CN110179020A - 一种椰子深加工处理工艺 - Google Patents
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Abstract
本发明涉及一种椰子深加工处理工艺，主要包括以下步骤：A、选择新鲜的椰子；B、将椰子破碎，将椰子水和椰肉分离；C、将椰子水制成椰子面膜；D、将椰肉汁制成椰汁；E、将椰肉渣制成椰肉渣饼。本发明所述的椰子深加工处理工艺，充分使用了椰子的价值，将椰子制备成了椰汁、椰子面膜和椰肉渣饼。
Description
技术领域
本发明涉及食品加工领域，具体的说是一种椰子深加工处理工艺。
背景技术
椰汁及椰肉含大量蛋白质、果糖、葡萄糖、蔗糖、脂肪、维生素B1、维生素E、维生素C、钾、钙、镁等。椰肉色白如玉，芳香滑脆；椰汁清凉甘甜，非常解渴。椰肉、椰汁是老少皆宜的美味佳果。但通常椰子只用来做成椰汁，很多其他的有益成分均被丢弃，造成了很大的浪费。
本发明主要将椰子进行充分利用，将椰子水、椰肉都充分使用，将椰子制成椰汁面膜、椰汁和椰肉饼，做到物尽其用，提高附加值。
发明内容
1.本发明采用以下技术方案来实现：一种椰子深加工处理工艺，包括以下步骤：
A、选择新鲜的椰子；
B、将椰子壳破碎，将椰子水倒入容器中备用，将椰肉放入容器中备用；
C、将椰子水进行低温减压蒸馏，直至椰子水体积减少至原体积的1/10-1/8，得到浓缩椰子水；
D、将椰肉用刀切成1-2cm的椰肉块，然后用粉碎机将椰肉粉碎成泥，通过减压抽滤的方式将椰肉汁和椰肉渣分离，获得椰肉渣、椰肉汁；
E、椰子面膜的配料：按质量份数称取以下物质：浓缩椰子水3-4份、甘油2-3份、透明质酸1-2份、脂肪酸甲酯0.2-0.3份、果酸0.5-0.7份、黄原胶0.5-0.8份、羟乙基纤维素0.6-0.8份、尿囊素0.2-0.3份，蒸馏水0.3-0.4份；
F、椰子面膜的制备：将羟乙基纤维素溶解在蒸馏水中，然后将浓缩椰子水、甘油、透明质酸、脂肪酸甲酯、果酸、黄原胶和尿囊素加入蒸馏水中，混合均匀，得到面膜前驱体，将面膜前驱体注入成型模,去除多余水分,面膜凝固成型,然后装袋密封，得到椰子面膜；
G、椰汁的配料：按质量份数称取以下物质：椰肉汁4-5份、蒸馏水2-3份、羧甲基纤维素0.1-0.2份、白沙糖2-3份、山梨酸钾0.3-0.4份、单脂肪酸甘油酯0.5-0.6份、山梨醇肝脂肪酸酯0.4-0.6份、聚氧乙烯山梨醇酐脂肪酸酯0.1-0.2份；
H、椰汁的制备：将羧甲基纤维素、白砂糖、山梨酸钾溶于蒸馏水中，然后将椰肉汁、单脂肪酸甘油酯、山梨醇肝脂肪酸酯、聚氧乙烯山梨醇酐脂肪酸酯加入蒸馏水中，混合均匀后灭菌，灭菌完成后进行装罐密封，得到椰汁；
I、椰肉渣饼的配料：按照质量份数称取如下物质：椰肉渣3-4份、糯米粉2-3份、面粉3-4份、白砂糖1-2份、植物油1-2份、芝麻0.2-0.5份、山梨酸钾0.3-0.4份、蒸馏水6-7份；
J、椰肉渣饼的制备：将糯米粉、芝麻、面粉和椰肉渣混合均匀，将白砂糖、山梨酸钾溶于蒸馏水中，然后向蒸馏水中加入糯米粉、芝麻、面粉和椰肉渣的混合物中，再加入植物油，搅拌均匀，制成椰肉渣饼，再进行烘烤，得椰肉渣饼。
进一步的，步骤C中，低温减压蒸馏的温度为40-50℃，压力为-0.05到-0.1Mpa。
进一步的，步骤F中，将面膜前驱体注入成型模中，面膜的厚度控制在1-1.5mm,去除多余水分的方式为低温干燥法。
进一步的，步骤H中，灭菌的温度为80-85℃，灭菌时间为20-25min。
进一步的，步骤J中，椰肉渣饼的直径为10-15cm，厚度为2-3cm，烘烤的温度为140-150℃，烘烤的时间为20-30min。
其中，椰子水中含有大量的营养物质，将椰子水进行低温浓缩，一方面做到了有效物质的浓缩集中，另一方面最大程度上减少了对维生素C等有效成分的破坏，使椰子面膜的功效更好，椰子面膜的开发，增加了椰子的附加值。
椰肉不仅可以压榨椰汁，压榨后的椰肉渣营养也十分的丰富，将椰肉粉碎后，然后将椰肉汁和椰肉渣进行分离，向椰汁中添加甜味剂、稳定剂、食用防腐剂、增稠剂，可以制备成美味营养的椰汁饮品；椰肉渣中同样含有一些营养物质和丰富的纤维素，可以补充人体所需的营养，纤维素可以促进肠道的蠕动，促进代谢，对身体十分有益，将椰肉渣做成椰肉饼，物尽其用，杜绝了浪费。
有益效果
1.椰汁水采用低温减压蒸馏工艺，将椰汁水浓缩成8-10倍，营养物质很大程度上得到了富集，同时对营养成分的破坏很小，再将浓缩椰子水制成面膜，面膜的功效则更佳。椰子面膜的开发，增加了椰子的附加值，增加了收益。
2.椰肉进行粉碎分离得到椰肉汁和椰肉渣，椰肉汁制备成营养丰富的椰汁饮品，椰肉渣制成了椰肉饼，通常椰肉渣会被丢弃，本发明将椰肉渣有效利用，制备成了美味、营养、健康的椰肉饼，丰富了椰子类产品，增加了椰子的收益。
3.椰肉汁在制备成椰汁的过程中，采用低温灭菌技术，最大程度上保留了椰汁中的营养成分。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面对本发明进行进一步阐述。
实施例1
A、选择新鲜的椰子3-4个；
B、将椰子壳破碎，将椰子水倒入容器中备用，将椰肉放入容器中备用；
C、将椰子水进行低温减压蒸馏，直至椰子水体积减少至原体积的1/10-1/8，得到浓缩椰子水,低温减蒸馏的温度为40-50℃，压力为-0.05到-0.1Mpa；
D、将椰肉用刀切成1-2cm的椰肉块，然后用粉碎机将椰肉粉碎成泥，通过减压抽滤的方式将椰肉汁和椰肉渣分离，获得椰肉渣、椰肉汁；
E、椰子面膜的制备：称取浓缩椰子水3份、甘油2份、透明质酸1份、脂肪酸甲酯0.2份、果酸0.5份、黄原胶0.5份、羟乙基纤维素0.6份、尿囊素0.2份，蒸馏水0.3份，将羟乙基纤维素溶解在蒸馏水中，然后将上述剩余物质加入，混合均匀，装瓶密封，得到面膜前驱体，将面膜前驱体注入成型模中，厚度控制在1.2-1.3mm,然后用低温干燥的方法去除多余水分，面膜凝固成型，将面膜装袋密封，得到椰汁面膜。
F、椰汁的制备：称取椰肉汁4份、蒸馏水2份、羧甲基纤维素0.1份、白沙糖2份、山梨酸钾0.3份、单脂肪酸甘油酯0.5份、山梨醇肝脂肪酸酯0.4份、聚氧乙烯山梨醇酐脂肪酸酯0.1份，将羧甲基纤维素、白砂糖、山梨酸钾溶于蒸馏水中，然后将上述其他物质加入蒸馏水中，混合均匀后灭菌，灭菌温度为80-85℃，灭菌时间为20-25min，灭菌完成后进行装罐密封，得到椰汁。
G、椰肉渣饼的制备：称取椰肉渣3份、糯米粉2份、面粉3份、白砂糖1份、植物油1份、芝麻0.2份、山梨酸钾0.3份、蒸馏水6份，将糯米粉、芝麻、面粉和椰肉渣混合均匀，将白砂糖、山梨酸钾溶于蒸馏水中，然后向蒸馏水中加入糯米粉、芝麻、面粉和椰肉渣的混合物中，搅拌均匀，再加入植物油，再次搅拌均匀，然后做成直径为10-15cm，厚度为2-3cm的饼，最后在温度为140-150℃的烤箱中烘烤20-30分钟，得椰肉渣饼。
实施例2
A、选择新鲜的椰子3-4个；
B、将椰子壳破碎，将椰子水倒入容器中备用，将椰肉放入容器中备用；
C、将椰子水进行低温减压蒸馏，直至椰子水体积减少至原体积的1/10-1/8，得到浓缩椰子水,低温减蒸馏的温度为40-50℃，压力为-0.05到-0.1Mpa；
D、将椰肉用刀切成1-2cm的椰肉块，然后用粉碎机将椰肉粉碎成泥，通过减压抽滤的方式将椰肉汁和椰肉渣分离，获得椰肉渣、椰肉汁；
E、椰子面膜的制备：称取浓缩椰子水4份、甘油2份、透明质酸1份、脂肪酸甲酯0.2份、果酸0.5份、黄原胶0.5份、羟乙基纤维素0.6份、尿囊素0.2份，蒸馏水0.3份，将羟乙基纤维素溶解在蒸馏水中，然后将上述剩余物质加入，混合均匀，装瓶密封，得到面膜前驱体，将面膜前驱体注入成型模中，厚度控制在1.2-1.3mm,然后用低温干燥的方法去除多余水分，面膜凝固成型，将面膜装袋密封，得到椰汁面膜。
F、椰汁的制备：称取椰肉汁5份、蒸馏水3份、羧甲基纤维素0.1份、白沙糖2份、山梨酸钾0.3份、单脂肪酸甘油酯0.5份、山梨醇肝脂肪酸酯0.4份、聚氧乙烯山梨醇酐脂肪酸酯0.1份，将羧甲基纤维素、白砂糖、山梨酸钾溶于蒸馏水中，然后将上述其他物质加入蒸馏水中，混合均匀后灭菌，灭菌温度为80-85℃，灭菌时间为20-25min，灭菌完成后进行装罐密封，得到椰汁。
G、椰肉渣饼的制备：称取椰肉渣4份、糯米粉3份、面粉3份、白砂糖1份、植物油1份、芝麻0.2份、山梨酸钾0.3份、蒸馏水6份，将糯米粉、芝麻、面粉和椰肉渣混合均匀，将白砂糖、山梨酸钾溶于蒸馏水中，然后向蒸馏水中加入糯米粉、芝麻、面粉和椰肉渣的混合物中，搅拌均匀，再加入植物油，再次搅拌均匀，然后做成直径为10-15cm，厚度为2-3cm的饼，最后在温度为140-150℃的烤箱中烘烤20-30分钟，得椰肉渣饼。
以上内容是结合具体的实施方式对本发明所作的进一步详细说明，不能认定本发明的具体实施只局限于这些例子。对于本发明所属技术领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干类似的实施方式，都应当视为属于本发明的保护范围。
Claims (5)
1.一种椰子深加工处理工艺，其特征在于：包括以下步骤：
A、选择新鲜的椰子；
B、将椰子壳破碎，将椰子水倒入容器中备用，将椰肉放入容器中备用；
C、将椰子水进行低温减压蒸馏，直至椰子水体积减少至原体积的1/10-1/8，得到浓缩椰子水；
D、将椰肉用刀切成1-2cm的椰肉块，然后用粉碎机将椰肉粉碎成泥，通过减压抽滤的方式将椰肉汁和椰肉渣分离，获得椰肉渣、椰肉汁；
E、椰子面膜的配料：按质量份数称取以下物质：浓缩椰子水3-4份、甘油2-3份、透明质酸1-2份、脂肪酸甲酯0.2-0.3份、果酸0.5-0.7份、黄原胶0.5-0.8份、羟乙基纤维素0.6-0.8份、尿囊素0.2-0.3份，蒸馏水0.3-0.4份；
F、椰子面膜的制备：将羟乙基纤维素溶解在蒸馏水中，然后将浓缩椰子水、甘油、透明质酸、脂肪酸甲酯、果酸、黄原胶和尿囊素加入蒸馏水中，混合均匀，得到面膜前驱体，将面膜前驱体注入成型模,去除多余水分,面膜凝固成型,然后装袋密封，得到椰子面膜；
G、椰汁的配料：按质量份数称取以下物质：椰肉汁4-5份、蒸馏水2-3份、羧甲基纤维素0.1-0.2份、白沙糖2-3份、山梨酸钾0.3-0.4份、单脂肪酸甘油酯0.5-0.6份、山梨醇肝脂肪酸酯0.4-0.6份、聚氧乙烯山梨醇酐脂肪酸酯0.1-0.2份；
H、椰汁的制备：将羧甲基纤维素、白砂糖、山梨酸钾溶于蒸馏水中，然后将椰肉汁、单脂肪酸甘油酯、山梨醇肝脂肪酸酯、聚氧乙烯山梨醇酐脂肪酸酯加入蒸馏水中，混合均匀后灭菌，灭菌完成后进行装罐密封，得到椰汁；
I、椰肉渣饼的配料：按照质量份数称取如下物质：椰肉渣3-4份、糯米粉2-3份、面粉3-4份、白砂糖1-2份、植物油1-2份、芝麻0.2-0.5份、山梨酸钾0.3-0.4份、蒸馏水6-7份；
J、椰肉渣饼的制备：将糯米粉、芝麻、面粉和椰肉渣混合均匀，将白砂糖、山梨酸钾溶于蒸馏水中，然后向蒸馏水中加入糯米粉、芝麻、面粉和椰肉渣的混合物中，再加入植物油，搅拌均匀，制成椰肉渣饼，再进行烘烤，得椰肉渣饼。
2.如权利要求1所述的一种椰子深加工处理工艺，其特征在于：步骤C中，低温减压蒸馏的温度为40-50℃，压力为-0.05到-0.1Mpa。
3.如权利要求1所述的一种椰子深加工处理工艺，其特征在于：步骤F中，将面膜前驱体注入成型模中，面膜的厚度控制在1-1.5mm,去除多余水分的方式为低温干燥法。
4.如权利要求1所述的一种椰子深加工处理工艺，其特征在于：步骤H中，灭菌的温度为80-85℃，灭菌时间为20-25min。
5.如权利要求1所述的一种椰子深加工处理工艺，其特征在于：步骤J中，椰肉渣饼的直径为10-15cm，厚度为2-3cm，烘烤的温度为140-150℃，烘烤的时间为20-30min。
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