CN110127144A - A kind of cloth intelligent warehousing system and process flow - Google Patents

A kind of cloth intelligent warehousing system and process flow Download PDF

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Publication number
CN110127144A
CN110127144A CN201910532164.1A CN201910532164A CN110127144A CN 110127144 A CN110127144 A CN 110127144A CN 201910532164 A CN201910532164 A CN 201910532164A CN 110127144 A CN110127144 A CN 110127144A
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CN
China
Prior art keywords
cloth
plastic packaging
pipeline
barcode scanning
abnormality processing
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Granted
Application number
CN201910532164.1A
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Chinese (zh)
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CN110127144B (en
Inventor
陈永坤
黄德臣
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Zhejiang Zhi Chang Robot Technology Co Ltd
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Zhejiang Zhi Chang Robot Technology Co Ltd
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Priority to CN201910532164.1A priority Critical patent/CN110127144B/en
Publication of CN110127144A publication Critical patent/CN110127144A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3412Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • B65B65/006Multiple parallel packaging lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Abstract

The invention belongs to warehousing management technical fields, more particularly to a kind of cloth intelligent warehousing system and process flow, Warehouse Management System of the invention includes: including pipeline, cloth inspecting machine, first labeling device, the omnidirectional vision barcode scanning device in pipeline gap is set, white plastic packaging machine and black plastic packaging machine, the abnormality processing area of abnormality processing is carried out to the unrecognizable cloth of label, second labeling device, the third labeling device that cloth after black plastic packaging machine plastic packaging is labelled again, transit depot, degradation cloth treatment region, industrial robot, stacking area, for the 4th labeling device and AGV trolley labelled to the qualified cloth of chemical examination;Transit depot is circularized by multiple shelf arrangements;Barcode scanning again after the cloth in abnormality processing area labels again.The present invention is circularized by the process for cloth storage production line of making rational planning for and by transit depot setting, utmostly promotes cloth memory capacity, high degree of automation, work efficiency is high.

Description

A kind of cloth intelligent warehousing system and process flow
Technical field
The invention belongs to warehousing management technical fields, and in particular to a kind of cloth intelligent warehousing system and process flow.
Background technique
In textile industry, cloth is oblong, and when storage is easy to roll, and the ground modes such as heap and pallet is mostly used to deposit greatly at present Storage, traditional storage method memory capacity is low, is not able to satisfy extensive and a wide range of storage use, and no matter from cargo storage Or cargo takes out aspect and there is inconvenient, and storage and taking-up are required to consume a large amount of human resources, labor intensity Greatly, working efficiency is low, cannot accomplish automation access.
For existing cloth warehousing flow as shown in Figure 1, cloth is processed after coming out, operator leans on mesh by cloth inspecting machine Power observation, finds the flaw point and color difference of cloth, and cloth inspecting machine is automatically performed that note is long and package housekeeping, by manually to examining Cloth afterwards is labelled, while the sub-fraction for being rounded batching is sent to laboratory and is chemically examined, the knot such as color fastness of cloth Fruit can just obtain after needing six hours.Cloth is transmitted to plastic packaging area by pipeline after labeling, by manually according to cloth Characteristic selects plastic packaging mode (white sealer or black sealer) to carry out plastic packaging, and cloth is transmitted to temporarily after plastic packaging by pipeline About six hours are placed in transit depot by way of manual stacking in warehouse, etc. after results of laboratory test come out, chemically examine qualified cloth Stacking enters finished room again after manually printing RFID and being labelled, and chemically examines unqualified cloth by manually by cloth from code It is extracted out on pile pallet, waiting is further processed.
And factory internal height is generally 4 meters or so at present, ground about 500kg/m2, be not suitable for the general intelligence of construction Warehouse can be changed.
Summary of the invention
The purpose of the present invention is overcome small transit depot memory capacity existing in the prior art, large labor intensity, automatic The low defect of change degree, provides that a kind of freight house memory capacity is big, cloth intelligent warehousing system and technique stream of high degree of automation Journey.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of cloth intelligent warehousing system, it is characterised in that: including being used to transport the pipeline of cloth, being arranged in pipeline Other cloth inspecting machine, cloth inspecting machine is examined after cloth labelled the first labeling device, the barcode scanning in pipeline gap is set Device, according to the plastic packaging colouring information in label to cloth carry out plastic packaging white plastic packaging machine and black plastic packaging machine, to label not Identifiable cloth carries out the abnormality processing area of abnormality processing, the second labeling labelled again to the cloth in abnormality processing area Equipment, the third labeling device labelled again to the cloth after black plastic packaging machine plastic packaging are used to store primary qualified cloth after plastic packaging Transit depot, be used to store the degradation cloth treatment region of unqualified cloth after plastic packaging, be arranged in transit depot and be used for The industrial robot of cloth is accessed, the stacking area of qualified cloth is chemically examined for placing, stacking area is set is used to close to chemical examination The 4th labeling device that lattice cloth is labelled, for storing the finished room for chemically examining qualified cloth for a long time;The transit depot It is circularized by multiple shelf arrangements;The cloth in the abnormality processing area is sent back to described again by reversed pipeline after labelling again Positive pipeline before barcode scanning device, to the cloth labelled again after abnormality processing barcode scanning again.
Further, the industrial robot is used to for the qualified cloth of primary after plastic packaging being stored in the transit depot On shelf;The industrial robot is used to the chemical examination qualification cloth in the transit depot being transported to the stacking area, will change It tests unqualified cloth and is transported to unqualified cloth treatment region.
Further, the track for industrial robot guiding is equipped in the transit depot.
Further, the transit depot is two be set side by side, and it is defeated to be equipped with connection between two adjacent transit depots Line sending.
Further, the barcode scanning device be omnidirectional vision barcode scanning device, specifically the periphery of cloth up and down A camera is respectively arranged in four direction.
Further, the stacking area is equipped with truss robot, for carrying out code to the chemical examination qualification cloth for posting label Pile.
Further, AGV trolley is equipped between the stacking area and the finished room, for closing the good chemical examination of stacking Lattice cloth is sent into the finished room.
Further, first labeling device is artificial labeling or the automatic labeling equipment with the cloth inspecting machine one.
Further, the industrial robot uses six-joint robot.
A kind of cloth intelligent storage process flow, it is characterised in that: the following steps are included:
S1, cloth quality is examined by cloth inspecting machine, and labels and records the information of cloth, take being sent to of small part of cloth It tests;
S2, label cloth pass through be arranged in pipeline gap barcode scanning device carry out barcode scanning, if the mark on cloth Label information demonstrates the need for white plastic packaging, then cloth is admitted to white plastic packaging machine by conveyer belt;If the label information table on cloth Bright to need black plastic packaging, then cloth is admitted to black plastic packaging machine by conveyer belt;If label can not be identified by barcode scanning device, cloth Abnormality processing area is admitted to by conveyer belt, cloth after abnormality processing area is labelled again by reversed conveyer belt again Positive conveyer belt before being sent into barcode scanning device, the cloth barcode scanning again that abnormality processing area is returned;
S3, the cloth after the cloth of black plastic packaging machine plastic packaging labels again and after white plastic packaging are sent by pipeline preparation Enter annular transit depot, unqualified cloth pushes away pipeline to degradation cloth treatment region by the pushing meanss on pipeline;Setting Primary qualified cloth is removed from pipeline in the industrial robot in annular transit depot and is put into annular transit depot On shelf;
After S4, result to be assayed come out, chemically examines qualified cloth and taken by industrial robot to stacking area, and in stacking area to change The labelling of qualified cloth is tested, then after carrying out stacking by cloth of the truss robot to stacking area, by the AGV trolley cloth that stacking is good Feeding finished room;It chemically examines underproof cloth and unqualified cloth treatment region is put by industrial robot taking-up.
A kind of cloth intelligent warehousing system of the invention and the beneficial effect of process flow are:
1, by the process for cloth storage production line of making rational planning for, the cloth that label can not be identified by omnidirectional's barcode scanning device Again the positive conveyer belt before barcode scanning device is fed again by reversed conveyer belt after labelling, again to the cloth after abnormality processing Barcode scanning, high degree of automation, and distribute white plastic packaging machine or black plastic packaging machine automatically by the information on label, it does not need artificial Selection;Multiple shelf arrangements are circularized, annular transit depot is formed, due to cloth be it is round elongated, using annular transit depot Cloth memory capacity can be promoted to greatest extent in same site area.
2, since the outer peripheral surface of cloth is circle, cloth is easy to happen rolling during transportation, leads to the position of label It is uncertain with direction, 360 degree of barcode scanning identifications can be realized using omnidirectional vision scanning means, to guarantee that barcode scanning identification is completely covered Identification accuracy is improved in cloth outer surface.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 be in the prior art cloth storage process flow chart;
Fig. 2 is the cloth intelligent warehousing system overall structure figure of the embodiment of the present invention;
Fig. 3 is the portion A enlarged drawing in Fig. 2;
Fig. 4 is the portion B enlarged drawing in Fig. 2;
Fig. 5 is omnidirectional vision barcode scanning structure drawing of device in the embodiment of the present invention;
Fig. 6 is the cloth intelligent storage process flow chart of the embodiment of the present invention.
In figure: 1, cloth inspecting machine, 2, pipeline, 21, positive pipeline, 22, reversed pipeline, 3, omnidirectional vision barcode scanning dress It sets, 4, white plastic packaging machine, 5, black plastic packaging machine, 6, abnormality processing area, 7, transit depot, 8, degradation cloth treatment region, 9, industry Robot, 10, stacking area, 11, track, 12, connection pipeline, the 13, second labeling device, 14, third labeling device, 15, at Product warehouse, the 16, the 4th labeling device.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
A kind of specific embodiment of cloth intelligent warehousing system of the invention as Figure 2-Figure 5, including be used to transport The pipeline 2 of cloth, the cloth inspecting machine 1 that 2 side of pipeline is set, the first patch that the cloth after the inspection of cloth inspecting machine 1 is labelled Marking device, the barcode scanning device 3 that 2 gap of pipeline is arranged in carry out plastic packaging to cloth according to the plastic packaging colouring information in label White plastic packaging machine 4 and black plastic packaging machine 5 carry out the abnormality processing area 6 of abnormality processing to the unrecognizable cloth of label, to exception The cloth for the treatment of region 6 labelled again the second labeling device 13 of prosperous Hua Yu, to the cloth after 5 plastic packaging of black plastic packaging machine again The third labeling device 14 of labeling, be used to store the transit depot 7 of primary qualified cloth after plastic packaging, be used to store plastic packaging after do not conform to The degradation cloth treatment region 8 of lattice cloth, the industrial robot 9 for accessing cloth being arranged in transit depot 7, for placing The 4th labeling device for being used to be labelled to the qualified cloth of chemical examination chemically examined the stacking area 10 of qualified cloth, stacking area is set 16, for storing the finished room 15 for chemically examining qualified cloth for a long time;The transit depot 7 is circularized by multiple shelf arrangements;Institute State abnormality processing area 6 cloth label again after to send the forward direction before the barcode scanning device 3 back to again by reversed pipeline 22 defeated Line sending 21, to the cloth labelled again after abnormality processing barcode scanning again.
Industrial robot 9 is used for the shelf in the qualified cloth deposit transit depot 7 of primary after plastic packaging;In addition industrial Chemical examination qualification cloth in transit depot 7 is transported to stacking area 10 by robot 9, will chemically examine unqualified cloth be transported to it is unqualified Cloth treatment region, industrial robot 9 use six axis flexible robots.It is equipped in transit depot 7 for the guiding of industrial robot 9 Track 11, settable 1-2 industrial robot 9 in a transit depot 7.Settable multiple annular transit depots 7, two is adjacent There is connection pipeline 12 between transit depot 7, two transit depots 7 are set side by side in the present embodiment, into transit depot 7 2 height of pipeline is 2 meters or so, and its underpart is provided between maintenance of equipment, easy access.
Barcode scanning device 3 is omnidirectional vision barcode scanning device, as shown in figure 5, four sides up and down of the periphery in cloth To one camera of each setting.Since the outer peripheral surface of cloth is circle, cloth is easy to happen rolling during transportation, causes to mark The position and direction of label are uncertain, can be realized 360 degree of barcode scanning identifications using omnidirectional vision scanning means, to guarantee that barcode scanning identifies Cloth outer surface is completely covered, improves identification accuracy.
Referring to Fig. 1 and Fig. 3, stacking area 10 is equipped with truss robot, for carrying out to the chemical examination qualification cloth for posting label Stacking.AGV trolley is equipped between stacking area 10 and finished room 15, for the good chemical examination qualification cloth of stacking is sent into finished bin In library 15.
The first labeling device in the present embodiment is artificial labeling or the automatic labeling equipment with 1 one of cloth inspecting machine.
A kind of cloth intelligent storage process flow of the present embodiment, as shown in Figure 6, comprising the following steps:
S1, cloth quality is examined by cloth inspecting machine 1, and labels and records the information of cloth, the small part of cloth is taken to be sent to Chemical examination;
S2, label cloth pass through be arranged in 2 gap of pipeline barcode scanning device 3 carry out barcode scanning, if on cloth Label information shows to need white plastic packaging, then cloth is admitted to white plastic packaging machine 4 by conveyer belt;If the label information on cloth Black plastic packaging is demonstrated the need for, then cloth is admitted to black plastic packaging machine 5 by conveyer belt;If label can not be identified by barcode scanning device 3, Then cloth is admitted to abnormality processing area 6 by conveyer belt, and cloth is after abnormality processing area 6 is labelled again by reversely conveying Band is fed again into the positive conveyer belt before barcode scanning device 3, the cloth barcode scanning again returned to abnormality processing area 6;
S3, the cloth after the cloth of 5 plastic packaging of black plastic packaging machine labels again and after white plastic packaging are prepared by pipeline 2 It is sent into annular transit depot 7, unqualified cloth pushes away pipeline 2 to degradation cloth treatment region by the pushing meanss on pipeline 2 8;Primary qualified cloth is removed from pipeline 2 and is put into annular temporarily by the industrial robot 9 being arranged in annular transit depot 7 On shelf in warehouse 7;
After S4, result to be assayed come out, chemically examines qualified cloth and taken by industrial robot 9 to stacking area, and in stacking area 10 To chemically examining qualified cloth labelling, then after carrying out stacking by cloth of the truss robot to stacking area 10, by AGV trolley by stacking Good cloth is sent into finished room 15;It chemically examines underproof cloth and unqualified cloth treatment region is put by the taking-up of industrial robot 9, Wait Repair.
It should be appreciated that described above, the specific embodiments are only for explaining the present invention, is not intended to limit the present invention.By The obvious changes or variations that spirit of the invention is extended out are still in the protection scope of this invention.

Claims (10)

1. a kind of cloth intelligent warehousing system, it is characterised in that: including being used to transport the pipeline (2) of cloth, setting is conveying The other cloth inspecting machine (1) of line (2), cloth inspecting machine (1) is examined after cloth labelled the first labeling device, be arranged in pipeline (2) the barcode scanning device (3) in gap, according to the plastic packaging colouring information in label to cloth carry out plastic packaging white plastic packaging machine (4) and Black plastic packaging machine (5) carries out the abnormality processing area (6) of abnormality processing to the unrecognizable cloth of label, to abnormality processing area (6) Cloth labelled again the second labeling device (13), the cloth after black plastic packaging machine (5) plastic packaging is labelled again Three labeling devices (14) are used to store the transit depot (7) of primary qualified cloth after plastic packaging, are used to store unqualified cloth after plastic packaging Degradation cloth treatment region (8), be arranged in transit depot (7) the industrial robot (9) for accessing cloth, for putting The 4th labeling for being used to be labelled to the qualified cloth of chemical examination set and chemically examine the stacking area (10) of qualified cloth, stacking area is set Equipment (16), the finished room (15) for storing the qualified cloth of chemical examination for a long time;The transit depot (7) is by multiple shelf arrangements It circularizes;The cloth of the abnormality processing area (6) is sent the barcode scanning back to by reversed pipeline (22) after labelling again again and is filled Positive pipeline (21) before setting (3), to the cloth labelled again after abnormality processing barcode scanning again.
2. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: the industrial robot (9) is used It is stored on the shelf in the transit depot (7) in by the qualified cloth of primary after plastic packaging;The industrial robot (9) is used for will Chemical examination qualification cloth in the transit depot (7) is transported to the stacking area (10), will chemically examine unqualified cloth and is transported to not Qualified cloth treatment region.
3. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: set in the transit depot (7) There is the track (11) for industrial robot (9) guiding.
4. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: the transit depot (7) is simultaneously Two of setting are arranged, are equipped with connection pipeline (12) between two adjacent transit depots (7).
5. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: the barcode scanning device (3) is complete To vision barcode scanning device, one camera is respectively specifically set in the four direction up and down of the periphery of cloth.
6. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: the stacking area (10) is equipped with purlin Frame robot, for carrying out stacking to the chemical examination qualification cloth for posting label.
7. a kind of cloth intelligent warehousing system according to claim 6, it is characterised in that: the stacking area (10) with it is described AGV trolley is equipped between finished room (15), for the good chemical examination qualification cloth of stacking to be sent into the finished room (15).
8. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: first labeling device is behaved Work labeling or the automatic labeling equipment with the cloth inspecting machine (1) one.
9. a kind of cloth intelligent warehousing system according to claim 1, it is characterised in that: the industrial robot (9) is adopted Use six-joint robot.
10. a kind of cloth intelligent storage process flow, it is characterised in that: the following steps are included:
S1, cloth quality is examined by cloth inspecting machine (1), and labels and records the information of cloth, take being sent to of small part of cloth It tests;
S2, label cloth by setting pipeline (2) gap barcode scanning device (3) carry out barcode scanning, if on cloth Label information shows to need white plastic packaging, then cloth is admitted to white plastic packaging machine (4) by conveyer belt;If the label on cloth is believed Breath demonstrates the need for black plastic packaging, then cloth is admitted to black plastic packaging machine (5) by conveyer belt;If label can not be by barcode scanning device (3) it identifies, then cloth is admitted to abnormality processing area (6) by conveyer belt, after cloth is labelled again in abnormality processing area (6) Positive conveyer belt before being fed again into barcode scanning device (3) by reversed conveyer belt, to abnormality processing area (6) return cloth again Barcode scanning;
S3, the cloth after the cloth of black plastic packaging machine (5) plastic packaging labels again and after white plastic packaging are prepared by pipeline (2) It is sent into annular transit depot (7), unqualified cloth pushes away pipeline (2) to degradation cloth by the pushing meanss on pipeline (2) Treatment region (8);It is arranged and takes primary qualified cloth from pipeline (2) in the industrial robot (9) in annular transit depot (7) Under be put on the shelf in annular transit depot (7);
After S4, result to be assayed come out, chemically examines qualified cloth and taken by industrial robot (9) to stacking area, and in stacking area (10) To chemically examining qualified cloth labelling, then after carrying out stacking by cloth of the truss robot to stacking area (10), by AGV trolley by code The good cloth of pile is sent into finished room (15);It chemically examines underproof cloth and unqualified cloth is put by industrial robot (9) taking-up Treatment region.
CN201910532164.1A 2019-06-19 2019-06-19 Cloth intelligent storage system and technological process Active CN110127144B (en)

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Application Number Priority Date Filing Date Title
CN201910532164.1A CN110127144B (en) 2019-06-19 2019-06-19 Cloth intelligent storage system and technological process

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Application Number Priority Date Filing Date Title
CN201910532164.1A CN110127144B (en) 2019-06-19 2019-06-19 Cloth intelligent storage system and technological process

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CN110127144B CN110127144B (en) 2024-03-01

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110745438A (en) * 2019-10-23 2020-02-04 深圳市今天国际智能机器人有限公司 Box type wire storage process of magnetic nail and laser composite guiding clamping type AGV
CN110980093A (en) * 2019-12-27 2020-04-10 广东智源机器人科技有限公司 Warehouse logistics scheduling system and method
CN111252432A (en) * 2020-02-13 2020-06-09 龙岩烟草工业有限责任公司 Warehousing management method and device, computer readable storage medium and warehousing system
CN114011723A (en) * 2021-08-11 2022-02-08 浙江立镖机器人有限公司 Data processing method based on three-dimensional sorting robot and three-dimensional sorting robot

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CN210063598U (en) * 2019-06-19 2020-02-14 浙江智昌机器人科技有限公司 Cloth intelligence warehouse system

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Publication number Priority date Publication date Assignee Title
CN110745438A (en) * 2019-10-23 2020-02-04 深圳市今天国际智能机器人有限公司 Box type wire storage process of magnetic nail and laser composite guiding clamping type AGV
CN110745438B (en) * 2019-10-23 2020-09-01 深圳市今天国际智能机器人有限公司 Box type wire storage process of magnetic nail and laser composite guiding clamping type AGV
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CN111252432A (en) * 2020-02-13 2020-06-09 龙岩烟草工业有限责任公司 Warehousing management method and device, computer readable storage medium and warehousing system
CN114011723A (en) * 2021-08-11 2022-02-08 浙江立镖机器人有限公司 Data processing method based on three-dimensional sorting robot and three-dimensional sorting robot

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