CN205965210U - Emulsion retrieval and utilization integrated device - Google Patents
Emulsion retrieval and utilization integrated device Download PDFInfo
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- CN205965210U CN205965210U CN201620932506.0U CN201620932506U CN205965210U CN 205965210 U CN205965210 U CN 205965210U CN 201620932506 U CN201620932506 U CN 201620932506U CN 205965210 U CN205965210 U CN 205965210U
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- emulsion
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Abstract
The utility model discloses an emulsion retrieval and utilization integrated device, include the emulsion collection device that is connected through the pipeline, filter equipment, self -cleaning filter equipment and waste fitting discharging in advance, self -cleaning filter equipment includes self -cleaning filter, and with the several valve that self -cleaning filter is connected, be equipped with the filter core in the self -cleaning filter, the valve is including the pneumatic valve of intaking, play water pneumatic valve, backwash pneumatic valve, blowdown pneumatic valve, self -cleaning filter is through closing into water pneumatic valve and play water pneumatic valve, and simultaneous control backwash pneumatic valve being opened and closing with the blowdown pneumatic valve, realizes the self - cleaning to the filter core. Emulsion retrieval and utilization integrated device is still including making clean emulsion keep the constant temperature equipment of uniform temperature. Emulsion retrieval and utilization integrated device have advantages such as degree of automation height, emulsion cyclic utilization, the difficult jam of device.
Description
Technical field
This utility model is related to the emulsion reuse integrating device that a kind of achievable emulsion recycles.
Background technology
With the development of machinery manufacturing industry, cutting fluid used in machine cuts, belong to emulsion the most typical.Emulsion is
A kind of high performance semi-synthetic metal working fluid, is particularly well-suited to aluminum metal and its processing of alloy.Emulsion has cooling, profit
Cunning, cleaning, antirust effect, therefore, emulsion is widely used in mechanical processing industry.
Widely using with emulsion, contains substantial amounts of emulsion in the waste water producing in machining production process,
These emulsions have certain harm to producing, living.Such as, if emulsion is discharged in water, water quality can be deteriorated, endanger Aquatic product
Resource, emulsion easily diffuses into oil film, and related data is recorded, and 4.5 cubic decimeters can form 2.8x10-4The thick oil film of mm, cover
Lid 2.0x104m2Water surface so that water hypoxia, produce stench, lead to aquatile because of anoxia death by suffocation.
At present, emulsion filtering recovering system is less in mechanical processing industry application, to the emulsion in industrial wastewater
Process and mainly processed by microbial degradation, physical filtering etc..As Chinese patent literature CN 201704166 U is open
A kind of device processing waste emulsified mixture, includes ground pond, holding vessel, pretreatment tank, mechanical air flotation device, regulating reservoir, ferrum carbon electric
Solution unit, sewage-collecting well, distributing reservoir, sloping plate oil separation tank, microbial cleaning processing system, Sedimentation tank, Sand Filtration System, ground pond and storage
Between tank, between holding vessel and pretreatment tank, between pretreatment tank and ferrum carbon electrolysis cells, also set between sewage-collecting well and distributing reservoir
It is equipped with elevator pump, be connected by pipeline between each device.Described waste emulsified mixture processing meanss, by using microorganism to emulsion
Processed, physical filtering device is filtered, so that the waste water energy after processing accesses re-using, but this device
Emulsion cannot be recycled, cause the waste of emulsion.
In addition, the emulsion filtering product sold on market is mainly separate unit filter, the supporting of correlation is not provided to set
Apply, lack integrated processing meanss.Plugged filter frequency is high, and after blocking, easy cleaning or self-cleaning frequency height do not lead to
Continuously can not outwards supply emulsion, automaticity is low.Simultaneously as self-cleaning effect is poor, filter core is led to use the longevity
Life is short, and emulsion replacement frequency is high, ultimately results in operating cost high.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, provides a kind of emulsion reuse integrating device, makes
Emulsion reclaiming system more integrated, automaticity is higher, and emulsion can recycle, be not susceptible to block.
For achieving the above object, the utility model proposes following technical scheme：A kind of emulsion reuse integrating device, including
Emulsified liquid collection device, pre-filtrating equipment, self-cleaning filter device and the blowdown apparatus being connected by pipeline, described from
Cleaning and filtrating equipment includes self-cleaning filter, and the several valves being connected with described self-cleaning filter, described certainly clear
It is provided with filter element, described valve includes intake pneumatic operated valve, water outlet pneumatic operated valve, backwash pneumatic operated valve, blowdown pneumatic operated valve, institute in washed filter
State self-cleaning filter to pass through to close water inlet pneumatic operated valve and water outlet pneumatic operated valve, control backwash pneumatic operated valve and blowdown pneumatic operated valve simultaneously
Open and close, realize the automatic cleaning to filter element.
Preferably, described backwash pneumatic operated valve is connected with compressed air, and when blowdown pneumatic operated valve cuts out, backwash pneumatic operated valve is beaten
Open, be passed through compressed air and described filter element is carried out.
Preferably, described water inlet pneumatic operated valve is connected with pre-filtrating equipment, and described water outlet pneumatic operated valve is filled with emulsified liquid collection
Put and be connected, described blowdown pneumatic operated valve is connected with blowdown apparatus by pipeline.
Preferably, the pipeline that described water inlet pneumatic operated valve is connected with pre-filtrating equipment is provided with for detecting pipeline pressure
Electro connecting pressure gauge.
Preferably, described emulsified liquid collection device includes clean emulsified liquid collection groove and waste emulsified mixture collecting tank, described dry
It is provided with the several charging pumps for reusing the output of clean emulsion, described waste emulsified mixture is collected in net emulsified liquid collection groove
It is provided with groove for waste emulsified mixture is received the several filtered water pumps being delivered in pre-filtrating equipment.
Preferably, described emulsion reuse integrating device also includes the constant temperature dress in described clean emulsified liquid collection groove
Put, described thermostat includes the steam pipe coil for heating, the condensation water coil for lowering the temperature, located at steam pipe coil, condensation
Electric proportional-regulation valve on water coil, and for controlling the temperature sensor of described electric proportional-regulation valve.
Preferably, described blowdown apparatus include blowdown collecting tank, dredge pump, and are arranged in described blowdown collecting tank
Liquid level controller, described dredge pump is connected with waste emulsified mixture collecting tank and waste water station by pipeline.
Preferably, described dredge pump and waste emulsified mixture collecting tank together with pipeline be provided with several reflux inlets, with waste water
The pipeline that station is connected is provided with several blowoff valves.
Preferably, described pre-filtrating equipment includes several prefilters for preliminary filtration waste emulsified mixture.
Preferably, described valve also includes air bleeding valve, and described air bleeding valve is connected by pipeline with blowdown pneumatic operated valve.
The beneficial effects of the utility model are：
Emulsion reuse integrating device described in the utility model has high degree of automation, emulsion recycles, fill
Put the advantages of be not easily blocked.
Brief description
Fig. 1 is that always integrated diagram of the present utility model is intended to；
Fig. 2 is emulsified liquid collection schematic device of the present utility model；
Fig. 3 is pre-filtrating equipment schematic diagram of the present utility model；
Fig. 4 is self-cleaning filter device schematic diagram of the present utility model；
Fig. 5 is blowdown apparatus schematic diagram of the present utility model；
Fig. 6 is thermostat schematic diagram of the present utility model.
Reference：10th, emulsified liquid collection device, 20, pre-filtrating equipment, 30, self-cleaning filter device, 40, blowdown dress
Put, 50, thermostat, 101, clean emulsion collecting tank, 102, waste emulsified mixture collecting tank 102,201, prefilter, 301, from
Cleaning filter, 302, filter element, 303, water inlet pneumatic operated valve, 304, water outlet pneumatic operated valve, 305, backwash pneumatic operated valve, 306, blowdown pneumatic
Valve, 307, air bleeding valve, 401, blowdown collecting tank, 402, dredge pump, 403, liquid level controller, 404, blowoff valve, 405, reflux inlet,
501st, steam pipe coil, 502, condensation water coil, 503, electric proportional-regulation valve, 504, temperature sensor, 60, charging pump, 70, from
Carry out water filter, 80, filtered water pump, 90, electro connecting pressure gauge.
Specific embodiment
Below in conjunction with accompanying drawing of the present utility model, the technical scheme of this utility model embodiment is carried out clear, complete
Description.
In conjunction with shown in Fig. 1, a kind of emulsion reuse integrating device disclosed in this utility model, including emulsified liquid collection dress
Put 10, pre-filtrating equipment 20, self-cleaning filter device 30, blowdown apparatus 40, described emulsified liquid collection device 10 and pre-filtering dress
Put between 20, between pre-filtrating equipment 20 and self-cleaning filter device 30, between blowdown apparatus 40 and emulsified liquid collection device 10
It is connected by pipeline；Wherein, described emulsified liquid collection groove 10 is connected with extraneous tap water, and the pipeline being connected is provided with certainly
Carry out water filter 70；It is provided with several filtered water pumps 80 between described emulsified liquid collection device 10 and described pre-filtrating equipment；Described
It is additionally provided with electro connecting pressure gauge 90, for the pressure in detection pipe between water inlet pneumatic operated valve 303 and prefilter 201.
In conjunction with shown in Fig. 1, Fig. 2, described emulsified liquid collection device 10 includes clean emulsified liquid collection groove 101 and waste emulsified mixture
Collecting tank 102, in the present embodiment, in order to reduce the area occupied of emulsion reuse integrating device, described clean emulsified liquid collection
Groove 101 and waste emulsified mixture collecting tank 102 are arranged in same tank, are separated with a barrier piece, and side is used for collecting dry
Net emulsion, opposite side is used for collecting waste emulsified mixture.It is provided with several charging pumps 60 in described clean emulsified liquid collection groove 101, will
Emulsion output in clean emulsified liquid collection groove 101 reuses.In the present embodiment, carry out the configuration of emulsion first, beat
Open running water valve and carry out moisturizing, tap water enters clean emulsion collecting tank 101 He after running water filter 70 filtration
Waste emulsified mixture collecting tank 102, treats that clean emulsified liquid collection groove 101 full water and waste emulsified mixture collecting tank 102 water level reach cell body one
When half, close running water valve, open or close the valve of correlation, automatic emulsion elevator pump and emulsion charging pump enter
Row circulation, is stirred to emulsion, adds certain emulsion to clean emulsified liquid collection groove, fed circulation 30min, you can
Complete to configure.Emulsion output after the completion of configuration is used, and the emulsion after use turns again to waste emulsified mixture collecting tank
In in 102, wait further filtration treatment.
In conjunction with shown in Fig. 1, Fig. 3, described pre-filtrating equipment 20 includes several prefilters 201, described prefilter 201 energy
Enough metal impurities oarse-grained in waste emulsified mixture are adsorbed, to reduce self-cleaning frequency it is ensured that the stable operation of system.Number
Generally adopt one in individual prefilter 201 as standby, when a certain prefilter breaks down, standby pre- mistake can be started
Filter is it is ensured that the normal operation of system.Waste emulsified mixture collecting tank 102 in pre-filtrating equipment 20 and emulsified liquid collection device 10 it
Between setting several filtered water pumps 80, the waste emulsified mixture in waste emulsified mixture collecting tank 102 can be delivered to pre-filtrating equipment 20
In prefilter 201, the pollutant in waste emulsified mixture are tentatively filtered, emulsion after pre-filtering enters self-cleaning
Filtered again in filter 30.
In conjunction with shown in Fig. 1, Fig. 4, self-cleaning filter device 30 includes self-cleaning filter 301, and with described self-cleaning
Several valves that filter 301 is connected, described self-cleaning filter 301 is the tank body of hollow sealing, and inside is provided with filter element
302, the filter element 302 using 20um intercepts to the pollutant in waste emulsified mixture, and the pollutant in waste emulsified mixture are intercepted
The surface of filter element 302, thus reaching the effect of filtration, the emulsion after filtration can reach the standard of reuse.Self-cleaning filter
301 housing is provided with several openings, is designed with valve at each opening.Described valve includes water inlet pneumatic operated valve 303, goes out aqueous vapor
Dynamic valve 304, backwash pneumatic operated valve 305, blowdown pneumatic operated valve 306, air bleeding valve 307.Wherein, water inlet pneumatic operated valve 303 pass through pipeline with pre-
The outfan of defecator 20 is connected, thus the emulsion after preliminary filtration is delivered in self-cleaning filter 301 carrying out
Filter again, by the emulsion after secondary filter at water outlet pneumatic operated valve 304, emulsion is passed through pipeline to clean emulsifying
In liquid collecting tank 101, clean emulsion passes through charging pump 60 final output.Backwash pneumatic operated valve 305 is connected with air compressor
Connect, be used for during self-cleaning being passed through compressed air to self-cleaning filter 301.Described blowdown pneumatic operated valve 306 passes through pipeline and blowdown
Device 40 is connected, and the sewage after self-cleaning, pollutant transportation are further processed to blowdown apparatus 40.Described aerofluxuss
Valve 307 passes through pipeline communication, the compressed gas that will produce during blowdown pneumatic operated valve 306 blowdown with blowdown pneumatic operated valve 306, conveys again
To self-cleaning filter 301, compressed gas are recycled, reduce the waste of resource.
When the pollutant that the filter element 302 that self-cleaning filtering fills in device filters get more and more, filter element 302 can block gradually,
Because filtered water pump 80 is conveying waste emulsified mixture always, now, pipe content is also easy to produce certain intake pressure, electro connecting pressure gauge
90 detect after intake pressure exceeds pre-set value, and self-cleaning filter device 30 is started working, in self-cleaning filter 301
Filter element 302 is carried out.Self-cleaning filter 301 adopts airblasting cleaning technique, is to discharge using compressed air to produce
The energy of jet and shock wave, makes the medium of surrounding loosening, broken, thus reaching the purpose of cleaning and descaling, have pollution-free, hold
Continuous work, the advantage saving water power.In the present embodiment, (during backwash, emulsion elevator pump stops, not shown) backwash includes following
Step, can also carry out self-defined certainly as needed to cleaning, such as control be passed through the duration of compressed air, valve open or
Duration closed etc..Specifically, step is as follows：
A () closes water inlet pneumatic operated valve 303, water outlet pneumatic operated valve 304, and blowdown pneumatic operated valve 306, backwash pneumatic operated valve 305 dozens
Open, convey compressed air, when a length of 8s；
B () blowdown pneumatic operated valve 306 is opened 15s and is carried out onepull cleaning；
C () blowdown pneumatic operated valve 306 cuts out 8s, now continue to be passed through compressed air；
D () blowdown pneumatic operated valve 306 is opened 8s and is carried out secondary blasting cleaning；
E () blowdown pneumatic operated valve 306 cuts out 5s and continues air inlet；
F () blowdown pneumatic operated valve 306 is opened 8s and is carried out three separate explosion cleanings；
G () backwash pneumatic operated valve 305 cuts out, stop air inlet；
H () blowdown pneumatic operated valve 306 cuts out；
I () water inlet pneumatic operated valve 303 is opened, water outlet pneumatic operated valve 304 is opened.
Emulsion can be produced, described emulsion includes emulsion and a large amount of impurity in self-cleaning filter 301 cleaning process,
Described emulsion enters blowdown apparatus 40, as shown in figure 5, blowdown apparatus 40 include blowdown collecting tank 401, dredge pump 402 and liquid
Level controller 403, described dredge pump 402 is connected with plural blowoff valve 404 and reflux inlet 405, and described dredge pump 402 passes through pipeline
It is connected with blowdown collecting tank 401 and waste water station.Described reflux inlet 405 is arranged on dredge pump 402 and is connected with blowdown collecting tank 401
Pipeline on, blowoff valve 404 is arranged on the pipeline that dredge pump 402 is connected with waste water station.Described liquid level controller 403 is used for
Liquid height in monitoring blowdown collecting tank 401, when liquid level reaches preset height, execution is corresponding to be instructed.Self-cleaning
During the waste water that produces stand a period of time in blowdown collecting tank 401 after it may appear that being layered, impurity swims on emulsion
Side.After the completion of standing, open reflux inlet 405, start dredge pump 402, bottom emulsion is delivered to waste emulsified mixture collecting tank 102
In, when the liquid level in blowdown collecting tank 401 reaches default height, sewage draining valve 404 quits work, now, reflux inlet 405
Close, blowoff valve 404 is opened, and dredge pump 402 is again started up, and impurity is emitted in waste water station, is further processed.
Further, for needing to keep the situation of constant temperature, as shown in fig. 6, this utility model adopts thermostat 50,
To keep constant temperature.Winter is run and is mainly defined by heating, supplemented by cooling；Summer is mainly based on cooling down, supplemented by heating, thus
Ensure stablizing of temperature.Steam pipe coil 501 that described thermostat 50 includes being arranged in clean emulsified liquid collection groove 101,
The electric proportional-regulation valve 503 of setting, described steaming on condensation water coil 502, and steam pipe coil 501 and condensation water coil 502
In vapour coil pipe 501, circulation is passed through steam, in the present embodiment, preferably 170 DEG C steam, and can constantly emulsion be carried out adding
Heat；It is passed through cooling water in described condensation water coil 502, can constantly emulsion be cooled down.Described electronic proportion adjustment
Valve 503 executes corresponding operation by the feedback of temperature sensor 504.In the present embodiment, using fully automatic operation, need not adjust
Related valve knob only need to be switched to automatically by whole valve, can keeping temperature stablize in ± 1 DEG C.
Further, taking maintain the temperature at 40 ± 1 DEG C as a example.
Winter operation：When temperature is less than 37 DEG C, the electric proportional-regulation valve 503 on steam pipe coil 501 is opened, and is passed through 170
DEG C steam, heats to emulsion, is heated to 39 DEG C；Now, the electric proportional-regulation valve 503 dozens on condensation water coil
Open, thorough fare cooling water, 170 DEG C of steam and cooling water exist simultaneously, thus ensureing 40 ± 1 DEG C of constant temperature.
Summer operation：When temperature is higher than 42 DEG C, the electric proportional-regulation valve 503 on cooling water coil loop is opened, cooling
To 39 DEG C, now, the electric proportional-regulation valve 503 on steam pipe coil loop is opened, and is passed through 170 DEG C of steam, steam and cooling water
Open it is ensured that temperature is at 40 ± 1 DEG C simultaneously.
Emulsion reuse integrating device described in the utility model has high degree of automation, emulsion recycles, fill
Put the advantages of be not easily blocked.
Technology contents of the present utility model and technical characteristic have revealed that as above, but those of ordinary skill in the art still may be used
A variety of replacements without departing substantially from this utility model spirit and modification can be made based on teaching of the present utility model and announcement, therefore, this
Utility model protection scope should be not limited to the content disclosed in embodiment, and should include various without departing substantially from replacement of the present utility model
And modify, and covered by present patent application claim.
Claims (10)
1. a kind of emulsion reuse integrating device it is characterised in that include is connected by pipeline emulsified liquid collection device, pre-
Defecator, self-cleaning filter device and blowdown apparatus, described self-cleaning filter device includes self-cleaning filter, and
The several valves being connected with described self-cleaning filter, are provided with filter element in described self-cleaning filter, described valve include into
Water pneumatic operated valve, water outlet pneumatic operated valve, backwash pneumatic operated valve, blowdown pneumatic operated valve, described self-cleaning filter passes through to close water inlet pneumatic operated valve
With water outlet pneumatic operated valve, control the open and close of backwash pneumatic operated valve and blowdown pneumatic operated valve simultaneously, realize the automatic cleaning to filter element.
2. emulsion reuse integrating device according to claim 1 is it is characterised in that described backwash pneumatic operated valve is empty with compression
Gas phase connects, and when blowdown pneumatic operated valve cuts out, backwash pneumatic operated valve is opened, and is passed through compressed air and described filter element is carried out.
3. emulsion reuse integrating device according to claim 1 is it is characterised in that described water inlet pneumatic operated valve and pre-filtering
Device is connected, and described water outlet pneumatic operated valve is connected with emulsified liquid collection device, and described blowdown pneumatic operated valve passes through pipeline and blowdown
Device is connected.
4. emulsion reuse integrating device according to claim 3 is it is characterised in that described water inlet pneumatic operated valve and pre-filtering
The pipeline that device is connected is provided with the electro connecting pressure gauge for detecting pipeline pressure.
5. emulsion reuse integrating device according to claim 1 is it is characterised in that described emulsified liquid collection device includes
Clean emulsified liquid collection groove and waste emulsified mixture collecting tank, are provided with for will be defeated for clean emulsion in described clean emulsified liquid collection groove
Go out the several charging pumps reusing, be provided with described waste emulsified mixture collecting tank and be delivered to pre-filtering dress for receiving waste emulsified mixture
Several filtered water pumps in putting.
6. according to claim 5 emulsion reuse integrating device it is characterised in that described emulsion reuse integrating device also
Including the thermostat in described clean emulsified liquid collection groove, described thermostat include for heating steam pipe coil,
For the condensation water coil of cooling, the electric proportional-regulation valve on steam pipe coil, condensation water coil, and it is used for controlling institute
State the temperature sensor of electric proportional-regulation valve.
7. emulsion reuse integrating device according to claim 5 is it is characterised in that described blowdown apparatus include blowdown receipts
Collection groove, dredge pump, and it is arranged on the liquid level controller in described blowdown collecting tank, described dredge pump passes through pipeline and useless emulsifying
Liquid collecting tank is connected with waste water station.
8. emulsion reuse integrating device according to claim 7 is it is characterised in that described dredge pump is received with waste emulsified mixture
Collection groove together with pipeline be provided with several reflux inlets, the pipeline being connected with waste water station is provided with several blowoff valves.
9. emulsion reuse integrating device according to claim 1 it is characterised in that described pre-filtrating equipment include several
For the preliminary prefilter filtering waste emulsified mixture.
10. emulsion reuse integrating device according to claim 1, described valve also includes air bleeding valve, described air bleeding valve
It is connected by pipeline with blowdown pneumatic operated valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620932506.0U CN205965210U (en) | 2016-08-24 | 2016-08-24 | Emulsion retrieval and utilization integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620932506.0U CN205965210U (en) | 2016-08-24 | 2016-08-24 | Emulsion retrieval and utilization integrated device |
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| Publication Number | Publication Date |
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| CN205965210U true CN205965210U (en) | 2017-02-22 |
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| CN201620932506.0U Active CN205965210U (en) | 2016-08-24 | 2016-08-24 | Emulsion retrieval and utilization integrated device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106110730A (en) * | 2016-08-24 | 2016-11-16 | 苏州依斯倍环保装备科技有限公司 | Emulsion reuse integrating device |
| CN109453558A (en) * | 2017-09-06 | 2019-03-12 | 宝山钢铁股份有限公司 | A kind of filtering sweeping control equipment of waste emulsion liquid processing system |
-
2016
- 2016-08-24 CN CN201620932506.0U patent/CN205965210U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106110730A (en) * | 2016-08-24 | 2016-11-16 | 苏州依斯倍环保装备科技有限公司 | Emulsion reuse integrating device |
| CN109453558A (en) * | 2017-09-06 | 2019-03-12 | 宝山钢铁股份有限公司 | A kind of filtering sweeping control equipment of waste emulsion liquid processing system |
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