CN110050639A - It is a kind of to sterilize, dress packet, be inoculated with integral type edible mushroom bacterium bag manufacturing machine - Google Patents

It is a kind of to sterilize, dress packet, be inoculated with integral type edible mushroom bacterium bag manufacturing machine Download PDF

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Publication number
CN110050639A
CN110050639A CN201910484036.4A CN201910484036A CN110050639A CN 110050639 A CN110050639 A CN 110050639A CN 201910484036 A CN201910484036 A CN 201910484036A CN 110050639 A CN110050639 A CN 110050639A
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sterilizing
bucket
fixed
air
packet
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CN201910484036.4A
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CN110050639B (en
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朱常陵
刘健
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Hunan Lingteng Technology Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/20Culture media, e.g. compost
    • A01G18/22Apparatus for the preparation of culture media, e.g. bottling devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/30Accessories for use before inoculation of spawn, e.g. sterilisers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/50Inoculation of spawn

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  • Life Sciences & Earth Sciences (AREA)
  • Mycology (AREA)
  • Environmental Sciences (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Mushroom Cultivation (AREA)

Abstract

The invention discloses a kind of sterilizing, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machines comprising vertical sterilizing bucket, raw material suction tube, high-temperature steam inlet pipe, cooling wind air supply tube, spiral propeller, discharge barrel, aseptic inoculation dress packet room etc..The present invention is tightly connected integrated structure by sterilizing bucket, aseptic inoculation dress packet room etc., the popularization for realizing first sterilizing, the process flow that rear dress packet is inoculated with, shortens the process waiting time, has banned middle swivel link, the relative reduction infection risk of miscellaneous bacteria keeps Edible Fungi safer reliable.

Description

It is a kind of to sterilize, dress packet, be inoculated with integral type edible mushroom bacterium bag manufacturing machine
Technical field
The present invention relates to artificial edible fungi packet preparation technical fields, and in particular to a kind of to sterilize, dress packet, be inoculated with integral type Edible mushroom bacterium bag manufacturing machine.
Background technique
In decades, the production of artificial edible mushroom ' bacterium bag ' there are mainly two types of mode:
One is mechanizations, need big machinery operation, such as large-scale whisking machines, large-scale high-pressure boiler, steam-operating packaging It is mechanical, it is also necessary to a batch power tool cooperating manufacture such as high-altitude driving, ground trailer, scraper ' bacterium bag '.This production method Investment is big, and income is small, and machine utilization rate is low.The use of high-pressure boiler, energy consumption is high, produces dangerous;
Another kind is the manual work of original formula, i.e., builds a big pit furnace in field, a big iron pan is welded above furnace, The bavin or coal in pit furnace are lighted, after sterilizing in boiling 20 hours of directly heating up water, then big iron covering is opened, ' bacterium bag ' is allowed to expose 20 After hour natural cooling, then ' bacterium bag ' is moved out iron pan one by one and is sent in the greenhouse of field, or transports desinfection chamber, Then by hand it is another each and every one unlimited packet mouth carry out " inoculation ";The both ends of packet are tied packet again afterwards by " inoculation " again, are then sent through field Between the edge of a field, pile embarks on journey, and waits mycelia growth.
The method that both the above produces ' bacterium bag ' is all according to the process that first " dress packet ", rear " sterilizing " " are inoculated with " again It walks.As a result, the investment of mechanization is big, although original investment is small, people's involvement, harvest it is small, of poor benefits;And two kinds of sides Formula all exists waiting for a long time, and middle swivel link is more, and the risk for infecting miscellaneous bacteria is high, unsafe significant deficiency.Therefore, both are given birth to The same process flow that the methods of bacterium bag are walked is produced, is the greatest problem for currently hindering artificial edible fungi sector development.
Summary of the invention
In view of the deficiency of the prior art, the purpose of the present invention is a kind of sterilizing, dress packet, inoculation integral type are edible Bacterium bacterium bag manufacturing machine, to overcome the production of existing bacterium bag waiting for a long time, middle swivel link is more, and high great of infection miscellaneous bacteria risk lacks It falls into.
To achieve the above object, the technical solution adopted by the present invention is that: it is a kind of sterilizing, dress packet, inoculation integral type edible mushroom Bacterium bag manufacturing machine, including sterilizing bucket, aseptic inoculation dress packet room, which is characterized in that vertical sterilizing bucket side is connected with raw material suction Pipe, the discharge port of raw material suction tube protrude into sterilizing bucket from sterilizing bucket top, and material valve is equipped on raw material suction tube;Sterilizing bucket On be also connected with high-temperature steam inlet pipe, cooling wind air supply tube, and steam valve is installed on high-temperature steam inlet pipe, is sent in cooling wind Cold switch is installed, cold air is sent into sterilizing bucket by cooling wind air supply tube after filtering, is connected at the top of sterilizing bucket on air hose The nozzle of first exhaust column, the first exhaust column is put in sterilizing bucket;Sterilizing bucket bottom connects and is communicated with spiral propeller, spiral Propeller is driven by transmission mechanism, and discharge barrel and interconnecting piece between the two are connected and be communicated on the discharge port of spiral propeller Position sealing, discharge barrel a part put in aseptic inoculation dress packet room and seal in the connecting portion of the two, and discharge barrel end is not Dress Bao Shiyong sealing cover covers, and raw material in sterilizing bucket is sterilized or cooled down to facilitate;Aseptic inoculation dress packet room is equipped with resistance dirt Every bacterium work gloves, observation window.
Further, aseptic inoculation dress packet room is connected with negative pressure by hose and falls packet device automatically, and it is one that negative pressure falls packet device automatically Channel, the channel side are connected with convulsions hose, and negative pressure is fallen below packet device automatically equipped with counterweight bracket, the central point of counterweight bracket It is hinged on bracket by pin shaft, bracket support, which corresponds to negative pressure on the ground, on counterweight bracket and fallen at packet device outer end automatically, consolidates Surely there is a carrying roller, one end opposite with carrying roller is fixed with heavy lead on counterweight bracket, and negative pressure falls packet device outer end automatically and is supported on carrying roller On, it is fallen on packet device automatically in negative pressure and the close position connecting with hose opens up several air inlet holes.By convulsions hose from channel Interior extraction air, while extracting air out, outside air can enter to form air curtain from air inlet hole, and outside air is stopped to enter nothing Bacterium inoculation dress packet is indoor, and to realize opposing seal, and after inoculation dress packet, bacterium bag is fallen with hand push to hose, negative pressure automatically In packet device, in the case where accumulating certain load-bearing, negative pressure falls packet device automatically can be oblique outward, so that bacterium bag be made to fall packet device automatically from negative pressure In skid off, prevent bacterium bag aseptic inoculation fill packet room accumulation, and convenient for by bacterium bag with hand smoothly from aseptic inoculation fill packet room in It releases.
Further, be fixed with sub-air chamber in sterilizing bucket inner top, connected in sub-air chamber and be communicated with one to multiple vertically to The snorkel of lower stretching, extension, the nozzle for bottom of the tube of ventilating bottom in sterilizing bucket, every air jet pipe bore on different height position There are several fumaroles, multi-purpose input pipe is connected and be communicated in sub-air chamber, multi-purpose input pipe inlet end is separately connected by threeway High-temperature steam inlet pipe, cooling wind air supply tube, wherein the inlet end of cooling wind air supply tube is connected with air filter.The preferred embodiment Realize sterilizing bucket in accumulate certain bacterium bag raw material steam uniformly sterilize and cold air uniformly cool down, while also make high-temperature steam and Cold air shares a set of air separator, reduces machine cost, reduces body product.
Further, air filter includes filter plug, plate filter, crosses air compartment, and wherein plate filter includes envelope The shell that closes, the air feed shutter window for being mounted on shell back side, the plane mistake for being immobilized in the shell and being located on front side of air feed shutter window Strainer, wherein the cavity after flat filter net filtration is connected with air compartment is crossed, and crosses air compartment and is connected with the air inlet of filter plug, The air outlet of filter plug imports on cooling wind air supply tube.When needing high-temperature steam, as long as turning off cold switch, high-temperature steam It does not enter in air filter, and when needing to cool down bacterium bag, as long as steam off valve, continue in sterilizing bucket Under the condition of negative pressure that exhausting is formed, indoor natural air is entered by air feed shutter window, is filtered through flat filter net, filter plug etc. It is entered in the sub-air chamber of sterilizing bucket by cold wind air supply tube afterwards, without going here and there into high-temperature systems.
Further, spiral propeller bottom connects and is communicated with a condensate pipe, which catchments with one Tank is connected and the connecting portion of the two is located at the bottom of water collect tank, and a upper lateral part of water collect tank offers overflow port.In steam After sterilization, the cooled generated condensed water of steam is concentrated in spiral propeller, and is introduced condensed water by condensate pipe In catch basin, fluid-tight is realized to sterilizing bucket inside by the condensed water in water collect tank.
Further, be fixed with annular scraping blade at the bottom in sterilizing bucket, the blade of annular scraping blade with go out Bacterium bucket inner wall corresponding position is adapted fitting, and annular scraping blade is fixed on a disk teeth, and disk teeth has by tooth engagement One pinion gear, pinion gear are also driven by transmission mechanism.The effect of annular scraping blade is after a period of operation, in sterilizing bucket It is mainly to adhere to bacterium bag raw material in sterilizing bucket in the corner walls of bottom on wall, at this time needs to carry out scraper to it, to subtract Little waste.
Further, transmission mechanism includes main motor, flywheel, friction plate, and it is defeated to be wherein fixed with one on the output shaft of main motor Take turns out, output wheel is connect by belt with a flywheel, be fixed with two groups of friction plates in the two sides of flywheel, every group of friction plate by Two friction plates of size of concave-convex constitute and are connected between two friction plates of every group of friction plate limit spring, and every group The big friction plate of friction plate is fixed on flywheel, is fixed with a foot-operated shift fork on the outside of small friction plate, and foot-operated shift fork passes through wirerope It is connected with foot pedal;Wherein the small friction plate in one group of friction plate is fixedly connected with one first output split axle and in the output split axle On be fixed with the first driving wheel, the first driving wheel is fixed on pinion gear by belt and the second pulley drive, the second belt pulley Axis stretches out in the outside end of sterilizing bucket, the connecting portion sealing between pinion shaft and sterilizing bucket;In another group of friction plate Small friction plate, which is fixed on the second output split axle and the output split axle, is fixed with the second driving wheel, the second driving wheel by belt with First pulley drive, the second belt pulley are fixed on the outer end of the screw-conveyer-shaft of spiral propeller.By same sets of transmission mechanism band The auger movement of dynamic scraping blade and spiral propeller can according to need simultaneously while reducing occupied area, make scraper knife Piece and spiral propeller work together, or scraping blade is allowed respectively to work independently with spiral propeller, and flexibility is stronger.
Further, bull whirlwind pressurization circular cone tank is installed below sterilizing bucket, it is upper small that bull whirlwind, which is pressurized circular cone tank, It is big coniform down and multiple wind passages are fixed in tank, and each wind passage is in up-small and down-big shape, two neighboring mistake It is solid construction between wind channel, bull whirlwind pressurization circular cone tank top is fixed with four-way connection, the two of them of four-way connection Interface is connect with the first exhaust column, convulsions hose respectively, bull whirlwind be pressurized circular cone tank in and be located at wind passage top with Upper space between four-way connection is hollow structure, and bull whirlwind is pressurized the lower space in circular cone tank and being located at wind passage Also be hollow structure, bull whirlwind pressurization circular cone tank top hollow structure be connected with four-way connection, the hollow structure of lower section Connect and be communicated with the air draft pipe of exhaust fan.When exhaust fan work, sterilizing atmosphere in the tub is pulled to be entered by four-way connection Bull whirlwind is pressurized in the top hollow structure of circular cone tank, then through up-small and down-big wind passage, then reaches the lower section of circular cone tank In the hollow structure of large volume, because wind-force collects, whirlwind pressure will form, enhance the exhausting effect of exhaust fan, convenient for negative pressure Mode aspirate bacterium bag raw material.
Further, be equipped at the top of sterilizing bucket water leaching Round Porous coil pipe, water drench Round Porous coil pipe by cold water pipes with Cooling water pump connection, the water that cooling water pump is pumped into go out on edge after several circular holes discharge on cold water pipes, water leaching Round Porous coil pipe Bacterium bucket outer wall flows down.Sterilizing bucket is cooled down, the cooling after sterilizing to bacterium bag raw material is assisted, improves cooling effect;? Outer wall of the sterilizing bucket close to bottom is circumferentially fixed catch basin, opens up several apertures in the trench bottom that catchments, in sterilizing bucket outer wall and It is fixed with felt below catch basin aperture, has return flume sterilizing bucket bottom outer wall is circumferentially fixed, return flume passes through hard tube It is connected with the cooling water pipe of hard, cooling water pipe bottom opens up several water holes, and cooling water pipe is located at the surface two of total water tank Vertical range is separated between person, cooling water pump is connect with total water tank.The water collected in catch basin can be along felt along sterilizing bucket bottom Outer wall flows to return flume, then flows to cooling water pipe through hard tube, finally falls in total water tank from the water hole of cooling water pipe bottom, During falling, the hot water and air of certain temperature carry out heat exchange to get cooling to a certain extent, reduce water temperature Water fall into total water tank after recycle.
Further, bottom and it is located at spiral propeller feed inlet in sterilizing bucket and is fixedly arranged above material toggling ratchet, second passes The wheel shaft that driving wheel is fixed on material toggling ratchet corresponds to the outer end that wall stretches out from sterilizing bucket.The presence of material toggling ratchet assists blanking.Finish Unexpectedly bacterium bag raw material significant portion is smashed stalk powder.
Using above-mentioned machine, it is air-cooled the process design of bacterium bag can be mixed into --- high-temp steam sterilizing --- for raw material Mode in conjunction with water cooling is cooling, and --- dress packet --- inoculation --- collection is to utilize present inventor's patented power " a kind of double tower pressure less high temperature get angry furnace " (ZL2015202240315) caused by high-temperature steam, directly to mixed point The raw material of bulk is directly sterilized, and sterilization time is short, effect is good, and using the sealing of sterilizing bucket, using in bucket outside air-cooled, bucket The combination type of cooling of wall water cooling, cooling velocity is fast, effect is good, and this mode for first sterilizing, refilling packet inoculation overcomes existing The defects of operation that time-consuming, energy consumption is high, dangerous, cumbersome of sterilizing in technology, and avoid inoculating because first filling to wrap to sterilize again Superinfection problem.The application operation is more simple, conveniently, and for comparing existing bacterium bag production technology, more energy saving, Efficiently, it and sterilizes faster.
Compared with prior art, the beneficial effect that the present invention has is:
1, integrated structure is tightly connected by sterilizing bucket, aseptic inoculation dress packet room etc., realizes first sterilizing, rear dress packet inoculation Process flow popularization, shorten the process waiting time, banned middle swivel link, the relative reduction infection risk of miscellaneous bacteria, Keep Edible Fungi safer reliable;
2, by the setting such as sub-air chamber, porous air jet pipe, realize that the uniform steam for the certain bacterium bag raw material accumulated in sterilizing bucket goes out Bacterium and cold air are cooling, while high-temperature steam and cold air also being made to share a set of air separator, reduce machine cost, reduce body product;
3, the setting such as Round Porous coil pipe, cooling water pump, catch basin, return flume, total water tank is drenched by water, using recirculated water to sterilizing Bucket outer wall is cooled down, and is assisted the cooling after sterilizing to bacterium bag raw material in sterilizing bucket, is improved cooling effect;
4, by settings such as annular scraping blades, auxiliary bacterium bag raw material is smoothly avoiding bacterium bag raw material due to cooling after sterilization is cooling It is adhered on sterilizing bucket inner wall, promotes blanking, avoid wasting;
5, by a transmission mechanism band dynamic spiral propeller, scraping blade and material toggling ratchet, machine cost is reduced, body is reduced Product;
6, by transmission mechanism friction plate, flywheel etc. be arranged, realize material toggling ratchet and spiral propeller, annular scraper knife it Between separated driving, that is, realize as needed whether drive pull out material ratchet pull out material, when in sterilizing bucket raw material almost run out (original When material is in sterilizing bucket conical lower portion), it pulls out material ratchet and does not have to work, need to disconnect blanking clutch at this time, reduce energy waste;
7, the setting of bull whirlwind pressurization circular cone tank, when sterilizing bucket inner volume is centainly big, the material of sterilizing bucket accumulation can be more next It is more, it is pressurized the setting of circular cone tank by bull whirlwind, under the action of exhaust fan, generates bigger negative pressure, pulls raw material Into in sterilizing bucket;
8, negative pressure falls the setting of packet device, discharge barrel top cover labyrinth automatically, can connect manually filling the indoor completion of packet in aseptic inoculation After kind dress packet, smoothly bacterium bag is fallen in packet device automatically from negative pressure and released, and realize the opposing seal of machine;
9, the appearance of the machine makes bacterium bag production procedure be changed to first to sterilize, inoculates dress packet, compared with the prior art for, make bacterium bag Production is in an opposing seal, sterile environment, more securely and reliably.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention
Fig. 2 is structure top view of the invention
Fig. 3 is the structural front view of plate filter of the present invention, filter plug
Fig. 4 is the structural side view of plate filter of the present invention, filter plug
Fig. 5 is the position annexation figure that bull whirlwind of the present invention is pressurized between circular cone tank and sterilizing bucket
Fig. 6 is the schematic internal view that bull whirlwind of the present invention is pressurized circular cone tank
Position connection relationship diagram of the Fig. 7 between water collect tank of the present invention and spiral propeller
The water circulation structure schematic diagram that Fig. 8 is catch basin of the present invention, accumulator tank is related to
Fig. 9 is the structural schematic diagram of transmission mechanism of the present invention;
Wherein, 1, sterilizing bucket, the 2, first exhaust column, 3, raw material suction tube, 3.1, material valve, 4, sub-air chamber, 4.1, snorkel, 4.2, Multi-purpose input pipe, 5, high-temperature steam inlet pipe, 5.1, steam valve, 6, cooling wind air supply tube, 6.1, cold switch, 6.2, filtration core Stick, 6.3, plate filter, 6.31, shell, 6.32, air feed shutter window, 6.33, flat filter net, 6.4, fixed frame, 6.5, mistake Air compartment, 7, steam input pipe, 8, steam external application pipe, 9, scraping blade, 10, disk teeth, 11, pinion gear, 12, spiral propeller, 13, discharge barrel, 14, cloth bag, 15, sealing cover, 16, aseptic inoculation dress packet room, 16.1 hinder dirt, every bacterium work gloves, 16.2, tempering Glass window, 16.3, hose, 17, negative pressure fall packet device, 17.1, convulsions hose, 17.2, counterweight bracket, 17.3, counterweight automatically Stone roller, 17.4, air inlet hole, 18, pull out material ratchet, 19, main motor, 20, output wheel, 21, flywheel, 22, friction plate, 22.1, big friction Piece, 22.2, small friction plate, 22.3, foot-operated shift fork, 22.4, foot pedal, the 22.5, first driving wheel, the 22.6, second belt pulley, 22.7, the second driving wheel, the 22.8, first belt pulley, 23, bull whirlwind pressurization circular cone tank, 23.1, wind passage, 23.2, four-way Connector, 24, water leaching Round Porous coil pipe, 24.1, cold water pipes, 24.2, cold water switch 24.3, cooling water pump, 24.4, catch basin, 24.5, endless felt, 24.6, return flume, 24.7, cooling water pipe, 24.8, total water tank, 25, condensate pipe, 26, water collect tank.
Specific embodiment
Now in conjunction with attached drawing, next the invention will be further described.
As shown in figs 1-9, sterilizing of the invention, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, including sterilizing bucket 1, Aseptic inoculation dress packet room.
Wherein sterilizing bucket 1 is supported on the ground by rack, is bolted between sterilizing bucket 1 and rack, and vertical Sterilizing bucket 1 is integrated the variable stainless steel barrel of product, i.e., is formed by stacking above and below using one to multiple layer staving, such as the pot of existing steamer Body, it is cylindric, sterilizing bucket bottom that wherein the part on sterilizing bucket 1 close to top, which is the part among coniform, sterilizing bucket, Part be funnel-form, sterilizing bucket can according to yield how much, increase or decrease the staving number of plies, the junction of adjacent two layers staving passes through The locking buckle gasket resistant to high temperatures with leakproof is connect.It is fixed with the first exhaust column 2 by sealing bearing at the top of sterilizing bucket 1, the The exhausting nozzle of one exhaust column 2 is put in sterilizing bucket 1, by air in the first exhaust column 2 extraction sterilizing bucket 1 so that sterilizing bucket 1 Interior formation negative pressure.Vertical 1 side of sterilizing bucket is connected with the raw material suction tube 3 of hard, and the discharge port of raw material suction tube 3 goes out from vertical 1 top of bacterium bucket reaches in sterilizing bucket 1 and is plugged with sealing ring in the part of the two connection, passes through flanged joint on raw material suction tube 3 There is material valve 3.1, the lower end of raw material suction tube 3 is arranged and is fixed with feed hose 3.2 threadably.
1 inner top of sterilizing bucket is fixed with sub-air chamber 4 by bracket with screw, is connected through a screw thread or welds in sub-air chamber 4 Connecing and being communicated in the snorkel 4.1(figure that more are stretched straight down is the six roots of sensation, is evenly arranged in sterilizing bucket 1, and sub-air chamber is six ribs Column), every snorkel 4.1 is drilled with several fumaroles on different height position, and the bottom of snorkel 4.1 is close to sterilizing bucket Bottom in 1;It also connects threadably in sub-air chamber 4 or welds and be communicated with multi-purpose input pipe 4.2, be mostly used defeated Enter 4.2 other end of pipe and cooling wind air supply tube 6, high-temperature steam inlet pipe 5 be connected with by threeway threadably respectively, It connects or welds threadably on middle cooling wind air supply tube 6 and be communicated in one or more filter plug 6.2(figure 2) air outlet, filter plug 6.2 is that empty vapour filter plug 6.2(pore size filter is 0.01 micron), filter plug 6.2 is logical It crosses screw to be fixed on fixed frame 6.4, fixed frame 6.4 is bolted on 1 wall of sterilizing bucket, the air inlet of filter plug 6.2 Mouth is in a welding manner or the mode of threaded connection connects and be communicated with air compartment 6.5, and it is solid in a welding manner to cross air compartment 6.5 It is scheduled on fixed frame 6.4, plate filter 6.3 is also fixed with by screw on fixed frame 6.4, plate filter 6.3 includes Closed shell 6.31, the air feed shutter window 6.32 that 6.31 back side of shell is mounted in a manner of being detachably fixed are consolidated with screw Fixed mode is fixed on the flat filter net 6.33 in the shell 6.31 of 6.32 front side of air feed shutter window, wherein air feed shutter window There are gaps between 6.32 and 1 outer wall of sterilizing bucket, enter convenient for air, between 6.31 front side wall of flat filter net 6.33 and shell Cavity (i.e. natural cold air after flat filter net filtration by cavity) with cross air compartment 6.5 be connected (when production reserve Have the hole for connection), the pore size filter of flat filter net 6.33 is 0.10 micron;5 other end of high-temperature steam inlet pipe passes through three The reduction of fractions to a common denominator does not connect high-temperature steam input pipe 7, steam external application pipe 8 threadably, wherein steam external application pipe 8 be the machine not When with steam, connects external application steamer or other need the place of steam, and high-temperature steam input pipe 7 and present inventor " a kind of double tower pressure less high temperature get angry furnace " (ZL2015202240315) of patented power is connected by pipe fitting, to The high-temperature steam that input temp is 130-150 DEG C.That end end-enclosed far from multi-purpose input pipe 4.2 on cooling wind air supply tube 6, It is not connected between the two with the part far from multi-purpose input pipe 4.2 on high-temperature steam inlet pipe 5.
It is connected through a screw thread on cooling wind air supply tube 6 or flanged joint has cold switch 6.1;In high-temperature steam inlet pipe It is connected through a screw thread on 5 or flanged joint steam valve 5.1.When need high-temperature steam for bacterium bag material in sterilizing bucket 1 into When row sterilizing, as long as turning off cold switch 6.1, high-temperature steam does not enter plate filter 6.3, filter plug 6.2 It is interior;And when needing bacterium bag material in cooling sterilizing bucket 1, as long as steam off valve 5.1, indoor natural wind is from air feed shutter window 6.32 enter plate filter, filter plug 6.2 would not be gone here and there into high-temperature steam inlet pipe 5, double tower above-mentioned after filtering without pressure height Temperature is got angry inside the high temperature such as furnace vapour system.Aforementioned double tower pressure less high temperature get angry furnace generation 130-150 DEG C of steam, pass through high temperature Steam inlet tube 5 is input in the sub-air chamber 4 in the sterilizing bucket 1 of multi-layer variable volume through steam valve 5.1 and multi-purpose input pipe 4.2, High-temperature steam is sprayed in different height position by more air jet pipes 5.1, to realize that the certain bacterium bag accumulated in sterilizing bucket 1 is former The uniform steam of material sterilizes, and after subject to sterilization, steam off valve 5.1 opens cold switch 6.1, in sterilizing bucket 1 the case where negative pressure Under, cold air enters sterilizing bucket 1 after filtering, cools down to bacterium bag raw material.By the way that high-temperature steam and cold wind are shared one Sub-air chamber is covered, machine cost is reduced, reduces body product.
Scraping blade 9 is installed on the inner wall of 1 circular cylinder shaped portion of sterilizing bucket, scraping blade 9 is bolted on one On disk teeth 10 and the blade of scraping blade 9 and the inner wall of 1 funnel-like part of sterilizing bucket fit, the cricoid disk teeth 10 Rotary shaft is fixed in cross brace by rotating shaft holder, swivel bearing, and the periphery of cross brace is weldingly fixed on sterilizing bucket 1 On corresponding inner wall, disk teeth 10 has a vertically arranged pinion gear 11 by tooth engagement, and the wheel shaft of pinion gear 11 passes through sterilizing bucket 1 After be connected with the second belt pulley 22.6, between the wheel shaft and sterilizing bucket 1 of pinion gear by swivel bearing, bearing block connect.
Spiral propeller 12 is connected and is communicated in a welding manner in the bottom of 1 funnel-like part of sterilizing bucket, and spiral pushes away Discharge barrel 13 and connecting portion between the two are connected and are communicated on into the discharge port of device 12 in a manner of hole axle immovable fitting Sealing, funnelform discharge barrel 13 is with horizontal design and a part is put in aseptic inoculation dress packet room 16 and in the interconnecting piece of the two Position sealing is carried out on the connecting portion of discharge barrel 13 and aseptic inoculation dress packet room 16 using the cylindrical cloth bag 14 of both ends open Sealing, i.e., wherein an open end is sewed with elastic and ties up on discharge barrel 13 cloth bag 14, pastes on the elastic and with discharge barrel 13 Closing the equal gluing in position has seal washer resistant to high temperature, and another open end of cloth bag 14 is fixed in such a way that gluing or screw are fixed It is filled in packet room 16 in aseptic inoculation and is arranged with sealing ring resistant to high temperature in the connecting portion, and be locked at out cloth bag with screw On barrel 13;The outlet end of discharge barrel 13 as needed (i.e. when the sterilizing of bacterium bag raw material, cooling, at this time bacterium bag raw material do not have to from It is discharged in discharge barrel) it is threaded with sealing cover 15.
Aseptic inoculation dress packet room 16 is in a conventional manner equipped with resistance dirt, every bacterium work gloves 16.1, tempered glass observation window 16.2, ultraviolet germicidal, illuminator lamp pipe, aseptic inoculation dress packet room specific structure can aseptic inoculation room routinely set Meter;Aseptic inoculation dress packet room 16 connects negative pressure by hose 16.3 and falls packet device 17 automatically, and hose 16.3 is bellows and one end is logical It crosses in the outlet for being threadedly coupled and being fixed on aseptic inoculation dress packet 16 side of room, 16.3 other end of hose passes through anchor ear or other are normal Rule fixed form is fixed on the input end that negative pressure falls packet device 17 automatically, and negative pressure falls 17 side of packet device threadably automatically Equipped with convulsions hose 17.1, negative pressure falls packet device 17 below equipped with counterweight bracket 17.2 automatically, and the central point of counterweight bracket 17.2 is logical It crosses pin shaft to be hinged on bracket, bracket supports on the ground, and negative pressure is corresponded on counterweight bracket 17.2 and is fallen automatically at packet device outer end It is fixed with carrying roller, one end opposite with carrying roller is fixed with heavy lead 17.3 on counterweight bracket 17.2, and negative pressure is fallen automatically outside packet device 17 End is supported on carrying roller, is fallen on packet device 17 automatically in negative pressure and the close position connecting with hose 16.3 opens up several air inlet holes 17.4。
As needed, can in sterilizing bucket 1 bottom and be located at 12 feed inlet of spiral propeller be fixedly arranged above material toggling spine Wheel 18,18 axis one end of material toggling ratchet are fixed on the corresponding inner wall of sterilizing bucket 1 by swivel bearing, bearing block, 18 axis of material toggling ratchet It is pierced by the corresponding wall of sterilizing bucket 1 and the position connecting with sterilizing bucket 1 is connected by swivel bearing, bearing block.
12 bottom of spiral propeller in a welding manner or the mode that is threadedly coupled connects and is communicated with a condensed water Pipe 25,25 other end of condensate pipe in a welding manner or the connection that is threadedly coupled and are communicated with the bottom of a water collect tank 26 Portion, 26 1 upper lateral part of water collect tank offer overflow port, and overflow port present position needs to protect with condensed water in spiral propeller 12 The height of water level stayed is concordant (bacterium bag dress construction materials contract may require that sometimes as needed containing a certain amount of moisture).It is introduced by condensed water After in water collect tank 26, and by the condensed water in water collect tank 26 to realizing fluid-tight inside sterilizing bucket 1.
An output wheel 20 is fixed on the output shaft for having a main motor 19, output wheel 20 is passed by belt and a flywheel 21 It is dynamic, two groups of friction plates 22 are fixed in 21 two sides of flywheel, every group of friction plate 22 is by two friction plates of concave-convex 22.1,22.2 It constitutes and is connected with limit spring between every group of two friction plates, the big friction plate 22.1 of every group of friction plate is to pass through screw It is fixed on on flywheel 21, small friction plate 22.2 and a foot-operated shift fork 22.3 is fixed with by screw, have on foot-operated shift fork 22.3 One rotates hinged supporting point and is fixed on the rack by the rotation supporting point, and foot-operated shift fork 22.3 is connected with foot by wirerope Pedal 22.4;Wherein the small friction plate 22.2 in one group of friction plate is fixedly connected with one first output split axle by screw and this is defeated One first driving wheel 22.5 is fixed with by screw on split axle out, the first driving wheel 22.5 passes through belt and the second belt pulley 22.6 It is driven, the small friction plate 22.2 in another group of friction plate is fixedly connected with the second output split axle by screw and the output split axle is logical It crosses screw and is fixedly connected with the second driving wheel 22.7, the second driving wheel 22.7 is arranged and is locked at 18 axis of material toggling ratchet by screw 18.1 are pierced by the part of sterilizing bucket 1, and the second driving wheel 22.7 is driven by belt and the first belt pulley 22.8, the first belt pulley 22.8, which are fixed by screws in spiral propeller 12(spiral propeller 12, includes shell and is fixed on shell by screw-conveyer-shaft 12.1 Interior auger, screw-conveyer-shaft one end is stretched out outside shell and the two is connected by bearing, bearing block, in screw-conveyer-shaft and bearing block interconnecting piece Position using sealing ring seal) screw-conveyer-shaft on stretch out shell outer end.Corresponding foot pedal is stepped on by foot to affect foot-operated dial Fork rides shift fork under the action of tractive force, around the rotation of hinged supporting point is rotated, drive small friction plate to be flared out, with it is corresponding Big friction plate separates, and corresponding power output is made to disconnect (i.e. the effect of clutch).
Bull whirlwind pressurization circular cone tank 23 is installed below sterilizing bucket 1, it is small on one that bull whirlwind, which is pressurized circular cone tank 23, Big coniform tank body down is fixed with multiple wind passages 23.1 in tank body, and each wind passage 23.1 is in up-small and down-big Shape is solid construction, the side being threadedly coupled at the top of bull whirlwind pressurization circular cone tank 12 between two neighboring wind passage 12.1 Formula is fixed with four-way connection 23.2, the two of them interface of four-way connection 23.2 respectively with the first exhaust column 2, convulsions hose 17.1, other outer pipeline thread connections to pick, bull whirlwind are pressurized the top in circular cone tank 23 and being located at wind passage 23.1 Upper space between four-way connection 23.2 is hollow structure, and bull whirlwind is pressurized in circular cone tank 23 and is located at wind passage 23.1 lower space is also hollow structure, and bull whirlwind is pressurized the top hollow structure and 23.2 phase of four-way connection of circular cone tank 23 Connection, the hollow structure connection of lower section and the air draft pipe for being communicated with exhaust fan, and remove on four-way connection 23.2 and revolved with bull The wind pressurization tank connected interface of circular cone has sealing plate valve 23.3 outside, on the other three interface by flanged joint, other to pick outside When not in use, sealing plate valve is in close state.
It is taken in multi-layer variable stainless steel and water leaching Round Porous coil pipe 24 is fixed with by pipe clamp, screw at the top of bucket 2, water leaching is porous Disk pipe 24 is the coil pipe that a bottom opens up several holes, and water leaching 24 water inlet end of Round Porous coil pipe is opened with cold water pipes 24.1, cold water 24.2 and the threaded connection of cooling water pump 24.3 are closed, catch basin 24.4 is weldingly fixed on the bottom week of the cylindrical portion of sterilizing bucket 1 On wall and 24.4 bottom of catch basin offers several apertures, and is adhesive with endless felt 24.5, felt in 24.4 bottom of catch basin 24.5 lower edge extends in 1 funnel-like part of sterilizing bucket;Inclined-plane return water is welded on the peripheral wall of 1 funnel-like part of sterilizing bucket Slot 24.6, return flume 24.6 are connected with by pipeline thread with the cooling water pipe 24.7 of S type plane bending, cooling water pipe 24.7 Bottom opens up several water holes, and cooling water pipe 24.7 is located at the surface of total water tank 24.8 and has centainly vertical between the two Highly (it is greater than 30cm).It is drawn water out of total water tank 24.8 by cooling water pump 24.3, cooling water is fallen into along 1 outer wall of sterilizing bucket to catchment Slot 24.4, and felt 24.5 is penetrated into from the aperture of 24.4 bottom of catch basin, it is then flowed into return flume 24.6, then through more Cooling water pipe 24.7 is fallen, and is passed through Indoor Natural air cooling during falling and is fallen back in total water tank 24.8.Realization follows Ring water cools down 1 outer wall of sterilizing bucket, bacterium bag raw material in supplement heat rejecter sterilizing bucket.
The machine makes to form certain negative pressure in sterilizing bucket under the action of bull whirlwind is pressurized circular cone tank 23, exhaust fan, Under the action of negative pressure, mixed raw material is drawn into sterilizing bucket, when charging reaches it is a certain amount of when, close material Valve 3.1 opens high-temperature steam input and carries out high-temp steam sterilizing (during high-temp steam sterilizing, exhaust fan break-off), when After the completion of sterilizing, steam off valve opens cold switch, cold in indoor environment in the case where negative pressure is in sterilizing bucket Air enters from air feed shutter window, enters sub-air chamber, different height above and below sterilizing bucket after flat filter net, filter plug filtering Position cools down bacterium material, while exhaust fan extracts the air with heat out, at the same time, using the disk pipe at top Sterilizing bucket outer wall is cooled down.After cooling, spiral propeller movement, will material push-in discharge barrel 13, operator will be through It crosses the hand after sterilizing to put in aseptic inoculation equipped chamber, carries out splicing dress packet, inoculation, the bacterium bag hand after being inoculated with dress packet Push negative pressure to and fall packet device automatically, a certain amount of bacterium bag can make part bacterium bag push to negative pressure fall the outer end of packet device automatically and make negative pressure from It is dynamic to fall packet device disequilibrium in oblique outward skewed, bacterium bag material is conveniently connect, after bacterium bag is removed, because matching heavy lead In the presence of sinking with heavy lead, carrying roller rises, withstand negative pressure upwards and fall packet device automatically and it is made to keep close horizontal, facilitate pusher.

Claims (10)

1. a kind of sterilizing, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, including sterilizing bucket, aseptic inoculation dress packet room, special Sign is that vertical sterilizing bucket side is connected with raw material suction tube, and the discharge port of raw material suction tube is protruded into from sterilizing bucket top to go out In bacterium bucket, material valve is installed on raw material suction tube;It is also connected with high-temperature steam inlet pipe, cooling wind air supply tube on sterilizing bucket, and Steam valve is installed on high-temperature steam inlet pipe, cold switch is installed on cooling wind air supply tube, cold air is after filtering by cooling down Wind air supply tube is sent into sterilizing bucket, is connected with the first exhaust column at the top of sterilizing bucket, the nozzle of the first exhaust column is put in sterilizing bucket; Sterilizing bucket bottom connects and is communicated with spiral propeller, and spiral propeller is driven by transmission mechanism, the discharge port of spiral propeller It is upper connection and be communicated with discharge barrel and between the two connecting portion sealing, discharge barrel a part put in aseptic inoculation dress packet room in And it is sealed in the connecting portion of the two;Aseptic inoculation dress packet room is equipped with resistance dirt every bacterium work gloves, observation window.
2. sterilizing according to claim 1, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that sterile Inoculation dress packet room is connected with negative pressure by hose and falls packet device automatically, and it is a channel, channel side connection that negative pressure falls packet device automatically There is convulsions hose, negative pressure is fallen automatically equipped with counterweight bracket below packet device, and the central point of counterweight bracket is hinged on bracket, great trust Negative pressure is corresponded on frame being fallen at packet device outer end automatically and be fixed with carrying roller, one end opposite with carrying roller is fixed with counterweight on counterweight bracket Stone roller, negative pressure fall packet device outer end automatically and are supported on carrying roller;It is fallen on packet device automatically in negative pressure and the close position connecting with hose is opened If several air inlet holes.
3. sterilizing according to claim 2, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that going out Bacterium bucket inner top is fixed with sub-air chamber, and the one to multiple snorkel stretched straight down is connected and be communicated in sub-air chamber, is ventilated The nozzle of bottom of the tube bottom in sterilizing bucket, every air jet pipe are drilled with several fumaroles, sub-air chamber on different height position Upper to connect and be communicated with multi-purpose input pipe, multi-purpose input pipe inlet end is separately connected high-temperature steam inlet pipe, cooling wind by threeway Air supply tube, wherein the inlet end of cooling wind air supply tube is connected with air filter.
4. sterilizing according to claim 3, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that described Air filter includes filter plug, plate filter, crosses air compartment, and wherein plate filter includes closed shell, is mounted on The air feed shutter window of shell back side, the flat filter net for being immobilized in the shell and being located on front side of air feed shutter window, wherein plane mistake Cavity after strainer filtering is connected with air compartment is crossed, and crosses air compartment and is connected with the air inlet of filter plug, the outlet air of filter plug Mouth imports on cooling wind air supply tube.
5. sterilizing according to claim 1 or 2 or 3 or 4, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, feature It is, the spiral propeller bottom connects and is communicated with a condensate pipe, which is connected with a water collect tank Logical and the two connecting portion is located at the bottom of water collect tank, and a upper lateral part of water collect tank offers overflow port.
6. sterilizing according to claim 5, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that going out It is fixed with annular scraping blade at bottom in bacterium bucket, blade and the sterilizing bucket inner wall corresponding position of annular scraping blade are mutually fitted It should be bonded, annular scraping blade is fixed on a disk teeth, and disk teeth has a pinion gear by tooth engagement, and pinion gear is also by passing The driving of motivation structure.
7. sterilizing according to claim 6, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that described Transmission mechanism includes main motor, flywheel, friction plate, is wherein fixed with an output wheel on the output shaft of main motor, output wheel passes through Belt is connect with a flywheel, is fixed with two groups of friction plates in the two sides of flywheel, every group of friction plate by concave-convex size Two friction plates constitute and are connected with limit spring, the big friction of every group of friction plate between two friction plates of every group of friction plate Piece is fixed on flywheel, is fixed with a foot-operated shift fork on the outside of small friction plate, and foot-operated shift fork is connected with foot pedal by wirerope;Its In small friction plate in one group of friction plate be fixedly connected with one first output split axle and be fixed with the first biography on the output split axle Driving wheel, by belt and the second pulley drive, the second belt pulley is fixed on pinion shaft and stretches out sterilizing bucket the first driving wheel Connecting portion sealing in outside end, between pinion shaft and sterilizing bucket;Small friction plate in another group of friction plate is fixed with The second driving wheel is fixed on second output split axle and the output split axle, the second driving wheel is passed by belt and the first belt pulley Dynamic, the second belt pulley is fixed on the outer end of the screw-conveyer-shaft of spiral propeller.
8. sterilizing according to claim 7, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that going out Bacterium bucket lower section is equipped with bull whirlwind pressurization circular cone tank, is fixed with multiple wind passages in bull whirlwind pressurization circular cone tank, and every A wind passage is in up-small and down-big shape, is solid construction between two neighboring wind passage, and bull whirlwind is pressurized circular cone tank top It is fixed with four-way connection, the two of them interface of four-way connection is connect with the first exhaust column, convulsions hose respectively, and bull whirlwind increases Pressing the upper space in circular cone tank and being located between the top and four-way connection of wind passage is hollow structure, the pressurization of bull whirlwind It is also hollow structure in circular cone tank and positioned at the lower space of wind passage, bull whirlwind is pressurized the top hollow structure of circular cone tank It is connected with four-way connection, the hollow structure of lower section is connect and is communicated with the air draft pipe of exhaust fan.
9. sterilizing according to claim 1, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that going out Bacterium bucket top is equipped with water leaching Round Porous coil pipe, and water leaching Round Porous coil pipe is connect by cold water pipes with cooling water pump, cooling water The water being pumped into flows down after several circular holes discharge on cold water pipes, water leaching Round Porous coil pipe along sterilizing bucket outer wall;It is sterilizing Outer wall of the bucket close to bottom is circumferentially fixed catch basin, opens up several apertures in the trench bottom that catchments, in sterilizing bucket outer wall and is located at It is fixed with felt below catch basin aperture, has return flume sterilizing bucket bottom outer wall is circumferentially fixed, return flume passes through hard tube connection There is the cooling water pipe of hard, cooling water pipe bottom opens up several water holes, and cooling water pipe is located at the surface of total water tank between the two It is separated with vertical range, cooling water pump is connect with total water tank.
10. sterilizing according to claim 8, dress packet, inoculation integral type edible mushroom bacterium bag manufacturing machine, which is characterized in that Bottom and it is located at spiral propeller feed inlet in sterilizing bucket and is fixedly arranged above and pulls out material ratchet, the second driving wheel is fixed on material toggling ratchet Wheel shaft from sterilizing bucket correspond to wall stretch out outer end.
CN201910484036.4A 2019-06-05 2019-06-05 Sterilizing, packaging and inoculating integrated edible fungus bag production machine Active CN110050639B (en)

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