CN110001156B - 一种电感应织带及其加工方法 - Google Patents
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Abstract
本发明揭示了一种电感应织带,包括上层、下层以及中间层,所述上层由导电棉纤维和高弹纤维以1:1的交织比例进行交织而成,所述下层由导电棉纤维和氨纶纤维以1:2的交织比例进行交织而成,所述中间层以高弹纤维作为经线和棉纤维作为纬线交织而成。本发明提供一种电感应织带,特殊温控在织物里层将经纬熔合,做到不易拆散不脱落而且不影响外观和舒适度,新型氨纶使织物耐疲劳拉伸,弹性好不变。
Description
技术领域
本发明涉及一种织带,尤其涉及一种电感应织带及其加工方法。
背景技术
织带是以各种纱线和弹性芯线为原料制成狭幅状织物或管状织物,广泛用于服饰、鞋材、箱包、工业、农业、军需和交通运输等各产业领域中 ,在服装领域应用尤为广泛,随着社会的发展,织带的原材料由原先的棉线,纱线逐步发展到锦纶、维纶、涤纶、丙纶、氨纶、粘胶等,且编织方法及用途也发展到多元化。
织带在服装领域主要应用在文胸及内裤上,随着人们对服装的要求不再局限于舒适度,更重要的是其功能性,最好能通过织带实现对身体的参数检测,织带是最贴合人体皮肤的产品,故而其可以作为检测装置的承载体,这就要求织带需要具备一定的导电性能,而现有的织带都无法实现导电性。
发明内容
本发明的目的在于克服现有技术的缺陷,提供一种电感应织带,可以实现织带的导电性能。
为实现上述目的,本发明提出如下技术方案:
一种电感应织带,包括上层、下层以及中间层,所述上层由导电棉纤维和高弹纤维以1:1的交织比例进行交织而成,所述下层由导电棉纤维和氨纶纤维以1:2的交织比例进行交织而成,所述中间层以高弹纤维作为经线和棉纤维作为纬线交织而成。
作为优选,所述导电棉纤维为棉纤维表面镀有金属导电层。
作为优选,所述高弹纤维为70d/24/1高弹尼龙。
一种电感应织带的加工方法,包括如下步骤:
a、使用整经机将高弹纤维,棉纤维,氨纶纤维及导电棉纤维整到盘头上;
b、穿综,将盘头上的纤维采用顺穿法进行穿综处理,穿综筘数为40;
c、胚带编织,将导电棉纤维和高弹纤维作为上层的经纱和纬纱,将导电棉纤维和氨纶纤维作为下层的经纱和纬纱,将高碳纤维及棉纤维作为中间层的经纱和纬纱,送入编织机中进行编织,控制编织速度为1200转/分钟;
d、定型,将编织好的胚带送入温控热定型设备中进行热熔合定型,控制温度为120℃,连续滚动,定型时间20m/min;
e、检测,将定型后的织带进行后整理,通过接入检测设备检测其上下层之间是否导电。
作为优选,所述导电棉纤维的制备工艺包括如下步骤:
a、将棉纤维浸入无水乙醇中进行表面油脂的去除,然后用去离子水进行冲洗5~6min;
b、将步骤a处理的棉纤维穿入磁控溅射机内,采用磁控溅射法在纤维表面依次镀上镍层,钛层及银层,其步骤包括:
b1、将棉纤维穿入表面间隔开设有弧形缺口的膜管内,并卷绕到另一端的收料辊上,控制膜管内棉纤维处于拉伸状态;
b2、在磁控溅射机的阴极依次铺设镍长条靶,钛长条靶及银长条靶,在阳极间隔设置磁控头,且磁控头的位置与膜管上的弧形缺口的位置对应;
b3、启动磁控溅射机,待起辉稳定100s后移除膜管上方的挡板,使得靶材表面原子溅射出来沉积穿过弧形缺口,在棉纤维表现形成金属膜;
b4、同步驱动膜管和驱动收料辊旋转,使得膜管表面的弧形缺口旋转,以及棉纤维在膜管内前移,从而在棉纤维表面同步镀上螺旋式的镍层,钛层及银层;
c、将镀有金属层的棉纤维穿过微波加热器的螺旋进丝管内,启动微波加热器对棉纤维进行微波加热,控制加热温度为200~300℃,加热时间为10~15min,以增强棉纤维的弹性;
d、对加热后的金属棉纤维进行冷却处理,将纤维温度降至常温,形成导电棉纤维。
作为优选,所述步骤b4中膜管的旋转速度为5r/min,纤维的前移速度为5~10m/min。
因此本发明所揭示的一种电感应织带,采用三层结构设计,通过将上下两层设计成导电结构,配合中间的不导电层,使得整个肩带类似一个电感应器件,具有一定的导电性,增加其功能性。
具体实施方式
下面将结合本发明的内容,对本发明实施例的技术方案进行清楚、完整的描述。
本发明所揭示的一种电感应织带,包括上层、下层以及中间层,所述上层由导电棉纤维和高弹纤维以1:1的交织比例进行交织而成,所述下层由导电棉纤维和氨纶纤维以1:2的交织比例进行交织而成,所述中间层以高弹纤维作为经线和棉纤维作为纬线交织而成。
所述导电棉纤维为棉纤维表面镀有金属导电层。
所述高弹纤维为70d/24/1高弹尼龙。
一种电感应织带的加工方法,包括如下步骤:
a、使用整经机将高弹纤维,棉纤维,氨纶纤维及导电棉纤维整到盘头上;
b、穿综,将盘头上的纤维采用顺穿法进行穿综处理,穿综筘数为40;
c、胚带编织,将导电棉纤维和高弹纤维作为上层的经纱和纬纱,将导电棉纤维和氨纶纤维作为下层的经纱和纬纱,将高碳纤维及棉纤维作为中间层的经纱和纬纱,送入编织机中进行编织,控制编织速度为1200转/分钟;
d、定型,将编织好的胚带送入温控热定型设备中进行热熔合定型,控制温度为120℃,连续滚动,定型时间20m/min;
e、检测,将定型后的织带进行后整理,通过接入检测设备检测其上下层之间是否导电。
所述导电棉纤维的制备工艺为:
a、将棉纤维浸入无水乙醇中进行表面油脂的去除,然后用去离子水进行冲洗5~6min;
b、将步骤a处理的棉纤维穿入磁控溅射机内,采用磁控溅射法在纤维表面依次镀上镍层,钛层及银层,其步骤包括:
b1、将棉纤维穿入表面间隔开设有弧形缺口的膜管内,并卷绕到另一端的收料辊上,控制膜管内棉纤维处于拉伸状态;
b2、在磁控溅射机的阴极依次铺设镍长条靶,钛长条靶及银长条靶,在阳极间隔设置磁控头,且磁控头的位置与膜管上的弧形缺口的位置对应;
b3、启动磁控溅射机,待起辉稳定100s后移除膜管上方的挡板,使得靶材表面原子溅射出来沉积穿过弧形缺口,在棉纤维表现形成金属膜;
b4、同步驱动膜管和驱动收料辊旋转,使得膜管表面的弧形缺口旋转,以及棉纤维在膜管内前移,从而在棉纤维表面同步镀上螺旋式的镍层,钛层及银层,控制膜管的旋转速度为5r/min,纤维的前移速度为5~10m/min;
c、将镀有金属层的棉纤维穿过微波加热器的螺旋进丝管内,启动微波加热器对棉纤维进行微波加热,控制加热温度为200~300℃,加热时间为10~15min,以增强棉纤维的弹性;
d、对加热后的金属棉纤维进行冷却处理,将纤维温度降至常温,形成导电棉纤维。
本发明的技术内容及技术特征已揭示如上,然而熟悉本领域的技术人员仍可能基于本发明的教示及揭示而作种种不背离本发明精神的替换及修饰,因此,本发明保护范围应不限于实施例所揭示的内容,而应包括各种不背离本发明的替换及修饰,并为本专利申请权利要求所涵盖。
Claims (3)
1.一种电感应织带的加工方法,其特征在于:所述电感应织带包括上层、下层以及中间层,所述上层由导电棉纤维和高弹纤维以1:1的交织比例进行交织而成,所述下层由导电棉纤维和氨纶纤维以1:2的交织比例进行交织而成,所述中间层以高弹纤维作为经线和棉纤维作为纬线交织而成;
所述电感应织带的加工方法,包括如下步骤:
a、使用整经机将高弹纤维,棉纤维,氨纶纤维及导电棉纤维整到盘头上;
b、穿综,将盘头上的纤维采用顺穿法进行穿综处理,穿综筘数为40;
c、胚带编织,将导电棉纤维和高弹纤维作为上层的经纱和纬纱,将导电棉纤维和氨纶纤维作为下层的经纱和纬纱,将高弹纤维及棉纤维作为中间层的经纱和纬纱,送入编织机中进行编织,控制编织速度为1200转/分钟;
d、定型,将编织好的胚带送入温控热定型设备中进行热熔合定型,控制温度为120℃,连续滚动,定型时间20m/min;
e、检测,将定型后的织带进行后整理,通过接入检测设备检测其上下层之间是否导电;
所述导电棉纤维的制备工艺包括如下步骤:
a、将棉纤维浸入无水乙醇中进行表面油脂的去除,然后用去离子水进行冲洗5~6min;
b、将步骤a处理的棉纤维穿入磁控溅射机内,采用磁控溅射法在纤维表面依次镀上镍层,钛层及银层,其步骤包括:
b1、将棉纤维穿入表面间隔开设有弧形缺口的膜管内,并卷绕到另一端的收料辊上,控制膜管内棉纤维处于拉伸状态;
b2、在磁控溅射机的阴极依次铺设镍长条靶,钛长条靶及银长条靶,在阳极间隔设置磁控头,且磁控头的位置与膜管上的弧形缺口的位置对应;
b3、启动磁控溅射机,待起辉稳定100s后移除膜管上方的挡板,使得靶材表面原子溅射出来沉积穿过弧形缺口,在棉纤维表现形成金属膜;
b4、同步驱动膜管和驱动收料辊旋转,使得膜管表面的弧形缺口旋转,以及棉纤维在膜管内前移,从而在棉纤维表面同步镀上螺旋式的镍层,钛层及银层;
c、将镀有金属层的棉纤维穿过微波加热器的螺旋进丝管内,启动微波加热器对棉纤维进行微波加热,控制加热温度为200~300℃,加热时间为10~15min,以增强棉纤维的弹性;
d、对加热后的金属棉纤维进行冷却处理,将纤维温度降至常温,形成导电棉纤维;
E、剪取一端导电棉纤维进行测试。
2.根据权利要求1所述的一种电感应织带的加工方法,其特征在于:所述高弹纤维为70d/24/1高弹尼龙。
3.根据权利要求1所述的一种电感应织带的加工方法,其特征在于:所述步骤b4中膜管的旋转速度为5r/min,纤维的前移速度为5~10m/min。
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