CN210548994U

CN210548994U - Full-automatic efficient welding machine

Info

Publication number: CN210548994U
Application number: CN201920697797.3U
Authority: CN
Inventors: 任书策; 张家宽
Original assignee: Suzhou W Mach Automation Technology Co ltd
Current assignee: Suzhou W Mach Automation Technology Co ltd
Priority date: 2019-05-16
Filing date: 2019-05-16
Publication date: 2020-05-19
Anticipated expiration: 2029-05-16

Abstract

The utility model relates to the field of welding, and discloses a full-automatic high-efficiency welding machine, which comprises a frame, wherein a turntable is arranged in the frame, the bottom of the turntable is provided with a turntable driving mechanism for driving the turntable to rotate, a product clamp is circumferentially arranged on the turntable, a component-I feeding mechanism, a component-II feeding mechanism, a detection mechanism, an auxiliary material loading mechanism, an auxiliary material detection mechanism, a component-III feeding mechanism, a first welding mechanism, a defective product blanking mechanism, a second welding mechanism, a finished product detection mechanism for detecting a finished product and a swing disk area are circumferentially arranged outside the turntable, a finished product caching mechanism is arranged below the finished product blanking mechanism, and the full-automatic high-efficiency welding machine also comprises a manipulator for placing the finished product in the finished product caching mechanism into the swing disk area, not only can relieve the working strength of operators, but also can effectively stabilize the product quality, meanwhile, the cost can be effectively saved, and originally, 6 operators are needed for three working sections, and only one person needs to operate one device.

Description

Full-automatic efficient welding machine

Technical Field

The utility model relates to a welding field, in particular to full-automatic high-efficient welding machine.

Background

In the manufacturing process of the circuit breaker assembly, the assembly I, the assembly II and the assembly tee are required to be welded together through auxiliary materials, the work is completed manually in the existing production working condition, but the work labor intensity is high, the quality fluctuates due to instability of personnel, and the requirements on the current labor cost and the quality can not be met obviously under the condition that the requirements are continuously improved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem provide a full-automatic high-efficient welding machine of liberation operating personnel working strength, stable work quality.

The utility model provides a technical scheme that its technical problem adopted is: a full-automatic efficient welding machine comprises a machine frame, wherein a rotary table is arranged in the machine frame, a rotary table driving mechanism for driving the rotary table to rotate is arranged at the bottom of the rotary table, product clamps are circumferentially arranged on the rotary table, a first component feeding mechanism, a second component feeding mechanism, a detection mechanism for detecting whether the first component and the second component are fed in position, an auxiliary material feeding mechanism for feeding auxiliary materials onto a product, an auxiliary material detection mechanism for judging whether the auxiliary materials are placed in position, a third component feeding mechanism, a first welding mechanism for welding the first component and the third component together through the auxiliary materials, a defective product discharging mechanism, a second welding mechanism for welding the second component and the third component together through the auxiliary materials, a finished product detection mechanism for detecting a finished product, a finished product discharging mechanism for discharging the finished product and a swing disc area for placing the product are circumferentially arranged outside the rotary table, and a finished product caching mechanism is arranged below the finished product blanking mechanism, and the finished product blanking mechanism further comprises a manipulator used for placing a finished product in the finished product caching mechanism into the swinging plate area.

Further, the method comprises the following steps: the first feeding mechanism of the component comprises a first vibrating disc and a first linear feeder connected with the first vibrating disc, a rotating disc is arranged at the outlet end of the first linear feeder, a first component placing opening is formed in the rotating disc, the first feeding mechanism further comprises a gear structure connected with the rotating disc and a rack meshed with the gear structure, the first linear feeder further comprises a first cylinder driving the rack to move vertically, a second pushing cylinder pushing the product clamp is arranged on one side of the first linear feeder, and when the rotating disc rotates, the first component placing opening moves to the front of the second pushing cylinder.

Further, the method comprises the following steps: the second feeding mechanism of the component comprises a second vibration disc and a second linear feeder connected with the second vibration disc, a third material pushing cylinder for pushing the second component into the product clamp is arranged on one side of the second linear feeder, and a fourth material pushing cylinder for pushing the second component to the third material pushing cylinder is arranged at the outlet end of the first linear feeder.

Further, the method comprises the following steps: dress auxiliary material mechanism includes the workstation, workstation one side is provided with the mounting panel, be provided with first storage axle and second storage axle on the mounting panel respectively, still be provided with the first guide roll who corresponds with first storage axle and the second guide roll who corresponds with second storage axle on the mounting panel, be provided with the first pay-off passageway that corresponds with first guide roll and the second pay-off passageway that corresponds with second guide roll on the workstation respectively, first pay-off passageway and second pay-off passageway top are provided with the fifth material cylinder of pressing, still including fixing the sixth driving cylinder that is used for driving the forward motion of fifth material cylinder of pressing on the workstation, the workstation is kept away from mounting panel one side and is provided with blank mechanism, still includes the material moving mechanism that transfers the auxiliary material that cuts off to in the product anchor clamps.

Further, the method comprises the following steps: move the material mechanism include with workstation fixed connection move the material mounting panel, move and be provided with the seventh cylinder mounting panel that can move the material mounting panel motion relatively on the material mounting panel, be provided with the seventh cylinder on the seventh cylinder mounting panel, still include the suction means who is connected with seventh cylinder output shaft, move and still be fixed with the eighth cylinder with seventh cylinder mounting panel fixed connection on the material mounting panel.

Further, the method comprises the following steps: the three-feeding mechanism of the assembly comprises a third vibrating disk and a linear vibrating disk connected with a discharge port of the third vibrating disk, and further comprises a feeding correction mechanism positioned at an outlet of the linear vibrating disk, a clamping and moving mechanism for clamping a product to other stations is arranged above the feeding correction mechanism, a horizontal positioning mechanism for adjusting a spiral angle and a horizontal positioning cylinder for driving the horizontal positioning mechanism to move forward are arranged towards a clamping jaw, the feeding correction mechanism comprises a feeding guide block, an inclined plane in contact with the product is arranged inside the feeding guide block, a sliding dislocation seat is arranged below the feeding guide block, a sliding dislocation block and a sliding dislocation cylinder for driving the sliding dislocation block to move upward are further arranged in the feeding correction mechanism, a first through groove for the sliding dislocation block to penetrate through to the inclined plane is arranged in the sliding dislocation seat, and a feeding stop block is arranged at the upper part of the feeding guide block, the inclined plane is internally provided with a second through groove for the sliding dislocation block to pass through, and further comprises a supporting seat for fixing the sliding dislocation seat and the sliding dislocation cylinder.

Further, the method comprises the following steps: the clamping and moving mechanism comprises a moving base plate, a fixed block is fixed at one end of the moving base plate, a clamping and moving cylinder is mounted on the fixed block, a linear track is arranged on the moving base plate, the moving base plate further comprises a moving plate arranged on the track, the moving plate is connected with a driving shaft of the clamping and moving cylinder, a clamping and up-and-down moving cylinder is fixed on the moving plate, a clamping and up-and-down moving base plate connected with the clamping and up-and-down moving cylinder is further comprised, an up-and-down moving track is arranged between the clamping and up-and-down moving base plate and the moving plate, a clamping and taking cylinder for clamping products is arranged on the clamping and up-and-down moving base plate, a limit fixed block is arranged at the other end of the moving base plate, a buffer and a limit bolt are arranged on the limit, the vibration plate further comprises an adjusting base arranged at the bottom of the third vibration plate.

Further, the method comprises the following steps: first welding mechanism and second welding mechanism are including welding the seat, be provided with the welding on the welding seat and drive actuating cylinder, still including connecting the welding and drive welding rifle on actuating cylinder output shaft, finished product detection mechanism includes CCD camera and thickness detector, detection mechanism and auxiliary material detection mechanism all include 2 and detect the sensor.

Further, the method comprises the following steps: the defective product blanking mechanism and the finished product blanking mechanism both comprise blanking mounting platforms, each blanking mounting platform is provided with a rotating shaft mounting seat, each rotating shaft mounting seat is provided with a rotating shaft, one end of each rotating shaft is provided with a material grabbing cylinder, one end of each rotating shaft is provided with a rotating driving rod, each driving rod is provided with a driving wheel, one side of each blanking mounting platform is provided with a driving rod capable of contacting with the driving wheel, the blanking mounting platform further comprises a tension spring fixing rod and a tension spring, the tension spring fixing rod is fixed on one side of each blanking mounting platform, one end of each tension spring is fixed on the corresponding tension spring fixing rod;

still include that the rotatory mount pad of drive is linear motion's rotation and drives actuating cylinder, finished product buffer memory mechanism includes conveying platform, the last belt conveyor who is used for carrying the product that is provided with of conveying platform.

Further, the method comprises the following steps: the material tray moving mechanism is characterized in that the material tray placing area comprises a material tray placing frame, an empty material tray fixing mechanism and a full material tray fixing mechanism are arranged on the material tray placing frame, an empty material tray lifting frame for conveying an empty material tray to the empty material tray fixing mechanism is arranged below the empty material tray fixing mechanism, a full material tray lifting frame is arranged below the full material tray fixing mechanism, and the material tray moving mechanism is used for moving the material tray from the empty material tray fixing mechanism to the full material tray fixing mechanism.

The utility model has the advantages that: the utility model discloses not only can liberate operating personnel's working strength, can also effectually stabilize the product quality, simultaneously can effectual saving cost originally three workshop section need 6 operating personnel now only need operate an equipment alone can.

Drawings

FIG. 1 is a schematic view of a welder.

FIG. 2 is a schematic view of a feed mechanism of the assembly.

FIG. 3 is a schematic view of a component two feed mechanism.

FIG. 4 is a schematic view of an auxiliary material loading mechanism.

Fig. 5 is a schematic diagram of a three-component feed mechanism.

FIG. 6 is a schematic view of a feed calibration mechanism.

FIG. 7 is a schematic view of the internal structure of the feed straightening mechanism.

Fig. 8 is a schematic view of a first welding mechanism and a second welding mechanism.

Fig. 9 is a schematic diagram of a defective product blanking mechanism, a finished product blanking mechanism, and a finished product caching mechanism.

Fig. 10 is a schematic view of the wobble plate area.

Labeled as: a first component feeding mechanism 1, a first vibrating disk 11, a first linear feeder 12, a rotating disk 13, a first cylinder 14, a gear structure 15, a rack 16, a second component feeding mechanism 2, a second vibrating disk 21, a second linear feeder 22, a third pushing cylinder 23, a fourth pushing cylinder 24, a detection mechanism 3, an auxiliary material loading mechanism 4, a first storage shaft 41, a second storage shaft 42, a fifth pressing cylinder 43, a cutting mechanism 44, a material moving mechanism 45, an auxiliary material detection mechanism 5, a third component feeding mechanism 6, a third vibrating disk 61, an adjusting base 62, a clamping and shifting cylinder 63, a fixed block 64, a shifting base plate 65, a linear rail 66, a limiting fixed block 67, a clamping and up-down shifting cylinder 68, a limiting bolt 69, a buffer 610, a clamping and up-down shifting base plate 611, a clamping and up-down shifting rail 612, a clamping cylinder 613, a horizontal positioning mechanism 614, a horizontal positioning cylinder 615, a clamping and a clamping mechanism, The device comprises a linear vibration disc 616, a fixed support 617, a linear vibration disc adjusting plate 618, a feeding guide block 620, a sliding dislocation block 621, a sliding dislocation cylinder 622, a sliding dislocation seat 623, a feeding stop block 624, a supporting seat 625, an inclined surface 626, a first welding mechanism 7, a welding seat 71, a welding driving cylinder 72, a welding gun 73, a defective product blanking mechanism 8, a rotating shaft mounting seat 81, a material grabbing cylinder 82, a rotating driving rod 83, a driving wheel 84, a driving rod 85, a second welding mechanism 9, a finished product blanking mechanism 10, a finished product detection mechanism 110, a swing disc area 120, an empty disc fixing mechanism 121, a full disc fixing mechanism 122, an empty disc lifting frame 123, a full disc lifting frame 124, a finished product caching mechanism 130 and a manipulator 140.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

The full-automatic efficient welding machine shown in figure 1 comprises a machine frame, wherein a rotary disc is arranged in the machine frame, a rotary disc driving mechanism for driving the rotary disc to rotate is arranged at the bottom of the rotary disc, product clamps are circumferentially arranged on the rotary disc, a first component feeding mechanism 1, a second component feeding mechanism 2, a detection mechanism 3 for detecting whether the first component and the second component are fed in place, an auxiliary material feeding mechanism 4 for feeding auxiliary materials onto products, an auxiliary material detection mechanism 5 for judging whether the auxiliary materials are placed in place, a third component feeding mechanism 6, a first welding mechanism 7 for welding the first component and the third component together through the auxiliary materials, a defective product discharging mechanism 8, a second welding mechanism 9 for welding the second component and the third component together through the auxiliary materials, a finished product detection mechanism 110 for detecting finished products, a finished product discharging mechanism 10 for discharging the finished products and a swing disc area 120 for placing the products are circumferentially arranged outside the rotary disc, a finished product caching mechanism 130 is arranged below the finished product blanking mechanism 10, and the finished product blanking mechanism further comprises a manipulator 140 for placing the finished products in the finished product caching mechanism 130 into the balance area 120. The device also comprises a controller which is connected with each mechanism to control the whole movement, wherein the controller can be a single chip microcomputer, a PLC, an industrial personal computer and the like;

when the machine works, a first component feeding mechanism 1 and a second component feeding mechanism 2 respectively convey a first component and a second component into a product clamp, then a turntable rotates to convey a product to a detection mechanism 3, whether the first component and the second component are positioned in the product clamp is detected, after the detection is finished, the turntable rotates to convey the product to an auxiliary material loading mechanism 4, the auxiliary material loading mechanism 4 conveys two sections of auxiliary materials to the first component and the second component, after the feeding is finished, the turntable rotates to convey the product to an auxiliary material detection mechanism 5, the auxiliary material detection mechanism 5 detects whether the auxiliary materials are placed in place, after the detection is finished, the turntable rotates to convey the product to a third component feeding mechanism 6, a spiral component is placed in the product clamp, then the turntable rotates, the product is conveyed to a first welding mechanism 7, the first welding mechanism 7 welds the first component and the third component together through the auxiliary materials, after welding, the turntable continues to rotate, the products are rotated to the defective product discharging mechanism 8, the defective product discharging mechanism 8 performs discharging processing on defective products detected by the detection mechanism 3 and the auxiliary material detection mechanism 5, after the completion, the turntable continues to rotate, the good products are rotated to the second welding mechanism 9, the second welding mechanism 9 welds the component two and the component three together through auxiliary materials, after the welding is completed, the turntable continues to rotate, the products are rotated to the finished product detection mechanism 110, the finished product detection mechanism 110 performs detection on the finished products again, after the detection is completed, the turntable continues to rotate, the products are moved to the product discharging mechanism, the product discharging mechanism discharges the products into the finished product caching mechanism 130, and meanwhile, the manipulator 140 grabs the products in the finished product caching mechanism 130 to the swing plate area 120 and neatly swings the swing plate.

On the basis, as shown in fig. 2, the component-feeding mechanism 1 includes a first vibrating tray 11, a first linear feeder 12 connected to the first vibrating tray 11, a rotating tray 13 disposed at an outlet end of the first linear feeder 12, a component-placing opening disposed on the rotating tray 13, a gear structure 1515 connected to the rotating tray 13, a rack 16 engaged with the gear structure 1515, and a first cylinder driving the rack 16 to move vertically, a second pushing cylinder pushing into the product clamp disposed at one side of the first linear feeder 12, when the rotating tray 13 rotates, the component-placing opening moves to the front of the second pushing cylinder, when the first vibrating tray 11 is operated, the first vibrating tray 11 transports the first component into the first linear feeder 12, the first linear feeder 12 transports the product into the component-placing opening, and then the first cylinder drives the rack 16 to move upwards, the rack 16 drives the gear to rotate, so that the rotating disk 13 drives the product to rotate by 90 degrees, the product is positioned in front of the second material pushing cylinder, and then the second material pushing cylinder moves to push the first component into the product jig.

On the basis, as shown in fig. 3, the second component feeding mechanism 2 includes a second vibrating tray 21 and a second linear feeder 22 connected to the second vibrating tray 21, a third pushing cylinder 23 for pushing the second component into the product fixture is disposed on one side of the second linear feeder 22, a fourth pushing cylinder 24 for pushing the second component to the third pushing cylinder 23 is disposed at an outlet end of the first linear feeder 12, when the second component moves to the front section of the second linear feeder 22, the second vibrating tray 21 sends the second component to the second linear feeder 22, and when the second component moves to the front section of the second linear feeder 22, the fourth pushing cylinder 24 pushes the second component to the third pushing cylinder 23, and then the third pushing cylinder 23 pushes the second component into the product fixture.

On the basis, as shown in fig. 4, the auxiliary material loading mechanism 4 comprises a workbench, a mounting plate is arranged on one side of the workbench, a first storage shaft 41 and a second storage shaft 42 are respectively arranged on the mounting plate, a first guide roller corresponding to the first storage shaft 41 and a second guide roller corresponding to the second storage shaft 42 are also arranged on the mounting plate, a first feeding channel corresponding to the first guide roller and a second feeding channel corresponding to the second guide roller are respectively arranged on the workbench, a fifth material pressing cylinder 43 is arranged above the first feeding channel and the second feeding channel, a sixth driving cylinder which is fixed on the workbench and used for driving the fifth material pressing cylinder 43 to move forwards is further included, a material cutting mechanism 44 is arranged on one side of the workbench far away from the mounting plate, and a material moving mechanism 45 for transferring cut auxiliary materials into a product clamp is further included, when the auxiliary material conveying device works, auxiliary material belts on the first storage shaft 41 and the second storage shaft 42 respectively enter a first feeding channel and a second feeding channel through a first guide roller and a second guide roller, a fifth pressing cylinder 43 is pressed down to the auxiliary material belts, a sixth driving cylinder drives the fifth pressing cylinder 43 to move forwards, so that the auxiliary material belts move forwards, the extended auxiliary material belts are sucked by the material moving mechanism 45 at the moment, the auxiliary material belts are cut off by the material cutting mechanism 44, so that the auxiliary material belts can be transferred into a product jig by the material moving mechanism 45, the material moving mechanism 45 comprises a material moving mounting plate fixedly connected with a workbench, a seventh cylinder mounting plate capable of moving relative to the material moving mounting plate is arranged on the material moving mounting plate, a seventh cylinder is arranged on the seventh cylinder mounting plate, a sucking mechanism connected with an output shaft of the seventh cylinder is further arranged on the material moving mounting plate, and an eighth cylinder fixedly connected with the seventh cylinder mounting plate is further fixed on the material moving mounting plate, the sucking mechanism is driven to suck and move through the cooperation of the seventh cylinder and the eighth cylinder, and the material cutting mechanism 44 comprises a cutter and a cutter cylinder for driving the cutter to move.

On the basis, as shown in fig. 5 to 7, the three feeding mechanism 6 of the assembly includes a third vibrating disk 61, a linear vibrating disk 616 connected to the discharge port of the third vibrating disk 61, and a feeding correction mechanism located at the outlet of the linear vibrating disk 616, a clamping and moving mechanism for clamping the product to other stations is arranged above the feeding correction mechanism, a horizontal positioning mechanism 614 facing the direction of the clamping jaw for adjusting the spiral angle and a horizontal positioning cylinder 615 for driving the horizontal positioning mechanism 614 to move forward are further included, the feeding correction mechanism includes a feeding guide block 620, an inclined plane 626 in contact with the product is arranged inside the feeding guide block 620, a sliding offset seat 623 is arranged below the feeding guide block 620, a sliding offset block 621 and a sliding offset cylinder 622 for driving the sliding offset block 621 to move upward are further included, a first through groove for the sliding offset block 621 to pass through to the inclined plane 626 is arranged in the sliding offset seat 623, the feeding guide block 620 is provided with a feeding stop block 624 at the upper part, a second through groove for the sliding dislocation block 621 to pass through is arranged in the inclined plane 626, and the feeding guide block further comprises a supporting seat 625 for fixing the sliding dislocation seat 623 and the sliding dislocation cylinder 622. The demand that all such spiral products of similar need the accurate positioning can be solved to this structure, can solve simultaneously follow-up similar product and realize the automation, the unable problem of installing of spiral product has been solved, when specifically carrying out the feeding and correcting, the product is sent into feeding guide block 620 inside and is contacted with inside inclined plane 626, at this moment, the clamping jaw cylinder descends and presses on product upper portion, slide dislocation cylinder 622 drive slide dislocation piece 621 product upwards push up to the clamping jaw of clamping jaw cylinder along inclined plane 626 in, the clamping jaw of clamping jaw cylinder presss from both sides the product tightly, because the setting of inclined plane 626, make the product at the in-process of being pushed up proofreaied gradually, the axis of spiral product is parallel with feeding dog 624 promptly, thereby the correction operation of spiral product has been realized, this kind of simple structure, but accurate correction can be realized.

On the basis, the clamping and material moving mechanism comprises a moving base plate 65, a fixed block 64 is fixed at one end of the moving base plate 65, a clamping and moving cylinder 63 is mounted on the fixed block 64, a linear rail 66 is arranged on the moving base plate 65, the moving base plate further comprises a moving plate arranged on the rail, the moving plate is connected with a driving shaft of the clamping and moving cylinder 63, a clamping and up-and-down moving cylinder 68 is fixed on the moving plate, a clamping and up-and-down moving base plate 611 connected with the clamping and up-and-down moving cylinder 68 is further included, an up-and-down moving rail 612 is arranged between the clamping and up-and-down moving base plate 611 and the moving plate, a clamping and taking cylinder 613 for clamping a product is arranged on the clamping and down moving base plate 611, a limiting fixed block 67 is arranged at the other end of the moving base, still including installing fixed bolster 617 in rectilinear vibration dish 616 below, fixed bolster 617 below is provided with rectilinear vibration dish regulating plate 618, still including setting up the regulation base 62 in third vibration dish 61 bottom, and specific clamp is got and is moved the material process and be: the clamping and moving cylinder 63 drives the displacement plate to move, the clamping and moving cylinder 613 is located above the feeding correction mechanism, when clamping is needed, the upper and lower displacement cylinders drive the clamping and moving cylinder 613 to move downwards, the clamping and moving cylinder 613 can smoothly clamp a product, the product is moved to an external tool through the action of the upper and lower displacement cylinders and the clamping and moving cylinder 63, the structure can be replaced by other servo moving mechanisms, the buffer 610 can enable the displacement plate to effectively and smoothly stop, and the limit screws can limit the left and right displacement positions of the clamping and moving plate.

On the basis of the above, as shown in fig. 8, the first welding mechanism 7 and the second welding mechanism 9 comprise a welding seat 71, the welding seat 71 is provided with a welding driving cylinder 72 and also comprises a welding gun 73 connected on an output shaft of the welding driving cylinder 72, the finished product detection mechanism 110 comprises a CCD camera and a thickness detector, the detection mechanism 3 and the auxiliary material detection mechanism 5 both comprise 2 detection sensors, in a specific welding, the welding driving cylinder 72 drives the welding gun 73 to move to a desired welding point, so that the welding gun 73 can perform a welding operation on the welding point, when the finished product is detected, the detection of the product is realized through the CCD camera and the thickness detector, the CCD camera and the thickness detector are conventional instruments commercially available, and the detection sensor is a photoelectric sensor or a laser sensor for detecting whether each component of the product is present at a corresponding position.

On the basis, as shown in fig. 9, the defective product blanking mechanism 8 and the finished product blanking mechanism 10 both include a blanking mounting platform, the blanking mounting platform is provided with a rotating shaft mounting seat 81, a rotating shaft is arranged on the rotating shaft mounting seat 81, a material grabbing cylinder 82 is mounted at one end of the rotating shaft, a rotating driving rod 83 is arranged at one end of the rotating shaft, a driving wheel 84 is arranged on the driving rod 85, a driving rod 85 capable of contacting with the driving wheel 84 is arranged at one side of the blanking mounting platform, the blanking mounting platform further includes a tension spring fixing rod fixed at one side of the blanking mounting platform, and a tension spring, one end of the tension spring is fixed on the tension spring fixing rod, and the other end of the; finished product buffer memory mechanism 130 includes conveying platform, still includes that the rotatory mount pad of drive is linear motion's rotation and drives actuating cylinder, the last belt conveyor line that is used for carrying the product that is provided with of conveying platform, 8 below of defective products unloading mechanism is provided with the defective products box, when carrying out the product unloading, grabs material cylinder 82 and is the horizontality and grabs the product, and rotatory actuating cylinder drive rotation axis mount pad 81 that drives pulls backward after that for drive wheel 84 and actuating lever 85 contact, under the reaction force that actuating lever 85 gave, it is 90 degrees rotations to grab material cylinder 82, and the product that will grab is placed on defective products box or belt conveyor line, and above-mentioned extension spring is used for grabbing the reseing of material cylinder 82.

On the basis, as shown in fig. 10, the swing disk area 120 includes a swing disk rack, an empty disk fixing mechanism 121 and a full disk fixing mechanism 122 are arranged on the swing disk rack, an empty disk lifting frame 123 for conveying empty disks to the empty disk fixing mechanism 121 is arranged below the empty disk fixing mechanism 121, a full disk lifting frame 124 is arranged below the full disk fixing mechanism 122, and a disk moving mechanism for moving disks from the empty disk fixing mechanism 121 to the full disk fixing mechanism 122 is also included, the disk moving mechanism can be a mechanical claw or the like, when the operation is specific, the empty disk lifting frame 123 drives the empty disks to lift, the empty disk fixing mechanism 121 fixes the empty disks, when the empty disks are full of products, the full disks are moved to the full disk fixing mechanism by the disk moving mechanism, the full disks are fixed by the full disk fixing mechanism 122, and then the full disk lifting frame 124 lifts, full charging tray fixed establishment 122 loosens for full charging tray falls full charging tray elevating platform 124 on, circulates in proper order, makes the manual work once can carry out the operation of putting on and off the shelf of a plurality of empty charging trays and full charging tray.

The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The utility model provides a full-automatic high-efficient welding machine, includes the frame, its characterized in that: a turntable is arranged in the rack, a turntable driving mechanism for driving the turntable to rotate is arranged at the bottom of the turntable, product clamps are circumferentially arranged on the turntable, a first component feeding mechanism (1), a second component feeding mechanism (2), a detection mechanism (3) for detecting whether the first component and the second component are fed in place, an auxiliary material feeding mechanism (4) for feeding auxiliary materials onto products, an auxiliary material detection mechanism (5) for judging whether the auxiliary materials are placed in place, a third component feeding mechanism (6), a first welding mechanism (7) for welding the first component and the third component together through the auxiliary materials, a defective product discharging mechanism (8), a second welding mechanism (9) for welding the second component and the third component together through the auxiliary materials, a finished product detection mechanism (110) for detecting finished products, a finished product discharging mechanism (10) for discharging the finished products and a swing disc area (120) for placing the products are circumferentially arranged outside the turntable, a finished product caching mechanism (130) is arranged below the finished product blanking mechanism (10), and the mechanical arm (140) is used for placing finished products in the finished product caching mechanism (130) into the swing disc area (120).

2. The fully automatic high efficiency welding machine of claim 1, wherein: first feeding mechanism of subassembly (1) includes first vibration dish (11) and first linear feeder (12) be connected with first vibration dish (11), first linear feeder (12) exit end is provided with rotary disk (13), it places the mouth to be provided with the first subassembly on rotary disk (13), still include gear structure (15) be connected with rotary disk (13) and with gear structure (15) meshed rack (16), still including driving first cylinder (14) that rack (16) were vertical motion, first linear feeder (12) one side is provided with the second that pushes away in pushing away the material cylinder to the product anchor clamps, and when rotary disk (13) rotated, the first subassembly was placed a mouthful and is moved to second and push away material cylinder the place ahead.

3. The fully automatic high efficiency welding machine of claim 2, wherein: the second feeding mechanism (2) comprises a second vibration disc (21) and a second linear feeder (22) connected with the second vibration disc (21), a third pushing cylinder (23) for pushing the second component into the product clamp is arranged on one side of the second linear feeder (22), and a fourth pushing cylinder (24) for pushing the second component into the third pushing cylinder (23) is arranged at the outlet end of the first linear feeder (12).

4. The fully automatic high efficiency welding machine of claim 1, wherein: the auxiliary material loading mechanism (4) comprises a workbench, one side of the workbench is provided with an installation plate, a first storage shaft (41) and a second storage shaft (42) are respectively arranged on the mounting plate, the mounting plate is also provided with a first guide roller corresponding to the first storage shaft (41) and a second guide roller corresponding to the second storage shaft (42), a first feeding channel corresponding to the first guide roller and a second feeding channel corresponding to the second guide roller are respectively arranged on the workbench, a fifth material pressing cylinder (43) is arranged above the first feeding channel and the second feeding channel, and the device also comprises a sixth driving cylinder which is fixed on the workbench and is used for driving the fifth material pressing cylinder (43) to move forwards, the side of the workbench, which is far away from the mounting plate, is provided with a material cutting mechanism (44), and the workbench further comprises a material moving mechanism (45) for moving the cut auxiliary materials into the product clamp.

5. The fully automatic high efficiency welding machine of claim 4, wherein: move material mechanism (45) including with workstation fixed connection move the material mounting panel, move and be provided with the seventh cylinder mounting panel that can move the material mounting panel motion relatively on the material mounting panel, be provided with the seventh cylinder on the seventh cylinder mounting panel, still include the suction means who is connected with seventh cylinder output shaft, move and still be fixed with the eighth cylinder with seventh cylinder mounting panel fixed connection on the material mounting panel.

6. The fully automatic high efficiency welding machine of claim 1, wherein: the three-feeding mechanism (6) comprises a third vibrating disk (61) and a linear vibrating disk (616) connected with a discharge port of the third vibrating disk (61), and further comprises a feeding correcting mechanism positioned at an outlet of the linear vibrating disk (616), wherein a clamping and moving mechanism for clamping a product to other stations is arranged above the feeding correcting mechanism, the three-feeding mechanism further comprises a horizontal positioning mechanism (614) facing a clamping jaw and used for adjusting a spiral angle and a horizontal positioning cylinder (615) driving the horizontal positioning mechanism (614) to move forwards, the feeding correcting mechanism comprises a feeding guide block (620), an inclined plane (626) in contact with the product is arranged inside the feeding guide block (620), a sliding dislocation seat (623) is arranged below the feeding guide block (620), and the three-feeding mechanism further comprises a sliding dislocation cylinder (622) which slides and drives the sliding dislocation block (621) to move upwards, a first through groove for the sliding dislocation block (621) to penetrate to the inclined plane (626) is formed in the sliding dislocation seat (623), a feeding stop block (624) is arranged on the upper portion of the feeding guide block (620), a second through groove for the sliding dislocation block (621) to penetrate is formed in the inclined plane (626), and the sliding dislocation device further comprises a supporting seat (625) used for fixing the sliding dislocation seat (623) and the sliding dislocation cylinder (622).

7. The full-automatic high-efficiency welding machine of claim 6, characterized in that: the clamping and moving mechanism comprises a shifting base plate (65), a fixing block (64) is fixed to one end of the shifting base plate (65), a clamping and moving cylinder (63) is mounted on the fixing block (64), a linear track (66) is arranged on the shifting base plate (65), the shifting base plate further comprises a shifting plate arranged on the track, the shifting plate is connected with a driving shaft of the clamping and moving cylinder (63), a clamping and up-and-down shifting cylinder (68) is fixed on the shifting plate, a clamping and up-and-down shifting base plate (611) connected with the clamping and up-and-down shifting cylinder (68) is further included, an up-and-down shifting track (612) is arranged between the clamping and up-and-down shifting base plate (611) and the shifting plate, a clamping and taking cylinder (613) for clamping a product is arranged on the clamping and up-and down shifting base plate (611), a limiting fixing block (67) is arranged at the other end of the shifting base (69) The vibration disc further comprises a fixing support (617) installed below the linear vibration disc (616), a linear vibration disc adjusting plate (618) is arranged below the fixing support (617), and the vibration disc further comprises an adjusting base (62) arranged at the bottom of the third vibration disc (61).

8. The fully automatic high efficiency welding machine of claim 1, wherein: first welding mechanism (7) and second welding mechanism (9) are including welding seat (71), be provided with welding on welding seat (71) and drive actuating cylinder (72), still including connecting welding rifle (73) on welding drive actuating cylinder (72) output shaft, finished product detection mechanism (110) include CCD camera and thickness detector, detection mechanism (3) and auxiliary material detection mechanism (5) all include 2 and detect the sensor.

9. The fully automatic high efficiency welding machine of claim 1, wherein: the blanking mechanism (8) for the defective products and the blanking mechanism (10) for the finished products comprise blanking mounting platforms, each blanking mounting platform is provided with a rotating shaft mounting seat (81), each rotating shaft mounting seat (81) is provided with a rotating shaft, one end of each rotating shaft is provided with a material grabbing cylinder (82), one end of each rotating shaft is provided with a rotating driving rod (83), each driving rod (85) is provided with a driving wheel (84), one side of each blanking mounting platform is provided with a driving rod (85) capable of being in contact with the driving wheel (84), the blanking device further comprises a tension spring fixing rod fixed on one side of the blanking mounting platform and a tension spring, one end of each tension spring is fixed on the corresponding tension spring fixing rod, the other end of each tension spring is fixed on the corresponding rotating driving rod (83), and;

the finished product caching mechanism (130) comprises a conveying platform, and a belt conveying line for conveying products is arranged on the conveying platform.

10. The fully automatic high efficiency welding machine of claim 1, wherein: the arrangement disc area (120) comprises an arrangement disc rack, an empty disc fixing mechanism (121) and a full disc fixing mechanism (122) are arranged on the arrangement disc rack, an empty disc lifting frame (123) for conveying an empty disc to the empty disc fixing mechanism (121) is arranged below the empty disc fixing mechanism (121), a full disc lifting frame (124) is arranged below the full disc fixing mechanism (122), and the arrangement disc moving mechanism is used for moving the disc from the empty disc fixing mechanism (121) to the full disc fixing mechanism (122).