境友好型短流程印染前处理方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114411406A (zh) * 2021-12-31 2022-04-29 浙江龙游洁仕特新材料有限公司 一种环境友好型短流程印染前处理方法

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