CN107047664A - Continuous vacuum Fryer - Google Patents
Continuous vacuum Fryer Download PDFInfo
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- CN107047664A CN107047664A CN201710133534.5A CN201710133534A CN107047664A CN 107047664 A CN107047664 A CN 107047664A CN 201710133534 A CN201710133534 A CN 201710133534A CN 107047664 A CN107047664 A CN 107047664A
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- cabin
- oil
- fried
- vacuum
- sealing
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/08—Apparatus for baking in baking fat or oil, e.g. for making doughnuts
Abstract
The invention discloses continuous vacuum Fryer, continuously entering, the stability of condition of high vacuum degree is Z can be continuously maintained in the case of discharging, by fried cabin, rotary hub type sealing device, flashboard type sealing device, oil remover, gantry frame type chain lowering or hoisting gear, CIP purging systems, oil filtration system and oily heating circulation system, oil and gas separator and vacuum system composition, fried cabin is by fried cabin upper-deck cabin, cabin under fried cabin, fried cabin sealing strip, guipure frame, foraminous conveyer, binder guipure, striker plate, slag-scraper is constituted, oil remover de-oiling efficiency is high, continuous filtering energy self-cleaning oil slag, oily filter densities are high, Fryer grease cycle heat exchange simultaneously has automatic repairing, the validity period of grease can be extended, CIP purging system automatic cleaning equipments, it is not required to break production equipment, with simple to operate, gantry frame type chain lowering or hoisting gear is easy to maintenance, the high advantage of production efficiency.
Description
Technical field
The present invention relates to food machinery field, more particularly to continuous vacuum Fryer.
Background technology
The continuous vacuum Fryer and clearance-type oil-removing type vacuum frying apparatus of prior art, are the processing sides for belonging to oil-bath type
Method, continuous vacuum Fryer key technology is into and out material sealing device, de-oiling system, oil filtration system, oily heat cycles system
System and vacuum system.
Oneself disclosed patent at present：ZL201420398427.7、ZL201410343452.x、ZL201410343470.8、
ZL201420389454.4 vacuum sealing device can not open sealing plate in vacuum state and can not use, if operation sequence goes out
Existing wrong U-shaped sealing ring is easily produced due to pressure air, and sealing device can not be used normally, and turnover material is to dissipate material just
There is broken foam to be attached on U-shaped sealing ring to be allowed to seal and can not keep vacuum.
The sealing device of continuous vacuum into and out of materiel machining differs from one another, although mode is had nothing in common with each other, and its structure is equal
Using bar gate type or the sealing processing unit (plant) of the charging and discharging with depressurization transitions cabin, its is complicated, and requirement on machining accuracy is high, manufacture
Cost is high, it is also difficult to reach the stability of middle and high vacuum, oil remover is horizontal oil remover, yield is small, easy milling product,
The shortcomings of discharging is not exclusively, the de-oiling time is long, it is impossible to the need for being produced suitable for large and medium-sized food processing enterprises, it is impossible to enter one
Step reduction processing cost, problems are required further improvement and perfect.
The content of the invention
It is an object of the invention to provide continuous vacuum Fryer, it can solve above-mentioned deficiency, with operation letter
The high advantage of single, easy to maintenance, production efficiency.
In view of problems present on prior art, 1, horizontal oil remover de-oiling time long yield is small, easy crush
The shortcomings of product, inconsistent incomplete oil content that once discharges, horizontal oil remover primary structure is now changed to vertical oil remover and taken off
Oil cut rate is high, disposably de- doses is big, de-oiling is fast, discharging is incomplete thoroughly, oil content is low.2nd, feed end seals dress using rotary hub type
Put, rotary hub type sealing device at the uniform velocity can be fed less every time, the fluctuation to the vacuum and temperature in fried cabin will not be produced during charging.
3rd, the flashboard type sealing device of prior art can not open sealing plate in vacuum state and can not use, and sealing plate is easy during input and output material
Being bonded at by broken foam on sealing ring makes sealing unreliable, makes sealing ring poorly sealed, often maintenance etc. problems, it is improved after
Flashboard type input and output material sealing device adds atmospheric valve in forevacuum cabin and scrapes feed ring and just can normally use under vacuum conditions, close
Envelope is reliable.4th, oil heating and filtration cycle system do not need the oil pump of high-power high suction depth to aspirate under vacuo, improved rear filtering
Device can filter the cleaning dregs of fat, oil filtering at any time totally, and oily heating circulation system is unimpeded under vacuum system, and oil pump uses power
It is small, auto-supply and automatic repairing can be achieved.5th, fried cabin lowering or hoisting gear and CIP purging systems are added, when equipment is cleaned not
Need artificial cleaning.6th, fried cabin lowering or hoisting gear is added, the adjustment and maintenance of lifting and guipure beneficial to fried cabin.
The purpose of the present invention is realized by following technical scheme：Continuous vacuum Fryer by fried cabin 01, rotate to
Expect sealing device 20, flashboard type sealing device 21, vertical oil remover 13, oil filtering and oily heating circulation system 02, oil and gas separation
Device 03, vacuum system 26, CIP purging systems 25, gantry frame type chain lowering or hoisting gear 30 are constituted, and the fried cabin 01 is by fried
Cabin 2 under cabin upper-deck cabin 1, fried cabin, fried cabin sealing strip, guipure frame 7, foraminous conveyer 4, binder guipure 3, striker plate 9, scrape slag dress
Put 5 compositions, the rotation feed sealing device 20 by shell 20-3, rotate charging gear, pressure-regulating device and constitute, it is vertical from
Heart oil remover 13 is provided with de-oiling outer barrel 13-1, de-oiling basket 13-2, movable tray 13-3, pagoda spring 13-6, main shaft 13-7, flat
Spherical bearing 13-8, steel wire rope 13-11, supporting bearing base 13-16, feed arrangement, commutation planetary reducer 13-12 and sealed bearings
Seat 13-18, the flashboard type vacuum sealing device is by sealing valve group 21-01,21-02, forevacuum cabin 21-14, vacuum back-flow system
System and pressure gas feed system composition, the oil filtering and oily heating circulation system 02 realize that circulation is supplied 26 times in vacuum system
Oil, oil filtering, heating and repairing, the CIP purging systems 25 be provided with alkali tank, acid and alkali pumps, heat exchanger, hot-water cylinder, clean water tank,
Heat-exchanger pump and clarified water pump, are provided with washer jet 6, the oil and gas separator 03 is by oil and gas in the fried top of cabin 01 or bottom
Separator 8 and oil and gas web plate composition, vacuum system 26 are combined by vavuum pump and condensing unit, described gantry of lowering or hoisting gear 30
Posture chain lowering or hoisting gear or gantry frame type screw rod lifting device, or worm and gear push rod lowering or hoisting gear, can be with frame clutch
Device coordinates, and gantry frame type chain lowering or hoisting gear is by sprocket wheel driving combination, sprocket wheel lifting combination, portal frame 30-1 and frame clutch
Device is constituted.
Cabin 2, the sealing of fried cabin under fried cabin upper-deck cabin 1, fried cabin in the fried cabin 01 of continuous vacuum Fryer
Bar 11, guipure frame 7, foraminous conveyer 4, binder guipure 3, striker plate 9, slag-scraper 5 are constituted, fried cabin upper-deck cabin 1 and fried cabin
Sealing joint strip is provided between lower cabin 2 in sealing flange, the foraminous conveyer 4 and binder guipure set in fried cabin 01
3 are placed in guipure frame 7, and slag-scraper 5 is arranged at the bottom of guipure frame 7, and both sides are set between foraminous conveyer 4 and binder guipure 3
Striker plate 9 is put, the fried charging aperture of cabin upper-deck cabin 1 is connected with the discharging opening of rotation feed sealing device 20, the discharging opening of cabin 2 under fried cabin
It is connected with the charging aperture of vertical oil remover 13, the discharging opening of vertical oil remover 13 and the charging of discharge end flashboard type sealing device 21
Mouth 21-1 connections, or the discharging opening of cabin 2 is connected with the charging aperture 21-1 of discharge end flashboard type sealing device 21 under fried cabin.In conveying
Both sides set striker plate 9 to prevent the leakage of material between guipure 4 and binder guipure 3, can reduce dregs of fat amount, slag-scraper 5 is arranged at
The bottom of guipure frame 7, may be designed to chain-type or it is reciprocating scrape slag, on fried cabin upper-deck cabin 1 set visor be easy to observation it is fried
The machining state of material in cabin, visor quantity is according to quantity and position depending on the fried length of cabin 01.
The discharging opening that the fried charging aperture of cabin upper-deck cabin 1 is arranged on rotation feed sealing device 20 is connected, and feed end is using rotation
Being given to material sealing device 20, charging is uniform less every time, would not influence the fluctuation of the vacuum and temperature in fried cabin.If
The rotation feed sealing device 20 put on the fried charging aperture of cabin upper-deck cabin 1 in fried cabin 01 is fed by shell 20-3, rotation
Device, pressure-regulating device composition, charging aperture 20-1, forevacuum mouthful 20-6, discharging opening 20-2 are provided with shell 20-3, is turned
Dynamic device is arranged in shell 20-3, is rotated charging gear and is linked as one by rotating shaft, axle sleeve, material deck board 20-5 and two ends end cover
Body, material deck board 20-5 is provided with sealing joint strip and is close to shell 20-3 inwalls, and pressure-regulating device is by bearing (ball) cover 20-8, pressure
Adjusting ring 20-4, regulating bolt, dynamic seal ring, determine sealing ring, U-shaped sealing ring composition, bearing (ball) cover 20-8 is provided with U-shaped
Groove, U-shaped sealing ring or O-shaped or shape of the mouth as one speaks shape sealing ring are arranged in bearing end cover slot, in bearing (ball) cover 20-8U type groove peripheral hardwares
It is equipped with 1~2 inflation bolt hole 20-7.
Because existing disclosed oil remover is horizontal oil remover, de-oiling time long yield is small, easy milling product, discharge not
The shortcomings of oil content is inconsistent completely, is now changed to vertical oil remover by horizontal oil remover primary structure, and de-oiling rate is high, disposable de-
Doses is big, de-oiling is fast, oil content is low.The vertical centrifugal oil remover 13 is provided with de-oiling outer barrel 13-1, de-oiling basket 13-2, activity
Chassis 13-3, pagoda spring 13-6, main shaft 13-7, plane bearing 13-8, steel wire rope 13-11, supporting bearing base 13-16, charging
De-oiling basket 13-2 is provided with device, commutation planetary reducer 13-12 and sealed bearing 13-18, the de-oiling outer barrel 13-1,
Main shaft 13-7 and movable tray 13-3, the de-oiling basket 13-2 inwalls and support arm 13-5 and de-oiling are provided with de-oiling basket 13-2
Basket support set 13-4 is welded, and the de-oiling basket support set 13-4 in de-oiling basket 13-2 is locked on main shaft 13-7 by nut, the work
Dynamic chassis 13-3 is by main shaft 13-7 devices in or beyond de-oiling basket 13-2, and described steel wire rope 13-11 one end is with being arranged on de-oiling
Discharged cylinder 13-10 connections outside outer barrel 13-1, and the other end is connected with the draw ring outside plane axis bearing 13-8, the main shaft 13-7 mono-
End is connected by supporting bearing base 13-16 with commutation planetary reducer 13-12, and supporting bearing base 13-16 supports are fixed on de-oiling
On outer barrel 13-1 inwalls, the feed arrangement can use flashboard type feed arrangement or turnover plate type feed arrangement.
Due to horizontal oil remover, to have taken off after oil blanking speed slow, it is necessary to turn anyway at a slow speed, otherwise blanking is not exclusively, not so
The phenomenon that finished product crushes sum is will result in.Vertical oil remover biggest advantage is exactly that input and output material is fast, it is possible to improve de-oiling blue
Rotating speed, the rotating speed that de-oiling is blue can be set according to product variety difference, and general rotating speed is in 400~800r/min, and rotating speed height is de-
The oily time is short, and product oil content is in 10~15%, because oil remover discharges fast and complete, finished product oil content under vacuum conditions
Unanimously, finished product is complete.
Because the sealing plate of existing disclosed flashboard type vacuum sealing device can not be opened and need to be prevented by vacuum frying
Fragment is easily produced afterwards, U-shaped sealing ring is easily produced, broken foam is glued sealing ring in sealing plate makes sealing unreliable, reduce close
The problems such as resistance that shrouding comes and goes, the flashboard type vacuum sealing device is by sealing valve group 21-01,21-02, forevacuum cabin 21-
14th, vacuum back-flow system and pressure gas feed system composition, it is described to seal valve group 21-01,21-02, by sealing clamp 21-6, U
Type sealing ring 21-3, scrape feed ring 21-10 and sealing plate 21-2 compositions, the forevacuum cabin 21-14 by forevacuum valve 21-107 and
Vacuum breaker regulating valve 21-108 is constituted, and the U-shaped sealing ring 21-3 is respectively placed in the U-shaped seal groove on sealing clamp 21-6
Interior, U-shaped sealing ring 21-3 is compressed by U-shaped sealing ring clip plate 21-7 and U-shaped sealing ring outer plate 21-8, described to scrape feed ring
21-10 is arranged at sealing clamp 21-6 feed inlet and outlet, the forevacuum cabin 21-14 two ends respectively with sealing valve group 21-01,
21-02 two ends are connected.
Oil heating and filtration cycle system do not need the oil pump of high-power high suction depth to aspirate under vacuo, improved after-filter
The cleaning dregs of fat, oil filtering can be filtered at any time totally, and oily heating circulation system is unimpeded under vacuum system, and oil pump is small using power,
Auto-supply and automatic repairing can be achieved.The oil filtering and oily heating circulation system 02 realize that circulation is supplied 26 times in vacuum system
Oil, oil filtering, heating and repairing, oil filtering and oily heating circulation system 02 are provided with oil outlet pump 16, oil storage tank 14 and filter
Connected between 15 with pipeline with valve, oil filtering and oily heating circulation system 02 are provided with heat exchanger 17, repairing tank 18, oil storage and added
Between the oil storage heating tank 22 of hot tank 22 and oil feed pump 24, oil filtering and oily heating circulation system 02, repairing tank 18, filter 15
Connected with vacuum system 26, oil storage heating tank 22 sets an oil catcher to be connected with vacuum system 26.
Fried cabin CIP purging systems are added, equipment need not be cleaned manually when cleaning.The CIP purging systems 25 are set
Alkali tank, acid and alkali pumps, heat exchanger, hot-water cylinder, clean water tank, heat-exchanger pump and clarified water pump are equipped with, or using heat exchanger, hot-water cylinder, clear water
Tank, heat-exchanger pump and clarified water pump, are provided with washer jet 6 in the fried top of cabin 01 or bottom, are set in the fried inner top of cabin 01
Some washer jets 6 are put, or some washer jets 6 are set under fried cabin in the bottom of cabin 2.
Adjustment and maintenance of the fried cabin lowering or hoisting gear beneficial to the lifting guipure in fried cabin are added, fried cabin lowering or hoisting gear can
Take various forms, because the fried mass of cabin upper-deck cabin 1 is larger, and Fryer wider width degree, length is longer, before and after quality point
Cloth inequality is just difficult to grasp center of gravity, and the existing multigroup worm and gear push rod every of the use used is all single not have each other
It is relevant to easily cause centre-of gravity shift, as long as grasping center of gravity is also possible.Fried cabin lowering or hoisting gear can use a variety of sides
Formula, the gantry frame type chain lowering or hoisting gear of lowering or hoisting gear 30 or gantry frame type screw rod lifting device, or worm and gear push rod liter
Falling unit, can coordinate frame arrangement of clutch, gantry frame type chain lowering or hoisting gear is combined by sprocket wheel driving, sprocket wheel lifting is combined,
Portal frame 30-1 and frame arrangement of clutch composition, frame arrangement of clutch are provided with hanger spanner 30-11, hook 30-8, hanging seat 30-
9 and lifting shaft 30-6, portal frame 30-1 may be configured as 2~8 grades, and every grade of gantry frame type chain lowering or hoisting gear is fixed under fried cabin
On the under-chassis in cabin 2 or fried cabin upper-deck cabin 1 outside, the lowering or hoisting gear in fried cabin 01 or can using worm and gear push rod lift dress
Put, 2~8 groups of worm and gear push rods can be set in fried cabin lowering or hoisting gear 30, every group of worm and gear push rod lowering or hoisting gear is fixed on oil
Under fried cabin on the under-chassis in cabin 2 or fried cabin upper-deck cabin 1 outside.
The oil and gas separator 03 is made up of fuel and vapor separator 8 and oil and gas web plate, is separated at vacuum port 8 provided with oil and gas
Device and oil and gas web plate, vacuum port 8 are connected with vacuum system 26, and vacuum port 8 is arranged on the top of vacuum frying cabin upper-deck cabin 1 or side
Face.
The equipment is applied to scattered material and the progress oil under stable vacuum is continuously being Z can be continuously maintained in the case of
The processing of fried de-oiling, with simple to operate, easy to maintenance, production efficiency it is high, can complete machine realize full automatic advantage.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and examples, and the present invention is not only limited to the implementation
Example：
Fig. 1 is continuous vacuum Fryer front view schematic diagram；
Fig. 2 is the fried cabin lowering or hoisting gear schematic diagram of continuous vacuum Fryer；
Fig. 3 is the schematic diagram of the fried cabin lowering or hoisting gear Fig. 2 of continuous vacuum Fryer A--A sectional views；
Fig. 4 is fed the schematic diagram of sealing device Fig. 5 B--B sectional views for rotation；
Fig. 5 is fed the schematic diagram of sealing device Fig. 4 C-C cut-away views for rotation；
Fig. 6 is vertical oil remover structural representation；
Fig. 7 is flashboard type sealing device schematic diagram.
Embodiment
As shown in Fig. 1, Fig. 4, Fig. 5, Fig. 6, Fig. 7, its course of work is：Material is dissipated to fill from rotation feed sealing through conveyer belt
The charging aperture 20-1 for putting 20 enters in each material cabin, when the material cabin equipped with material turns to forevacuum mouthful 20-6, forevacuum mouthful 20-
6, which evacuate the air dissipated in material, reaches certain vacuum degree, and when material cabin turns to discharging opening 20-2, the material in fried cabin is dropped into
On foraminous conveyer 4, guipure reductor is arranged under fried cabin upper-deck cabin 1 or fried cabin outside cabin 2, and material is fried through after a while
Material is to floating after dehydration, and the material of floating continues to run forward under the drive of binder guipure 3, by fully it is fried after by defeated
The discharge end of guipure 4 is sent to enter on the splicing plate 13-15 of the fried discharging opening of cabin 01, de-oiling outer barrel 13-1 connects with vacuum chamber discharging opening
The place's of connecing device has splicing plate 13-15, splicing plate 13-15 to be connected with reciprocating air cylinder 13-14,
Reciprocating air cylinder 13-14 outside fried cabin 01 drives the falling into material in vertical oil remover 13 of splicing plate 13-15 timings,
Material enters discharge end flashboard type sealing device 21 after being separated through high-speed vertical oil remover 13 by hopper, falls into defeated on conveyer belt
Go out, thus complete whole vacuum frying overall process, material is realized abundant centrifugation de-oiling, kept away under certain vacuum degree condition
Exempt from due on a small quantity without de-oiling or inabundant de-oiling material and influence the quality of all over products.
Most of converted products also needed after vacuum frying through vertical oil remover Off oil, but part converted products such as beans,
The product of starching class does not need the de-oiling of Off oil machines to cancel Off oil machines with painting product is wrapped up in after vacuum frying.
As shown in Fig. 1, Fig. 6：Its course of work is：The fried discharging opening of upper-deck cabin 1 of continuous vacuum Fryer takes off with vertical centrifugal
Feed hopper is formed at the charging aperture of oil machine 13 and splicing plate 13-15 tops, continuous vacuum Fryer vacuum chamber discharging opening with it is vertical
Centrifugation de-oiling machine 13-13 junctions set a feed arrangement, and feed arrangement is arranged on continuous vacuum Fryer vacuum upper-deck cabin 1 and discharged
Storing cabin is formed between mouth and de-oiling outer barrel 13-1 and feed hopper 13-18, feed arrangement can use flashboard type feed arrangement or turn over
Board-like feed arrangement, the splicing plate 13-17 of flashboard type feed arrangement is connected with reciprocating air cylinder 13-16, and discharging cylinder 13-10 is drawn back
Movable tray 13-3 is pressed downward compressing with de-oiling basket 13-2 base cones position, if using flashboard type feed arrangement splicing plate 13-17
By reciprocating air cylinder 13-16 open feed, feed reciprocating air cylinder 13-16 reset close, if using turnover plate type feed arrangement by
Rotary cylinder drives upset flitch to make 90 ° and overturns the input and output material action opened or closed, flashboard type feed arrangement splicing plate 13-17
Opened and fed by reciprocating air cylinder 13-16, fed reciprocating air cylinder 13-16 and resetted closing, variable-frequency motor or servomotor connection are logical
Crossing commutation planetary reducer 13-12 and main shaft 13-7 drives de-oiling basket 13-2 to rotate at a high speed, material thing under the influence of centrifugal force
Grease or liquid in material will be separated, and variable-frequency motor or servomotor stop after certain time separates, material
From the time for being fed to discharge whole de-oiling or de- liquid process about 20~40s, rotating speed about can fast rapid-curing cutback in 400~800r/min
Net thoroughly de-oiling or de- liquid, steel wire rope 13-11 and activity are driven when the cylinder 13-10 that discharged after the completion of de-oiling or de- liquid is drawn back
Chassis 13-3 is moved up, and just has certain spacing between movable tray 13-3 and de-oiling basket 13-2 base cones position, this time-varying
Several lower materials of positive and negative rotation just fall into discharging opening 13-19 into discharging end brake from spacing at a slow speed for frequency motor or servomotor connection
Board-like sealing device 21 is fallen on conveyer belt.Material is by the de-oiling basket 13-2 oil separated or liquid along de-oiling outer barrel 13-1
Inwall flows on oil drain pan 13-20 and to flow out to filter by oil-out 13-21, is reused after being filtered by filter.
As shown in Figure 1, Figure 4, Figure 5, the rotation feed course of work of sealing device 20 is：When scattered material is entered by charging aperture 20-1
Enter in the material cabin on tumbler, tumbler turns to forevacuum mouthful 20-6 positions, vacuum is extracted out at forevacuum mouthful 20-6
Air in material cabin material reaches after certain vacuum that reducing motor drives tumbler to rotate material to discharging opening 20-2
Put, material just enters from discharging opening 20-2 carries out the fried processing of continuous vacuum in fried cabin.
Pressure-regulating device by bearing (ball) cover 20-8, pressure adjusting ring 20-4, regulating bolt, dynamic seal ring, determine sealing ring,
U-shaped sealing ring 20-9 is constituted, and tumbler is arranged in shell 20-3, in shell 20-3 on the bearing (ball) cover 20-5 at two ends
U-shaped sealing ring 20-9 and dynamic seal ring 20-12 are provided with, pressure air is by being arranged on bearing end when tumbler is rotated
Inflation bolt hole 20-7 and U-shaped sealing ring fill the pressure air of certain pressure on lid 20-8, U-shaped sealing ring qi of chong channel ascending adversely pressure to one
Constant-pressure, regulating bolt one end is arranged in pressure adjusting ring 20-4 arc groove, and the extruding force size of U-shaped sealing ring is by pressure
Adjusting ring 20-4 and regulating bolt rotate dress with sealing ring thrust, dynamic seal ring is determined to adjust dynamic seal ring with regard to that can play sealing
The gap with shell 20-3 is put, at this moment scattered material, which can enter pan feeding cabin, can continuously keep vacuum into and out of material.Rotate
The sealing joint strip in material deck board on device is distributed on sleeve outer circle perimeter surface with playing sealing function, material deck board in shell 20-3
On, sealing joint strip is close to shell 20-3 inwalls, and tumbler can play sealed effect rotating flexibly.
As shown in Figure 1, Figure 6, Figure 7, when vertical oil remover 13 is connected with flashboard type sealing device 21, flashboard type sealing device
During 21 conduct discharging sealing device, its course of work is：The charging aperture 21-1 of flashboard type sealing device 21, flashboard type sealing device
21 are provided with two groups of sealing valve groups, and the U-shaped of U-shaped sealing ring 21-3 is arranged in the sealing clamp 21-6 of every group of sealing valve group
In seal groove, pressure gas is supplied by tracheal pressure 101 while the sealing plate 21-2 of two groups of flashboard type sealing devices 21 is closed
Air reservoir 110, U-shaped sealing ring 21-3 chambers are supplied through air inlet pipe 103, air inlet 106, play sealing sealing plate 21-2 gaps
Effect, before sealing plate 21-2 is opened, the pressure gas of air reservoir 110 passes through air inlet pipe when the first sealing valve group 21-01 is closed
103rd, air inlet 106 supplies the pressure gas of U-shaped sealing ring 21-3 chambers, and vacuum storage tank 109 passes through gas returning port 105, muffler 104
U-shaped sealing ring 21-3 cavity pressure gas is drawn back with vacuum, make U-shaped sealing ring 21-3 returns feeding seal plate 21-2 could from toward
Multiple cylinder 21-5 is opened, and material is just fallen on the second sealing valve group 21-02 sealing plate 21-2, and reciprocating air cylinder 21-5 closes sealing
The aeroseal sealing plate 21-2 of U-shaped sealing ring 21-3 chambers is supplied after plate 21-2, vacuum breaker regulating valve 108 is opened and is put into air
When, the sealing plate 21-2 of the second sealing valve group scrapes feed ring 21-10 on spring compression sealing plate 21-2, sealing plate 21-2 when opening
Broken foam just scraped feed ring 21-10 and scrape clean broken foam and would not be bonded on U-shaped sealing ring 21-3, sealing plate 21-2 opens material
Fallen into from discharging opening 21-11 on the material foraminous conveyer 4 in fried cabin, after sealing plate 21-2 is closed, pressure gas passes through pressure gas
Pipe 101 supplies air reservoir 110, and supplying U-shaped sealing ring 21-4 chambers through air inlet pipe 103, air inlet 106, to play sealing second close
Air reaches certain in the effect in the sealing plate 21-2 gaps of envelope valve group, the opening extraction forevacuum of forevacuum valve 107 cabin 21-14
Vacuum, the program of such input and output material just works repeatedly.
If sealing device is just first opened as charging or drawing mechanism when opening the sealing plate 21-2 communicated with air
Vacuum breaker regulating valve 108 could open sealing plate 21-2, and otherwise sealing plate 21-2 cannot be opened, and open vacuum breaker regulating valve
108 air inflows want small and slow, otherwise discharge air it is fast will make it is fried after crisp chip can crush.
As shown in figure 1, its course of work is：Oily circulating filtration and the circulation oil filtration system of loop heating system 02 are set
There are two filters 15, oil outlet pump 16, with cabin 2 under pipeline and valve and vacuum chamber between vertical oil remover 13, oil storage tank 14
Oil-out is connected, and oil inlet is arranged at feed end, and oil-out is arranged at discharge end, and the oil-out 10-11 of vertical oil remover 13 goes out
The oil come is filtered by filter 15, and the oil that oil outlet pump 16 is extracted out is filtered by filter 15, and filter 15 is set to replace
Filter, if an accumulated slag of filter 15 is more, is just closed by vacuum transducer, another filter 15 is opened, after closing
Filter 15 is used by the way that the manual cleaning dregs of fat etc. are to be filtered, and each filter 15 connects with vacuum pipe before the cleaning dregs of fat
Logical, the oil of the dregs of fat is blotted and can cleared up in filter by the valve that opening needs the filter for clearing up the dregs of fat to be connected with vacuum pipe
The dregs of fat, thus realize the cleaning grease of the supply heat exchanger 17, repairing tank 18 and the oil storage heating tank 22 that do not stop, with regard to energy
Ensure the grease cleaning of Fryer.
After the oily loop heating system of oily circulating filtration and loop heating system 02 is filtered through filter 15 and oil outlet pump 16
Grease, flow to oil storage heating tank 22 after being heated through over-heat-exchanger 17, the effect for the oil catcher that oil storage heating tank 22 is set is
Oil of the oil molecule through oil catcher produced in oil heating deposits knot in oil catcher, concentrates and releases to certain time, oil is through heat exchange
When device 17 is heated to 80~120 DEG C of temperature, it is supplied to the warm supply oil feed pump 24 of oil storage heating tank 22 and recycles, by making
Some oil can be consumed with certain time fried food, just can be by by vacuum pipe connection between oil storage heating tank 22 and repairing tank 18
The oil of repairing tank 18 is added in oil storage heating tank 22 at regular time and quantity, after the completion of the repairing of repairing tank 18 in the presence of vacuum power
Oil is just filled by oil storage tank 19, oil storage heating tank 22 needs to be shut off oil storage tank 19 during repairing 18 repairing of tank to the pipeline of repairing tank 18
Between valve, the valve that repairing tank 18 needs to be shut off oil storage heating tank 22 and the pipeline enclosure of repairing tank 18 during repairing carries out repairing,
Oily circulating filtration and loop heating system 02 realize circulation fuel feeding, oil filtering, heating and repairing 26 times in vacuum system.
As shown in figure 1, its course of work is：CIP purging systems 25 are arranged on outside Fryer, there is sour tank, alkali tank, soda acid
Pump, heat exchanger, hot-water cylinder, clean water tank, heat-exchanger pump only use heat exchanger, hot-water cylinder, clean water tank and heat-exchanger pump, using steam and match somebody with somebody
The progress cleaning of washer jet 6 for closing the bottom of cabin 2 under the fried top of cabin upper-deck cabin 1, fried cabin is used, the upper-deck cabin in fried cabin
Some washer jets 6 are set in 1 top, or some washer jets 6 are set in the bottom of cabin 2 under fried cabin, can be used during cleaning
The single flushing of high-temperature-hot-water that a certain proportion of alkali lye and hot water are rinsed respectively or steam passes through heat exchanger.
Vacuum system 26 is combined by vavuum pump and condenser, and vavuum pump can use fluid injection-type, liquid-ring type or rotation
Chip vacuum equipment, vacuum system 26 is mainly used in setting up and maintains the vacuum stabilization in vacuum frying cabin to handle material generation
Water vapour, vacuum height is conducive to the early stage of material expanded and can shorten deep-fat frying time, and product can obtain more preferable color and luster, form
And yield, the supporting vavuum pump of settable two or more is in case the higher vacuum of acquisition and vacuum stabilization are used.
As shown in figure 1, its course of work is：The vacuum tube 102 of oil and gas separator 03 is arranged on vacuum frying cabin upper-deck cabin 1
Top or one side are connected with vacuum system 26, and 3~6 vacuum ports 8, each vacuum port 8 are set on vacuum frying cabin upper-deck cabin 1
Place is provided with fuel and vapor separator and oil and gas web plate, and oil and gas web plate can block the oil and gas distilled out of fried cabin, thus can reach double
The effect of heavy oil vapour separation, discharges from the oil-free of vacuum system 26 with regard to that can reach, can reduce pollution.
As shown in Figure 2 and Figure 3, its course of work is：Fried cabin lowering or hoisting gear 30 is consolidated using gantry frame type chain lowering or hoisting gear
Be scheduled under fried cabin on cabin 2 or under-chassis, two reductor 30-2 of sprocket wheel driving combination be arranged on portal frame 30-1 top or
Bottom, by rotary shaft and chain, band movable sprocket 30-3 is rotated reductor 30-2 output shafts respectively, and chain unrolls in sprocket wheel 30-3
During with chain link 30-5, driving mesh belt support 7 to lift if desired, fried cabin frame arrangement of clutch is provided with hanger spanner
30-11, hook 30-8, hanging seat 30-9 and lifting shaft 30-6, lowering or hoisting gear 30 can lift fried cabin upper-deck cabin 1 and guipure frame 7 one
Rise and fall or the fried cabin upper-deck cabin 1 of single lifting are played, when the hanger spanner 30-11 being arranged on fried cabin upper-deck cabin 1 is pressed downward, is hung
Hook 30-8 just falls in the hanging seat 30-9 of guipure frame 7, and lifting shaft 30-6 is arranged in chain link 30-5 holes, just with deceleration
Machine 30-2 rotating link chains drive fried cabin upper-deck cabin 1 and mesh belt support 7 to be raised or lowered to reservation position, are set on portal frame 30-1
Emergency support is equipped with, a cross bar is set up it is prevented that falling in safety support.To prevent lifting shaft 30-6 air from leaking, in oil
Fried cabin upper-deck cabin 1 is provided with vacuum sealing ring support 30-7 and is fixed on fried cabin upper-deck cabin 1, or uses gantry frame type screw rod lifting device
Same purpose can be realized.
A kind of form of gantry frame type screw rod lifting device is：Gantry frame type screw rod lifting device is provided with reductor, cone
Shape gear, drive link, elevating screw and elevating screw nut, reductor are arranged at the top of portal frame corner, directly with
Elevating screw is connected.Gantry frame type screw rod lifting device is provided with reductor, elevating screw and elevating screw nut, and reductor is set
Put in the middle part of every grade of portal frame, speed reducer drive output shaft two ends are connected with drive link and angular wheel transmission case, angular wheel
Transmission case is connected with elevating screw.Screw mandrel lifting combination and sprocket wheel, which lift combination and portal frame, general character, fried upper-deck cabin 1 and guipure
The arrangement of clutch of frame 7 is provided with hanger spanner 30-11, hook 30-8, hanging seat 30-9 and lifting shaft 30-6, and device is fried during lifting
Hook 30-8 is with regard to hanging seat 30-9 interior framework hanging seat framves 30- when hook spanner 30-11 is pressed downward on the lifting shaft 30-6 of cabin upper-deck cabin 1
10, lifting shaft 30-6 is connected with elevating screw nut, just with reductor rotate elevating screw nut drive lifting shaft 30-6 and
Fried cabin upper-deck cabin 1 and mesh belt support 7 are raised or lowered to reservation position.
Lowering or hoisting gear can lift fried cabin upper-deck cabin 1, fried cabin lowering or hoisting gear settable 2~6 using worm and gear push rod
Group worm and gear push rod, every group of worm and gear push rod lowering or hoisting gear is fixed under fried cabin on the under-chassis in cabin 2 or fried cabin upper-deck cabin 1
Outside.
Because a kind of fried charging aperture of cabin upper-deck cabin 1 of high-efficiency and continuous Vacuum frying machine is heavier, if in addition
Fried cabin upper-deck cabin 1 and mesh belt support 7 is driven to rise or fall it is difficult to which support is held and balanced, lowering or hoisting gear uses gantry frame type chain liter
Preferably, the existing multigroup worm and gear push rod every of the use used is all single for falling unit 30 or gantry frame type screw rod lifting device
One do not associate each other easily causes centre-of gravity shift, as long as grasping center of gravity is also possible.
It is above-mentioned to be merely exemplary referring to the drawings with embodiment description, rather than the restriction to mutually inventing, although technology people
Member can make many changes on the basis of the present invention, but not depart from the essence of the present invention, limit and protect in right of the present invention
Within the scope of.
Claims (9)
1. continuous vacuum Fryer is by fried cabin（01）, rotation feed sealing device（20）, flashboard type sealing device（21）, it is vertical
Formula oil remover（13）, oil filtering and oily heating circulation system（02）, oil and gas separator（03）, vacuum system（26）, CIP cleaning
System（25）, gantry frame type chain lowering or hoisting gear（30）Composition, it is characterised in that：The fried cabin（01）By fried cabin upper-deck cabin
（1）, cabin under fried cabin（2）, fried cabin sealing strip, guipure frame（7）, foraminous conveyer（4）, binder guipure（3）, striker plate（9）、
Slag-scraper（5）Composition, the rotation feed sealing device（20）By blade enclosure（20-3）, rotate charging gear, pressure adjust
Regulating device is constituted, and the vertical centrifugal oil remover 13 is provided with de-oiling outer barrel（13-1）, de-oiling basket（13-2）, movable tray（13-
3）, pagoda spring（13-6）, main shaft（13-7）, plane bearing（13-8）, steel wire rope（13-11）, supporting bearing base（13-16）、
Feed arrangement, commutation planetary reducer（13-12）And sealed bearing（13-18）, the flashboard type sealing device（21）By close
Seal valve group（21-01、21-02）, forevacuum cabin（21-14）, vacuum back-flow system and pressure gas feed system composition, the oily mistake
Filter and oily heating circulation system（02）In vacuum system（26）It is lower to realize circulation fuel feeding, oil filtering, heating and repairing, the CIP
Purging system（25）Alkali tank, acid and alkali pumps, heat exchanger, hot-water cylinder, clean water tank, heat-exchanger pump and clarified water pump are provided with, in fried cabin
（01）Washer jet is provided with top or bottom（6）, the oil and gas separator（03）By fuel and vapor separator（8）With oil and gas net
Plate is constituted, vacuum system（26）Combined by vavuum pump and condensing unit, the lowering or hoisting gear（30）Gantry frame type chain liter
Falling unit or gantry frame type screw rod lifting device, or worm and gear push rod lowering or hoisting gear, can coordinate with frame arrangement of clutch, dragon
Gantry type chain lowering or hoisting gear is by sprocket wheel driving combination, sprocket wheel lifting combination, portal frame（30-1）With frame arrangement of clutch composition.
2. continuous vacuum Fryer according to claim 1, it is characterised in that：Fried cabin（01）By fried cabin upper-deck cabin（1）、
Cabin under fried cabin（2）, fried cabin sealing strip（11）, guipure frame（7）, foraminous conveyer（4）, binder guipure（3）, striker plate（9）、
Slag-scraper（5）Composition, fried cabin upper-deck cabin（1）With cabin under fried cabin（2）Between be provided with sealing joint strip installed in sealing flange
It is interior, foraminous conveyer（4）With binder guipure（3）It is placed in guipure frame, slag-scraper（5）Guipure machine bottom is arranged at, in conveying
Guipure（4）With binder guipure（3）Between both sides set striker plate（9）, fried cabin upper-deck cabin（1）Charging aperture and rotation feed sealing device
（20）Discharging opening connection, under fried cabin cabin（2）Discharging opening and vertical oil remover（13）Charging aperture connection, vertical oil remover
（13）Discharging opening and discharge end flashboard type sealing device（21）Charging aperture（21-1）Connection.
3. continuous vacuum Fryer according to claim 1, it is characterised in that：Rotation feed sealing device（20）By outer
Shell（20-3）, rotate charging gear, pressure-regulating device composition, in shell（20-3）On be provided with charging aperture（20-1）, it is pre- true
Eat dishes without rice or wine（20-6）, discharging opening（20-2）, tumbler is arranged on shell（20-3）It is interior, charging gear is rotated by rotating shaft, axle sleeve, material
Deck board（20-5）It is connected as a single entity with two ends end cover, expects deck board（20-5）It is provided with sealing joint strip and shell（20-3）Inwall is tight
Patch, pressure-regulating device is by bearing (ball) cover（20-8）, pressure adjusting ring（20-4）, regulating bolt, dynamic seal ring, determine sealing ring,
U-shaped sealing ring is constituted, bearing (ball) cover（20-8）U-type groove is provided with, U-shaped sealing ring or O-shaped or shape of the mouth as one speaks shape sealing ring are set
In bearing end cover slot, in bearing (ball) cover（20-8）1~2 inflation bolt hole is provided with outside U-type groove（20-7）.
4. continuous vacuum Fryer according to claim 1, it is characterised in that：Vertical centrifugal oil remover（13）It is provided with
De-oiling outer barrel（13-1）, de-oiling basket（13-2）, movable tray（13-3）, pagoda spring（13-6）, main shaft（13-7）, plane bearing
（13-8）, steel wire rope（13-11）, supporting bearing base（13-16）, feed arrangement, commutation planetary reducer（13-12）And seal shaft
Bearing（13-18）, the de-oiling outer barrel（13-1）Inside it is provided with de-oiling basket（13-2）, in de-oiling basket（13-2）Inside it is provided with main shaft
（13-7）And movable tray（13-3）, the de-oiling basket（13-2）Inwall and support arm（13-5）With de-oiling basket support set（13-4）Weldering
Connect, de-oiling basket（13-2）Interior de-oiling basket support set（13-4）By nut locking in main shaft（13-7）On, the movable tray
（13-3）Pass through main shaft（13-7）Device is in de-oiling basket（13-2）It is inner or outer, the steel wire rope（13-11）One end is de- with being arranged on
Oily outer barrel（13-1）Outer discharging cylinder（13-10）Connection, the other end and plane axis bearing（13-8）Outer draw ring connection, the master
Axle（13-7）One end passes through supporting bearing base（13-16）With commutation planetary reducer（13-12）Connection, supporting bearing base（13-
16）Support is fixed on de-oiling outer barrel（13-1）On inwall, the feed arrangement can be entered using flashboard type feed arrangement or turnover plate type
Expect device.
5. continuous vacuum Fryer according to claim 1, it is characterised in that：The flashboard type vacuum sealing device by
Seal valve group（21-01、21-02）, forevacuum cabin（21-14）, vacuum back-flow system and pressure gas feed system composition, it is described close
Seal valve group（21-01、21-02）By sealing clamp（21-6）, U-shaped sealing ring（21-3）, scrape feed ring（21-10）And sealing plate
（21-2）Composition, the forevacuum cabin（21-14）By forevacuum valve（21-107）With vacuum breaker regulating valve（21-108）Composition, institute
State U-shaped sealing ring（21-3）It is respectively placed in sealing clamp（21-6）On U-shaped seal groove in, U-shaped sealing ring（21-3）By U
Type sealing ring clip plate（21-7）With U-shaped sealing ring outer plate（21-8）Compress, it is described to scrape feed ring（21-10）It is arranged on sealing
Pressing plate（21-6）Feed inlet and outlet at, the forevacuum cabin（21-14）Two ends are respectively with sealing valve group（21-01、21-02）Two ends
Connection.
6. continuous vacuum Fryer according to claim 1, it is characterised in that：Oil filtering and oily heating circulation system
（02）In vacuum system（26）It is lower to realize circulation fuel feeding, oil filtering, heating and repairing, oil filtering and oily heating circulation system（02）
It is provided with oil outlet pump（16）, oil storage tank（14）And filter（15）Between connected with pipeline with valve, oil filtering and oil heating follows
Loop system（02）It is provided with heat exchanger（17）, repairing tank（18）, oil storage heating tank（22）And oil feed pump（24）, oil filtering and oil add
Heat circulating system（02）Oil storage heating tank（22）, repairing tank（18）, filter（15）Between with vacuum system（26）Connection, storage
Oily heating tank（22）One oil catcher and vacuum system are set（26）Connection.
7. continuous vacuum Fryer according to claim 1, it is characterised in that：CIP purging systems（25）It is provided with alkali
Tank, acid and alkali pumps, heat exchanger, hot-water cylinder, clean water tank, heat-exchanger pump and clarified water pump, or using heat exchanger, hot-water cylinder, clean water tank, hot water
Pump and clarified water pump, in fried cabin（01）Washer jet is provided with top or bottom（6）, in fried cabin（01）Set in inner top
Some washer jets（6）, or the cabin under fried cabin（2）Some washer jets are set in bottom（6）.
8. continuous vacuum Fryer according to claim 1, it is characterised in that：Lowering or hoisting gear（30）Gantry frame type chain
Lowering or hoisting gear or gantry frame type screw rod lifting device, or worm and gear push rod lowering or hoisting gear, can coordinate with frame arrangement of clutch,
Gantry frame type chain lowering or hoisting gear is by sprocket wheel driving combination, sprocket wheel lifting combination, portal frame（30-1）With frame arrangement of clutch group
Into frame arrangement of clutch is provided with hanger spanner（30-11）, hook（30-8）, hanging seat（30-9）And lifting shaft（30-6）, gantry
Frame（30-1）2~8 grades are may be configured as, every grade of gantry frame type chain lowering or hoisting gear is fixed on cabin under fried cabin（2）Under-chassis on or
Fried cabin upper-deck cabin（1）Outside, fried cabin（01）Lowering or hoisting gear or fried cabin upper-deck cabin can be lifted using worm and gear push rod
（1）, fried cabin lowering or hoisting gear（30）2~8 groups of worm and gear push rods can be set, every group of worm and gear push rod lowering or hoisting gear is fixed on
Cabin under fried cabin（2）Under-chassis on or fried cabin upper-deck cabin（1）Outside.
9. continuous vacuum Fryer according to claim 1, it is characterised in that：Oil and gas separator（03）By oil and gas point
From device（8）With oil and gas web plate composition, vacuum system（26）Combined by vavuum pump and condensing unit, in vacuum port（8）Place is set
There are fuel and vapor separator and oil and gas web plate, vacuum port（8）And vacuum system（26）Connection, vacuum port（8）It is arranged on vacuum frying cabin
Upper-deck cabin（1）Top or one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710133534.5A CN107047664A (en) | 2017-03-08 | 2017-03-08 | Continuous vacuum Fryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710133534.5A CN107047664A (en) | 2017-03-08 | 2017-03-08 | Continuous vacuum Fryer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107047664A true CN107047664A (en) | 2017-08-18 |
Family
ID=59623134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710133534.5A Pending CN107047664A (en) | 2017-03-08 | 2017-03-08 | Continuous vacuum Fryer |
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| Country | Link |
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| CN (1) | CN107047664A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107549222A (en) * | 2017-10-27 | 2018-01-09 | 江门市神川自动化设备有限公司 | A kind of bracket system of food oil fryer |
| CN107637617A (en) * | 2017-10-27 | 2018-01-30 | 江门市神川自动化设备有限公司 | A kind of food oil fryer |
| CN108967455A (en) * | 2017-12-13 | 2018-12-11 | 陈长清 | A kind of efficient vertical vacuum oil remover |
| CN109258731A (en) * | 2018-10-29 | 2019-01-25 | 赵娟 | A kind of automatic turnover baked donut frying guiding device |
| CN110125512A (en) * | 2018-02-08 | 2019-08-16 | 薛星海 | A kind of online negative pressure soldering furnace |
| CN111317001A (en) * | 2020-03-24 | 2020-06-23 | 安徽盼盼食品有限公司 | Continuous frying device for hollow crisp production |
| ES2818750A1 (en) * | 2019-10-09 | 2021-04-13 | Trainomaq S L | CHURROS AND PORRAS MANUFACTURING MACHINE (Machine-translation by Google Translate, not legally binding) |
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| GB1195137A (en) * | 1968-07-31 | 1970-06-17 | Procter & Gamble | Process of and Apparatus for Preparing Crisp-Type Products. |
| CN2190197Y (en) * | 1993-11-10 | 1995-02-22 | 蛇口招商无胶人造板新技术有限公司 | Large diameter feeding valve for high temperature pretreatment of cellulose |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107549222A (en) * | 2017-10-27 | 2018-01-09 | 江门市神川自动化设备有限公司 | A kind of bracket system of food oil fryer |
| CN107637617A (en) * | 2017-10-27 | 2018-01-30 | 江门市神川自动化设备有限公司 | A kind of food oil fryer |
| CN108967455A (en) * | 2017-12-13 | 2018-12-11 | 陈长清 | A kind of efficient vertical vacuum oil remover |
| CN110125512A (en) * | 2018-02-08 | 2019-08-16 | 薛星海 | A kind of online negative pressure soldering furnace |
| CN110125512B (en) * | 2018-02-08 | 2023-08-29 | 薛星海 | Online negative pressure welding furnace |
| CN109258731A (en) * | 2018-10-29 | 2019-01-25 | 赵娟 | A kind of automatic turnover baked donut frying guiding device |
| ES2818750A1 (en) * | 2019-10-09 | 2021-04-13 | Trainomaq S L | CHURROS AND PORRAS MANUFACTURING MACHINE (Machine-translation by Google Translate, not legally binding) |
| CN111317001A (en) * | 2020-03-24 | 2020-06-23 | 安徽盼盼食品有限公司 | Continuous frying device for hollow crisp production |
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Application publication date: 20170818 |