CN110738286A - Supply chain storage sorting method and system based on virtual data chain - Google Patents
Supply chain storage sorting method and system based on virtual data chain Download PDFInfo
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- CN110738286A CN110738286A CN201911011068.9A CN201911011068A CN110738286A CN 110738286 A CN110738286 A CN 110738286A CN 201911011068 A CN201911011068 A CN 201911011068A CN 110738286 A CN110738286 A CN 110738286A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/083—Shipping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to supply chain warehousing sorting method and system based on a virtual data chain, which comprises the following steps of commodity warehousing, establishing virtual tags according to commodity information of different commodities, wherein the commodity information data serve as basic data of the virtual tags, warehousing distribution, distributing temporary warehousing spaces corresponding to virtual tag Wei from the idle warehousing spaces, using identification information of the temporary warehousing spaces and distribution time as additional data of the virtual tags, commodity sorting, wherein commodities in the temporary warehousing spaces are related according to commodities required by order information, the corresponding commodities are taken out and then sorted and packaged, the related order information serves as second additional data of the virtual tags, commodity ex-warehousing, wherein the packaged commodities are attached to a shipping note, and the shipping note information serves as third additional data of the virtual tags, and the virtual tags are used as identity marks of the commodities only in a warehousing sorting system, so that the labor intensity of information collection work is reduced, the warehousing sorting cost is reduced, and the work efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of warehousing Internet of things application, and particularly relates to supply chain warehousing sorting methods and systems based on a virtual data chain.
Background
The logistics industry is transformed from traditional logistics into modern logistics under the promotion of electronic commerce, and as the core of the modern service industry, express sorting is the central importance of logistics processing centers, transfer stations and the like and is which is a key factor for determining that express can quickly reach a consignee, meanwhile, in an automatic and intelligent logistics sorting system, how to ensure the traceability of sorted goods and realize the traceability of quality accidents in the warranty period is also which is a key factor for determining the benign development and the risk resistance of the express industry.
Prior patent application CN2018111265697 provides intelligent sorting methods, comprising the following steps:
an order picking step, wherein the order picking step integrates fixed quantity orders in an order database into a sorting list as sorting worksheets, and a picker picks ordered goods from a warehouse freight space according to the sorting worksheets;
a picking rechecking step, in which the picked commodities are compared with a picking list required by the picking dispatch list of the batch of picked commodities through an RFID scanning channel by the scanned RFID label data, and whether the picked commodities are qualified as the picking list required by the picking dispatch list is rechecked ;
and an intelligent distribution step, wherein commodities are randomly taken from the picked commodities which are rechecked, the selected commodities are close to an RFID reader-writer of the intelligent distribution station, and the distributed commodities are put into a specified distribution box according to the indication of a distribution indicating device of the intelligent distribution station.
However, the RFID label is required to be adhered or buckled on a single goods by the characteristics of the RFID label, the difference of factors such as the volume, the specification and the hardness of the goods is large, so that the RFID label is basically attached to the goods by pure hands in the existing goods warehousing link, the labor amount of workers in the goods warehousing link is increased undoubtedly, meanwhile, the RFID label needs to be taken down from the goods after the distribution is finished, the working strength of the workers is increased undoubtedly, the labor cost is increased, and the overall warehousing sorting cost is not obvious in proportion reduction compared with the existing pure manual sorting cost.
Disclosure of Invention
The invention aims to provide low-cost supply chain storage and sorting methods based on a virtual data chain, which have the technical scheme as follows:
the supply chain warehousing and sorting method based on the virtual data chain comprises the following steps:
warehousing commodities, namely establishing -only virtual labels according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual labels, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
allocating a temporary storage space corresponding to the virtual label unique from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as the th additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label.
, the method comprises the following steps:
s1, grouping orders according to the set time interval or quantity;
s2 retrieves the items from the temporary holding space according to the total number of items in the order group.
, the method further comprises the following steps:
s3, distributing the temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out from S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity in the temporary goods distribution space is completely taken out;
s4, according to the order information in S1, the goods in the temporary goods allocation space are sorted and packaged.
Further , the order information in S4 is split from the grouped orders in S1.
, the temporary distribution space is removable, and the identification information of the temporary distribution space is label-embedded information on the temporary distribution space.
Another objective of the present invention is to provide virtual data chain-based supply chain warehouse sorting systems using the above virtual data chain-based supply chain warehouse sorting method, which have the following technical solutions:
the supply chain storage sorting system based on the virtual data chain comprises a storage acquisition system, a storage system, a sorting system, a packing device and a central database, wherein the storage acquisition system, the storage system, the sorting system and the packing device are respectively connected with the central database, the storage acquisition system can acquire commodity information and upload the commodity information to the central database, the storage system can allocate temporary storage space for commodities from idle storage space according to instructions of the central database and feed back the state of each storage space to the central database, the sorting system can sort the commodities according to order information allocated by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information allocated by the central database and upload the order information of the packed orders to the central database, and the central database can establish a virtual label based on the commodity information, a virtual label based on the commodity information, And pairing the other received information to the corresponding virtual tags.
, the sorting system includes a distribution area, a temporary storage area and a sorting area arranged in sequence along the logistics flow path, the distribution area is located between the temporary storage area and the warehousing system, and a movable distribution box is arranged in the distribution area.
, the goods distributing box is provided with a goods distributing mark with character and displaying identification information, and the identification information built in the goods distributing mark is pre-recorded in the central database.
, the sorting area can be used to place sorting boxes with sorting signs, which have nature and are embedded with identification information pre-recorded in the central database for matching with order information.
, at least of the warehouse collection system, the warehouse system, the sorting system and the packaging system are provided with display devices for displaying state information.
The invention has the beneficial effects that:
use virtual label as the only 's of commodity in storage letter sorting system identification, can guarantee in the aspect of that commodity possesses the traceability in storage letter sorting system, need not to place the entity label alone on every commodity in addition to under the condition that guarantees that commodity possess the traceability characteristic requirement, reduced the intensity of labour of information acquisition work, reduced the cost of storage letter sorting, improved work efficiency.
Detailed Description
The supply chain warehousing and sorting system based on the virtual data chain is mainly applied to the warehousing and sorting process from warehousing to ex-warehouse, reduces the labor cost and accelerates the sorting work efficiency on the premise of ensuring the logistics traceability of the warehousing and sorting process. The supply chain storage sorting system based on the virtual data chain mainly comprises a storage acquisition system, a storage system, a sorting system, a packing device and a central database. The warehouse entry collection system, the warehousing system, the sorting system and the packing device are respectively connected with the central database, the warehouse entry collection system can collect commodity information and upload the commodity information to the central database, the warehousing system can distribute temporary warehousing space for commodities from the idle warehousing space according to instructions of the central database and feed back the state of each warehousing space to the central database, the sorting system can sort the commodities according to order information distributed by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information distributed by the central database and upload order information of the packed orders to the central database, the central database can establish virtual tags with the commodity information as basic data and pair other received information to corresponding virtual tags.
, the warehouse entry collection system is located in the warehouse entry area, and the warehouse entry collection system can record the SKU information of the commodities into the central database in batch mode by adopting a man-machine interactive tablet personal computer manual operation or automatic image recognition scanning or bar code scanning mode, and endows the corresponding commodities with virtual tags through the central database, such as batches of food materials newly stored, a whole box is provided, and the food materials in bulk are endowed with the same virtual tags, and the commodity information corresponding to the batch of food materials is embedded in the virtual tags.
Example 1 of the supply chain warehouse sorting method: in the case of applying the supply chain warehouse sorting system, the supply chain warehouse sorting method comprises the following steps:
1. and (6) warehousing the commodities.
2. The warehousing personnel input information of commodities to be warehoused, including information such as names, specifications, manufacturers, production batches, validity periods and the like.
3. After warehousing, the central database records commodity information and corresponding warehousing cabinet information.
4. The storage cabinet is provided with a display screen, and when goods enter the storage grid, the display screen can update and display the name, the total amount, the specification and the picture of the single goods in the storage cabinet, and display the number to be placed in each sorting area at present.
5. The orders are grouped according to the number of sorters at set time intervals, after the orders are grouped, each order in each group of orders is automatically distributed to each sorting position in a sorting area, the specification and the number of commodities contained in the order are displayed on a display screen corresponding to each sorting position, order sorting boxes are placed in each sorting position, the sorting boxes are provided with special marks, and the system can automatically record the marks of the sorting boxes corresponding to orders at a certain moment.
6. The goods distributor takes out the goods from the storage cabinet and puts the goods into the goods distribution box according to the goods and the quantity to be placed in a certain sorting area displayed on the display screen of the sorting area, each goods distribution box is provided with a special and unique mark, the goods distribution box is automatically identified and the marks are recorded when entering the storage cabinet area, and when kinds of goods are taken out, the goods distributor needs to confirm on the display screen of the storage cabinet, and the display information of the storage cabinet is updated in time.
7. The temporary storage area of each letter sorting district is placed respectively to the distribution case to the distributor, and the special sign and the record of distribution case can automatic identification in temporary storage area.
8. When a sorter puts commodities into the sorting boxes, the information on the display screen of the sorting position needs to be confirmed and checked on the display screen of the sorting position, the commodities are confirmed on the display screen after no errors exist, the commodities are displayed in blue on the display screen of the sorting position after the commodities are confirmed, and the commodities which are not confirmed to be put into the sorting boxes are displayed in yellow.
9. And the sorter sends the sorting boxes of the sorting positions displayed in full-screen green to the packaging and delivery area.
10. The packing and delivery area can automatically identify the special identification on the sorting box, and the order information corresponding to the sorting box is displayed on the packing and delivery position display screen.
11. And the packager checks the commodities in the sorting box according to the information on the display screen, and selects a proper express box according to the size of the commodities to package the commodities.
12. Printing the express order number, recording and associating the express order number and the order number by the system, and updating the order state in the system to deliver goods.
13. The packing person pastes the express delivery bill number on the express delivery case, puts into the loading district.
14. And (5) recovering the sorting box.
Example 2: the input mode of the commodity information can adopt an automatic input mode, such as an image recognition technology or a bar code recognition technology, besides a manual input mode.
Example 3: the distribution box can adopt a fixed box body besides a movable box body with a special mark, and is combined with an AGV robot to carry out logistics distribution.
As can be seen from the above embodiments 2 and 3, the supply chain warehouse sorting method can also be implemented by the following steps:
warehousing commodities, namely establishing -only virtual labels according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual labels, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
allocating a temporary storage space corresponding to the virtual label unique from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as the th additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label.
Embodiment 4, the pre-entry of the identification information embedded in the distribution identification into the central database means that the identification on the distribution box only needs to be recorded times when the distribution box is put into use, the sorting identification has nature, and the embedded pre-entry into the central database means that the identification on the sorting box only needs to be recorded times when the sorting box is put into use.
Example 5: for the step of sorting the commodities, the general concept adopted in the above embodiment can be completed by a conventional manual or automatic sorting manner, and the difference between the embodiment and the above embodiment is that the step of limiting the commodity sorting specifically can be completed by the following steps:
s1, grouping orders according to the set time interval or quantity;
s2, taking out the goods from the temporary storage space according to the total number of the goods in the order;
s3, distributing the temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out from S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity in the temporary goods distribution space is completely taken out;
s4, according to the order information in S1, the goods in the temporary goods allocation space are sorted and packaged.
The order information in the S4 is obtained by splitting the grouped orders in the S1. The temporary distribution space is movable, and the identification information of the temporary distribution space is the label built-in information on the temporary distribution space.
Claims (10)
1. The supply chain warehousing and sorting method based on the virtual data chain is characterized by comprising the following steps of:
warehousing commodities, namely establishing -only virtual labels according to commodity information of different commodities, wherein the commodity information data is used as basic data of the virtual labels, and the commodity information comprises commodity names, commodity specifications, manufacturers, production batches and warehousing time;
allocating a temporary storage space corresponding to the virtual label unique from the idle storage space, wherein the identification information and the allocation time of the temporary storage space are used as the th additional data of the virtual label, and the temporary storage space is returned to the idle storage space after the commodities in the temporary storage space are completely taken out;
sorting the commodities: associating the commodities in the temporary storage space according to the commodities required by the order information, taking out the corresponding commodities, sorting and packaging, wherein the associated order information is used as second additional data of the virtual label;
and (4) commodity delivery: and attaching the packed commodities to a waybill, wherein waybill information is used as third additional data of the virtual label.
2. The virtual data chain-based supply chain warehouse sorting method as claimed in claim 1, wherein the commodity sorting comprises the following steps:
s1, grouping orders according to the set time interval or quantity;
s2 retrieves the items from the temporary holding space according to the total number of items in the order group.
3. The virtual data chain-based supply chain warehouse sorting method as claimed in claim 2, wherein the commodity sorting further comprises the following steps:
s3, distributing the temporary goods distribution space from the idle goods distribution space for goods distribution storage according to the commodity information of the commodity taken out from S2, taking the identification information and the distribution time of the temporary goods distribution space as fourth additional data of the virtual label, and returning the commodity into the idle goods distribution space after the commodity in the temporary goods distribution space is completely taken out;
s4, according to the order information in S1, the goods in the temporary goods allocation space are sorted and packaged.
4. The virtual data chain-based supply chain warehouse sorting method according to claim 3, wherein the order information in S4 is obtained by splitting the grouped orders in S1.
5. The virtual data chain-based supply chain warehousing sorting method as claimed in claim 3, wherein the temporary distribution space is movable, and the identification information of the temporary distribution space is label built-in information on the temporary distribution space.
6. The supply chain storage sorting system based on the virtual data chain is characterized by comprising a storage collection system, a storage system, a sorting system, a packing device and a central database, wherein the storage collection system, the storage system, the sorting system and the packing device are respectively connected with the central database, the storage collection system can collect commodity information and upload the commodity information to the central database, the storage system can allocate temporary storage space for commodities from idle storage space according to instructions of the central database and feed back the states of the storage spaces to the central database, the sorting system can sort the commodities according to order information allocated by the central database and upload order information matched with the commodity information to the central database, the packing device can pack the sorted commodities according to the order information allocated by the central database and upload order information of the packed orders to the central database, the central database can establish a virtual label based on the commodity information and pair other received information to the corresponding virtual label.
7. The virtual data chain-based supply chain warehousing sorting system of claim 6, wherein the sorting system comprises a distribution area, a temporary storage area and a sorting area which are arranged in sequence along the logistics flow, the distribution area is located between the temporary storage area and the warehousing system, and a movable distribution box is arranged in the distribution area.
8. The supply chain warehousing sorting system based on the virtual data chain as claimed in claim 7, wherein the goods distribution box is provided with a goods distribution label with nature and displaying identification information, and the identification information embedded in the goods distribution label is pre-recorded into the central database.
9. The virtual data chain-based supply chain warehousing sorting system of claim 7, wherein the sorting area can be used for placing sorting bins with sorting identifiers having nature and embedded with identification information pre-recorded in a central database for matching with order information.
10. The virtual data chain-based supply chain warehousing sorting system of any one of claims 6-9, wherein at least of the warehousing collection system, the warehousing system, the sorting system, and the packaging system are provided with display devices for displaying status information.
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| CN110738286B (en) | 2023-04-14 |
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