CN210543475U

CN210543475U - Aroma gathering and extracting device for lotus seed liquid

Info

Publication number: CN210543475U
Application number: CN201920929890.2U
Authority: CN
Inventors: 梅大佐; 赵道华; 李�杰; 王盛寅
Original assignee: Hubei Huagui Drinks Co ltd
Current assignee: Hubei Huagui Drinks Co ltd
Priority date: 2019-06-20
Filing date: 2019-06-20
Publication date: 2020-05-19
Anticipated expiration: 2029-06-20

Abstract

The utility model provides a gather fragrant extraction element for lotus seed liquid. The device is equipped with the upper cover on the upper portion of drawing the jar, the manhole with gather fragrant mechanism, the external portion of jar of drawing jar is equipped with left screen cloth lift cylinder, right screen cloth lift cylinder, go up the level appearance, bottom switch cylinder, temperature probe, lower level appearance, bottom revolving cylinder, the admission pipe under the steam, admission pipe and last temperature probe on the steam, the discharging pipe is equipped with to the bottom of drawing the jar, the discharging pipe is linked together with circulation mechanism, draw being equipped with in the jar bottom screen cloth, left side folding screen cloth and right folding screen cloth, heating coil and heat preservation are equipped with between the inner plating and the outer plating of drawing the jar. The device structural design is reasonable, and convenient operation during the use has also reduced operating personnel's intensity of labour simultaneously, has improved production efficiency.

Description

Aroma gathering and extracting device for lotus seed liquid

Technical Field

The utility model relates to drink production facility and machinery, in particular to gather fragrant extraction element for lotus seed liquid.

Background art:

in the production and processing process of the beverage, the raw materials are often required to be crushed and processed to extract effective components, and the extraction tank is a leaching and extracting device commonly used by pharmaceutical, chemical and beverage production enterprises and is particularly suitable for leaching and extracting components contained in plant products, so the extraction tank is a device used in a concentrated juice extraction process. Most of the extracting tanks used in the prior art are found to have the following problems in the using process: 1. materials with fine particles are easy to deposit at the bottom of the tank body, and the materials at the bottom of the tank body cannot be turned even if a common stirring device is adopted; 2. when the extract is discharged from the extraction tank, residues are easily mixed, and even if a filter device is arranged, the residue is easily blocked; 3. the tank body heating device is generally arranged at the bottom or the side part of the tank body, so that materials in the tank body are heated unevenly, and the extraction efficiency of effective components of the materials is influenced; 4. as the steam-water mixture in the extraction tank is discharged from the top, the original fragrance of the raw materials is also discharged.

The invention content is as follows:

an object of the utility model is to provide an utilize heating coil, heat preservation, several screen cloth and gather fragrant mechanism and carry out the lotus seed liquid that lotus seed liquid gathers fragrant extraction element that gathers.

In order to achieve the above purpose, the technical scheme of the utility model is that:

a gather fragrant extraction element for lotus seed liquid includes: a bottom cover, a pressure relief valve, an inner plate, a heating coil, a heat preservation layer, a steam inlet pipe, a left screen mesh lifting cylinder, a right folding screen mesh, a steam inlet pipe, a left folding screen mesh, a fixed seat, an extraction tank, an upper cover, a manhole, a fragrance gathering mechanism, a mixed gas outlet pipe, a left screen mesh shaft, an outer plate, a right screen mesh shaft, a right screen mesh lifting cylinder, a cylinder mounting seat, an upper liquid level meter, a switch cylinder mounting seat, a lower temperature probe, a bottom cover switch cylinder, a lower liquid level meter, a switch cylinder connecting rod, a bottom cover screen mesh, a discharge valve, a bottom cover rotating cylinder, a rotating cylinder mounting seat, a rotating cylinder connecting rod, an upper observation window, a hot water inlet pipe, a discharge pipe, an observation window with a lamp, a material inlet pipe, a pressure gauge, a fragrance gathering mechanism mounting seat, a cleaning liquid inlet pipe, a cleaning and spraying mechanism, a connecting piece, a shell, a condensed water, The device comprises a central column, a partition plate, a feed liquid guide plate, an upper temperature probe, a circulating pipe, a circulating pump, a first electromagnetic valve, a material return pipe, a second electromagnetic valve, a third electromagnetic valve and a control console, wherein an upper cover is arranged at the upper part of an extraction tank, a manhole and a fragrance gathering mechanism are arranged on the upper cover, a fixed seat is arranged at the upper part outside the tank body of the extraction tank, a cylinder mounting seat is arranged at the middle part outside the tank body, a left screen mesh lifting cylinder and a right screen mesh lifting cylinder are respectively arranged on the two cylinder mounting seats, an upper liquid level instrument is arranged on the tank body below the cylinder mounting seat, a switch cylinder mounting seat is arranged on the tank body below the upper liquid level instrument, a bottom cover switch cylinder is arranged on the switch cylinder mounting seat, the bottom cover switch cylinder is connected with a bottom cover through a switch cylinder connecting rod, a temperature probe and a lower liquid level instrument, the bottom cover rotating cylinder is arranged on the rotating cylinder mounting seat and connected with the bottom cover through a rotating cylinder connecting rod, the bottom of the extracting tank is provided with a discharging pipe, the discharging pipe is provided with a discharging valve and communicated with a circulating mechanism, the other side of the extracting tank body is respectively provided with a steam feeding pipe, a steam feeding pipe and an upper temperature probe, the bottom of the extracting tank is provided with a bottom cover screen, the middle upper part of the extracting tank is respectively provided with a left screen shaft and a right screen shaft, the left screen shaft is provided with a left folding screen and connected with a left screen lifting cylinder, and the right screen shaft is provided with a right folding screen and connected with a right screen lifting cylinder.

The device is characterized in that a connecting piece is arranged at the bottom of a shell of the fragrance gathering mechanism and is connected with a mixed gas outlet pipe at the top of the extraction tank, a condensed water outlet pipe is arranged at the upper part of the shell, a central column is arranged in the hollow middle of the shell, a partition board and at least more than two feed liquid guide plates are arranged on the central column, a top cover is arranged at the top of the shell, an observation window and a condensed water inlet pipe are arranged on the top cover, and the top cover is connected with.

One end of a circulating pipe in a circulating mechanism in the device is communicated with a discharging pipe, the other end of the circulating pipe is communicated with an input port of a circulating pump, a first electromagnetic valve and a pressure release valve are arranged on the circulating pipe, a third electromagnetic valve is arranged on a material inlet pipe on an upper cover, the material inlet pipe is communicated with a material return pipe, a second electromagnetic valve is arranged on the material return pipe, and the other end of the material return pipe is communicated with an output end of the circulating pump.

Lugs are respectively installed on two sides of an upper cover in the device, a pressure gauge is installed in the middle of a top cover, hot water is installed on the left side of the pressure gauge and enters a pipe, a material is installed on the right side of the pressure gauge and enters the pipe, an observation window is installed on the lower left side of a manhole, a fragrance gathering mechanism installation base is installed at the other end of the upper cover and is connected with a fragrance gathering mechanism, an observation window with a lamp is installed on the right side of the fragrance gathering mechanism installation base, cleaning liquid inlet pipes are respectively installed on two sides of the observation window with the lamp, and the cleaning liquid inlet pipes are connected with a cleaning and.

A heating coil and a heat-insulating layer are arranged between an inner plate and an outer plate of the extraction tank in the device, and the heating coil is respectively communicated with a steam feeding pipe and a steam feeding pipe.

A left screen lifting cylinder, a right screen lifting cylinder, a bottom cover switching cylinder and a bottom cover rotating cylinder in the device are respectively connected with a hydraulic control unit in the console through oil pipes.

The upper liquid level meter, the temperature probe and the lower liquid level meter in the device are respectively connected with the console by data lines.

The left screen mesh lifting cylinder, the right screen mesh lifting cylinder, the bottom cover opening and closing cylinder, the bottom cover rotating cylinder, the upper liquid level instrument, the temperature probe and the lower liquid level instrument used in the device are all mature finished products in the prior art and are all products which are easily purchased in the market.

Compared with the prior art, the utility model discloses an actively the effect does:

1. compared with the traditional extraction tank, the device has the advantages that the extraction tank is more convenient to clean by arranging the extraction tank main body, the feed inlet and the filter screen and optimizing the structure of the extraction tank main body and the feed inlet while ensuring that the extraction tank can normally work, so that the quality of concentrated juice produced by the extraction tank is ensured, and the service life of the extraction tank is prolonged;

2. the side wall and the bottom surface of the tank body of the device are arranged in a double-layer sandwich manner, and the heating coil pipes are uniformly arranged in the sandwich layer, so that the tank body can be heated more uniformly when steam is used for heating;

3. the device is characterized in that the top of the tank body is provided with an aroma gathering mechanism, when a steam-water mixture discharged from an extraction tank passes through the aroma gathering mechanism, the aroma gathering mechanism can re-agglomerate raw materials taken away from the steam-water mixture into liquid, and re-agglomerate original aroma in the steam-water mixture into liquid which is then returned into the raw material liquid;

4. the device does not use a stirring device, adopts a circulating pump, a circulating pipe and a material return pipe to circularly extract material liquid in an extraction tank by adding hot water and heating by heating coil steam;

5. the device structural design is reasonable, and convenient operation during the use has also reduced operating personnel's intensity of labour simultaneously, has improved production efficiency.

Drawings

FIG. 1 is a schematic diagram of a mechanism of a device for gathering fragrance and extracting lotus seed liquid;

FIG. 2 is a schematic view of the mechanism of the incense gathering mechanism;

FIG. 3 is a schematic top view of the aroma-gathering and extracting apparatus for lotus seed liquid;

FIG. 4 is a schematic view of the mechanism of the upper cover viewed from the rear;

FIG. 5 is a schematic view of a connection structure of the circulation mechanism;

fig. 6, console schematic.

In the figure: 1. a bottom cover, 2, a pressure relief valve, 3, an inner layer plate, 4, a heating coil, 5, a heat preservation layer, 6, a steam lower inlet pipe, 7, a left screen lifting cylinder, 8, a right folding screen, 9, a steam upper inlet pipe, 10, a left folding screen, 11, a fixing seat, 12, an extraction tank, 13, an upper cover, 14, a manhole, 15, a fragrance gathering mechanism, 16, a mixed gas outlet pipe, 17, a left screen shaft, 18, an outer layer plate, 19, a right screen shaft, 20, a right screen lifting cylinder, 21, a cylinder mounting seat, 22, an upper liquid level meter, 23, a switch cylinder mounting seat, 24, a temperature probe, 25, a bottom cover switch cylinder, 26, a lower liquid level meter, 27, a switch cylinder connecting rod, 28, a bottom cover screen, 29, a discharge valve, 30, a bottom cover rotating cylinder, 31, a rotating cylinder mounting seat, 32, a rotating cylinder connecting rod, 33, an upper observation window, 34, a hot water inlet pipe, 35 and a lifting lug, 36. discharge pipe, 37, observation window with lamp, 38, material inlet pipe, 39, pressure gauge, 40, fragrance gathering mechanism mounting base, 41, cleaning liquid inlet pipe, 42, cleaning spraying mechanism, 43, connecting piece, 44, shell, 45, condensed water outlet pipe, 46, top cover compression bolt, 47, observation window, 48, top cover, 49, condensed water inlet pipe, 50, center post, 51, partition board, 52, material liquid guide plate, 53 upper temperature probe, 54, circulating pipe, 55, circulating pump, 56, first electromagnetic valve, 57, material return pipe, 58, second electromagnetic valve, 59, third electromagnetic valve, 60 and control console.

The specific implementation mode is as follows:

the technical solution of the present invention will be further described clearly and completely with reference to the accompanying drawings.

Referring to fig. 1 to 6, before use, process parameters of the pressure release valve 2, the left screen lifting cylinder 7, the right screen lifting cylinder 20, the upper liquid level meter 22, the lower temperature probe 24, the bottom cover opening and closing cylinder 25, the lower liquid level meter 26, the discharge valve 29, the bottom cover rotating cylinder 30, the upper temperature probe 53, the circulating pump 55, the first electromagnetic valve 56, the second electromagnetic valve 58 and the third electromagnetic valve 59 are respectively input into the console 60. During operation, the control console 60 gives an instruction to open the third electromagnetic valve 59, close the first electromagnetic valve 56, the second electromagnetic valve 58 and the circulating pump 55, and simultaneously drive the left screen lifting cylinder 7 and the right screen lifting cylinder 20 mounted on the cylinder mounting seat 21 to work, the left screen lifting cylinder 7 drives the left screen shaft 17 to rotate, so as to open the left folding screen 10, the right screen lifting cylinder 20 drives the right screen shaft 19 to rotate, so as to open the right folding screen 8, the solid-liquid mixed material enters the extraction tank 12 from the material inlet pipe 38, after the mixed material enters, the control console 60 gives an instruction to close the third electromagnetic valve 59, and drive the left screen lifting cylinder 7 and the right screen lifting cylinder 20 to close the right folding screen 8 and the left folding screen 10. The console 60 issues instructions to heat the mixed material in the extraction tank 12 by passing steam through the steam feed pipe 6 and the steam feed pipe 9 through the heating coil 4. After the mixed materials are heated for a certain time according to the process requirements, the control console 60 sends an instruction to open the pressure release valve 2 to perform pressure release operation on the extraction tank 12, and simultaneously opens the circulating pump 55, the first electromagnetic valve 56 and the second electromagnetic valve 58, the mixed materials in the extraction tank 12 circulate through the circulating pipe 54 and the material return pipe 57 which are communicated with the discharge pipe 36 arranged on the bottom cover 1, and the mixed materials are circularly extracted through the right folding screen mesh 8, the left folding screen mesh 10 and the bottom cover screen mesh 28 when circulating in the extraction tank 12.

In the process of circularly extracting the mixed materials, the lower temperature probe 24 and the upper temperature probe 53 detect the temperature change in the extraction tank 12 in real time, because the temperature of the upper part of the extraction tank 12 is higher than the temperature of the lower part, when the temperature of the upper part of the extraction tank 12 is higher than a process set value, the console 60 sends an instruction to stop or reduce the steam entering amount of the steam entering pipe 9, and when the temperature value in the extraction tank 12 is lower than the process required value, the steam entering pipe 9 is fed with the steam again.

The mixed gas produced in the heating cycle extraction process enters the aroma gathering mechanism 15 connected by the connecting piece 43 along the mixed gas outlet pipe 16 arranged on the upper cover 13, the mixed gas is condensed after contacting the partition plate 51 when rising in the outer shell 44 of the aroma gathering mechanism 15, and the condensed condensate flows back to the extraction tank 12 along the feed liquid guide plate 52 arranged on the central column 50. The condensed water used by the fragrance gathering mechanism 15 enters from a condensed water inlet pipe 49 on a top cover 48 arranged on the fragrance gathering mechanism 15 and is gathered on a baffle plate 51, and when the liquid level of the condensed water reaches a certain height, the condensed water is discharged along a condensed water outlet pipe 45 arranged on the shell 44.

After the mixed material in the extraction tank 12 is heated and circulated, the console 60 sends out an instruction to stop the operation of the circulation pump 55, close the first electromagnetic valve 56 and the second electromagnetic valve 58, close the steam input of the steam inlet pipe 6 and the steam inlet pipe 9, and open the discharge valve 29, so that the extraction liquid in the extraction tank 12 is conveyed to the next process through the discharge pipe 36.

When the material extracted from the extracting tank 12 is finished or a new material is to be replaced, the extracting tank 12 is cleaned, the cleaning liquid is fed from the cleaning liquid inlet pipe 41 installed on the upper cover 13, and is sprayed and cleaned by the cleaning spraying mechanism 42, and the cleaning liquid is circulated and cleaned through the circulation pipe 54, the circulation pump 55 and the return pipe 57, and after the cleaning is finished, the cleaning liquid discharge valve 29 is discharged from the other end of the discharge pipe 36.

When the residues in the extracting tank 12 need to be cleaned, the console 60 sends an instruction to drive the bottom cover rotating cylinder 30 arranged on the rotating cylinder mounting seat 31 to work, the bottom cover rotating cylinder 30 drives the bottom cover 1 to rotate through the rotating cylinder connecting rod 32, then the bottom cover opening and closing cylinder 25 arranged on the opening and closing cylinder mounting seat 23 is driven to work, the bottom cover opening and closing cylinder 25 opens the bottom cover 1 through the opening and closing cylinder connecting rod 27, and at the moment, an operator can clean and clean the residues on the right folding screen mesh 8, the left folding screen mesh 10 and the bottom cover screen mesh 28.

The heat preservation layer 5 filled between the inner layer plate 3 and the outer layer plate 18 on the extraction tank 12 is used for heat preservation of materials in the extraction tank 12, the hot water inlet pipe 34 arranged on the upper cover 13 is used for supplementing liquid to the materials in the extraction tank 12, the pressure gauge 39 arranged in the middle of the upper cover 13 is used for monitoring the pressure in the extraction tank 12, the manhole 14 arranged on the upper cover 13 is used for maintaining components or putting in large solid materials, and the upper observation window 33 and the observation window 37 with a lamp arranged on the upper cover 13 are used for observing the operation condition of the materials in the extraction tank 12 by an operator. An observation window 47 is arranged on a top cover 48 of the incense gathering mechanism 15 and is used for observing the condition in the incense gathering mechanism 15, and a top cover pressing bolt 46 is used for pressing and sealing the top cover 48. The upper liquid level instrument 22 and the lower liquid level instrument 26 arranged on one side of the extraction tank 12 are used for monitoring the liquid level in the extraction tank 12, the fixed seat 11 arranged on the extraction tank 12 is used for fixing the extraction tank 12 with a foundation during installation, and the lifting lug 35 arranged on the upper cover 13 is used for conveying and hoisting the extraction tank 12.

Claims

1. A gather fragrant extraction element for lotus seed liquid includes: the device comprises a bottom cover (1), a pressure release valve (2), an inner layer plate (3), a heating coil (4), a heat preservation layer (5), a steam lower inlet pipe (6), a left screen mesh lifting cylinder (7), a right folding screen mesh (8), a steam upper inlet pipe (9), a left folding screen mesh (10), a fixing seat (11), an extraction tank (12), an upper cover (13), a manhole (14), a fragrance gathering mechanism (15), a mixed gas outlet pipe (16), a left screen mesh shaft (17), an outer layer plate (18), a right screen mesh shaft (19), a right screen mesh lifting cylinder (20), a cylinder mounting seat (21), an upper liquid level meter (22), a switch cylinder mounting seat (23), a lower temperature probe (24), a bottom cover switch cylinder (25), a lower liquid level meter (26), a switch cylinder connecting rod (27), a bottom cover screen mesh (28), a discharge valve (29), a bottom cover rotary cylinder (30), a rotary cylinder mounting seat (31), Rotating cylinder connecting rod (32), go up observation window (33), hot water advances pipe (34), discharging pipe (36), observation window (37) of taking the lamp, the material advances pipe (38), manometer (39), gather fragrant mechanism mount pad (40), the washing liquid advances pipe (41), wash and spray mechanism (42), connecting piece (43), shell (44), condensate outlet pipe (45), top cap housing bolt (46), observation window (47), top cap (48), the condensate inlet pipe (49), center post (50), baffle (51), feed liquid deflector (52), go up temperature probe (53), circulating pipe (54), circulating pump (55), solenoid valve (56), feed back pipe (57), No. two solenoid valve (58), No. three solenoid valve (59) and control cabinet (60), its characterized in that: the device is characterized in that an upper cover (13) is arranged on the upper part of an extraction tank (12), a manhole (14) and a fragrance gathering mechanism (15) are arranged on the upper cover (13), a fixed seat (11) is arranged on the upper part outside the extraction tank (12), 2 cylinder installation seats (21) are arranged in the middle of the outside of the tank, a left screen mesh lifting cylinder (7) and a right screen mesh lifting cylinder (20) are respectively arranged on the two cylinder installation seats (21), an upper liquid level meter (22) is arranged on the tank body below the cylinder installation seat (21), a switch cylinder installation seat (23) is arranged on the tank body below the upper liquid level meter (22), a bottom cover switch cylinder (25) is arranged on the switch cylinder installation seat (23), the bottom cover switch cylinder (25) is connected with a bottom cover (1) through a switch cylinder connecting rod (27), a lower temperature probe (24) and a lower liquid level meter (26) are respectively arranged on the tank body below, two rotary cylinder mounting seats (31) are symmetrically arranged at the lower part of the extraction tank (12), a bottom cover rotary cylinder (30) is arranged on each rotary cylinder mounting seat (31), the bottom cover rotary cylinder (30) is connected with the bottom cover (1) through a rotary cylinder connecting rod (32), a discharge pipe (36) is arranged at the bottom of the extraction tank (12), a discharge valve (29) is arranged on each discharge pipe (36), each discharge pipe (36) is communicated with a circulating mechanism, and a steam feeding pipe (6) is respectively arranged at the other side of the tank body of the extraction tank (12), steam goes into pipe (9) and goes up temperature probe (53), and bottom screen cloth (28) are equipped with to the bottom in extracting jar (12), and left screen cloth axle (17) and right screen cloth axle (19) are equipped with respectively to the well upper portion in extracting jar (12), are equipped with left folding screen cloth (10) on left screen cloth axle (17) and are connected with left screen cloth lift cylinder, are equipped with right folding screen cloth (8) on right screen cloth axle (19) and are connected with right screen cloth lift cylinder (20).

2. The device for extracting lotus seed liquid according to claim 1, wherein: the device is characterized in that a connecting piece (43) is arranged at the bottom of a shell (44) of an aroma gathering mechanism (15) and is connected with a mixed gas outlet pipe (16) at the top of an extraction tank (12), a condensed water outlet pipe (45) is arranged at the upper part of the shell (44), a central column (50) is arranged in the hollow middle of the shell (44), a partition plate (51) and at least more than two liquid guide plates (52) are arranged on the central column (50), a top cover (48) is arranged at the top of the shell (44), an observation window (47) and a condensed water inlet pipe (49) are arranged on the top cover (48), and the top cover (48) is connected with the shell (44) through a top cover.

3. The device for extracting lotus seed liquid according to claim 1, wherein: one end of a circulating pipe (54) in a circulating mechanism in the device is communicated with a discharging pipe (36), the other end of the circulating pipe is communicated with an input port of a circulating pump (55), a first electromagnetic valve (56) and a pressure release valve (2) are arranged on the circulating pipe (54), a third electromagnetic valve (59) is arranged on a material feeding pipe (38) on an upper cover (13), the material feeding pipe (38) is communicated with a material return pipe (57), a second electromagnetic valve (58) is arranged on the material return pipe (57), and the other end of the material return pipe (57) is communicated with an output end of the circulating pump (55).

4. The device for extracting lotus seed liquid according to claim 1, wherein: lifting lugs (35) are respectively installed on two sides of an upper cover (13) in the device, a pressure gauge (39) is installed in the middle of the upper cover (13), a hot water inlet pipe (34) is installed on the left side of the pressure gauge (39), a material inlet pipe (38) is installed on the right side of the pressure gauge (39), an upper observation window (33) is installed on the left lower side of a manhole (14), a fragrance gathering mechanism installation seat (40) is installed at the other end of the upper cover (13), the fragrance gathering mechanism installation seat (40) is connected with a fragrance gathering mechanism (15), an observation window (37) with a lamp is installed on the right side of the fragrance gathering mechanism installation seat (40), cleaning liquid inlet pipes (41) are respectively installed on two sides of the observation window (37) with the lamp, and the cleaning liquid inlet pipes (41) are connected with a.

5. The device for extracting lotus seed liquid according to claim 1, wherein: a heating coil (4) and a heat preservation layer (5) are arranged between an inner plate (3) and an outer plate (18) of an extraction tank (12), and the heating coil (4) is respectively communicated with a steam upper inlet pipe (9) and a steam lower inlet pipe (6).

6. The device for extracting lotus seed liquid according to claim 1, wherein: a left screen mesh lifting cylinder (7), a right screen mesh lifting cylinder (20), a bottom cover opening and closing cylinder (25) and a bottom cover rotating cylinder (30) in the device are respectively connected with a pneumatic control unit in a control console (60) through air pipes.

7. The device for extracting lotus seed liquid according to claim 1, wherein: an upper liquid level meter (22), a lower temperature probe (24), a lower liquid level meter (26), an upper temperature probe (53), a circulating pump (55), a first electromagnetic valve (56), a second electromagnetic valve (58) and a third electromagnetic valve (59) in the device are respectively connected with a console (60) through data lines.