CN110102926B - Full-automatic high-efficiency welding machine - Google Patents
Full-automatic high-efficiency welding machine Download PDFInfo
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- CN110102926B CN110102926B CN201910405667.2A CN201910405667A CN110102926B CN 110102926 B CN110102926 B CN 110102926B CN 201910405667 A CN201910405667 A CN 201910405667A CN 110102926 B CN110102926 B CN 110102926B
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- 238000003466 welding Methods 0.000 title claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 235
- 239000000463 material Substances 0.000 claims abstract description 111
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 230000002950 deficient Effects 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000006073 displacement reaction Methods 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000000758 substrate Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 9
- 238000003908 quality control method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000006243 chemical reaction Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention relates to the field of welding and discloses a full-automatic efficient welding machine, which comprises a frame, wherein a turntable is arranged in the frame, a turntable driving mechanism for driving the turntable to rotate is arranged at the bottom of the turntable, a product clamp is circumferentially arranged on the turntable, a first component feeding mechanism, a second component feeding mechanism, a detection mechanism, an auxiliary material loading mechanism, an auxiliary material detection mechanism, a third component feeding mechanism, a first welding mechanism, a defective product discharging mechanism, a second welding mechanism, a finished product detection mechanism for detecting finished products and a swinging plate area are circumferentially arranged outside the turntable, and a finished product buffer mechanism is arranged below the finished product discharging mechanism.
Description
Technical Field
The invention relates to the field of welding, in particular to a full-automatic efficient welding machine.
Background
In the manufacturing process of the breaker component, the component I, the component II and the component III are required to be welded together through auxiliary materials, and the work is completed manually in the existing production working condition, but the labor intensity of the work is high, the quality of the work can be fluctuated due to the instability of personnel, and therefore the requirements on the current labor cost and the quality are continuously improved, and the requirements can not be met obviously.
Disclosure of Invention
The invention solves the technical problem of providing a full-automatic high-efficiency welding machine which liberates the working strength of operators and stabilizes the working quality.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a full-automatic high-efficient welding machine, includes the frame, be provided with the carousel in the frame, the carousel bottom is provided with drive carousel pivoted carousel actuating mechanism, circumference is provided with product anchor clamps on the carousel, the outside circumference of carousel is provided with first feed mechanism of subassembly, second feed mechanism of subassembly, a detection mechanism for detecting whether first and second feed mechanism of subassembly go up to the position, a dress auxiliary material mechanism for loading the auxiliary material to the product, an auxiliary material detection mechanism for judging whether auxiliary material is placed in place, three feed mechanisms of subassembly, a welding mechanism for passing through auxiliary material welding together first and subassembly, a defective products unloading mechanism, a second welding mechanism for passing through auxiliary material welding together second and subassembly three of subassembly, a finished product detection mechanism for detecting the finished product, a finished product unloading mechanism for carrying out unloading to the finished product and a wobble plate district for placing the product, finished product unloading mechanism below is provided with finished product buffer storage mechanism, still including a manipulator for placing the finished product in the finished product buffer storage mechanism into the wobble plate district.
Further is: the first feeding mechanism of the assembly comprises a first vibration disc and a first linear feeder connected with the first vibration disc, a rotary disc is arranged at the outlet end of the first linear feeder, a first placing port of the assembly is arranged on the rotary disc, the first feeding mechanism of the assembly further comprises a gear structure connected with the rotary disc and a rack meshed with the gear structure, the first feeding mechanism of the assembly further comprises a first cylinder driving the rack to vertically move, a second pushing cylinder pushing the first linear feeder to the inside of the product clamp is arranged on one side of the first linear feeder, and when the rotary disc rotates, the first placing port of the assembly moves to the front of the second pushing cylinder.
Further is: the second component feeding mechanism comprises a second vibration disc and a second linear feeder connected with the second vibration disc, a third pushing cylinder for pushing the second component into the product clamp is arranged on one side of the second linear feeder, and a fourth pushing cylinder for pushing the second component to the third pushing cylinder is arranged at the outlet end of the first linear feeder.
Further is: the auxiliary material loading mechanism comprises a workbench, a mounting plate is arranged on one side of the workbench, a first material storage shaft and a second material storage shaft are respectively arranged on the mounting plate, a first guide roller corresponding to the first material storage shaft and a second guide roller corresponding to the second material storage shaft are further arranged on the mounting plate, a first feeding channel corresponding to the first guide roller and a second feeding channel corresponding to the second guide roller are respectively arranged on the workbench, a fifth material pressing cylinder is arranged above the first feeding channel and the second feeding channel, the auxiliary material loading mechanism further comprises a sixth driving cylinder which is fixed on the workbench and used for driving the fifth material pressing cylinder to move forward, and a cutting mechanism is arranged on one side of the workbench away from the mounting plate and further comprises a material moving mechanism for transferring cut auxiliary materials into a product clamp.
Further is: the material moving mechanism comprises a material moving mounting plate fixedly connected with the workbench, a seventh cylinder mounting plate capable of moving relative to the material moving mounting plate is arranged on the material moving mounting plate, a seventh cylinder is arranged on the seventh cylinder mounting plate, the material moving mechanism further comprises a suction mechanism connected with an output shaft of the seventh cylinder, and an eighth cylinder fixedly connected with the seventh cylinder mounting plate is further fixed on the material moving mounting plate.
Further is: the three feed mechanisms of subassembly include the third vibration dish and with the linear vibration dish that the third vibration dish discharge gate is connected, still include the feeding correction mechanism that is located linear vibration dish exit, feeding correction mechanism top is provided with the clamp of pressing from both sides the product to other stations and gets the material mechanism that moves, still includes the horizontal positioning mechanism that is used for adjusting spiral angle and the horizontal positioning cylinder of drive horizontal positioning mechanism forward motion towards the clamping jaw direction, feeding correction mechanism includes the feeding guide block, the inside inclined plane that is provided with and product contact of feeding guide block, feeding guide block below is provided with the slip dislocation seat, still includes slip dislocation piece and the slip dislocation cylinder of drive slip dislocation piece upward movement, be provided with the first logical groove that supplies the slip dislocation piece to wear to the inclined plane in the slip dislocation seat, feeding guide block upper portion is provided with the feeding dog, be provided with the second through groove that supplies the slip dislocation piece to pass in the inclined plane, still including the supporting seat that is used for fixed slip dislocation seat and slip dislocation cylinder.
Further is: the clamping and material moving mechanism comprises a shifting substrate, a fixed block is fixed at one end of the shifting substrate, a clamping and material moving cylinder is mounted on the fixed block, a linear track is arranged on the shifting substrate, the linear vibration plate is further arranged on the track, the displacement plate is connected with a driving shaft of the clamping and material moving cylinder, the vertical displacement plate is fixedly clamped on the displacement plate, the vertical displacement substrate is further clamped and connected with the vertical displacement cylinder, an upper displacement track and a lower displacement track are arranged between the vertical displacement substrate and the displacement plate, a clamping and material moving cylinder for clamping products is arranged on the vertical displacement substrate, a limiting fixed block is arranged at the other end of the displacement substrate, a buffer and a limiting bolt are arranged on the limiting fixed block and the limiting fixed block, the linear vibration plate adjusting plate is further arranged below the fixing support, and the vertical vibration plate adjusting base is further arranged at the bottom of the third vibration plate.
Further is: the welding device comprises a first welding mechanism and a second welding mechanism, wherein the first welding mechanism and the second welding mechanism comprise welding seats, a welding driving cylinder is arranged on each welding seat, the welding gun is connected to an output shaft of the welding driving cylinder, the finished product detection mechanism comprises a CCD camera and a thickness detector, and the detection mechanism and the auxiliary material detection mechanism comprise 2 detection sensors.
Further is: the defective product blanking mechanism and the finished product blanking mechanism both comprise a blanking mounting platform, the blanking mounting platform is provided with a rotary shaft mounting seat, a rotary shaft is arranged on the rotary shaft mounting seat, a grabbing cylinder is arranged at one end of the rotary shaft, a rotary driving rod is arranged at one end of the rotary shaft, a driving wheel is arranged on the driving rod, a driving rod which can be in contact with the driving wheel is arranged at one side of the blanking mounting platform, the blanking mounting platform further comprises a tension spring fixing rod which is fixed at one side of the blanking mounting platform, and a tension spring, one end of the tension spring is fixed on the tension spring fixing rod, and the other end of the tension spring is fixed on the rotary driving rod;
The finished product buffer storage mechanism comprises a conveying platform, and a belt conveying line for conveying products is arranged on the conveying platform.
Further is: the tray arranging area comprises a tray arranging frame, an empty tray fixing mechanism and a full tray fixing mechanism are arranged on the tray arranging frame, an empty tray lifting frame for conveying empty trays to the empty tray fixing mechanism is arranged below the empty tray fixing mechanism, a full tray lifting frame is arranged below the full tray fixing mechanism, and a tray moving mechanism for moving the trays from the empty tray fixing mechanism to the full tray fixing mechanism is further arranged below the full tray fixing mechanism.
The beneficial effects of the invention are as follows: the invention can not only liberate the working strength of operators, but also effectively stabilize the product quality, and can effectively save the cost that 6 operators need to operate one device at present in three working sections.
Drawings
Fig. 1 is a schematic diagram of a welder.
Fig. 2 is a schematic diagram of a feeding mechanism of the assembly.
Fig. 3 is a schematic diagram of a feeding mechanism of the second component.
Fig. 4 is a schematic diagram of an accessory loading mechanism.
Fig. 5 is a schematic diagram of a third feeding mechanism of the assembly.
FIG. 6 is a schematic diagram of a feed correction mechanism.
FIG. 7 is a schematic diagram of the internal structure of the feed correction mechanism.
Fig. 8 is a schematic view of a first welding mechanism and a second welding mechanism.
Fig. 9 is a schematic diagram of a defective product blanking mechanism, a finished product blanking mechanism and a finished product caching mechanism.
Fig. 10 is a schematic diagram of a wobble plate area.
Marked in the figure as: the first feeding mechanism 1, the first vibration disc 11, the first linear feeder 12, the rotary disc 13, the first cylinder 14, the gear structure 15, the rack 16, the second feeding mechanism 2, the second vibration disc 21, the second linear feeder 22, the third pushing cylinder 23, the fourth pushing cylinder 24, the detection mechanism 3, the auxiliary material loading mechanism 4, the first storage shaft 41, the second storage shaft 42, the fifth pressing cylinder 43, the cutting mechanism 44, the material moving mechanism 45, the auxiliary material detection mechanism 5, the third feeding mechanism 6, the third vibration disc 61, the adjusting base 62, the clamping and shifting cylinder 63, the fixed block 64, the shifting substrate 65, the linear track 66, the limiting fixed block 67, the clamping and shifting cylinder 68, the limiting bolt 69, the buffer 610, the clamping and shifting substrate 611, the up-down shifting track 612 the clamping cylinder 613, the horizontal positioning mechanism 614, the horizontal positioning cylinder 615, the linear vibration plate 616, the fixed bracket 617, the linear vibration plate adjusting plate 618, the feeding guide block 620, the sliding misalignment block 621, the sliding misalignment cylinder 622, the sliding misalignment seat 623, the feeding stopper 624, the supporting seat 625, the inclined plane 626, the first welding mechanism 7, the welding seat 71, the welding driving cylinder 72, the welding gun 73, the defective product discharging mechanism 8, the rotating shaft mounting seat 81, the grabbing cylinder 82, the rotating driving rod 83, the driving wheel 84, the driving rod 85, the second welding mechanism 9, the finished product discharging mechanism 10, the finished product detecting mechanism 110, the wobble plate area 120, the empty material plate fixing mechanism 121, the full material plate fixing mechanism 122, the empty material plate lifting frame 123, the full material plate lifting frame 124, the finished product caching mechanism 130 and the manipulator 140.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
The full-automatic efficient welding machine shown in fig. 1 comprises a frame, be provided with the carousel in the frame, the carousel bottom is provided with the carousel actuating mechanism of drive carousel pivoted, circumference is provided with product anchor clamps on the carousel, the outside circumference of carousel is provided with first feed mechanism 1 of subassembly, second feed mechanism 2 of subassembly, be used for detecting whether first and second feed mechanism 3 of subassembly in place, be used for adorning the auxiliary material mechanism 4 on the product, be used for judging whether auxiliary material is put in place auxiliary material detection mechanism 5, third feed mechanism 6 of subassembly, be used for welding together first welding mechanism 7 of subassembly and subassembly three pass through auxiliary material, defective products unloading mechanism 8, be used for welding together second welding mechanism 9 of subassembly two and subassembly three pass through auxiliary material, be used for carrying out finished product detection mechanism 110 that detects the finished product, carry out finished product unloading mechanism 10 and be used for placing the goods in the wobble plate district 120 of product, finished product unloading mechanism 10 below is provided with finished product buffer storage mechanism 130, still include be used for placing finished product buffer storage mechanism 130 in the wobble plate 120. The device also comprises a controller which is connected with each mechanism and controls the whole movement, wherein the controller can be a singlechip, a PLC, an industrial personal computer and the like;
In concrete work, first feed mechanism of subassembly 1 and second feed mechanism of subassembly 2 carry subassembly first and subassembly second respectively in the product anchor clamps, then the carousel rotates, transfer the product to detection mechanism 3 department, detect whether subassembly first and subassembly second are located the product anchor clamps, after the completion of the detection, the carousel rotates, transfer the product to dress auxiliary material mechanism 4 department, dress auxiliary material mechanism 4 carries two sections of auxiliary material to subassembly first and subassembly second, after the material loading is accomplished, the carousel rotates, transfer the product to auxiliary material detection mechanism 5 department, auxiliary material detection mechanism 5 detects whether the auxiliary material is put in place, after the detection is accomplished, the carousel rotates, transfer the product to subassembly three feed mechanism 6 department, place the spiral subassembly in the product anchor clamps, then the carousel rotates, the product is transferred to first welding mechanism 7 department, first welding mechanism 7 passes through the auxiliary material welding together with subassembly first and subassembly three, the carousel continues to rotate after the welding is accomplished, rotate the product to defective product mechanism 8 department, defective product blanking mechanism 8 carries out blanking treatment with the defective products that detection mechanism 3 and auxiliary material detection mechanism 5 detected, after the completion of material loading, transfer to auxiliary material detection mechanism 5 detects whether the auxiliary material is put in place, after the carousel rotates, transfer the product to subassembly three feed mechanism 6 department, place the spiral subassembly is placed in the product anchor clamps, then, the carousel rotates, the product is transferred to first welding mechanism 7 department is transferred to the first welding mechanism 7, first welding mechanism is passed through auxiliary material detection mechanism is continued to the finished product, the finished product is continued to be welded to be in the finished product mechanism is finished, the finished product 130, the finished product is welded to the finished product is finished and finished by the finished product is finished and the finished to be welded by the product, the finished product is subjected to the mechanism is subjected to the quality material to the quality control mechanism, and is subjected to the quality control and is subjected to quality control and is subjected to quality control, and after the quality control and is subjected to quality control and quality control.
On the basis of the above, the first component feeding mechanism 1 shown in fig. 2 comprises a first vibration disc 11, a first linear feeder 12 connected with the first vibration disc 11, a rotating disc 13 is arranged at the outlet end of the first linear feeder 12, a first component placing opening is arranged on the rotating disc 13, the first component feeding mechanism further comprises a gear structure 1515 connected with the rotating disc 13, a rack 16 meshed with the gear structure 1515, and a first cylinder driving the rack 16 to vertically move, a second pushing cylinder pushing the first component placing opening to the front of the second pushing cylinder is arranged on one side of the first linear feeder 12, when the rotating disc 13 rotates, the first vibration disc 11 conveys the first component into the first linear feeder 12, the first linear feeder 12 conveys products into the first component placing opening, then the first cylinder drives the rack 16 to move upwards, the rack 16 drives the gear to rotate, the rotating disc 13 drives the products to rotate by 90 degrees, meanwhile the products are located in front of the second pushing cylinder, and then the second pushing cylinder moves to push the first component into the product fixture.
On the basis of the above, as shown in fig. 3, the second component feeding mechanism 2 includes a second vibration plate 21 and a second linear feeder 22 connected to the second vibration plate 21, a third pushing cylinder 23 for pushing the second component into the product fixture is disposed on one side of the second linear feeder 22, a fourth pushing cylinder 24 for pushing the second component into the third pushing cylinder 23 is disposed at the outlet end of the first linear feeder 12, and in specific operation, the second vibration plate 21 pushes the second component onto the second linear feeder 22, and when the second component moves to the front section of the second linear feeder 22, the fourth pushing cylinder 24 pushes the second component into the third pushing cylinder 23, and then the third pushing cylinder 23 pushes the second component into the product fixture.
On the basis of the above, as shown in fig. 4, the auxiliary material loading mechanism 4 comprises a workbench, one side of the workbench is provided with a mounting plate, the mounting plate is respectively provided with a first material storage shaft 41 and a second material storage shaft 42, the mounting plate is also provided with a first guide roller corresponding to the first material storage shaft 41 and a second guide roller corresponding to the second material storage shaft 42, the workbench is respectively provided with a first feeding channel corresponding to the first guide roller and a second feeding channel corresponding to the second guide roller, a fifth material pressing cylinder 43 is arranged above the first feeding channel and the second feeding channel, the mounting plate further comprises a sixth driving cylinder which is fixed on the workbench and is used for driving the fifth material pressing cylinder 43 to move forward, one side of the workbench far away from the mounting plate is provided with a cutting mechanism 44, and further comprises a moving mechanism 45 for transferring the cut auxiliary material into the product clamp, and particularly when working, the auxiliary material belts on the first material storage shaft 41 and the second material storage shaft 42 are respectively provided with the first guide roller and the second feeding channel corresponding to the second guide roller, the fifth driving cylinder 43 is arranged above the first feeding channel and the second feeding channel, the seventh driving cylinder is connected with the fifth driving cylinder 45, the seventh driving cylinder is arranged to enable the fifth driving cylinder 45 to move forward, the seventh driving cylinder 45 is connected with the seventh driving cylinder to move forward, the seventh driving mechanism is arranged to enable the seventh driving cylinder 45 to move forward, the auxiliary material pressing mechanism 45 is arranged in the mounting plate, and the seventh driving cylinder 45 is arranged opposite to move forward, an eighth cylinder fixedly connected with the seventh cylinder mounting plate is also fixed on the material moving mounting plate, and the suction mechanism is driven to suck and move through the cooperation of the seventh cylinder and the eighth cylinder, and the material cutting mechanism 44 comprises a cutter and a cutter cylinder for driving the cutter to move.
On the basis of the above, as shown in fig. 5 to 7, the assembly three feeding mechanism 6 comprises a third vibration disc 61, a linear vibration disc 616 connected with a discharge hole of the third vibration disc 61, a feeding correction mechanism positioned at the outlet of the linear vibration disc 616, a clamping and moving mechanism 45 for clamping products to other stations and arranged above the feeding correction mechanism, a horizontal positioning mechanism 614 facing the clamping jaw direction and used for adjusting the spiral angle, and a horizontal positioning cylinder 615 driving the horizontal positioning mechanism 614 to move forward, wherein the feeding correction mechanism comprises a feeding guide block 620, a bevel 626 contacted with the products is arranged inside the feeding guide block 620, a sliding dislocation seat 623 is arranged below the feeding guide block 620, a sliding dislocation block 621 and a sliding dislocation cylinder 622 driving the sliding dislocation block 621 to move upward are also arranged above the feeding correction mechanism, the sliding dislocation seat 623 is internally provided with a first through groove for the sliding dislocation block 621 to penetrate into the inclined plane 626, the upper part of the feeding guide block 620 is provided with a feeding stop block 624, the inclined plane 626 is internally provided with a second through groove for the sliding dislocation block 621 to penetrate, the sliding dislocation seat 623 and the supporting seat 625 for fixing the sliding dislocation cylinder 622 are also included, when the sliding dislocation seat 623 and the sliding dislocation cylinder 622 are in specific work, the third vibration disc 61 conveys the spiral product into the linear vibration disc 616, the linear vibration disc 616 conveys the product into the feeding correction mechanism for direction correction, the clamping and moving mechanism 45 clamps the product onto an external tool, as slight position change still occurs in the clamping process, in order to ensure accuracy, the horizontal positioning cylinder 615 drives the horizontal positioning mechanism 614 to move forwards to contact with the spiral product, the product is corrected again, after the correction is completed, the clamping and moving mechanism 45 releases the product, all the procedures are completed. This structure can solve all such spiral products and need the demand of accurate positioning, can solve subsequent similar product simultaneously and realize the automation, the problem that spiral product can't be installed has been solved, when specifically carrying out the feeding correction, the product is sent into inside the feeding guide block 620 and with inside inclined plane 626 contact, at this moment, the clamping jaw cylinder drops down on product upper portion, then slide dislocation cylinder 622 drive slip dislocation piece 621 piece product upwards pushes up to the clamping jaw of clamping jaw cylinder in along inclined plane 626, clamping jaw cylinder's clamping jaw is tight with the product, owing to the setting of inclined plane 626 for the product is being gradually rectified by the in-process of pushing up, the axis of spiral product is parallel with feeding dog 624 promptly, thereby realized the corrective action of spiral product, such simple structure, but can realize accurate correction.
On the basis of the above, the clamping and material moving mechanism 45 comprises a displacement substrate 65, one end of the displacement substrate 65 is fixed with a fixed block 64, a clamping and material moving cylinder 63 is installed on the fixed block 64, a linear rail 66 is arranged on the displacement substrate 65, the clamping and material moving mechanism further comprises a displacement plate arranged on the rail, the displacement plate is connected with a driving shaft of the clamping and material moving cylinder 63, a clamping and material moving up-and-down cylinder 68 is fixed on the displacement plate, the clamping and material moving mechanism further comprises a clamping and material moving up-and-down substrate 611 connected with the clamping and material moving up-and-down cylinder 68, an up-and-down displacement rail 612 is arranged between the clamping and material moving up-and-down substrate 611 and the displacement plate, a clamping and material moving cylinder 613 for clamping and taking products is arranged on the clamping and material moving up-and-down substrate 611, a limiting fixed block 67 is arranged at the other end of the displacement substrate 65, a buffer 610 and a limiting bolt 69 are arranged on the limiting fixed block 67 and the fixed block 64, the clamping and material moving up-and-down cylinder is further comprises a fixing bracket 617 arranged below the linear vibration disc 616, and a linear vibration disc adjusting plate 618 is arranged below the fixing bracket 617, and a concrete vibration adjusting plate 61, and a vibration adjusting process is arranged at the bottom of the third base 61. The displacement cylinder 63 is got to clamp and drives the displacement board and remove for press from both sides and get the cylinder 613 and be located feeding correction mechanism top, when need press from both sides and get, the cylinder 613 is got in upper and lower displacement cylinder drive clamp down and remove, makes to press from both sides and get cylinder 613 and can be smooth with the product clamp up, and the effect of cylinder 63 is got to the rethread upper and lower displacement cylinder and clamp, moves the product to outside frock on, and above-mentioned structure also can replace with other servo moving mechanism, buffer 610 can make displacement board can effectual mild stop, the limit screw can restrict the left and right displacement position that presss from both sides the displacement board.
On the basis of the above, as shown in fig. 8, the first welding mechanism 7 and the second welding mechanism 9 comprise a welding seat 71, a welding driving cylinder 72 is arranged on the welding seat 71, the welding mechanism further comprises a welding gun 73 connected to an output shaft of the welding driving cylinder 72, the finished product detecting mechanism 110 comprises a CCD camera and a thickness detector, the detecting mechanism 3 and the auxiliary material detecting mechanism 5 comprise 2 detecting sensors, the welding driving cylinder 72 drives the welding gun 73 to move to a required welding point during specific welding, so that the welding gun 73 can perform welding operation on the welding point, and when finished product detection is performed, detection of products is realized through the CCD camera and the thickness detector, which are conventional commercially available instruments, and the detecting sensors are photoelectric sensors or laser sensors for detecting whether components of the products exist at corresponding positions.
On the basis of the above, as shown in fig. 9, the defective product blanking mechanism 8 and the finished product blanking mechanism 10 each comprise a blanking mounting platform, the blanking mounting platforms are provided with a rotating shaft mounting seat 81, a rotating shaft is arranged on the rotating shaft mounting seat 81, a grabbing cylinder 82 is arranged at one end of the rotating shaft, a rotating driving rod 83 is arranged at one end of the rotating shaft, a driving wheel 84 is arranged on the driving rod 85, a driving rod 85 which can be in contact with the driving wheel 84 is arranged at one side of the blanking mounting platform, and the blanking mounting platform further comprises a tension spring fixing rod and a tension spring, wherein one end of the tension spring is fixed on the tension spring fixing rod, and the other end of the tension spring is fixed on the rotating driving rod 83; the finished product buffer memory mechanism 130 includes conveying platform, still including the rotatory actuating cylinder that the rotatory mount pad of drive was rectilinear motion, be provided with the belt transfer chain that is used for carrying the product on the conveying platform, defective products unloading mechanism 8 below is provided with defective products box, when carrying out the product unloading, grabs material cylinder 82 and is the horizontality and grabs the product, rotatory actuating cylinder drive rotation axis mount pad 81 is pulled backward afterwards for drive wheel 84 and actuating lever 85 contact, under the reaction force that actuating lever 85 gave, grabs material cylinder 82 and is 90 degrees rotations, places defective products box or belt transfer chain that will grab on, above-mentioned extension spring is used for grabbing the reset of material cylinder 82.
On the basis of the above, as shown in fig. 10, the tray area 120 includes a tray rack, an empty tray fixing mechanism 121 and a full tray fixing mechanism 122 are disposed on the tray rack, an empty tray lifting frame 123 for conveying the empty tray to the empty tray fixing mechanism 121 is disposed below the empty tray fixing mechanism 121, a full tray lifting frame 124 is disposed below the full tray fixing mechanism 122, and a tray moving mechanism for moving the tray from the empty tray fixing mechanism 121 to the full tray fixing mechanism 122 is further included, the tray moving mechanism can be a mechanical claw or the like, in specific operation, the empty tray lifting frame 123 drives the empty tray to lift, the empty tray fixing mechanism 121 fixes the empty tray, after the empty tray is full of products, the full tray lifting frame 124 is lifted up after the empty tray is full, the full tray lifting frame 122 is loosened, the full tray lifting frame 124 is lifted up, and the full tray lifting frame 124 is sequentially lifted up and full trays are sequentially circulated, and the empty tray can be operated for a plurality of times.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (7)
1. The utility model provides a full-automatic high-efficient welding machine, includes frame, its characterized in that: a turntable is arranged in the rack, a turntable driving mechanism for driving the turntable to rotate is arranged at the bottom of the turntable, a product clamp is circumferentially arranged on the turntable, a first component feeding mechanism (1), a second component feeding mechanism (2), a detection mechanism (3) for detecting whether the first component and the second component are fed in place, an auxiliary material loading mechanism (4) for loading auxiliary materials on products, an auxiliary material detection mechanism (5) for judging whether the auxiliary materials are put in place, a third component feeding mechanism (6), a first welding mechanism (7) for welding the first component and the third component together through the auxiliary materials, a defective product discharging mechanism (8), a second welding mechanism (9) for welding the second component and the third component together through the auxiliary materials, a finished product detection mechanism (110) for detecting finished products, a finished product discharging mechanism (10) for discharging the finished products and a swinging disc area (120) for placing the products are circumferentially arranged outside the turntable, and a finished product buffer storage mechanism (130) is arranged below the finished product discharging mechanism (10), and the finished product buffer storage mechanism (130) is further arranged in the swinging disc (120) through a manipulator (140) for placing the finished products in the finished product buffer storage mechanism (130);
the first component feeding mechanism (1) comprises a first vibrating disc (11) and a first linear feeder (12) connected with the first vibrating disc (11), a rotary disc (13) is arranged at the outlet end of the first linear feeder (12), a first component placing port is arranged on the rotary disc (13), the first component feeding mechanism further comprises a gear structure (15) connected with the rotary disc (13) and a rack (16) meshed with the gear structure (15), the first component feeding mechanism further comprises a first cylinder (14) for driving the rack (16) to vertically move, a second pushing cylinder for pushing the first linear feeder (12) into a product clamp is arranged at one side of the first linear feeder, and when the rotary disc (13) rotates, the first component placing port moves to the front of the second pushing cylinder;
The feeding mechanism (6) comprises a third vibration disc (61) and a linear vibration disc (616) connected with a discharge hole of the third vibration disc (61), and further comprises a feeding correction mechanism positioned at an outlet of the linear vibration disc (616), a clamping and material moving mechanism (45) for clamping products to other stations is arranged above the feeding correction mechanism, a horizontal positioning mechanism (614) for adjusting a spiral angle towards a clamping jaw direction and a horizontal positioning cylinder (615) for driving the horizontal positioning mechanism (614) to move forwards are further arranged, the feeding correction mechanism comprises a feeding guide block (620), an inclined surface (626) in contact with the products is arranged inside the feeding guide block (620), a sliding dislocation seat (623) is arranged below the feeding guide block (620), a sliding dislocation cylinder (622) for driving the sliding dislocation block (621) to move upwards is arranged in the sliding dislocation seat (623), a first through groove for enabling the sliding dislocation block (621) to penetrate through the inclined surface (626), and a stop block (625) is arranged on the feeding guide block (620), and the sliding dislocation seat (623) is further provided with a sliding dislocation seat (623) for enabling the sliding dislocation block (626) to penetrate through the inclined surface (626);
The utility model provides a press from both sides and get shifting mechanism (45) including shifting base plate (65), shifting base plate (65) one end is fixed with fixed block (64), install on fixed block (64) and press from both sides and get shifting cylinder (63), be provided with linear track (66) on shifting base plate (65), still including setting up the displacement board on the track, displacement board and press from both sides drive shaft coupling who gets shifting cylinder (63), be fixed with on the displacement board and press from both sides and get shifting cylinder (68), still include and press from both sides and get shifting base plate (611) about getting shifting cylinder (68) are connected with pressing from both sides, press from both sides and get shifting base plate (611) and be provided with between the displacement board about being provided with displacement track (612), press from both sides and get shifting base plate (611) and be provided with on pressing from both sides and get clamping cylinder (613) of product, the displacement base plate (65) other end is provided with spacing fixed block (67), all be provided with buffer (610) and stop bolt (69) on spacing fixed block (67) and still including installing on the displacement board (68), still include that install in the fixed bolster (617) below vibration dish (618), vibration adjusting plate (617) are provided with vibration base plate (617) in the bottom of vibration adjusting plate (617).
2. A fully automatic high efficiency welder as defined in claim 1, wherein: the second component feeding mechanism (2) comprises a second vibration disc (21) and a second linear feeder (22) connected with the second vibration disc (21), a third pushing cylinder (23) for pushing the second component into the product clamp is arranged on one side of the second linear feeder (22), and a fourth pushing cylinder (24) for pushing the second component into the third pushing cylinder (23) is arranged at the outlet end of the first linear feeder (12).
3. A fully automatic high efficiency welder as defined in claim 1, wherein: the auxiliary material loading mechanism (4) comprises a workbench, a mounting plate is arranged on one side of the workbench, a first material storage shaft (41) and a second material storage shaft (42) are respectively arranged on the mounting plate, a first guide roller corresponding to the first material storage shaft (41) and a second guide roller corresponding to the second material storage shaft (42) are further arranged on the mounting plate, a first feeding channel corresponding to the first guide roller and a second feeding channel corresponding to the second guide roller are respectively arranged on the workbench, a fifth material pressing cylinder (43) is arranged above the first feeding channel and the second feeding channel, the auxiliary material loading mechanism further comprises a sixth driving cylinder which is fixed on the workbench and used for driving the fifth material pressing cylinder (43) to move forwards, the workbench is far away from the mounting plate, a cutting mechanism (44) is arranged on one side of the workbench, and the auxiliary material loading mechanism further comprises a clamping and moving mechanism (45) for transferring the cut auxiliary materials into a product clamp.
4. A fully automatic high efficiency welder as defined in claim 3 wherein: the clamping and material moving mechanism (45) comprises a material moving mounting plate fixedly connected with the workbench, a seventh cylinder mounting plate capable of moving relative to the material moving mounting plate is arranged on the material moving mounting plate, a seventh cylinder is arranged on the seventh cylinder mounting plate, the clamping and material moving mechanism further comprises a suction mechanism connected with an output shaft of the seventh cylinder, and an eighth cylinder fixedly connected with the seventh cylinder mounting plate is further fixed on the material moving mounting plate.
5. A fully automatic high efficiency welder as defined in claim 1, wherein: the welding device comprises a first welding mechanism (7) and a second welding mechanism (9), wherein the first welding mechanism and the second welding mechanism comprise a welding seat (71), a welding driving cylinder (72) is arranged on the welding seat (71), the welding device further comprises a welding gun (73) connected to an output shaft of the welding driving cylinder (72), a finished product detection mechanism (110) comprises a CCD camera and a thickness detector, and the detection mechanism (3) and the auxiliary material detection mechanism (5) comprise 2 detection sensors.
6. A fully automatic high efficiency welder as defined in claim 1, wherein: the blanking mechanism (8) and the finished product blanking mechanism (10) comprise a blanking mounting platform, the blanking mounting platform is provided with a rotating shaft mounting seat (81), a rotating shaft is arranged on the rotating shaft mounting seat (81), a grabbing cylinder (82) is arranged at one end of the rotating shaft, a rotating driving rod (83) is arranged at one end of the rotating shaft, a driving wheel (84) is arranged on the rotating driving rod (83), a driving rod (85) which can be in contact with the driving wheel (84) is arranged at one side of the blanking mounting platform, the blanking mounting platform further comprises a tension spring fixing rod which is fixed at one side of the blanking mounting platform, the blanking mounting platform further comprises a tension spring, one end of the tension spring is fixed on the tension spring fixing rod, and the other end of the tension spring is fixed on the rotating driving rod (83) and further comprises a rotating driving cylinder which drives the rotating mounting seat to do linear motion;
the finished product buffer memory mechanism (130) comprises a conveying platform, and a belt conveying line for conveying products is arranged on the conveying platform.
7. A fully automatic high efficiency welder as defined in claim 1, wherein: the tray arranging area (120) comprises a tray arranging rack, an empty tray fixing mechanism (121) and a full tray fixing mechanism (122) are arranged on the tray arranging rack, an empty tray lifting frame (123) for conveying empty trays to the empty tray fixing mechanism (121) is arranged below the empty tray fixing mechanism (121), a full tray lifting frame (124) is arranged below the full tray fixing mechanism (122), and the tray arranging area arranging device further comprises a tray moving mechanism for moving the trays from the empty tray fixing mechanism (121) to the full tray fixing mechanism (122).
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| CN201910405667.2A CN110102926B (en) | 2019-05-16 | 2019-05-16 | Full-automatic high-efficiency welding machine |
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