CN110184082B - Pollution-free charcoal production equipment - Google Patents
Pollution-free charcoal production equipment Download PDFInfo
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- CN110184082B CN110184082B CN201910523650.7A CN201910523650A CN110184082B CN 110184082 B CN110184082 B CN 110184082B CN 201910523650 A CN201910523650 A CN 201910523650A CN 110184082 B CN110184082 B CN 110184082B
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- cavity
- end wall
- fixedly arranged
- rotating shaft
- sliding
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- 239000003610 charcoal Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000001704 evaporation Methods 0.000 claims abstract description 73
- 230000008020 evaporation Effects 0.000 claims abstract description 64
- 239000002023 wood Substances 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 67
- 239000000779 smoke Substances 0.000 claims description 57
- 238000002485 combustion reaction Methods 0.000 claims description 44
- 238000003756 stirring Methods 0.000 claims description 21
- 238000000746 purification Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000003595 mist Substances 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000002940 repellent Effects 0.000 claims description 2
- 239000005871 repellent Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 230000001846 repelling effect Effects 0.000 claims 1
- 239000004411 aluminium Substances 0.000 description 6
- 238000010304 firing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/08—Non-mechanical pretreatment of the charge, e.g. desulfurization
- C10B57/10—Drying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Abstract
The invention discloses a pollution-free charcoal production device, which comprises a machine body, wherein an evaporation cavity is arranged in the machine body, a preheating evaporation mechanism for fully evaporating moisture in wood is arranged in the evaporation cavity, the preheating evaporation mechanism comprises the evaporation cavity, eccentric wheels are symmetrically arranged on the front end wall and the rear end wall of the evaporation cavity, a first rotating shaft is rotatably arranged between the two eccentric wheels, a ring is rotatably arranged on the first rotating shaft, and an aluminum basin is fixedly arranged on the bottom surface of the ring. The exhaust is pollution-free and environment-friendly.
Description
Technical Field
The invention relates to the field of fuel production, in particular to pollution-free charcoal production equipment.
Background
As is known, charcoal is a residual black porous solid fuel after incomplete combustion of wood or wood raw materials, and has the characteristics of easy portability, low production cost and the like; in recent years, the charcoal industry in China is rapidly developed, and in remote areas, charcoal is still the main source of domestic fuel due to the abundance of wood and wood raw materials; the traditional charcoal production mostly uses a kiln firing method, smoke can be directly discharged to the atmosphere to pollute the environment when kiln firing is carried out, meanwhile, the kiln firing method has certain requirements on wood selection, the kiln firing can be carried out only after the wood is dried in the sun or air for a period of time, and the charcoal production period is long; common charcoal machines all need to crush wood, additional wood dust is generated to pollute the environment, and in addition, the charcoal machines cannot form complete block-shaped charcoal, so the portability and the practicability are poor; therefore, there is a need to design a non-polluting charcoal production facility to solve the above problems.
Disclosure of Invention
The invention aims to provide pollution-free charcoal production equipment, which can remove moisture in wood before combustion and carbonization, can automatically remove smoke, is environment-friendly and pollution-free, and has high charcoal production efficiency.
The invention is realized by the following technical scheme.
The pollution-free charcoal production equipment comprises a machine body, wherein an evaporation cavity is arranged in the machine body, a preheating evaporation mechanism for fully evaporating moisture in wood is arranged in the evaporation cavity, the preheating evaporation mechanism comprises the evaporation cavity, eccentric wheels are symmetrically arranged on the front end wall and the rear end wall of the evaporation cavity, a first rotating shaft is rotatably arranged between the two eccentric wheels, a ring is rotatably arranged on the first rotating shaft, an aluminum basin is fixedly arranged on the bottom surface of the ring, namely the bottom of the aluminum basin is heated, and meanwhile, the eccentric wheels drive the wood to bump in the aluminum basin to fully evaporate the moisture in the wood;
a first sliding hole is communicated with the right end wall of the evaporation cavity, and a switching mechanism for switching the equipment from the step of evaporating the moisture of the wood to the step of burning the wood is arranged between the first sliding hole and the evaporation cavity;
the bottom wall of the evaporation cavity is communicated with a combustion cavity, a stirring mechanism for stirring and combusting wood to generate charcoal is arranged in the combustion cavity, the stirring mechanism comprises the combustion cavity, a heating net is fixedly arranged on the bottom wall of the combustion cavity, a groove with an upward opening is arranged in the aluminum basin, a cam is arranged in the combustion cavity, and when the wood is combusted, the cam slightly stirs the combusted wood to ensure that the wood is uniformly heated;
a smoke exhaust hole which penetrates through the right end wall of the combustion cavity from left to right is formed in the right end wall of the combustion cavity, a smoke removal box is arranged on the right side of the machine body, a purification cavity is formed in the smoke removal box, and a smoke removal mechanism for purifying smoke through water mist is arranged between the purification cavity and the smoke exhaust hole;
the top wall of the first sliding hole is fixedly provided with a motor, and the front end wall and the rear end wall of the motor are provided with transmission mechanisms for driving the preheating evaporation mechanism, the smoke removing mechanism and the stirring mechanism to operate.
Further, preheat evaporation mechanism and include the evaporation chamber, evaporation chamber roof intercommunication is equipped with feed hopper, the fixed spring board that is equipped with of evaporation chamber left end wall, the interior symmetry of evaporation chamber front and back end wall is equipped with first transmission chamber, first transmission chamber with it is equipped with the second pivot to rotate between the evaporation chamber, in the first transmission chamber fixed first belt pulley that is equipped with in the second pivot, in the evaporation chamber fixed being equipped with in the second pivot the eccentric wheel, be equipped with the first through-hole that runs through from top to bottom in the aluminium basin, first through-hole left and right sides end wall symmetry is equipped with the second slide opening that runs through from top to bottom, it is equipped with first magnet slide bar to slide in the second slide opening, the fixed apron that is equipped with on first magnet slide bar top can seal the first through-hole, the aluminium basin with be connected with first spring between the apron bottom surface.
Further, the switching mechanism includes first slide opening, it is equipped with the second magnet slide bar to slide in the first slide opening, the fixed electro-magnet that can repel second magnet slide bar that is equipped with of first slide opening right-hand member wall, the second magnet slide bar with be connected with the second spring between the electro-magnet, the end wall symmetry is equipped with the inward third slide opening of opening around the evaporation chamber, it is equipped with the slide to slide in the third slide opening, the slide with be connected with the third spring between the outer end wall of third slide opening, be equipped with the bleeder vent that runs through from top to bottom in the slide, the fixed permanent magnet that can with second magnet slide bar looks absorption that is equipped with of slide left end wall.
Furthermore, a fourth sliding hole is formed in the left end wall of the combustion cavity, heat-conducting metal is fixedly arranged in the end wall between the fourth sliding hole and the combustion cavity, a switch electrically connected with the electromagnet is fixedly arranged on the left end wall of the fourth sliding hole, an extrusion plate is slidably arranged in the fourth sliding hole, and thermal expansion liquid is arranged between the extrusion plate and the heat-conducting metal.
Further, drive mechanism includes the motor, the interior symmetry of end wall is equipped with the second transmission chamber around the motor, both ends power connection has around the motor and stretches into driving shaft in the second transmission chamber, the third pivot that extends around the second transmission chamber outside end wall rotates and is equipped with, the fixed second belt pulley that is equipped with in the third pivot, the second transmission chamber with the intercommunication is equipped with the third transmission chamber between the first transmission chamber, the second belt pulley with pass through between the first belt pulley the transmission of third transmission chamber is equipped with first belt.
Furthermore, a spline sleeve is slidably arranged between the third rotating shaft and the driving shaft, a magnet ring which is repellent to the second magnet slide bar is fixedly arranged on the spline sleeve, a disc is fixedly arranged on the driving shaft, a fourth spring is connected between the disc and the inner side end face of the magnet ring, and a first bevel gear is fixedly arranged on the outer surface of the magnet ring.
Further, the smoke removing mechanism comprises a smoke exhaust hole, a fourth transmission cavity communicated with the top wall of the smoke exhaust hole is arranged on the top wall of the second transmission cavity, a fourth rotating shaft is arranged between the fourth transmission cavity and the smoke exhaust hole in a rotating mode, a second bevel gear meshed with the first bevel gear is fixedly arranged on the fourth rotating shaft and can be arranged on the rear side of the motor, a turbine is fixedly arranged on the fourth rotating shaft in the smoke exhaust hole, a second through hole penetrating through the left end wall and the right end wall of the purification cavity is formed in the left end wall and the right end wall of the purification cavity, a smoke inlet pipe is communicated with the smoke exhaust hole, a water mist spray nozzle is fixedly arranged on the top wall of the purification cavity, and a filter screen is fixedly arranged on the right end wall of the purification cavity.
Further, the stirring mechanism comprises the groove, a fifth transmission cavity communicated with the second transmission cavity is arranged on the front end wall of the groove, a fifth rotating shaft is arranged between the fifth transmission cavity and the groove in a rotating mode, the cam is fixedly arranged on the fifth rotating shaft in the groove, a third belt pulley is fixedly arranged on the fifth rotating shaft in the fifth transmission cavity, a sixth rotating shaft extending forwards and backwards is arranged on the right end wall of the fifth transmission cavity in a rotating mode, a third bevel gear capable of being meshed with the first bevel gear on the front side of the motor and a fourth belt pulley located on the front side of the third bevel gear are fixedly arranged on the sixth rotating shaft, and a second belt is connected between the fourth belt pulley and the third belt pulley in a driving mode.
The invention has the beneficial effects that: before the equipment provided by the invention is used for burning the wood to generate carbon, the water in the wood is evaporated by utilizing the heat generated by heating the combustion cavity, the utilization rate of the heat energy of the equipment is high, meanwhile, the condition that the wood is slowly carbonized due to the generation of a large amount of water vapor in the wood during high-temperature burning is prevented, and the production efficiency of the charcoal is high; in addition, the wood is uniformly heated when evaporating moisture, the moisture evaporation efficiency is high, the wood is stirred when burning, the wood is fully burnt, and the quality of charcoal produced by equipment is high; the equipment automatically removes smoke in the wood combustion process, and the exhaust is pollution-free and environment-friendly.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a mechanical schematic of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of E in FIG. 1;
FIG. 3 is an enlarged schematic view of F in FIG. 1;
FIG. 4 is a schematic view of the structure A-A of FIG. 1;
FIG. 5 is a schematic view of the structure of B-B in FIG. 1;
FIG. 6 is a schematic diagram of the structure G-G of FIG. 5;
FIG. 7 is a schematic diagram of the structure of C-C in FIG. 1;
fig. 8 is a schematic diagram of the structure of D-D in fig. 1.
Detailed Description
The invention will now be described in detail with reference to fig. 1-8, for the sake of convenience, the orientations described hereinafter being defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The pollution-free charcoal production equipment disclosed by the attached drawings 1-8 comprises a machine body 11, wherein an evaporation cavity 16 is arranged in the machine body 11, a preheating evaporation mechanism 90 for fully evaporating moisture in wood is arranged in the evaporation cavity 16, the preheating evaporation mechanism 90 comprises the evaporation cavity 16, eccentric wheels 13 are symmetrically arranged on the front end wall and the rear end wall of the evaporation cavity 16, a first rotating shaft 41 is rotatably arranged between the two eccentric wheels 13, a ring 14 is rotatably arranged on the first rotating shaft 41, an aluminum basin 15 is fixedly arranged on the bottom surface of the ring 14, namely the bottom of the aluminum basin 15 is heated, and meanwhile, the eccentric wheels 13 drive the wood to bump in the aluminum basin 15 to fully evaporate the moisture in the wood;
a first slide hole 68 is communicated with the right end wall of the evaporation cavity 16, and a switching mechanism 91 for switching the device from the step of evaporating wood moisture to the step of burning wood is arranged between the first slide hole 68 and the evaporation cavity 16;
the bottom wall of the evaporation cavity 16 is communicated with a combustion cavity 17, a stirring mechanism 92 for stirring and combusting wood to generate charcoal is arranged in the combustion cavity 17, the stirring mechanism 92 comprises the combustion cavity 17, a heating net 35 is fixedly arranged on the bottom wall of the combustion cavity 17, a groove 71 with an upward opening is arranged in the aluminum basin 15, a cam 72 is arranged in the combustion cavity 17, and when the wood is combusted, the cam 72 slightly stirs the combusted wood to ensure that the wood is uniformly heated;
a smoke exhaust hole 18 which penetrates through the right end wall of the combustion cavity 17 from left to right is formed in the right end wall of the machine body 11, a smoke removing box 23 is arranged on the right side of the machine body 11, a purification cavity 20 is formed in the smoke removing box 23, and a smoke removing mechanism 93 for purifying smoke through water mist is arranged between the purification cavity 20 and the smoke exhaust hole 18;
the motor 59 is fixedly arranged on the top wall of the first sliding hole 68, and the front end wall and the rear end wall of the motor 59 are provided with a transmission mechanism 94 for driving the preheating evaporation mechanism 90, the smoke removing mechanism 93 and the stirring mechanism 92 to operate.
The preheating evaporation mechanism 90 comprises the evaporation cavity 16, a feeding funnel 10 is communicated with the top wall of the evaporation cavity 16, a spring plate 12 is fixedly arranged on the left end wall of the evaporation cavity 16, first transmission cavities 36 are symmetrically arranged in the front end wall and the rear end wall of the evaporation cavity 16, a second rotating shaft 40 is rotatably arranged between the first transmission cavity 36 and the evaporation cavity 16, a first belt pulley 38 is fixedly arranged on the second rotating shaft 40 in the first transmission cavity 36, the eccentric wheel 13 is fixedly arranged on the second rotating shaft 40 in the evaporation cavity 16, a first through hole 29 penetrating up and down is arranged in the aluminum basin 15, second sliding holes 27 penetrating up and down are symmetrically arranged on the left end wall and the right end wall of the first through hole 29, a first magnet sliding rod 28 is arranged in the second sliding hole 27 in a sliding manner, a cover plate 25 capable of sealing the first through hole 29 is fixedly arranged at the top end of the first magnet sliding rod 28, a first spring 26 is connected between the bottom surfaces of the aluminum basin 15 and the cover plate 25, when first belt pulley 38 rotates, first belt pulley 38 drives eccentric wheel 13 rotates, eccentric wheel 13 drives aluminium basin 15 shakes from top to bottom, works as simultaneously aluminium basin 15 touches behind eccentric wheel 13, aluminium basin 15 winds first pivot 41 is left and right to deflect, and timber is in constantly receive the jolt in the aluminium basin 15, and timber is heated evenly, works as when first magnet slide bar 28 receives repulsion upwards when sliding, first magnet slide bar 28 drives apron 25 upwards slides and is not closing first through-hole 29, and timber after the moisture evaporation can be followed drop extremely in the first through-hole 29 in the combustion chamber 17.
The left end wall of the combustion chamber 17 is provided with a fourth sliding hole 33, a heat conducting metal 34 is fixedly arranged in the end wall between the fourth sliding hole 33 and the combustion chamber 17, the left end wall of the fourth sliding hole 33 is fixedly provided with a switch 31 electrically connected with the electromagnet 70, an extrusion plate 32 is slidably arranged in the fourth sliding hole 33, a thermal expansion liquid 30 is arranged between the extrusion plate 32 and the heat conducting metal 34, after the heat conducting metal 34 transfers heat to the thermal expansion liquid 30, the thermal expansion liquid 30 expands under heat to drive the extrusion plate 32 to be close to the switch 31, when a certain temperature is reached, the extrusion plate 32 extrudes the switch 31, the switch 31 starts the electromagnet 70 to repel the second magnet sliding rod 67, the second magnet sliding rod 67 starts to slide leftwards, when the second magnet sliding rod 67 slides to a position under the first magnet sliding rod 28, the second magnet slide bar 67 repels the first magnet slide bar 28 to enable the cover plate 25 to slide upwards, wood evaporated at this time falls into the combustion chamber 17 through the first through hole 29, then the second magnet slide bar 67 continues to slide leftwards and is in the same line with the permanent magnet 64, at this time the second magnet slide bar 67 attracts the permanent magnet 64, the slide plate 66 slides inwards and abuts against the second magnet slide bar 67, at this time the combustion chamber 17 forms a semi-closed combustion chamber, and wood evaporated at the moisture forms charcoal after the combustion chamber is incompletely combusted.
A spline housing 46 is slidably arranged between the third rotating shaft 45 and the driving shaft 73, a magnet ring 47 repulsive to the second magnet slide bar 67 is fixedly arranged on the spline housing 46, a disc 49 is fixedly arranged on the driving shaft 73, a fourth spring 48 is connected between the disc 49 and the inner side end face of the magnet ring 47, a first bevel gear 43 is fixedly arranged on the outer surface of the magnet ring 47, when the second magnet slide bar 67 does not slide, the second magnet slide bar 67 repels the magnet ring 47 to enable the spline housing 46 to be in transmission connection with the third rotating shaft 45 and the driving shaft 73, at this time, the driving shaft 73 drives the third rotating shaft 45 to rotate, the third rotating shaft 45 drives the second belt pulley 44 to rotate, the second belt pulley 44 drives the first belt pulley 38 to rotate through the first belt 39, when the second magnet slide bar 67 slides, the second magnet slide bar 67 and the magnet ring 47 are not in the same plane, the second magnet slide bar 67 cannot repel the magnet ring 47, the magnet ring 47 makes the spline housing 46 slide inwards under the tension of the fourth spring 48, at this time, the transmission connection between the third rotating shaft 45 and the driving shaft 73 is disconnected, that is, the preheating and evaporating mechanism 90 stops operating, and the smoke removing mechanism 93 and the stirring mechanism 92 start operating.
The smoke removing mechanism 93 comprises the smoke exhaust hole 18, a fourth transmission cavity 50 communicated with the second transmission cavity 42 is arranged on the top wall of the smoke exhaust hole 18, a fourth rotating shaft 52 is rotatably arranged between the fourth transmission cavity 50 and the smoke exhaust hole 18, a second bevel gear 51 capable of being engaged with the first bevel gear 43 on the rear side of the motor 59 is fixedly arranged on the fourth rotating shaft 52 in the fourth transmission cavity 50, a turbine 53 is fixedly arranged on the fourth rotating shaft 52 in the smoke exhaust hole 18, a second through hole 22 penetrating left and right is arranged in the left and right end walls of the purification cavity 20, a smoke inlet pipe 19 is communicated between the second through hole 22 on the left side of the purification cavity 20 and the smoke exhaust hole 18, a water spray nozzle 24 is fixedly arranged on the top wall of the purification cavity 20, a filter screen 21 is fixedly arranged on the right end wall of the purification cavity 20, when the magnet ring 47 slides inwards, the magnet ring 47 enables the first bevel gear 43 on the rear side of the motor 59 to be engaged with the second bevel gear 51, the driving shaft 73 drives the first bevel gear 43 to rotate, the first bevel gear 43 drives the second bevel gear 51 to rotate, the second bevel gear 51 drives the turbine 53 to rotate, the turbine 53 rotates to rapidly transmit smoke formed during wood combustion to the purification cavity 20, when the smoke passes through the purification cavity 20, the water mist sprayed by the water mist spray nozzles 24 is combined with particles in the smoke, the smoke is purified, and the smoke is green and pollution-free when being discharged to the atmosphere.
The stirring mechanism 92 comprises the groove 71, a fifth transmission cavity 58 communicated with the second transmission cavity 42 is arranged on the front end wall of the groove 71, a fifth rotating shaft 60 is rotatably arranged between the fifth transmission cavity 58 and the groove 71, the cam 72 is fixedly arranged on the fifth rotating shaft 60 in the groove 71, a third belt pulley 61 is fixedly arranged on the fifth rotating shaft 60 in the fifth transmission cavity 58, a sixth rotating shaft 55 extending forwards and backwards is rotatably arranged on the right end wall of the fifth transmission cavity 58, a third bevel gear 54 capable of being meshed with the first bevel gear 43 on the front side of the motor 59 and a fourth belt pulley 56 positioned on the front side of the third bevel gear 54 are fixedly arranged on the sixth rotating shaft 55, a second belt 57 is rotatably connected between the fourth belt pulley 56 and the third belt pulley 61, when the magnet ring 47 slides inwards, the magnet ring 47 drives the first bevel gear 43 on the front side of the motor 59 to be meshed with the third bevel gear 54, the driving shaft 73 drives the first bevel gear 43 to rotate, the first bevel gear 43 drives the third bevel gear 54 and the fourth belt pulley 56 to rotate, the fourth belt pulley 56 drives the third belt pulley 61 and the cam 72 to rotate through the second belt 57, and the cam 72 rotates and slightly stirs the burning wood to fully burn the wood.
Sequence of mechanical actions of the whole device:
1: brand-new wood is firstly added into the aluminum basin 15 from the feeding hopper 10, and in an initial state of the device, the second magnet slide rod 67 repels the magnet ring 47 so that the spline sleeve 46 is in transmission connection with the third rotating shaft 45 and the driving shaft 73;
2: then starting the heating net 35 and the motor 59, wherein the heating net 35 starts to heat the combustion chamber 17, the temperature in the combustion chamber 17 rises gradually, when the temperature rises gradually, the heat flow of the heating net 35 rises to heat the aluminum basin 15 to evaporate the moisture in the wood in the aluminum basin 15, and a large amount of water vapor is prevented from being generated in the wood during high-temperature combustion, so that the wood is slowly carbonized;
3: meanwhile, the motor 59 drives the driving shaft 73 to rotate, the driving shaft 73 drives the third rotating shaft 45 to rotate, the third rotating shaft 45 drives the second belt pulley 44 to rotate, the second belt pulley 44 drives the first belt pulley 38 and the eccentric wheel 13 to rotate through the first belt 39, the eccentric wheel 13 drives the aluminum basin 15 to shake up and down, and meanwhile, after the aluminum basin 15 touches the eccentric wheel 13, the aluminum basin 15 deflects left and right around the first rotating shaft 41, namely, wood is bumped in the aluminum basin 15 continuously, the wood is heated uniformly, and the moisture of the wood is evaporated more rapidly;
4: when the temperature reaches a certain value, the squeezing plate 32 squeezes the switch 31, the switch 31 starts the electromagnet 70 to repel the second magnet slide bar 67, the second magnet slide bar 67 starts to slide leftwards, when the second magnet slide bar 67 slides to a position under the first magnet slide bar 28, the second magnet slide bar 67 repels the first magnet slide bar 28 to enable the cover plate 25 to slide upwards, the cover plate 25 does not seal the first through hole 29 after sliding upwards, at the moment, the wood after moisture evaporation falls into the combustion chamber 17 through the first through hole 29,
5: then the second magnet slide bar 67 continues to slide leftwards and is in the same line with the permanent magnet 64, at this time, the second magnet slide bar 67 attracts the permanent magnet 64, the slide plate 66 slides inwards to abut against the second magnet slide bar 67, at this time, a semi-closed combustion chamber is formed in the combustion chamber 17, and the wood after moisture evaporation is combusted in the combustion chamber to form charcoal;
6: meanwhile, after the second magnet slide bar 67 slides, the second magnet slide bar 67 is not in the same plane with the magnet ring 47, the second magnet slide bar 67 cannot repel the magnet ring 47, the magnet ring 47 slides the spline housing 46 inwards under the tension of the fourth spring 48, at this time, the transmission connection between the third rotating shaft 45 and the driving shaft 73 is disconnected, the first bevel gear 43 on the rear side of the motor 59 is meshed with the second bevel gear 51, and the first bevel gear 43 on the front side of the motor 59 is meshed with the third bevel gear 54;
7: when the first bevel gear 43 at the rear side of the motor 59 is meshed with the second bevel gear 51, the first bevel gear 43 drives the second bevel gear 51 to rotate, the second bevel gear 51 drives the turbine 53 to rotate, the turbine 53 rotates to rapidly transfer smoke formed during wood combustion into the purifying cavity 20, the water mist sprayed by the water mist spray nozzle 24 is combined with particles in the smoke when the smoke passes through the purifying cavity 20, the smoke is purified, and the smoke is green and pollution-free when the smoke passes through the filter screen 21 and is discharged into the atmosphere;
8: meanwhile, the first bevel gear 43 at the front side of the motor 59 is meshed with the third bevel gear 54, the first bevel gear 43 drives the third bevel gear 54 and the fourth pulley 56 to rotate, the fourth pulley 56 drives the third pulley 61 and the cam 72 to rotate through the second belt 57, the cam 72 rotates and slightly stirs the burning wood to fully burn the wood, the time required for forming charcoal is short, the quality is good, and the production efficiency of equipment is high.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (1)
1. A pollution-free charcoal production equipment comprises a machine body, and is characterized in that: an evaporation cavity is arranged in the machine body, a preheating evaporation mechanism for fully evaporating moisture in the wood is arranged in the evaporation cavity, the preheating evaporation mechanism comprises the evaporation cavity, eccentric wheels are symmetrically arranged on the front end wall and the rear end wall of the evaporation cavity, a first rotating shaft is rotatably arranged between the two eccentric wheels, a ring is rotatably arranged on the first rotating shaft, an aluminum basin is fixedly arranged on the bottom surface of the ring, namely the bottom of the aluminum basin is heated, and meanwhile, the eccentric wheels drive the wood to bump in the aluminum basin to fully evaporate the moisture in the wood;
a first sliding hole is communicated with the right end wall of the evaporation cavity, and a switching mechanism for switching the equipment from the step of evaporating the moisture of the wood to the step of burning the wood is arranged between the first sliding hole and the evaporation cavity;
the bottom wall of the evaporation cavity is communicated with a combustion cavity, a stirring mechanism for stirring and combusting wood to generate charcoal is arranged in the combustion cavity, the stirring mechanism comprises the combustion cavity, a heating net is fixedly arranged on the bottom wall of the combustion cavity, a groove with an upward opening is arranged in the aluminum basin, a cam is arranged in the combustion cavity, and when the wood is combusted, the cam slightly stirs the combusted wood to ensure that the wood is uniformly heated;
a smoke exhaust hole which penetrates through the right end wall of the combustion cavity from left to right is formed in the right end wall of the combustion cavity, a smoke removal box is arranged on the right side of the machine body, a purification cavity is formed in the smoke removal box, and a smoke removal mechanism for purifying smoke through water mist is arranged between the purification cavity and the smoke exhaust hole;
a motor is fixedly arranged on the top wall of the first sliding hole, and the front end wall and the rear end wall of the motor are provided with transmission mechanisms for driving the preheating evaporation mechanism, the smoke removal mechanism and the stirring mechanism to operate;
the preheating evaporation mechanism comprises an evaporation cavity, a feeding funnel is communicated with the top wall of the evaporation cavity, a spring plate is fixedly arranged on the left end wall of the evaporation cavity, first transmission cavities are symmetrically arranged in the front end wall and the rear end wall of the evaporation cavity, a second rotating shaft is rotatably arranged between the first transmission cavity and the evaporation cavity, a first belt pulley is fixedly arranged on the second rotating shaft in the first transmission cavity, an eccentric wheel is fixedly arranged on the second rotating shaft in the evaporation cavity, a first through hole which penetrates up and down is arranged in an aluminum basin, second sliding holes which penetrate up and down are symmetrically arranged on the left end wall and the right end wall of the first through hole, a first magnet sliding rod is arranged in the second sliding hole in a sliding manner, a cover plate capable of sealing the first through hole is fixedly arranged at the top end of the first magnet sliding rod, and a first spring is connected between the aluminum basin and the bottom;
the switching mechanism comprises a first sliding hole, a second magnet sliding rod is arranged in the first sliding hole in a sliding mode, an electromagnet capable of repelling the second magnet sliding rod is fixedly arranged on the right end wall of the first sliding hole, a second spring is connected between the second magnet sliding rod and the electromagnet, third sliding holes with inward openings are symmetrically formed in the front end wall and the rear end wall of the evaporation cavity, a sliding plate is arranged in the third sliding hole in a sliding mode, a third spring is connected between the sliding plate and the outer end wall of the third sliding hole, an air hole penetrating through the sliding plate from top to bottom is formed in the sliding plate, and a permanent magnet capable of attracting the second magnet sliding rod is fixedly arranged on the left end wall of the sliding plate;
a fourth sliding hole is formed in the left end wall of the combustion cavity, heat-conducting metal is fixedly arranged in the end wall between the fourth sliding hole and the combustion cavity, a switch electrically connected with the electromagnet is fixedly arranged on the left end wall of the fourth sliding hole, an extrusion plate is slidably arranged in the fourth sliding hole, and thermal expansion liquid is arranged between the extrusion plate and the heat-conducting metal;
the transmission mechanism comprises the motor, second transmission cavities are symmetrically arranged in the front end wall and the rear end wall of the motor, the front end and the rear end of the motor are in power connection with a driving shaft extending into the second transmission cavities, the outer side end wall of each second transmission cavity is rotatably provided with a third rotating shaft extending front and rear, a second belt pulley is fixedly arranged on each third rotating shaft, a third transmission cavity is communicated between each second transmission cavity and the corresponding first transmission cavity, and a first belt is arranged between each second belt pulley and the corresponding first belt pulley through the transmission of the third transmission cavity;
a spline sleeve is arranged between the third rotating shaft and the driving shaft in a sliding manner, a magnet ring which is repellent to the second magnet slide rod is fixedly arranged on the spline sleeve, a disc is fixedly arranged on the driving shaft, a fourth spring is connected between the disc and the inner side end face of the magnet ring, and a first bevel gear is fixedly arranged on the outer surface of the magnet ring;
the smoke removing mechanism comprises the smoke exhaust hole, a fourth transmission cavity communicated with the second transmission cavity is arranged on the top wall of the smoke exhaust hole, a fourth rotating shaft is rotatably arranged between the fourth transmission cavity and the smoke exhaust hole, a second bevel gear which can be meshed with the first bevel gear on the rear side of the motor is fixedly arranged on the fourth rotating shaft in the fourth transmission cavity, a turbine is fixedly arranged on the fourth rotating shaft in the smoke exhaust hole, second through holes which penetrate left and right are formed in the left and right end walls of the purification cavity, a smoke inlet pipe is communicated between the second through hole on the left side of the purification cavity and the smoke exhaust hole, a water mist spray nozzle is fixedly arranged on the top wall of the purification cavity, and a filter screen is fixedly arranged on the right end wall of the purification cavity;
the stirring mechanism comprises the groove, a fifth transmission cavity communicated with the second transmission cavity is arranged on the front end wall of the groove, a fifth rotating shaft is arranged between the fifth transmission cavity and the groove in a rotating mode, the cam is fixedly arranged on the fifth rotating shaft in the groove, a third belt pulley is fixedly arranged on the fifth rotating shaft in the fifth transmission cavity, a sixth rotating shaft extending from front to back is arranged on the right end wall of the fifth transmission cavity in a rotating mode, a third bevel gear meshed with the first bevel gear on the front side of the motor and a fourth belt pulley located on the front side of the third bevel gear are fixedly arranged on the sixth rotating shaft, and a second belt is connected between the fourth belt pulley and the third belt pulley in a driving mode.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910523650.7A CN110184082B (en) | 2019-06-17 | 2019-06-17 | Pollution-free charcoal production equipment |
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| CN201910523650.7A CN110184082B (en) | 2019-06-17 | 2019-06-17 | Pollution-free charcoal production equipment |
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| CN110184082B true CN110184082B (en) | 2020-12-18 |
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| US4157961A (en) * | 1975-12-23 | 1979-06-12 | Borst Adolf H | Combined waste water clarification and trash disposal system |
| JPS62121786A (en) * | 1985-11-21 | 1987-06-03 | Nippon Kokan Kk <Nkk> | Method of drying coking coal |
| JP2002068723A (en) * | 2000-08-26 | 2002-03-08 | Kenji Yamane | Method and device for manufacturing activated charcoal |
| US20030159913A1 (en) * | 2002-02-22 | 2003-08-28 | Murcia Philippe R. | Portable reactor |
| CN2652934Y (en) * | 2003-07-16 | 2004-11-03 | 赵陆凯 | Closed gas distillation carbonizing kiln |
| JP2008150455A (en) * | 2006-12-15 | 2008-07-03 | West Japan Railway Co | Method for producing charcoal |
| US9464234B1 (en) * | 2008-05-15 | 2016-10-11 | John M. Tharpe, Jr. | Systems, apparatus and methods for optimizing the rapid pyrolysis of biomass |
| CN101333444B (en) * | 2008-06-20 | 2012-05-23 | 徐金鸿 | Stalk coke oven and method for making charcoal by the coke oven |
| JP4580011B2 (en) * | 2008-10-09 | 2010-11-10 | 株式会社神戸製鋼所 | Solid fuel production method and solid fuel produced by the production method |
| SI2449057T1 (en) * | 2009-07-01 | 2021-11-30 | Circa Group Pty Ltd | Method for converting lignocellulosic materials into useful chemicals |
| US8829695B2 (en) * | 2012-03-29 | 2014-09-09 | All Power Labs, Inc. | Compact gasifier-genset architecture |
| KR20130008664A (en) * | 2011-06-28 | 2013-01-23 | 김영주 | Method for heat treating biomass used for combustion with high thermal efficiency and method for preparing combustable pellet using the biomass |
| CN107099306A (en) * | 2017-05-09 | 2017-08-29 | 王利华 | A kind of waste heat recovery preheating type straw carbonizing apparatus |
| CN207169575U (en) * | 2017-07-17 | 2018-04-03 | 云南龙云大有实业有限公司 | A kind of mixing arrangement for being used to quantitatively prepare prefabricated material |
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Effective date of registration: 20231219 Address after: 526000 Yu xuecong workshop 300m diagonally opposite to chatou village, huodao Town, Gaoyao District, Zhaoqing City, Guangdong Province (I) Patentee after: Hande wood industry (Guangdong) Co.,Ltd. Address before: Feng Qiao Zhen Zhuang Shi Cun, Nanhu District, Jiaxing City, Zhejiang Province Patentee before: Zhejiang Zhongfa Investment Joing-stock Co.,Ltd. |