CN210157765U

CN210157765U - Sterilization, bagging and inoculation integrated edible fungus bag production machine

Info

Publication number: CN210157765U
Application number: CN201920837258.5U
Authority: CN
Inventors: 朱常陵; 刘健
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-06-05
Filing date: 2019-06-05
Publication date: 2020-03-20
Anticipated expiration: 2029-06-05

Abstract

The utility model discloses a sterilization, bagging, inoculation integral type domestic fungus package production machine, it includes that vertical sterilization bucket, raw materials inhale material pipe, high temperature steam advance the pipe, cooling air blast pipe, screw propeller, play feed cylinder, aseptic inoculation bagging-off room etc.. The utility model discloses a sterilization bucket, aseptic inoculation dress package room etc. seal connection becomes integral type structure, has realized sterilizing earlier, the popularization of the process flow of back package inoculation, has shortened flow latency, has banned the transfer link, has reduced the infection risk of miscellaneous fungus relatively, makes edible mushroom production more safe and reliable.

Description

Sterilization, bagging and inoculation integrated edible fungus bag production machine

Technical Field

The utility model relates to an artifical domestic fungus package preparation technical field, concretely relates to sterilization, dress package, inoculation integral type domestic fungus bag production machine.

Background

For decades, the production of artificial edible fungi 'fungus bags' mainly has the following two modes:

one is mechanization, which requires large mechanical operation, such as large stirring machine, large high pressure boiler, pneumatic packaging machine, and batch of operation tools such as overhead traveling crane, ground trailer, and shovel car to cooperatively produce the fungus bag. The production mode has large investment, small profit and low machine utilization rate. The use of the high-pressure boiler has high energy consumption and unsafe production;

the other is original manual work, namely, a land furnace is built on the field, a large iron pan is welded on the furnace, firewood or coal in the land furnace is ignited, the land furnace is directly boiled in water for twenty hours for sterilization, then a large iron cover is uncovered, the fungus bags are exposed for twenty hours for natural cooling, then the fungus bags are moved out of the iron pan one by one and sent into a greenhouse on the field, or are transported into a sterile room, and then the fungus bags are manually and individually inoculated at an open bag opening; and (3) bundling two ends of the bag again after inoculation, then conveying the bag to the field, stacking the bag in rows, and waiting for hypha growth.

The two methods for producing the fungus bag are carried out according to the process procedures of packaging, sterilizing and inoculating. As a result, the mechanized investment is large, and the original investment is small, but people are affected, the harvest is small, and the benefit is poor; and the two modes have the major defects of long waiting time, multiple transfer links, high risk of infecting mixed bacteria and insecurity. Therefore, the same process flow of the two methods for producing the fungus bags is the biggest problem which hinders the development of the artificial edible fungus industry at present.

SUMMERY OF THE UTILITY MODEL

Not enough to above-mentioned prior art exists, the utility model aims at a sterilization, dress package, inoculation integral type domestic fungus bag production machine to overcome current fungus bag production latency long, the transfer link is many, infects the major defect that miscellaneous fungus risk is high.

In order to achieve the above object, the utility model adopts the following technical scheme: a sterilization, bagging and inoculation integrated edible fungus bag production machine comprises a sterilization barrel and an aseptic inoculation bagging chamber, and is characterized in that one side of a vertical sterilization barrel is connected with a raw material suction pipe, a discharge port of the raw material suction pipe extends into the sterilization barrel from the upper part of the sterilization barrel, and a material valve is arranged on the raw material suction pipe; the sterilizing barrel is also connected with a high-temperature steam inlet pipe and a cooling air supply pipe, a steam valve is arranged on the high-temperature steam inlet pipe, a cold air switch is arranged on the cooling air supply pipe, cold air is filtered and then is supplied into the sterilizing barrel through the cooling air supply pipe, the top of the sterilizing barrel is connected with a first exhaust pipe, and the pipe orifice of the first exhaust pipe extends into the sterilizing barrel; the bottom of the sterilizing barrel is connected and communicated with a spiral propeller, the spiral propeller is driven by a transmission mechanism, a discharge port of the spiral propeller is connected and communicated with a discharge barrel, the connection part between the discharge barrel and the discharge barrel is sealed, one part of the discharge barrel extends into the sterile inoculation packaging chamber and is sealed at the connection part between the discharge barrel and the sterile inoculation packaging chamber, and the end part of the discharge barrel is covered by a sealing cover when the discharge barrel is not packaged, so that the raw materials in the sterilizing barrel can be sterilized or cooled conveniently; the sterile inoculation packing chamber is provided with dust-proof and bacteria-proof working gloves and an observation window.

Further, the sterile inoculation packing room is connected with a negative pressure automatic packing device through a hose, the negative pressure automatic packing device is a channel, one side of the channel is connected with an air draft hose, a balance weight bracket is arranged below the negative pressure automatic packing device, the central point of the balance weight bracket is hinged to a support through a pin shaft, the support is supported on the ground, a support roller is fixed at the position, corresponding to the outer end of the negative pressure automatic packing device, on the balance weight bracket, a balance weight is fixed at one end, opposite to the support roller, of the balance weight bracket, the outer end of the negative pressure automatic packing device is supported on the support roller, and a plurality of air inlet holes are formed in the position, close to the position. Air is pumped out from the channel through the air draft hose, when air is pumped out, external air can enter from the air inlet to form an air curtain, the external air is prevented from entering the sterile inoculation packaging chamber, relative sealing is realized, after inoculation packaging is finished, the fungus bag is pushed to the hose by hand, the negative pressure automatic packaging device falls, when certain bearing is accumulated, the negative pressure automatic packaging device falls to the outer end, the fungus bag slides out of the negative pressure automatic packaging device, accumulation of the fungus bag in the sterile inoculation packaging chamber is prevented, and the fungus bag can be conveniently and smoothly pushed out of the sterile inoculation packaging chamber by hand.

Further, the top is fixed with the branch air chamber in the sterilization bucket, connect and communicate on the branch air chamber have one or more vertical downwardly extending's breather pipe, the mouth of pipe of breather pipe bottom is close to the bottom in the sterilization bucket, every jet-propelled pipe has drilled a plurality of fumaroles on different high position, connect and communicate on the branch air chamber and have multi-purpose input tube, multi-purpose input tube inlet end connects high temperature steam respectively through the tee bend and advances the pipe, cooling air blast pipe, wherein the inlet end of cooling air blast pipe is connected with air cleaner. This preferred scheme realizes the even sterilization of steam and the even cooling of air conditioning of certain fungus package raw materials of piling up in the sterilization bucket, also makes one set of minute machine of high temperature steam and air conditioning sharing simultaneously, reduces the machine cost, reduces the machine volume.

Further, the air filter comprises a filtering core rod, a plane filter and an air passing chamber, wherein the plane filter comprises a closed shell, an air inlet shutter arranged on the back side of the shell, and a plane filter screen fixed in the shell and positioned on the front side of the air inlet shutter, a cavity filtered by the plane filter screen is communicated with the air passing chamber, the air passing chamber is communicated with an air inlet of the filtering core rod, and an air outlet of the filtering core rod is converged on a cooling air supply pipe. When high-temperature steam is needed, the high-temperature steam cannot enter the air filter as long as the cold air switch is turned off, and when fungus bags need to be cooled, indoor natural air enters the sterilization barrel through the air inlet shutter as long as the steam valve is turned off under the negative pressure condition formed by continuous air draft in the sterilization barrel, and enters the air distribution chamber of the sterilization barrel through the cold air supply pipe after being filtered by the plane filter screen, the filter core rod and the like without entering the high-temperature system.

Furthermore, the bottom of the spiral propeller is connected and communicated with a condensate pipe, the other end of the condensate pipe is communicated with a water collecting tank, the connecting part of the other end of the condensate pipe and the water collecting tank is positioned at the bottom of the water collecting tank, and the upper part of one side of the water collecting tank is provided with an overflow port. After steam sterilization, condensed water generated by cooling steam is concentrated in the spiral propeller, the condensed water is introduced into the water collecting tank through the condensed water pipe, and liquid sealing is realized on the inside of the sterilization barrel through the condensed water in the water collecting tank.

Furthermore, an annular scraping blade is fixed at a position, close to the bottom, in the sterilization barrel, the cutting edge of the annular scraping blade is matched and attached with the corresponding position of the inner wall of the sterilization barrel, the annular scraping blade is fixed on a disc tooth, the disc tooth is meshed with a pinion through teeth, and the pinion is also driven by a transmission mechanism. The effect of annular scraping blade is after working a period, and the adhesion fungus package raw materials on the inside wall of sterilization bucket is close to the corner wall of bottom on mainly being sterilization bucket on the sterilization bucket inner wall, need scrape it this time to reduce extravagantly.

Further, the transmission mechanism comprises a main motor, a flywheel and friction plates, wherein an output wheel is fixed on an output shaft of the main motor and is in transmission connection with the flywheel through a belt, two groups of friction plates are fixed on two sides of the flywheel, each group of friction plates is composed of two friction plates with a concave-convex size, a limiting spring is connected between the two friction plates of each group of friction plates, the large friction plate of each group of friction plates is fixed on the flywheel, a pedal shifting fork is fixed on the outer side of the small friction plate, and the pedal shifting fork is connected with a pedal through a steel wire rope; a small friction plate in one group of friction plates is fixedly connected with a first output branch shaft, a first driving wheel is fixed on the output branch shaft, the first driving wheel is driven with a second belt pulley through a belt, the second belt pulley is fixed on the end part, extending out of the sterilization barrel, of the small gear shaft, and the connecting part between the small gear shaft and the sterilization barrel is sealed; a second output sub-shaft is fixed on a small friction plate in the other group of friction plates, a second driving wheel is fixed on the output sub-shaft, the second driving wheel is driven with a first belt pulley through a belt, and the second belt pulley is fixed on the outer end of an auger shaft of the spiral propeller. The auger that drives scraper blade and screw propeller by same set of drive mechanism moves, when reducing area, can make scraper blade and screw propeller combined operation simultaneously as required, or let scraper blade and screw propeller separately independent work, the flexibility is stronger.

Further, install bull whirlwind pressure boost conical tank below the sterilization bucket, bull whirlwind pressure boost conical tank is big end down's coniform and is fixed with a plurality of wind passageways in the jar, and every wind passageway of crossing is big end down's form, be solid construction between two adjacent wind passageways, bull whirlwind pressure boost conical tank top is fixed with the cross connection, wherein two interfaces of cross connection respectively with first exhaust column, the convulsions hose connection, the upper space that just is located in the whirlwind pressure boost conical tank between the top of wind passageway and the cross connection is hollow structure, the below space that just is located wind passageway in the whirlwind pressure boost conical tank of bull is hollow structure also, the hollow structure of upper portion and the cross connection of the whirlwind pressure boost conical tank of bull, the hollow structural connection of below and the intercommunication have the pipeline of drawing fan. When the air exhauster is in operation, air in the pulling sterilization barrel enters the upper hollow structure of the multi-head cyclone pressurizing conical tank through the four-way joint, then passes through the air passing channel with the small upper part and the large lower part, arrives at the hollow structure of the large volume below the conical tank, and can form cyclone pressure due to wind power collection, so that the air exhausting effect of the air exhauster is enhanced, and the fungus bag raw materials can be conveniently sucked in a negative pressure mode.

Furthermore, a water-spraying porous circular coil pipe is arranged at the top of the sterilization barrel, the water-spraying porous circular coil pipe is connected with a cooling water pump through a cold water pipeline, and water pumped by the cooling water pump flows down along the outer wall of the sterilization barrel after being discharged through a cold water pipeline and a plurality of circular holes in the water-spraying porous circular coil pipe. The sterilizing barrel is cooled to assist in cooling the raw materials of the fungus bags after sterilization, so that the cooling effect is improved; the outer wall circumference that is close to the bottom at the sterilization bucket is fixed with the water catch bowl, set up a plurality of apertures in the water catch bowl bottom, be fixed with the felt below the sterilization bucket outer wall and be located the water catch bowl aperture, be fixed with the return flume in sterilization bucket bottom outer wall circumference, the return flume has the condenser tube of stereoplasm through hard tube connection, a plurality of water holes of crossing are seted up to the condenser tube bottom, the condenser tube is located the header tank and has vertical distance between them directly over, cooling water pump and header tank are connected. The water of collecting in the water catch bowl can follow the felt along sterilization bucket bottom outer wall flow direction return water tank, through hard tube flow direction condenser tube again, in the water hole that crosses of condenser tube bottom drops to the header tank at last, and at the in-process that drops, the hot water of uniform temperature carries out the heat exchange with the air, obtains the cooling of certain degree, and the water that has reduced the temperature is recycled after dropping into the header tank.

Furthermore, a material shifting ratchet wheel is fixed at the bottom in the sterilizing barrel and above the feed inlet of the spiral propeller, and a second driving wheel is fixed at the outer end part of the shaft of the material shifting ratchet wheel, which extends out of the corresponding wall of the sterilizing barrel. The material shifting ratchet wheel is used for assisting in blanking. After all, most of the raw materials of the fungus bags are crushed straw powder.

By adopting the machine, the production process of the fungus bag can be designed into the steps of raw material mixing, high-temperature steam sterilization, cooling in a mode of combining air cooling with water cooling, packaging, inoculation and collection, namely, the high-temperature steam generated by the double-tower non-pressure high-temperature gas generating furnace (ZL 2015240315), which has been patented by the people of the utility model, is directly used for directly sterilizing the mixed dispersed raw materials, has short sterilization time and good effect, and utilizes the sealing of the sterilization barrel, adopts the combined cooling mode of air cooling in the barrel and water cooling on the outer wall of the barrel, has high cooling speed and good effect, and the mode of sterilizing firstly and then packaging and inoculating overcomes the defects of long sterilization time consumption, high energy consumption, unsafety, fussy operation and the like in the prior art, and avoids the problem of secondary infection caused by packaging firstly and then sterilizing and then inoculating. The operation of the method is simpler and more convenient, and compared with the existing fungus bag production process, the method is more energy-saving and efficient, and the sterilization is faster.

Compared with the prior art, the utility model discloses the beneficial effect who possesses is:

1. the sterilization barrel, the sterile inoculation packaging chamber and the like are hermetically connected into an integrated structure, so that the popularization of the process flow of sterilization firstly and packaging secondly and inoculation is realized, the waiting time of the process is shortened, the transfer link is eliminated, the infection risk of mixed fungi is relatively reduced, and the edible fungi is safer and more reliable to produce;

2. through the arrangement of the air distribution chamber, the porous air injection pipe and the like, uniform steam sterilization and cold air cooling of certain fungus bag raw materials accumulated in the sterilization barrel are realized, and meanwhile, high-temperature steam and cold air share one set of air distribution machine, so that the machine cost is reduced, and the machine volume is reduced;

3. through the arrangement of the water-spraying porous circular coil pipe, the cooling water pump, the water collecting tank, the water return tank, the total water tank and the like, circulating water is adopted to cool the outer wall of the sterilization barrel, so that the sterilization cooling of the fungus bag raw materials in the sterilization barrel is assisted, and the cooling effect is improved;

4. by the arrangement of the annular scraping blade and the like, the raw material of the fungus bags is assisted to be smoothly prevented from being adhered to the inner wall of the sterilization barrel due to cooling after sterilization and cooling, so that the blanking is promoted, and the waste is avoided;

5. the spiral propeller, the scraping blade and the material poking ratchet wheel are driven by a transmission mechanism, so that the machine cost is reduced, and the volume of the machine is reduced;

6. through the arrangement of a friction plate, a flywheel and the like in a transmission mechanism, the material shifting ratchet wheel, a spiral propeller and an annular scraper are separately driven, namely whether the material shifting ratchet wheel is driven to pull materials or not is realized according to needs;

7. due to the arrangement of the multi-head cyclone pressurizing conical tank, when the volume in the sterilization barrel is large to a certain extent, more and more materials are accumulated in the sterilization barrel, when the volume is large to a certain extent, the materials are not sufficiently sucked into the sterilization barrel due to negative pressure by virtue of the air draft effect at the top of the sterilization barrel, and at the moment, the multi-head cyclone pressurizing conical tank is opened, so that the pressure in the sterilization barrel is increased, larger negative pressure is generated, and the materials are pulled into the sterilization barrel;

8. the arrangement of the sealing covers on the negative pressure automatic bag falling device and the discharging barrel can successfully push out the fungus bags from the negative pressure automatic bag falling device after the inoculation and the bag filling are finished in the sterile inoculation and bag filling chamber manually, and realize the relative sealing of the machine;

9. the machine changes the production flow of the fungus bags into sterilization and inoculation packaging, and compared with the prior art, the fungus bags are produced in a relatively sealed and sterile environment, so that the machine is safer and more reliable.

Drawings

FIG. 1 is a schematic structural diagram of the present invention

FIG. 2 is a top view of the present invention

FIG. 3 is a front view of the structure of the flat filter and the filter core rod of the present invention

FIG. 4 is a side view of the structure of the flat filter and the filter core rod of the present invention

FIG. 5 is a diagram of the position connection relationship between the multi-head cyclone pressurizing conical tank and the sterilizing barrel

FIG. 6 is the internal schematic view of the multi-head cyclone pressurizing conical tank of the present invention

FIG. 7 is a schematic view of the position connection relationship between the water collection tank and the screw propeller

FIG. 8 is a schematic view of the water circulation structure involved in the water collecting tank and the recycling tank of the present invention

Fig. 9 is a schematic structural diagram of the transmission mechanism of the present invention;

the device comprises a sterilization barrel 1, a sterilization barrel 2, a first exhaust pipe 3, a raw material suction pipe 3.1, a material valve 4, a gas distribution chamber 4.1, a vent pipe 4.2, a multipurpose input pipe 5, a high-temperature steam inlet pipe 5.1, a steam valve 6, a cooling air supply pipe 6.1, a cold air switch 6.2, a filter core rod 6.3, a plane filter 6.31, a shell 6.32, an air inlet shutter 6.33, a plane filter screen 6.4, a fixing frame 6.5, an air passing chamber 7, a steam input pipe 8, an external steam pipe 9, a scraping blade 10, a disc tooth 11, a pinion 12, a spiral propeller 13, a discharge barrel 14, a cloth bag 15, a sealing cover 16, a sterile inoculation packing chamber 16.1, dust blocking, bacteria isolating working gloves 16.2, a toughened glass observation window 16.3, a hose 17, a negative pressure automatic bag falling device 17.1, a balance weight hose 17.2, a balance weight 17.2, a bracket 17.3, a balance weight 17.2, a support 17.4, a draft fan 4.1, a balance weight, The device comprises an air inlet hole, 18 parts, a material pulling ratchet wheel, 19 parts, a main motor, 20 parts, an output wheel, 21 parts, a flywheel, 22 parts, friction plates, 22.1 parts, large friction plates, 22.2 parts, small friction plates, 22.3 parts, a pedal shifting fork, 22.4 parts, a pedal plate, 22.5 parts, a first transmission wheel, 22.6 parts, a second belt wheel, 22.7 parts, a second transmission wheel, 22.8 parts, a first belt wheel, 23 parts, a multi-head cyclone pressurizing conical tank, 23.1 parts, an air passing channel, 23.2 parts, a four-way joint, 24 parts, a water spraying multi-hole circular coil pipe, 24.1 parts, a cold water pipeline, 24.2 parts, a cold water switch 24.3 parts, a cooling water pump, 24.4 parts, a water collecting tank, 24.5 parts, an annular felt, 24.6 parts, a water returning tank, 24.7 parts, a cooling water pipe, 24.8 parts.

Detailed Description

The invention will now be further described with reference to the accompanying drawings.

As shown in figures 1-9, the utility model discloses a sterilization, bagging and inoculation integrated edible fungus bag production machine, which comprises a sterilization barrel 1 and an aseptic inoculation bagging chamber.

Wherein sterilization bucket 1 supports subaerial through the frame, through the bolt fastening between sterilization bucket 1 and the frame, and vertical sterilization bucket 1 is the changeable stainless steel bucket of a volume, adopt one to the upper and lower stack of multilayer staving to form promptly, the pot body like current steamer, wherein the part that is close to the top on sterilization bucket 1 is coniform, the part in the middle of the sterilization bucket is cylindricly, the part of sterilization barrel head portion is for leaking hopper-shaped, the sterilization bucket can be according to output how much, increase or reduce the staving number of piles, the junction of adjacent two-layer staving is connected with the sealed pad of leak protection high temperature resistance through locking buckle. The top of the sterilization barrel 1 is fixed with a first exhaust pipe 2 through a sealing bearing, the opening of the exhaust pipe of the first exhaust pipe 2 extends into the sterilization barrel 1, and air in the sterilization barrel 1 is pumped out through the first exhaust pipe 2 so as to form negative pressure in the sterilization barrel 1. The vertical sterilization barrel 1 is connected with a hard raw material suction pipe 3 on one side, a discharge port of the raw material suction pipe 3 extends into the sterilization barrel 1 from the upper part of the vertical sterilization barrel 1, a sealing ring is plugged in a part where the raw material suction pipe and the sterilization barrel are connected, a material valve 3.1 is connected onto the raw material suction pipe 3 through a flange, and a feeding hose 3.2 is arranged on the lower end of the raw material suction pipe 3 in a sleeved mode and fixed in a threaded connection mode.

The top in the sterilization barrel 1 is fixed with a gas distribution chamber 4 through a bracket by a screw, the gas distribution chamber 4 is connected or welded by screw threads and is communicated with a plurality of vent pipes 4.1 (six in the figure, the vent pipes are uniformly distributed in the sterilization barrel 1, the gas distribution chamber is in a hexagonal prism shape), each vent pipe 4.1 is drilled with a plurality of air injection holes at different height positions, and the bottoms of the vent pipes 4.1 are close to the bottom in the sterilization barrel 1; the air distribution chamber 4 is also connected or welded and communicated with a multipurpose input pipe 4.2 in a threaded connection mode, the other end of the multipurpose input pipe 4.2 is respectively connected with a cooling air supply pipe 6 and a high-temperature steam inlet pipe 5 in a threaded connection mode through a tee joint, wherein the cooling air supply pipe 6 is connected or welded and communicated with one or more air outlets of a filter mandrel 6.2 (2 in the figure), the filter mandrel 6.2 is an air filter mandrel 6.2 (the filter aperture is 0.01 micron), the filter mandrel 6.2 is fixed on a fixed frame 6.4 through screws, the fixed frame 6.4 is fixed on the wall of the sterilizing barrel 1 through bolts, the air inlet of the filter mandrel 6.2 is connected and communicated with an air passing chamber 6.5 in a welded mode or a threaded connection mode, the air passing chamber 6.5 is fixed on the fixed frame 6.4 in a welded mode, and communicated with a plane filter 6.3 is fixed on the fixed frame 6.4 through screws, the plane filter 6.3 comprises a closed shell 6.31, an air inlet shutter 6.32 which is arranged at the back side of the shell 6.31 in a detachable and fixed mode, and a plane filter screen 6.33 which is fixed in the shell 6.31 at the front side of the air inlet shutter 6.32 in a screw fixing mode, wherein a gap is reserved between the air inlet shutter 6.32 and the outer wall of the sterilization barrel 1 so as to facilitate the air to enter, a cavity (namely a cavity through which natural cold air passes after being filtered by the plane filter screen) between the plane filter screen 6.33 and the front side wall of the shell 6.31 is communicated with an air passing chamber 6.5 (holes for communication are reserved during manufacturing), and the filtering aperture of the plane filter screen 6.33 is 0.10 microns; the other end of the high-temperature steam inlet pipe 5 is respectively connected with a high-temperature steam input pipe 7 and an external steam pipe 8 in a threaded connection mode through a tee joint, wherein the external steam pipe 8 is connected with an external steam cabinet or other places needing steam when the machine does not use steam, and the high-temperature steam input pipe 7 is connected with the 'double-tower non-pressure high-temperature gas generating furnace' (ZL 2015202240315) patented by the utility model through a pipe joint for inputting high-temperature steam with the temperature of 130-150 ℃. The end of the cooling air supply pipe 6 far away from the multipurpose input pipe 4.2 is closed, and is not communicated with the part of the high-temperature steam inlet pipe 5 far away from the multipurpose input pipe 4.2.

The cooling air supply pipe 6 is connected with a cold air switch 6.1 through threads or flanges; the high-temperature steam inlet pipe 5 is connected with a steam valve 5.1 through threads or flanges. When high-temperature steam is needed for sterilizing and disinfecting the fungus bag material in the sterilizing barrel 1, the high-temperature steam can not enter the plane filter 6.3 and the filter core rod 6.2 as long as the cold air switch 6.1 is turned off; when the fungus bag materials in the sterilization barrel 1 need to be cooled, indoor natural wind enters the plane filter from the air inlet shutter 6.32 and is filtered by the filter core rod 6.2 and then cannot be connected into the high-temperature steam inlet pipe 5, the double-tower non-pressure high-temperature gas-generating furnace and other high-temperature steam systems as long as the steam valve 5.1 is closed. 130-plus 150 ℃ steam generated by the double-tower non-pressure high-temperature gas generating furnace is input to the gas distribution chamber 4 in the multilayer variable-volume sterilization barrel 1 through the steam valve 5.1 and the multi-purpose input pipe 4.2 through the high-temperature steam inlet pipe 5, and the high-temperature steam is sprayed out at different height positions through the plurality of gas spraying pipes 5.1, so that uniform steam sterilization of certain bacteria bag raw materials accumulated in the sterilization barrel 1 is realized, after sterilization, the steam valve 5.1 is closed, the cold air switch 6.1 is opened, and under the condition of negative pressure in the sterilization barrel 1, cold air enters the sterilization barrel 1 after being filtered, and the bacteria bag raw materials are cooled. The high-temperature steam and the cold air share one set of air distribution chamber, so that the machine cost is reduced, and the machine volume is reduced.

Install on the inner wall of sterilization bucket 1 cylindric part and scrape material blade 9, scrape material blade 9 and pass through the bolt fastening on a disc tooth 10 and scrape the cutting edge of material blade 9 and laminate mutually with sterilization bucket 1 inner wall of leaking hopper-shaped part, the rotation axis of this annular disc tooth 10 passes through the rotation axis bearing, swivel bearing fixes on the cross support, the periphery welded fastening of cross support is on sterilization bucket 1 corresponds the inner wall, disc tooth 10 has a pinion 11 of vertical setting through the tooth meshing, the shaft of pinion 11 passes sterilization bucket 1 and is connected with second belt pulley 22.6 after, pass through swivel bearing between the shaft of pinion and the sterilization bucket 1, the bearing frame is connected.

The bottom of the funnel-shaped part of the sterilizing barrel 1 is connected and communicated with a screw propeller 12 in a welding mode, a discharge port of the screw propeller 12 is connected and communicated with a discharge barrel 13 in a hole shaft fastening and matching mode, the connection part between the discharge barrel 13 and the screw propeller is sealed, the funnel-shaped discharge barrel 13 is horizontally designed, one part of the discharge barrel 13 extends into an aseptic inoculation packaging chamber 16 and is sealed at the connection part between the discharge barrel 13 and the aseptic inoculation packaging chamber 16, namely, a cylindrical cloth bag 14 with two open ends is adopted to seal at the connection part between the discharge barrel 13 and the aseptic inoculation packaging chamber 16, namely, one open end of the cloth bag 14 is sewn with a rubber band and tied on the discharge barrel 13, a high-temperature resistant sealing gasket is glued at the joint part between the rubber band and the discharge barrel 13, the other open end of the cloth bag 14 is fixed in the aseptic inoculation packaging chamber 16 in a gluing or screw fixing mode, the cloth bag is locked on the discharging barrel 13 by screws; the outlet end of the discharging barrel 13 is in threaded connection with a sealing cover 15 according to requirements (namely, when the fungus bag raw materials are sterilized and cooled, the fungus bag raw materials are not discharged from the discharging barrel at the moment).

The sterile inoculation packing room 16 is provided with dust-proof and bacteria-proof working gloves 16.1, a toughened glass observation window 16.2, an ultraviolet germicidal lamp and a lamp tube for illumination according to a conventional mode, and the specific structure of the sterile inoculation packing room can be designed according to a conventional sterile inoculation room; the sterile inoculation bagging chamber 16 is connected with a negative pressure automatic bag falling device 17 through a hose 16.3, the hose 16.3 is a corrugated pipe, one end of the hose is fixed on an outlet at one side of the sterile inoculation bagging chamber 16 through threaded connection, the other end of the hose 16.3 is fixed at an inlet end of the negative pressure automatic bag falling device 17 through an anchor ear or other conventional fixing modes, an air draft hose 17.1 is arranged on the side surface of the negative pressure automatic bag falling device 17 in a threaded connection mode, a counterweight bracket 17.2 is arranged below the negative pressure automatic bag falling device 17, the central point of the counterweight bracket 17.2 is hinged on a bracket through a pin shaft, the bracket is supported on the ground, a supporting roller is fixed on the counterweight bracket 17.2 corresponding to the outer end part of the negative pressure automatic bag falling device, a counterweight weight 17.3 is fixed on one end of the counterweight bracket 17.2 opposite to the supporting roller, a plurality of air inlet holes 17.4 are arranged on the negative pressure automatic bag falling device 17 and close to the part connected with the hose 16.3.

According to the needs, a material shifting ratchet 18 is fixed at the bottom in the sterilization barrel 1 and above the feed inlet of the screw propeller 12, one end of a shaft of the material shifting ratchet 18 is fixed on the corresponding inner wall of the sterilization barrel 1 through a rotary bearing and a bearing seat, and the part of the shaft of the material shifting ratchet 18, which penetrates out of the corresponding wall of the sterilization barrel 1 and is connected with the sterilization barrel 1, is connected through the rotary bearing and the bearing seat.

The bottom of the screw propeller 12 is connected and communicated with a condensate pipe 25 in a welding mode or a threaded connection mode, the other end of the condensate pipe 25 is connected and communicated with the bottom of a water collecting tank 26 in a welding mode or a threaded connection mode, an overflow port is formed in the upper portion of one side of the water collecting tank 26, and the position of the overflow port is flush with the water level height of condensate water in the screw propeller 12, which needs to be reserved (the bacteria package packing material sometimes needs to contain a certain amount of water according to needs). After the condensed water is introduced into the water collection tank 26, and the inside of the sterilization bucket 1 is liquid-sealed by the condensed water in the water collection tank 26.

An output wheel 20 is fixed on an output shaft of a main motor 19, the output wheel 20 is in transmission with a flywheel 21 through a belt, two groups of friction plates 22 are fixed on two sides of the flywheel 21, each group of friction plates 22 is composed of a concave friction plate 22.1 and a convex friction plate 22.2, a limiting spring is connected between the two friction plates of each group, a large friction plate 22.1 of each group of friction plates is fixed on the flywheel 21 through screws, a pedal shifting fork 22.3 is fixed on a small friction plate 22.2 through screws, a rotary hinged supporting point is arranged on the pedal shifting fork 22.3 and fixed on a frame through the rotary supporting point, and the pedal shifting fork 22.3 is connected with a pedal 22.4 through a steel wire rope; the small friction plates 22.2 in one group of friction plates are fixedly connected with a first output sub-shaft through screws, a first driving wheel 22.5 is fixed on the output sub-shaft through screws, the first driving wheel 22.5 is in transmission with a second belt pulley 22.6 through a belt, the small friction plates 22.2 in the other group of friction plates are fixedly connected with a second output sub-shaft through screws, the output sub-shaft is fixedly connected with a second driving wheel 22.7 through screws, the second driving wheel 22.7 is sleeved on and locked on the part of the material shifting ratchet wheel 18 shaft 18.1 penetrating out of the sterilizing barrel 1 through screws, the second driving wheel 22.7 is in transmission with the first belt pulley 22.8 through a belt, the first belt pulley 22.8 is fixed on the spiral propeller 12 through screws (the spiral propeller 12 comprises a shell and an auger fixed in the shell through an auger shaft 12.1, one end of the auger shaft extends out of the shell, the auger shaft and the auger shaft are connected through a bearing and a bearing seat, and a sealing ring is adopted at the connection part of the auger shaft and. The pedal shifting forks are dragged by stepping on the corresponding pedals, and rotate around the rotary hinged supporting points under the action of traction force to drive the small friction plates to open outwards and separate from the corresponding large friction plates, so that the corresponding power output is disconnected (namely the action of the clutch).

A multi-head cyclone pressurizing conical tank 23 is arranged below the sterilizing barrel 1, the multi-head cyclone pressurizing conical tank 23 is a conical tank body with a small top and a large bottom, a plurality of air passing channels 23.1 are fixed in the tank body, each air passing channel 23.1 is in a large top and a small bottom, a solid structure is arranged between two adjacent air passing channels 12.1, a four-way joint 23.2 is fixed at the top of the multi-head cyclone pressurizing conical tank 12 in a threaded connection mode, two connectors of the four-way joint 23.2 are respectively in threaded connection with a first exhaust pipe 2, an exhaust hose 17.1 and other external pipelines, an upper space in the multi-head cyclone pressurizing conical tank 23 and between the upper part of the air passing channels 23.1 and the four-way joint 23.2 is in a hollow structure, a lower space in the multi-head cyclone pressurizing conical tank 23 and between the air passing channels 23.1 is also in a hollow structure, and the upper hollow structure of the multi-head cyclone pressurizing conical tank 23 is communicated with the four-way joint 23.2, The hollow structure below is connected and communicated with an exhaust pipeline of an exhaust fan, the four-way joint 23.2 is connected with a closing plate valve 23.3 through flanges except for a joint connected with the multi-head cyclone pressurizing conical tank, and the closing plate valves of other external connecting machines are in a closed state when the external connecting machines are not used.

A water-spraying porous circular coil pipe 24 is fixed on the top of the multilayer variable stainless steel lapping barrel 2 through a pipe clamp and a screw, the water-spraying porous circular coil pipe 24 is a coil pipe with a plurality of holes at the bottom, the water inlet end of the water-spraying porous circular coil pipe 24 is in threaded connection with a cold water pipeline 24.1, a cold water switch 24.2 and a cooling water pump 24.3, a water collecting tank 24.4 is welded and fixed on the bottom peripheral wall of the cylindrical part of the sterilization barrel 1, a plurality of small holes are formed at the bottom of the water collecting tank 24.4, an annular felt 24.5 is glued at the bottom of the water collecting tank 24.4, and the lower edge of the felt 24.5 extends to the funnel-shaped part of the sterilization barrel 1; the periphery wall of the funnel-shaped part of the sterilization barrel 1 is welded with an inclined plane water return groove 24.6, the water return groove 24.6 is connected with a cooling water pipe 24.7 bent in an S-shaped plane through a pipeline thread, the bottom of the cooling water pipe 24.7 is provided with a plurality of water through holes, the cooling water pipe 24.7 is positioned right above the main water tank 24.8, and a certain vertical height (larger than 30 cm) is arranged between the main water tank and the main water tank. Water is pumped from a main water tank 24.8 through a cooling water pump 24.3, cooling water falls into a water collecting tank 24.4 along the outer wall of the sterilization barrel 1, permeates into a felt 24.5 from a small hole at the bottom of the water collecting tank 24.4, then flows into a water return tank 24.6, falls through a plurality of cooling water pipes 24.7, is cooled by indoor natural wind in the falling process and falls back into the main water tank 24.8. The outer wall of the circulating water cooling sterilization barrel 1 and the inner fungus bag raw material of the auxiliary cooling sterilization barrel are realized.

The machine is under the effect of bull whirlwind pressure boost cone jar 23, the air exhauster, make the sterilization bucket form certain negative pressure, under the effect of negative pressure, raw materials after will mixing suction gets into the sterilization bucket, when the feeding reaches a quantitative, close material valve 3.1, open high-temperature steam input and carry out high-temperature steam sterilization (high-temperature steam sterilization in-process, air exhauster pause work), after the sterilization is accomplished, close the steam valve, open the cold wind switch, under the condition that is in the negative pressure in the sterilization bucket, cold air in the indoor environment gets into from air inlet shutter, through the plane filter screen, filter the plug and filter the back and get into the air-separating chamber, sterilization bucket different height position from top to bottom, cool off the fungus material, the air exhauster is taken out the air that has the heat simultaneously, meanwhile, adopt the disc pipe at top to cool off the sterilization bucket outer wall. After cooling, the screw propeller acts to push the material into the discharging barrel 13, an operator extends the sterilized hands into the sterile inoculation equipment chamber to receive materials, pack and inoculate the materials, the fungus packs after being packed by inoculation are pushed to the negative pressure automatic bag dropping device by hands, a certain amount of fungus packs can push part of fungus packs to the outer end of the negative pressure automatic bag dropping device, so that the negative pressure automatic bag dropping device loses balance and is inclined towards the outer end, the fungus packs are convenient to receive the fungus packs, and when the fungus packs are taken away, the counter weight blocks sink and the carrier roller rises to push the negative pressure automatic bag dropping device upwards to keep the fungus packs nearly horizontal, so that the material pushing is convenient.

Claims

1. A sterilization, bagging and inoculation integrated edible fungus bag production machine comprises a sterilization barrel and an aseptic inoculation bagging chamber, and is characterized in that one side of a vertical sterilization barrel is connected with a raw material suction pipe, a discharge port of the raw material suction pipe extends into the sterilization barrel from the upper part of the sterilization barrel, and a material valve is arranged on the raw material suction pipe; the sterilizing barrel is also connected with a high-temperature steam inlet pipe and a cooling air supply pipe, a steam valve is arranged on the high-temperature steam inlet pipe, a cold air switch is arranged on the cooling air supply pipe, cold air is filtered and then is supplied into the sterilizing barrel through the cooling air supply pipe, the top of the sterilizing barrel is connected with a first exhaust pipe, and the pipe orifice of the first exhaust pipe extends into the sterilizing barrel; the bottom of the sterilizing barrel is connected and communicated with a spiral propeller, the spiral propeller is driven by a transmission mechanism, a discharge port of the spiral propeller is connected and communicated with a discharge barrel, the connection part between the discharge barrel and the discharge barrel is sealed, and one part of the discharge barrel extends into the sterile inoculation packaging chamber and is sealed at the connection part between the discharge barrel and the sterile inoculation packaging chamber; the sterile inoculation packing chamber is provided with dust-proof and bacteria-proof working gloves and an observation window.

2. The integrated edible fungus bag production machine for sterilization, bagging and inoculation as recited in claim 1, wherein the sterile inoculation bagging chamber is connected with a negative pressure automatic bag dropping device through a hose, the negative pressure automatic bag dropping device is a channel, one side of the channel is connected with an air draft hose, a counterweight bracket is arranged below the negative pressure automatic bag dropping device, the central point of the counterweight bracket is hinged on a support, a support roller is fixed on the counterweight bracket corresponding to the outer end part of the negative pressure automatic bag dropping device, a counterweight weight is fixed on one end of the counterweight bracket opposite to the support roller, and the outer end of the negative pressure automatic bag dropping device is supported on the support roller; a plurality of air inlet holes are arranged on the negative pressure automatic bag falling device and close to the part connected with the hose.

3. The integrated edible fungus bag producing machine for sterilization, bagging and inoculation as claimed in claim 2, wherein a sub-air chamber is fixed at the top inside the sterilization barrel, the sub-air chamber is connected and communicated with one or more vent pipes extending vertically and downwardly, the bottom of each vent pipe is close to the bottom inside the sterilization barrel, each vent pipe is drilled with a plurality of air injection holes at different height positions, the sub-air chamber is connected and communicated with a multi-purpose input pipe, the air inlet end of the multi-purpose input pipe is respectively connected with the high-temperature steam inlet pipe and the cooling air supply pipe through a tee joint, and the air inlet end of the cooling air supply pipe is connected with an air filter.

4. The integrated edible fungus bag producing machine for sterilization, bagging and inoculation as recited in claim 3, wherein the air filter comprises a filtering core rod, a plane filter and an air passing chamber, wherein the plane filter comprises a closed shell, an air inlet shutter arranged at the back side of the shell, and a plane filter screen fixed in the shell and positioned at the front side of the air inlet shutter, wherein a cavity after the plane filter screen is filtered is communicated with the air passing chamber, the air passing chamber is communicated with an air inlet of the filtering core rod, and an air outlet of the filtering core rod is converged on a cooling air supply pipe.

5. The integrated production machine for edible fungus bags for sterilization, bagging and inoculation as claimed in claim 1, 2, 3 or 4, wherein the bottom of the screw propeller is connected and communicated with a condensate pipe, the other end of the condensate pipe is communicated with a water collecting tank, the connecting part of the two is positioned at the bottom of the water collecting tank, and the upper part of one side of the water collecting tank is provided with an overflow port.

6. The integrated edible fungus bag producing machine for sterilization, bagging and inoculation as recited in claim 5, wherein an annular scraping blade is fixed in the sterilization barrel near the bottom, the edge of the annular scraping blade is correspondingly attached to the corresponding position of the inner wall of the sterilization barrel, the annular scraping blade is fixed on a disc tooth, the disc tooth is engaged with a pinion through teeth, and the pinion is also driven by a transmission mechanism.

7. The integrated edible fungus bag production machine for sterilization, bagging and inoculation as claimed in claim 6, wherein the transmission mechanism comprises a main motor, a flywheel and friction plates, wherein an output wheel is fixed on an output shaft of the main motor and is in transmission connection with the flywheel through a belt, two groups of friction plates are fixed on two sides of the flywheel, each group of friction plates consists of two friction plates with concave-convex sizes, a limiting spring is connected between the two friction plates of each group of friction plates, the large friction plate of each group of friction plates is fixed on the flywheel, a pedal shifting fork is fixed on the outer side of the small friction plate, and the pedal shifting fork is connected with a pedal through a steel wire rope; a small friction plate in one group of friction plates is fixedly connected with a first output branch shaft, a first driving wheel is fixed on the output branch shaft, the first driving wheel is driven with a second belt pulley through a belt, the second belt pulley is fixed on the end part, extending out of the sterilization barrel, of the small gear shaft, and the connecting part between the small gear shaft and the sterilization barrel is sealed; a second output sub-shaft is fixed on a small friction plate in the other group of friction plates, a second driving wheel is fixed on the output sub-shaft, the second driving wheel is driven with a first belt pulley through a belt, and the second belt pulley is fixed on the outer end of an auger shaft of the spiral propeller.

8. The edible fungus bag production machine integrating sterilization, bagging and inoculation as claimed in claim 7, it is characterized in that a multi-head cyclone pressurizing conical tank is arranged below the sterilizing barrel, a plurality of air passages are fixed in the multi-head cyclone pressurizing conical tank, and each air passing channel is in a shape of small top and big bottom, a solid structure is arranged between every two adjacent air passing channels, a four-way joint is fixed at the top of the multi-head cyclone pressurizing conical tank, two interfaces of the four-way joint are respectively connected with a first exhaust pipe and an exhaust hose, the upper space in the multi-head cyclone pressurizing conical tank between the upper part of the air passing channel and the four-way joint is a hollow structure, the lower space in the multi-head cyclone pressurizing conical tank between the upper part of the air passing channel and the four-way joint is also a hollow structure, the hollow structure at the upper part of the multi-head cyclone pressurizing conical tank is communicated with the four-way joint, and the hollow structure at the lower part of the multi-head cyclone pressurizing.

9. The integrated edible fungus bag producing machine for sterilization, bagging and inoculation as recited in claim 1, wherein a water-sprinkling porous circular coil pipe is installed at the top of the sterilization barrel, the water-sprinkling porous circular coil pipe is connected with a cooling water pump through a cold water pipeline, and water pumped by the cooling water pump flows down along the outer wall of the sterilization barrel after being discharged through a cold water pipeline and a plurality of circular holes on the water-sprinkling porous circular coil pipe; the outer wall circumference that is close to the bottom at the sterilization bucket is fixed with the water catch bowl, set up a plurality of apertures in the water catch bowl bottom, be fixed with the felt below the sterilization bucket outer wall and be located the water catch bowl aperture, be fixed with the return flume in sterilization bucket bottom outer wall circumference, the return flume has the condenser tube of stereoplasm through hard tube connection, a plurality of water holes of crossing are seted up to the condenser tube bottom, the condenser tube is located the header tank and has vertical distance between them directly over, cooling water pump and header tank are connected.

10. The integrated sterilizing, bagging and inoculating edible fungus bag producing machine as claimed in claim 8, wherein a material pulling ratchet wheel is fixed at the bottom in the sterilizing barrel and above the feed inlet of the screw propeller, and the second driving wheel is fixed at the outer end part of the material pulling ratchet wheel, which extends out of the corresponding wall of the sterilizing barrel.