CN110738286B - Supply chain storage sorting method and system based on virtual data chain - Google Patents
Supply chain storage sorting method and system based on virtual data chain Download PDFInfo
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Abstract
The invention relates to a supply chain warehousing and sorting method and system based on a virtual data chain. The method comprises the following steps: warehousing commodities: establishing a unique virtual tag according to the commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual tag; warehousing and distribution: allocating a temporary storage space uniquely corresponding to the virtual label from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as first additional data of the virtual label; sorting commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label; and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label. The virtual label is used as the unique identification of the commodity in the storage sorting system, so that the labor intensity of information acquisition work is reduced, the storage sorting cost is reduced, and the working efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of warehousing Internet of things application, and particularly relates to a supply chain warehousing sorting method and system based on a virtual data chain.
Background
The logistics industry has been transformed from traditional logistics to modern logistics driven by e-commerce; as a core of modern service industry, express sorting is the most important factor of logistics processing centers, transfer stations and the like, and is one of the key factors for determining that express can quickly reach a consignee. Meanwhile, in an automatic and intelligent logistics sorting system, how to ensure the traceability of the sorted goods and realize the traceability of quality accidents in the warranty period is also one of the key factors for determining the benign development and the risk resistance of the express industry.
The prior patent application CN2018111265697 provides an intelligent sorting method, comprising the following steps:
an order picking step: the order selecting step integrates fixed quantity orders in an order database into a sorting list as a selecting work order, and a picker selects ordered commodities from a warehouse goods space according to the selecting work order;
picking and rechecking: the picking rechecking step compares the scanned RFID label data with a list of picking orders of the batch of picked commodities through an RFID scanning channel, and rechecks whether the picked commodities are consistent with the picking orders;
intelligent distribution step: in the intelligent sub-broadcasting step, one commodity is randomly taken from the picked commodities which are rechecked, the selected commodity is close to the RFID reader-writer of the intelligent sub-broadcasting station, and the selected commodity is put into a specified sub-broadcasting box according to the indication of the sub-broadcasting indicating device of the intelligent sub-broadcasting station.
According to the intelligent sorting method, the RFID label is used as the unique identity mark of the goods in the warehousing system, so that the traceability of the goods in the intelligent sorting process is realized. However, the RFID tag is required to be adhered or fastened to the goods item by its own characteristics, and because the size, specification, hardness and other factors of the goods are greatly different, the existing goods warehousing link basically depends on purely manual RFID tag addition to the goods, which undoubtedly increases the labor amount of workers in the goods warehousing link; simultaneously, after the sub-distribution is finished, the RFID tags are required to be taken down from the goods, the working strength of workers is increased undoubtedly, the labor cost is increased, and the overall storage sorting cost is not obvious in proportion reduction compared with the existing pure manual sorting.
Disclosure of Invention
The invention aims to provide a low-cost supply chain storage sorting method based on a virtual data chain, which has the technical scheme that:
the supply chain warehousing sorting method based on the virtual data chain comprises the following steps:
warehousing commodities: establishing a unique virtual label according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual label, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
warehousing and distribution: allocating a temporary storage space uniquely corresponding to the virtual label from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as first additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label.
Further, the commodity sorting comprises the following steps:
s1, grouping orders according to a set time interval or quantity;
and S2, taking out the commodities from the temporary storage space according to the total number of the commodities in the group of orders.
Further, the goods sorting method further comprises the following steps:
s3, distributing a temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out in the S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity is completely taken out from the temporary goods distribution space;
and S4, sorting the commodities in the temporary goods allocation space according to the order information in the S1 and packaging.
Further, the order information in S4 is obtained by splitting the grouped orders in S1.
Furthermore, the temporary distribution space is movable, and the identification information of the temporary distribution space is the label built-in information on the temporary distribution space.
Another objective of the present invention is to provide a virtual data chain-based supply chain warehousing sorting system using the above virtual data chain-based supply chain warehousing sorting method, which has the following technical solutions:
the supply chain storage sorting system based on the virtual data chain comprises a storage acquisition system, a storage system, a sorting system, a packing device and a central database, wherein the storage acquisition system, the storage system, the sorting system and the packing device are respectively connected with the central database, the storage acquisition system can acquire commodity information and upload the commodity information to the central database, the storage system can allocate temporary storage space for commodities from idle storage space according to instructions of the central database and feed back the state of each storage space to the central database, the sorting system can sort the commodities according to order information allocated by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information allocated by the central database and upload the order information of the packed orders to the central database, and the central database can establish virtual labels based on the commodity information and pair other received information to corresponding virtual labels.
Furthermore, the sorting system comprises a goods distribution area, a temporary storage area and a sorting area which are sequentially arranged along the logistics flow, the goods distribution area is positioned between the temporary storage area and the warehousing system, and the goods distribution area is provided with a movable goods distribution box.
Furthermore, a distribution mark which has uniqueness and displays identification information is arranged on the distribution box, and the identification information built in the distribution mark is pre-recorded into the central database.
Furthermore, the sorting area can be used for placing a sorting box with a sorting identifier, and the sorting identifier has uniqueness and is internally provided with identification information pre-recorded into a central database for matching with order information.
Furthermore, at least one of the warehousing acquisition system, the warehousing system, the sorting system and the packaging system is provided with a display device for displaying state information.
The beneficial effects of the invention are:
use virtual label as commodity only identification in storage letter sorting system, can guarantee on the one hand that commodity possesses the traceability in storage letter sorting system, on the other hand need not to place the entity label alone on every commodity to guaranteeing under the condition that commodity possesses the traceability characteristic requirement, having reduced the intensity of labour of information acquisition work, having reduced the cost of storage letter sorting, improved work efficiency.
Detailed Description
The supply chain warehousing and sorting system based on the virtual data chain is mainly applied to the warehousing and sorting process from warehousing to ex-warehouse, reduces the labor cost and accelerates the sorting work efficiency on the premise of ensuring the logistics traceability of the warehousing and sorting process. The supply chain storage sorting system based on the virtual data chain mainly comprises a storage acquisition system, a storage system, a sorting system, a packing device and a central database. The warehouse entry collection system, the warehousing system, the sorting system and the packing device are respectively connected with the central database, the warehouse entry collection system can collect commodity information and upload the commodity information to the central database, the warehousing system can distribute temporary warehousing space for commodities from the idle warehousing space according to instructions of the central database and feed back the state of each warehousing space to the central database, the sorting system can sort the commodities according to order information distributed by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information distributed by the central database and upload order information of the packed orders to the central database, the central database can establish virtual tags with the commodity information as basic data and pair other received information to corresponding virtual tags.
Further, the stations which are sequentially arranged in the storage area according to the logistics flow are a storage area, a goods distribution area, a temporary storage area, a sorting area and a storage area. The warehousing acquisition system is located in a warehousing area, the warehousing acquisition system can adopt modes such as man-machine interactive tablet personal computer manual operation or automatic image recognition scanning or bar code scanning, SKU information of commodities is recorded into the central database in a batch mode, virtual tags are awarded to corresponding commodities through the central database, if a batch of food materials are warehoused newly, a whole box is provided, and bulk materials are provided, the same virtual tag is awarded to the batch of food materials uniformly, and commodity information corresponding to the batch of food materials can be embedded into the virtual tags. The warehousing system is located in a warehousing area, the warehousing system is preferably in the form of an intelligent warehousing cabinet, and even more, a central database can be integrated on the intelligent warehousing cabinet to achieve intensification. The distribution area is positioned between the temporary storage area and the warehousing system, and a movable distribution box is arranged in the distribution area. The goods distribution box is provided with a goods distribution identifier which has uniqueness and displays identification information, and the identification information built in the goods distribution identifier is pre-recorded into the central database. Sorting district can place the letter sorting case of taking the letter sorting sign, and the letter sorting sign possesses the uniqueness and embeds the identification information of logging in central database in advance for supply with order information pairing.
Example 1 of the supply chain warehouse sorting method: in the case of applying the supply chain warehouse sorting system, the supply chain warehouse sorting method comprises the following steps:
1. and (6) warehousing the commodities.
2. The warehousing personnel input information of commodities to be warehoused, including information such as names, specifications, manufacturers, production batches, validity periods and the like.
3. After entering the warehouse, the central database records commodity information and corresponding warehouse cabinet information.
4. The storage cabinet is provided with a display screen, and when goods enter the storage grid, the display screen can update and display the names, the total amount, the specifications and the pictures of the single goods in the storage cabinet, and display the number of the goods to be placed in each sorting area at present.
5. The method comprises the steps that orders are grouped according to the number of sorters at set time intervals, after the orders are grouped, each order in each group of orders is automatically distributed to each sorting position of a sorting area, the specification and the number of commodities contained in the order can be displayed on a display screen corresponding to each sorting position, an order sorting box is placed at each sorting position, a special mark is arranged on each sorting box, and a system can automatically record the mark of the sorting box corresponding to a certain order at a certain moment.
6. The goods distributor takes out the goods from the storage cabinet according to the goods and the quantity to be placed in a certain sorting area displayed on the sorting area display screen, places the goods into the goods distribution box, and each goods distribution box is provided with a special and unique identifier and can be automatically identified and recorded when entering the storage cabinet area. When a commodity is taken out, a distributor needs to confirm the commodity on a display screen of the storage cabinet, and the display information is updated in time on the display screen of the storage cabinet.
7. The temporary storage area of each letter sorting district is placed respectively to the distribution case to the distributor, and the special sign and the record of distribution case can automatic identification in temporary storage area.
8. The sorting operator takes out the commodities from the goods distribution box according to the order commodity information on the sorting position display screen and puts the commodities into the sorting boxes, each sorting box is provided with a special and unique identifier, and when the sorting boxes are placed in the sorting positions, the system can automatically associate the order information of the current sorting positions with the information of the sorting boxes. After the sorting operator puts the goods into the sorting box, the information on the display screen needs to be confirmed and checked on the display screen of the sorting position, the goods are confirmed on the display screen without errors, after the goods are confirmed, the goods are displayed in blue on the display screen of the sorting position, and the goods which are not confirmed to be put into are displayed in yellow. When all goods of the order are placed in the sorting box and confirmed, the sorting position display screen displays the goods in full-screen green.
9. And the sorter sends the sorting boxes of the sorting positions displayed in full-screen green to the packaging and delivery area.
10. The packing and delivery area can automatically identify the special identification on the sorting box, and the order information corresponding to the sorting box is displayed on the packing and delivery position display screen.
11. And the packager checks the commodities in the sorting box according to the information on the display screen, and selects a proper express box according to the size of the commodities to package the commodities.
12. And printing the express order number, recording and associating the express order number and the order number by the system, and sending the order state update position in the system.
13. The packing person pastes the express delivery bill number on the express delivery case, puts into the loading district.
14. And (5) recovering the sorting box.
Example 2: the input mode of the commodity information can adopt an automatic input mode, such as an image recognition technology or a bar code recognition technology, besides a manual input mode.
Example 3: the cargo distribution box can adopt a fixed box body besides a movable box body with a special mark, and is combined with an AGV robot to carry out logistics distribution.
As can be seen from the above embodiments 2 and 3, the supply chain warehouse sorting method can also be implemented by the following steps:
warehousing commodities: establishing a unique virtual label according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual label, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
warehousing and distribution: allocating a temporary storage space uniquely corresponding to the virtual label from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as first additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and sticking the packed commodities with the waybill, wherein the waybill information is used as third additional data of the virtual label.
Example 4: the identification information built in the goods allocation identification is pre-recorded into the central database, namely the identification on the goods allocation box only needs to be recorded once when the goods allocation box is put into use. The sorting identification has uniqueness and is internally provided with the pre-recorded central database, namely the identification on the sorting box only needs to be recorded once when the sorting box is put into use.
Example 5: for the step of sorting the commodities, the general concept adopted in the above embodiment can be completed by a conventional manual or automatic sorting manner, and the difference between the embodiment and the above embodiment is that the step of limiting the commodity sorting specifically can be completed by the following steps:
s1, grouping orders according to a set time interval or quantity;
s2, taking out the commodities from the temporary storage space according to the total number of the commodities in the group of orders;
s3, distributing a temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out in the S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity is completely taken out from the temporary goods distribution space;
and S4, sorting the commodities in the temporary goods allocation space according to the order information in the S1 and packaging.
And the order information in the S4 is obtained by splitting the grouped orders in the S1. The temporary distribution space is movable, and the identification information of the temporary distribution space is the label built-in information on the temporary distribution space.
Claims (10)
1. The supply chain warehousing and sorting method based on the virtual data chain is characterized by comprising the following steps of:
warehousing commodities: establishing a unique virtual label according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual label, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
warehousing and distribution: allocating a temporary storage space uniquely corresponding to the virtual label from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as first additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label.
2. The virtual data chain-based supply chain warehouse sorting method as claimed in claim 1, wherein the commodity sorting comprises the following steps:
s1, grouping orders according to a set time interval or quantity;
and S2, taking out the commodities from the temporary storage space according to the total number of the commodities in the group of orders.
3. The virtual data chain-based supply chain warehouse sorting method according to claim 2, wherein the goods sorting further comprises the following steps:
s3, distributing a temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out in the S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity is completely taken out from the temporary goods distribution space;
and S4, sorting the commodities in the temporary goods allocation space according to the order information in the S1 and packaging.
4. The virtual data chain-based supply chain warehouse sorting method according to claim 3, wherein the order information in S4 is obtained by splitting the grouped orders in S1.
5. The virtual data chain-based supply chain warehousing sorting method as claimed in claim 3, wherein the temporary distribution space is movable, and the identification information of the temporary distribution space is label built-in information on the temporary distribution space.
6. The supply chain storage sorting system based on the virtual data chain is characterized by comprising a storage acquisition system, a storage system, a sorting system, a packing device and a central database, wherein the storage acquisition system, the storage system, the sorting system and the packing device are respectively connected with the central database, the storage acquisition system can acquire commodity information and upload the commodity information to the central database, the storage system can allocate temporary storage space to commodities from idle storage space according to an instruction of the central database and feed back the state of each storage space to the central database, the sorting system can sort the commodities according to order information allocated by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information allocated by the central database and upload the waybill information of the packed orders to the central database, the central database can establish a virtual label taking the commodity information as basic data, and use the received order information matched with the commodity information, the state of each storage space and the waybill information of the orders subjected to the sorted commodities as additional data of the virtual label for packing.
7. The virtual data chain-based supply chain warehousing sorting system of claim 6, wherein the sorting system comprises a distribution area, a temporary storage area and a sorting area which are arranged in sequence along the logistics flow, the distribution area is located between the temporary storage area and the warehousing system, and a movable distribution box is arranged in the distribution area.
8. The supply chain warehousing sorting system based on the virtual data chain as claimed in claim 7, wherein the goods distribution box is provided with a goods distribution identifier which has uniqueness and displays identification information, and the identification information built in the goods distribution identifier is pre-recorded into the central database.
9. The supply chain warehousing sorting system based on virtual data chains as claimed in claim 7, wherein the sorting area can place sorting bins with sorting identifiers, and the sorting identifiers are unique and have identification information pre-recorded in the central database for matching with the order information.
10. The supply chain warehousing and sorting system based on the virtual data chain as claimed in any one of claims 6 to 9, wherein at least one of the warehousing collection system, the warehousing system, the sorting system and the packaging system is provided with a display device for displaying status information.
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| CN113830477B (en) * | 2021-10-09 | 2023-04-18 | 深圳市海柔创新科技有限公司 | Order sorting method, control terminal and sorting system thereof |
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| 基于RFID技术的智慧供应链解决方案;张丽媛;《中国集成电路》;20130405(第04期);全文 * |
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