CN109984096B - Black soldier fly integral automatic breeding production line - Google Patents
Black soldier fly integral automatic breeding production line Download PDFInfo
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- CN109984096B CN109984096B CN201910310968.7A CN201910310968A CN109984096B CN 109984096 B CN109984096 B CN 109984096B CN 201910310968 A CN201910310968 A CN 201910310968A CN 109984096 B CN109984096 B CN 109984096B
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- 241000709785 Hermetia illucens Species 0.000 title claims abstract description 82
- 238000009395 breeding Methods 0.000 title claims abstract description 23
- 230000001488 breeding effect Effects 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000004140 cleaning Methods 0.000 claims abstract description 60
- 239000010871 livestock manure Substances 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 239000003337 fertilizer Substances 0.000 claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 16
- 238000007710 freezing Methods 0.000 claims abstract description 12
- 230000008014 freezing Effects 0.000 claims abstract description 12
- 238000004321 preservation Methods 0.000 claims abstract description 12
- 238000012856 packing Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 238000005273 aeration Methods 0.000 claims description 42
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000000926 separation method Methods 0.000 claims description 30
- 241000233866 Fungi Species 0.000 claims description 20
- 241000894006 Bacteria Species 0.000 claims description 17
- 210000003608 fece Anatomy 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 14
- 230000007480 spreading Effects 0.000 claims description 14
- 238000003892 spreading Methods 0.000 claims description 14
- 238000005507 spraying Methods 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 239000010866 blackwater Substances 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract description 3
- 238000012258 culturing Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 241000238631 Hexapoda Species 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 241001481656 Stratiomyidae Species 0.000 description 6
- 230000001580 bacterial effect Effects 0.000 description 6
- 238000012216 screening Methods 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000010806 kitchen waste Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
- Fertilizers (AREA)
Abstract
The invention discloses an integrated automatic black soldier fly breeding production line which comprises a material receiving and mixing hopper, a heat preservation storage hopper, a black soldier fly distributing device, an automatic black soldier fly breeding frame and an insect-manure separator which are sequentially arranged; the multifunctional adult hermetia illucens fertilizer storage device also comprises a hermetia illucens adult cleaning device, a freezing chamber, a packaging device and a fertilizer storage bin. The whole process from the compounding of black soldier fly larva to adult packing delivery can be accomplished to this device is whole, and each device all sets up rationally moreover, can increase the whole quality and the efficiency that the busy breed of black water.
Description
Technical Field
The invention relates to the field of hermetia illucens cultivation, in particular to an integrated automatic hermetia illucens cultivation production line.
Background
The black soldier fly is a saprophytic hermetia illucens, can take and eat livestock manure and household garbage, and produces high-value animal protein feed, and has the characteristics of rapid propagation, large biomass, wide feeding range, high absorption and conversion rate, easy management, low feeding cost, good animal palatability and the like, so that the black soldier fly can be recycled, and is subjected to large-scale artificial culture at present.
In the prior art, the general culturing process of the hermetia illucens is divided into three stages of the process of gradually culturing the larvae into adults and the process of treating the adults in the later stage by a culturing system such as a culturing rack in the middle stage by mixing the larvae in the earlier stage with kitchen waste living garbage, livestock feces and the like, wherein the culturing of the hermetia illucens in the prior art usually does not have a whole set of more reasonable production line system, so that the culturing efficiency of the hermetia illucens is low and the culturing quality is poor; for example, the existing mixing device needs manual treatment when mixing the thallus materials, is time-consuming and labor-consuming, and can not uniformly spray the thallus materials.
Most of the existing hermetia illucens cultivation frames adopt artificial cultivation frames or semi-automatic cultivation frames, the cultivation efficiency is low, the quality is poor, and most importantly, a high-efficiency and rapid continuous cultivation system cannot be formed; in the subsequent treatment of the adult hermetia illucens, the adult can not be effectively separated and screened, and the screened useful fertilizer can not be reasonably and effectively utilized; and adults need to be manually cleaned, frozen and packaged, which is also very time-consuming and labor-consuming.
Disclosure of Invention
The invention aims at overcoming the defects in the prior art, and provides an integrated automatic black soldier fly breeding production line, which has the following technical scheme:
the integrated automatic black soldier fly breeding production line comprises a material receiving and mixing hopper, a heat preservation material storage hopper, a black soldier fly distributing device, an automatic black soldier fly breeding frame and an insect manure separator which are sequentially arranged; the multifunctional adult hermetia illucens fertilizer storage device also comprises a hermetia illucens adult cleaning device, a freezing chamber, a packaging device and a fertilizer storage bin.
The receiving and mixing hopper is also connected with a fungus barrel for spraying fungus bodies into the receiving and mixing hopper; the material receiving and mixing hopper is also connected with the heat preservation storage hopper through a lifting pump; the heat-preservation storage hopper is connected with the hermetia illucens distributing device through a lifting pump and a distributing pipeline; the hermetia illucens distributing device is arranged above the hermetia illucens automatic breeding frame; the lower end of the automatic black soldier fly breeding frame is provided with a conveyor belt which corresponds to the feed inlet of the insect-manure separator; in the discharging material screened by the insect-manure separator, the adult is sent into a hermetia illucens adult cleaning device for cleaning, and then sent into a freezing chamber for freezing, and packed by a packing device; and the sand and the manure in the discharge material screened by the manure separator are used as fertilizer to be sent to a fertilizer warehouse.
The automatic hermetia illucens cultivation frame comprises a cultivation frame at the outer side of the automatic hermetia illucens cultivation frame; a plurality of cultivation layers are arranged in the cultivation frame in parallel from top to bottom, each cultivation layer comprises transmission mechanisms arranged at two ends and a transmission crawler belt arranged between the two transmission mechanisms, and the transmission crawler belt is correspondingly provided with two layers capable of rotating in a reciprocating manner; one end of the transmission mechanism on the two sides is connected with a driving motor, and the other end of the transmission mechanism is used as a driven mechanism to drive the transmission crawler belt to rotate; and the transmission directions of the transmission tracks on the upper and lower adjacent cultivation layers are opposite.
The front end and the rear end of the transmission crawler belt are also provided with baffle plates which are uniformly and upwards supported at intervals; a layer of culture gauze is paved between the integral transmission crawler belt and the front baffle plate and the rear baffle plate; the front ends and the rear ends of the adjacent cultivation layers are staggered, and the length of the right end of the second cultivation layer is longer than that of the right end of the first cultivation layer, so that materials falling from the right end of the first cultivation layer fall on the right end of the second cultivation layer; and the left end length of the third layer of cultivation layer is greater than the left end length of the second layer of cultivation layer, so that the material dropped from the left end of the second layer of cultivation layer falls on the left end of the third layer of cultivation layer, and the adjacent upper and lower cultivation layers are arranged by analogy.
The device also comprises an aeration device, and the aeration device is connected with an aeration main pipe; and an aeration branch pipe is further arranged between the upper and lower transmission caterpillar bands in each cultivation layer, the aeration main pipe is vertically arranged on one side of the cultivation frame and is respectively connected with the aeration branch pipe in the cultivation layer from top to bottom, each aeration branch pipe is provided with an aeration hole, and the aeration holes are upwards arranged to align with the cultivation gauze paved on the upper transmission caterpillar band.
Preferably, the side of the cultivation frame is also provided with a supporting frame, the transmission front end of the transmission crawler belt of each cultivation layer is also provided with a spreading plate, two ends of the spreading plate are respectively extended with a connecting rod, and a connecting rod at one end is hinged on the supporting frame at one side; the connecting rod at the other end is in a threaded rod structure and extends out of the supporting frame at the other side, and a detachable fixing nut is arranged at the end part of the threaded rod; the spreading plate is arranged in the middle of the baffles at the two sides of the transmission track.
Preferably, the material receiving hopper comprises a hopper body; the hopper body is wide at the upper part and narrow at the lower part, and the left side and the right side are low to form an inclined hopper; a spiral mixer is arranged in the hopper body; a circle of mounting plates which are outwards inclined and expanded are further arranged at the material inlet at the upper end of the hopper body, so that the upper end of the hopper body is in a bell mouth structure; and the inner side of the mounting plate is also provided with a circle of fungus distributing pipeline which is arranged at the upper end of the material opening of the hopper body, the fungus distributing pipeline is also provided with spray holes, the spray holes are transversely arranged to be aligned with the material opening, the fungus distributing pipeline is connected to the fungus barrel and sprays biological fungus in the fungus barrel into the hopper body through the fungus distributing pipeline and the spray holes during material receiving through the driving device, and the materials are mixed through the spiral mixer.
Preferably, the insect-manure separator comprises a separation frame body, wherein a plurality of sieve plates are arranged in the separation frame body from top to bottom, and the pore diameters of the sieve plates are correspondingly reduced in sequence from top to bottom; a lifting plate is arranged below the separation frame body; a plurality of mounting sleeves which are arranged in a downward protruding mode are arranged on the lifting plate; the vibration spring is arranged in the mounting sleeve, the upper end of the vibration spring is fixedly arranged at the lower end of the separation frame body, and a vibration gap is arranged between the separation frame body and the lifting plate; the lifting plate is also provided with a motor perforation; the lower end of the separation frame body is provided with a vibration motor which passes through the motor perforation and is not contacted with the lifting plate; the lifting plate is arranged at one side end and is hinged and installed through a hinged supporting rod; the other side end is hinged and installed through a lifting device; the lifting plate and the separation frame body arranged on the lifting plate through the vibrating spring can be obliquely lifted under the action of the lifting device.
Preferably, the left side frame plate of the separation frame body is also provided with a discharge hole according to the position of each layer of sieve plate; and a cover plate is hinged above the left side frame plate, the lower end of the cover plate can be disassembled and locked, and the discharge hole on the left side frame plate is totally closed.
Preferably, the hermetia illucens adult cleaning device comprises a cleaning tank body; the cleaning tank body is provided with turning plate shafts which are arranged at intervals, each turning plate shaft is provided with a cleaning turning plate, all the turning plate shafts rotate in the same clockwise direction, and the cleaning turning plate is driven to rotate so that water flow in the cleaning tank body forms the same flow direction; the tail end of the cleaning tank body is also obliquely provided with a conveying mechanism, one end of the conveying mechanism is obliquely arranged at the bottom of the cleaning tank body and corresponds to the position of a turning plate shaft at the tail end and the cleaning turning plate, the other end of the conveying mechanism is obliquely extended to the outer end of the cleaning tank body, the lower end of the conveying mechanism is also provided with a rotary disk, and a collecting frame is placed on the rotary disk; the cleaning conveyor belt of the conveying mechanism is also provided with baffle blocks with uniform intervals.
Preferably, the cleaning tank body is also provided with a water outlet which is connected with a clean water tank; the clean water tank is connected with the cleaning tank body through a circulating water pump.
Preferably, a circle of frame groove is arranged at the position of the rotary disk corresponding to the conveying mechanism, and the collecting frame is placed in the frame groove.
Preferably, a circle of water collecting tank is arranged at the lower position of the upper frame tank of the rotary disk; and corresponding frame groove and collection frame all set up to the gauze structure that permeates water, and the water in the collection frame falls into the water catch bowl.
The beneficial effects are that: the invention has the following beneficial effects: the invention relates to an integrated hermetia illucens automatic breeding system of a hermetia illucens production line; mixing the raw garbage with kitchen waste and bacterial seeds by a mixing hopper in the early stage, wherein the bacterial seeds are sprayed automatically, the bacterial seeds are sprayed uniformly, and the mixture is mixed uniformly; the larvae are subjected to heat preservation treatment by adopting a heat preservation storage hopper, and the activity of the larvae is kept before the larvae are sent into a culture rack; the mixed materials can be uniformly distributed on the automatic culture rack through the distribution device, so that more stacks at the same position can not be formed, and the distribution is uniform; the automatic cultivation frame of the device is in an up-down staggered and stacked structure, the mixture of the upper cultivation layer can directly fall into the lower layer and is reversely conveyed, the material layers on each cultivation layer can be placed in an even mode by correspondingly arranging the spreading plates, and the purpose of continuous cultivation in one period can be achieved by controlling the thickness of the material layers and the conveying time of the transmission caterpillar; the aeration branch pipes are arranged in the cultivation frame, so that the water in the material layer can be dried and kept in a dry environment, and the growth of larvae is facilitated; the device has the advantages that the insect-manure separator can separate adults from fertilizers, the adults are automatically cleaned by the cleaning device and sent to the freezing chamber for packaging, and the fertilizers are sent to the waste warehouse for standby; the whole process from the compounding of black soldier fly larva to adult packing delivery can be accomplished to this device is whole, and each device all sets up rationally moreover, can increase the whole quality and the efficiency that the busy breed of black water.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a structural diagram of the automatic black soldier fly culturing frame in the invention;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a side view of the mounting of the flattening plate of FIG. 2;
FIG. 5 is a side view of FIG. 4;
FIG. 6 is a diagram of a structure of a material receiving hopper in the invention;
FIG. 7 is a diagram of a structure of an insect-manure separator in the present invention;
fig. 8 is a structural view of the adult hermetia illucens cleaning device.
Description of the embodiments
The invention will be further illustrated by the following drawings and specific examples, which are carried out on the basis of the technical solutions of the invention, it being understood that these examples are only intended to illustrate the invention and are not intended to limit the scope of the invention.
As shown in figure 1, the integrated automatic black soldier fly breeding production line comprises a receiving and mixing hopper 1, a heat-preserving storage hopper 2, a black soldier fly distributing device 3, an automatic black soldier fly breeding frame 4 and an insect manure separator 8 which are sequentially arranged; the multifunctional fertilizer box also comprises a hermetia illucens adult cleaning device 9, a freezing chamber 10, a packaging device 11 and a fertilizer warehouse 12.
The receiving and mixing hopper 1 is also connected with a fungus barrel for spraying fungus bodies into the receiving and mixing hopper 1; the material receiving and mixing hopper 1 is also connected with the heat preservation storage hopper 2 through a lifting pump 5; the heat-preservation storage hopper 2 is connected with the hermetia illucens distributing device 3 through a lifting pump 5 and a distributing pipeline 6; the hermetia illucens distributing device 3 is arranged above the hermetia illucens automatic breeding frame 4; the lower end of the automatic black soldier fly culture rack 4 is provided with a conveyor belt 907, and the conveyor belt 907 corresponds to a feed inlet of the insect-manure separator 8; in the discharging material screened by the insect-manure separator 8, the adult of the adult is sent into the hermetia illucens adult cleaning device 9 for cleaning, and then is sent into the freezing chamber 10 for freezing, and is packed by the packing device 11; and the sand and the manure in the discharge material screened by the manure separator 8 are used as fertilizer to be sent to the fertilizer warehouse 12.
As shown in fig. 2 and 3, the hermetia illucens automatic culture rack 4 comprises a culture frame 401 on the outer side of the hermetia illucens automatic culture rack; a plurality of cultivation layers are arranged in the cultivation frame 401 in parallel from top to bottom, each cultivation layer comprises a transmission mechanism 402 arranged at two ends and a transmission crawler 403 arranged between the two transmission mechanisms 402, and the transmission crawler 403 is correspondingly provided with two layers capable of rotating in a reciprocating manner; one end of the transmission mechanism 402 on two sides is connected with a driving motor 404, and the other end is used as a driven mechanism to drive the transmission crawler 403 to rotate; and the transmission directions of the transmission tracks 403 on the upper and lower adjacent cultivation layers are opposite.
The front end and the rear end of the transmission crawler 403 are also provided with baffle plates 405 which are uniformly and upwards supported at intervals; a layer of culture gauze 416 is paved between the integral transmission crawler 403 and the front and rear baffles 405; the front ends and the rear ends of the adjacent cultivation layers are staggered, and the length of the right end of the second cultivation layer is longer than that of the right end of the first cultivation layer, so that materials falling from the right end of the first cultivation layer fall on the right end of the second cultivation layer; and the left end length of the third layer of cultivation layer is greater than the left end length of the second layer of cultivation layer, so that the material dropped from the left end of the second layer of cultivation layer falls on the left end of the third layer of cultivation layer, and the adjacent upper and lower cultivation layers are arranged by analogy.
As shown in fig. 4 and 5, the device also comprises an aeration device 406, and the aeration device 406 is connected with an aeration main 407; and an aeration branch pipe 408 is further installed between the upper and lower transmission tracks 403 in each cultivation layer, and the aeration main pipe 407 is vertically arranged at one side of the cultivation frame 401, so that the aeration main pipe 407 is respectively connected with the aeration branch pipes 408 in the cultivation layer from top to bottom, each aeration branch pipe 408 is provided with an aeration hole, and the aeration hole is upwards arranged to be aligned with the cultivation gauze 416 paved on the upper transmission track 403.
A support bracket 409 is also arranged on the side of the cultivation frame 401, a spreading plate 410 is also arranged at the transmission front end of the transmission crawler 403 of each cultivation layer, a connecting rod 411 is respectively extended out of two ends of the spreading plate 410, and one connecting rod 411 is hinged on the support bracket 409 on one side; while the connecting rod 411 at the other end is provided in a threaded rod structure and protrudes to penetrate to the outside of the other side support bracket 409, and a detachable fixing nut 412 is installed at the end of the threaded rod; and the flattening plate 410 itself is disposed in the middle of the baffles 405 on both sides of the drive track 403.
A plurality of cultivation layers are arranged in the cultivation frame, and the upper and lower adjacent cultivation layers are arranged in a staggered mode, and the transmission directions of transmission tracks on the upper and lower cultivation layers are opposite; the materials falling from the upper transmission crawler belt can fall into the cultivation gauze of the next layer of transmission crawler belt and move in opposite directions, so that a process of continuous cultivation operation from top to bottom is formed, the rotating speed of a driving motor of each cultivation layer can be correspondingly set, the transmission speed of the transmission crawler belt is controlled, the larva cultivation of the uppermost layer reaches the cultivation layer of the lowermost layer to be discharged and grows into adults, a period of continuous automatic cultivation process is completed, and the aim of full-automatic cultivation is fulfilled; and the material falls into the function of turning over the material from upper strata drive track to lower floor drive track in-process has also been realized, makes the larva can better grow up.
Each breeding layer is driven by two driving mechanisms, a driving crawler is arranged between the driving mechanisms at two sides, an aeration branch pipe is arranged between the upper driving crawler and the lower driving crawler, the aeration branch pipe is connected in series through a connecting pipe and is connected with an external aeration main pipe, the aeration main pipe is connected to an external aeration device, the hermetia illucens needs to keep the materials dry and keep permeability in the breeding growth process, the aeration branch pipes are arranged between the transmission tracks, the aeration openings of the aeration branch pipes are upwards provided with the transmission tracks aligned to the upper part, the culture gauze also has permeability, and when the transmission tracks move, the air in the aeration branch pipes can dry the materials above to a certain extent, so that the materials are kept dry and transparent, the activity of the black soldier flies is kept, and the culture quality is ensured; in the device, the aeration branch pipes are arranged between the upper and lower transmission tracks of each cultivation layer, so that the installation position is ingenious, on one hand, the space of the whole device can be not occupied, and the installation is convenient; on the other hand carries out the drying to the material from the bottom, and its effect is better, and each in-layer all is provided with a plurality of aeration branch pipes moreover, and it is more even to distribute, has better effect.
In the device, a spreading plate is arranged in each culture layer, after materials fall onto the lower transmission crawler belt from the upper transmission crawler belt, stacking can possibly occur, and when the materials can be stably spread to a proper thickness through the arrangement of the spreading plate, on one hand, the feed intake of the black soldier fly larvae can be ensured and the growth quality of the black soldier fly larvae can be ensured through controlling the thickness of the layer; on the other hand, the accumulation prevention can enable the aeration pipe below to be uniformly aerated and dried; in addition, the spreading plate is installed in a hinged and adjustable mode, one end of the spreading plate is installed in a hinged mode, the other end of the spreading plate is installed on the supporting frame in a penetrating mode through a threaded rod, the inclined angle can be adjusted through fastening nuts, the thickness of a material layer on the culture gauze can be controlled, and the growth quality of black soldier fly larvae is guaranteed.
As shown in fig. 6, the blending hopper 1 includes a hopper body 101; the hopper body 101 is wide at the upper part and narrow at the lower part, and is high at the left and low at the right to form an inclined hopper; a spiral mixer is arranged in the hopper body 101; a circle of mounting plates 103 which are outwards inclined and expanded are further arranged at the material inlet at the upper end of the hopper body 101, so that the upper end of the hopper body 101 is in a bell mouth structure; and the inner side of the mounting plate 103 is also provided with a circle of bacteria distributing pipeline 104, the bacteria distributing pipeline 104 is arranged at the upper end of the material opening of the hopper body 101, the bacteria distributing pipeline 104 is also provided with a spray hole 105, the spray hole 105 is transversely arranged to be aligned with the material opening, the bacteria distributing pipeline 104 is connected to a bacteria barrel, biological bacteria in the bacteria barrel are sprayed into the hopper body 101 through the bacteria distributing pipeline 104 and the spray hole 105 through a driving device when being received, and the materials are mixed through a spiral mixer.
According to the invention, the mounting plate is arranged at the upper end material opening of the hopper body, the mounting plate is surrounded to form a bell mouth structure, a circle of fungus distribution pipeline is arranged on the mounting plate through the clamp assembly, the fungus distribution pipeline is provided with the spray holes aligned with the material opening, and is connected to the fungus barrel and driven by the driving device such as the water pump, so that when receiving materials, the driving device is started to spray biological fungus in the fungus barrel into the hopper through the fungus distribution pipeline, and then the spiral mixer is used for mixing, so that the process of manually spraying the biological fungus is omitted, the time and labor are saved, the spraying is uniform, the spraying effect is good, and the efficiency and quality of the whole black soldier fly culture are improved.
As shown in fig. 7, the worm and manure separator 8 comprises a separation frame 801, wherein a plurality of sieve plates 802 are arranged in the separation frame 801 from top to bottom, and the pore diameters of the sieve plates 802 are correspondingly reduced from top to bottom in sequence; a lifting plate 803 is also arranged below the separation frame 801; a plurality of mounting sleeves 804 which are arranged in a downward protruding way are arranged on the lifting plate 803; a vibration spring 805 is installed in the installation sleeve 804, the upper end of the vibration spring 805 is fixedly installed at the lower end of the separation frame 801, and a vibration gap is formed between the separation frame 801 and the lifting plate 803; and the lifting plate 803 is also provided with a motor perforation 806; while the lower end of the separation frame 801 is mounted with a vibration motor 807, the vibration motor 807 passes through the inside of the motor penetration hole 806, and the vibration motor 807 is not brought into contact with the lifting plate 803; while the lifting plate 803 is provided with one side end hinged by a hinged support bar 808; the other side end is hinged by a lifting device 809; the lifting plate 803 and the separation frame 801 mounted on the lifting plate 803 by the vibration spring 805 can be obliquely lifted by the lifting device 809.
A discharge hole 810 is also arranged on the left side frame plate of the separation frame 801 according to the position of each layer of sieve plate 802; and a cover plate 811 is hinged above the left side frame plate, the lower end of the cover plate 811 is detachably locked, and the discharge hole 810 on the left side frame plate is completely closed.
The whole of the insect-manure separator is used for screening adults through a screen plate arranged in a separation frame body, and the separation frame body is arranged on a lifting plate through a vibrating spring; when the separating frame is used, the vibrating motor arranged at the lower end of the separating frame body vibrates to drive the separating frame body to shake under the cooperation of the vibrating spring, so that materials on the screen plates are subjected to vibration separation, and the screen plate at the uppermost layer is used for screening kitchen garbage sundries which are not digested by black soldier flies; the second layer is used for screening adult hermetia illucens, the third layer is used for screening the insect manure and can be used as fertilizer, and the last layer is used for screening the rest of insect sand and can be used as feed; the device can separate the insect manure by utilizing the vibration principle, and has higher efficiency and better quality.
A hinged support rod and a lifting device are also arranged below the lifting plate of the insect-manure separator; the left side frame plate of the separation frame body is also provided with a discharge hole and is covered by a cover plate which is hinged; when the screening is finished and the materials on each screen plate are required to be discharged, the left cover plate is required to be opened, then the lifting device arranged on the right side is controlled to lift the lifting plate and the separation frame body, and the materials are naturally discharged from the left discharge hole after the separation frame body is gradually lifted and inclined; the lifting device is controlled to reset, so that the device has the function of efficiently separating the insect manure, and is very convenient to discharge; moreover, the function of separating the insect and the manure is not influenced by the unloading function, and the two are reasonable in structure, convenient to use and high in working efficiency.
As shown in fig. 8, the hermetia illucens adult cleaning device 9 comprises a cleaning tank body 901; the cleaning tank 901 is provided with turning plate shafts 902 which are arranged at intervals, each turning plate shaft 902 is provided with a cleaning turning plate 903, all the turning plate shafts 902 rotate in the same clockwise direction, and the cleaning turning plate 903 is driven to rotate so that water flow in the cleaning tank 901 forms the same flow direction; a conveying mechanism 904 is obliquely arranged at the tail end of the cleaning tank body 901, one end of the conveying mechanism 904 is obliquely arranged at the bottom of the cleaning tank body 901 and corresponds to the positions of the last turning plate shaft 902 and the cleaning turning plate 903, the other end of the conveying mechanism 904 obliquely extends out of the cleaning tank body 901, a rotating disc 905 is also arranged at the lower end of the conveying mechanism 904, and a collecting frame 906 is arranged on the rotating disc 905; the cleaning conveyor 907 of the conveyor 904 is further provided with evenly spaced stops 908.
The cleaning tank 901 is also provided with a water outlet 909, and the water outlet 909 is connected with a clean water tank 910; the clean water tank 910 is connected with the cleaning tank 901 through a circulating water pump 911.
A round of frame groove 912 is provided on the rotating disc 905 at a position corresponding to the conveying mechanism 904, and the collection frame 906 is placed in the frame groove 912.
A circle of water collecting tank 913 is also arranged at the lower position of the upper frame groove 912 of the rotating disk 905; and the corresponding frame groove 912 and the collecting frame 906 are both provided in a water permeable gauze structure, and the water in the collecting frame 906 falls into the water collecting tank 913.
According to the cleaning device, the inner part of the cleaning tank body is stirred by the uniformly-distributed turnover shafts and the cleaning turnover plates, all the turnover shafts rotate in the same clockwise direction, so that the water flow in the cleaning tank body is in the direction of circulating flow of the upper layer and the lower layer, the black soldier flies put into the cleaning tank body are pushed forward through the circulating water flow of the lower layer, the water flow is stable, larger impact damage to the black soldier flies is avoided, the activity of the black soldier flies is kept, and the stirring water flow between the adjacent cleaning turnover plates and the length of the cleaning tank body are enough to clean the black soldier flies, so that the cleaning device is reasonable in structure and convenient to use.
The transmission mechanism that the slant set up is installed to the end of the washing tank body in this device, and transmission structure one end slope submergence downwards is in the aquatic and is corresponded with the position of wasing the board, and the other end then stretches out the washing tank body outside, just so the hermetia illucens that washs the propelling movement via rivers is by transmission mechanism's conveyer belt conveying, drops in the cell-phone frame from the other end to still be provided with the baffle on the conveyer belt, can make things convenient for the high-efficient with the hermetia illucens conveying out from the water.
Still set up the rotary disk that uses with drive mechanism cooperation in this device, place the collection frame of hermetia illucens on the rotary disk, after the hermetia illucens in a frame is collected fully, transfer it to the opposite side through the rotary disk rotatory back, retrieve through the workman to place another empty collection frame, can be continuous circulation collect the hermetia illucens of following the internal conveying of washing tank, it is very high-efficient and convenient.
In the device, a clean water tank and a circulating water pump are also arranged in the clean water tank body, so that the water in the clean water tank body can be recycled and purified for use; and with the frame groove on the rotary disk and with collect the frame all set up to permeable gauze structure in this device, the hermetia illucens is sent into to the collection frame from drive mechanism and is had partial water, and water can fall into the water catch bowl of below and correspondingly flow into the clean water pond from the collection frame, utilizes this part water, sets up like this and not only can reuse water resource, also can reach the effect of drying that dewaters with the hermetia illucens after collecting.
The invention relates to an integrated hermetia illucens automatic breeding system of a hermetia illucens production line; mixing the raw garbage with kitchen waste and bacterial seeds by a mixing hopper in the early stage, wherein the bacterial seeds are sprayed automatically, the bacterial seeds are sprayed uniformly, and the mixture is mixed uniformly; the larvae are subjected to heat preservation treatment by adopting a heat preservation storage hopper, and the activity of the larvae is kept before the larvae are sent into a culture rack; the mixed materials can be uniformly distributed on the automatic culture rack through the distribution device, so that more stacks at the same position can not be formed, and the distribution is uniform; the automatic cultivation frame of the device is in an up-down staggered and stacked structure, the mixture of the upper cultivation layer can directly fall into the lower layer and is reversely conveyed, the material layers on each cultivation layer can be placed in an even mode by correspondingly arranging the spreading plates, and the purpose of continuous cultivation in one period can be achieved by controlling the thickness of the material layers and the conveying time of the transmission caterpillar; the aeration branch pipes are arranged in the cultivation frame, so that the water in the material layer can be dried and kept in a dry environment, and the growth of larvae is facilitated; the device has the advantages that the insect-manure separator can separate adults from fertilizers, the adults are automatically cleaned by the cleaning device and sent to the freezing chamber for packaging, and the fertilizers are sent to the waste warehouse for standby; the whole process from the compounding of black soldier fly larva to adult packing delivery can be accomplished to this device is whole, and each device all sets up rationally moreover, can increase the whole quality and the efficiency that the busy breed of black water.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (7)
1. The utility model provides a black soldier fly integral type automatic culture production line which characterized in that: comprises a mixing hopper (1), a heat-preserving storage hopper (2), a hermetia illucens distributing device (3), a hermetia illucens automatic culture rack (4) and an insect-manure separator (8) which are sequentially arranged; the device also comprises a hermetia illucens adult cleaning device (9), a freezing chamber (10), a packing device (11) and a fertilizer warehouse (12);
the material receiving and mixing hopper (1) is also connected with a fungus barrel for spraying fungus bodies into the material receiving and mixing hopper (1); the material receiving and mixing hopper (1) is also connected with the heat preservation storage hopper (2) through a lifting pump (5); the heat-preservation storage hopper (2) is connected with the hermetia illucens material distributing device (3) through a lifting pump (5) and a material distributing pipeline (6); the hermetia illucens distributing device (3) is arranged above the hermetia illucens automatic breeding frame (4); the lower end of the hermetia illucens automatic culture rack (4) is provided with a conveyor belt (907), and the conveyor belt (907) corresponds to a feed inlet of the insect-manure separator (8); in the discharging material screened by the insect-manure separator (8), the adults are sent into a hermetia illucens adult cleaning device (9) for cleaning, then are sent into a freezing chamber (10) for freezing, and are packed by a packing device (11); and the sand and the manure in the discharge material screened by the manure separator (8) are used as fertilizer and sent to a fertilizer warehouse (12);
the hermetia illucens automatic culture rack (4) comprises a culture frame (401) at the outer side of the automatic culture rack; a plurality of cultivation layers which are arranged in parallel from top to bottom are arranged in the cultivation frame (401), each cultivation layer comprises a transmission mechanism (402) arranged at two ends and a transmission crawler belt (403) arranged between the two transmission mechanisms (402), and the transmission crawler belt (403) is correspondingly provided with two layers capable of rotating in a reciprocating manner; one end of the transmission mechanism (402) at two sides is connected with a driving motor (404), and the other end is used as a driven mechanism to drive the transmission crawler belt (403) to rotate; the transmission directions of the transmission tracks (403) on the upper and lower adjacent cultivation layers are opposite;
the front end and the rear end of the transmission crawler belt (403) are also provided with baffle plates (405) which are uniformly and upwards supported at intervals; a layer of culture gauze (416) is paved between the integral transmission crawler belt (403) and the front baffle plate and the rear baffle plate (405); the front ends and the rear ends of the adjacent cultivation layers are staggered, and the length of the right end of the second cultivation layer is longer than that of the right end of the first cultivation layer, so that materials falling from the right end of the first cultivation layer fall on the right end of the second cultivation layer; the left end length of the third layer of cultivation layer is longer than that of the second layer of cultivation layer, so that the materials falling from the left end of the second layer of cultivation layer fall on the left end of the third layer of cultivation layer, and the adjacent upper and lower layers of cultivation layer are arranged in a similar way;
the device also comprises an aeration device (406), and the aeration device (406) is connected with an aeration main pipe (407); an aeration branch pipe (408) is further arranged between the upper and lower transmission tracks (403) in each cultivation layer, the aeration main pipe (407) is vertically arranged on one side of the cultivation frame (401) and is respectively connected with the aeration branch pipes (408) in the cultivation layer from top to bottom, each aeration branch pipe (408) is provided with an aeration hole, and the aeration holes are upwards arranged to align with cultivation gauze (416) paved on the upper transmission track (403);
the receiving and mixing hopper (1) comprises a hopper body (101); the hopper body (101) is wide in upper part and narrow in lower part, and the left side and the right side are low to form an inclined hopper; a spiral mixer is arranged in the hopper body (101); a circle of mounting plates (103) which are outwards inclined and expanded are further arranged at the material inlet at the upper end of the hopper body (101), so that the upper end of the hopper body (101) is in a bell mouth structure; the inner side of the mounting plate (103) is also provided with a circle of bacteria distributing pipeline (104), the bacteria distributing pipeline (104) is arranged at the upper end of a material opening of the hopper body (101), the bacteria distributing pipeline (104) is also provided with a spray hole (105), the spray hole (105) is transversely provided with an alignment material opening, the bacteria distributing pipeline (104) is connected to the bacteria barrel and sprays biological bacteria in the bacteria barrel into the hopper body (101) through the bacteria distributing pipeline (104) and the spray hole (105) during material receiving through the driving device, and the biological bacteria are mixed through the spiral mixer;
the insect-manure separator (8) comprises a separation frame body (801), wherein a plurality of sieve plates (802) are arranged in the separation frame body (801) from top to bottom, and the pore diameters of the sieve plates (802) are correspondingly reduced in sequence from top to bottom; a lifting plate (803) is arranged below the separation frame body (801); a plurality of mounting sleeves (804) which are arranged in a downward protruding way are arranged on the lifting plate (803); a vibration spring (805) is arranged in the mounting sleeve (804), the upper end of the vibration spring (805) is fixedly arranged at the lower end of the separation frame body (801), and a vibration gap is arranged between the separation frame body (801) and the lifting plate (803); the lifting plate (803) is also provided with a motor perforation (806); the lower end of the separation frame body (801) is provided with a vibration motor (807), the vibration motor (807) passes through the motor perforation (806) and is not contacted with the lifting plate (803); the lifting plate (803) is arranged in a way that one side end is hinged and installed through a hinged supporting rod (808); the other side end is hinged by a lifting device (809); the lifting plate (803) and the separation frame (801) mounted on the lifting plate (803) through the vibration spring (805) can be obliquely lifted under the action of the lifting device (809).
2. The integrated automatic black soldier fly breeding production line according to claim 1, wherein: the side of the cultivation frame (401) is also provided with a support frame (409), the transmission front end of the transmission crawler belt (403) of each cultivation layer is also provided with a spreading plate (410), two ends of the spreading plate (410) are respectively extended with a connecting rod (411), and one end of the connecting rod (411) is hinged on the support frame (409) at one side; the connecting rod (411) at the other end is provided with a threaded rod structure and extends out of the supporting frame (409) at the other side, and a detachable fixing nut (412) is arranged at the end part of the threaded rod; the flattening plate (410) is arranged in the middle of the baffles (405) at the two sides of the transmission crawler belt (403).
3. The integrated automatic black soldier fly breeding production line according to claim 1, wherein: a discharge hole (810) is formed in the left side frame plate of the separation frame body (801) according to the position of each layer of sieve plate (802); and a cover plate (811) is hinged above the left side frame plate, the lower end of the cover plate (811) can be detachably locked, and the discharge hole (810) on the left side frame plate is totally closed.
4. The integrated automatic black soldier fly breeding production line according to claim 1, wherein: the hermetia illucens adult cleaning device (9) comprises a cleaning tank body (901); the cleaning tank body (901) is provided with turning plate shafts (902) which are arranged at intervals, each turning plate shaft (902) is provided with a cleaning turning plate (903), all the turning plate shafts (902) rotate in the same clockwise direction, and the cleaning turning plate (903) is driven to rotate so that water flow in the cleaning tank body (901) forms the same flow direction; the tail end of the cleaning tank body (901) is also obliquely provided with a conveying mechanism (904), one end of the conveying mechanism (904) is obliquely arranged at the bottom of the cleaning tank body (901) and corresponds to the position of a turning plate shaft (902) at the tail end and the cleaning turning plate (903), the other end of the conveying mechanism (904) is obliquely extended to the outer end of the cleaning tank body (901), the lower end of the conveying mechanism (904) is also provided with a rotary disc (905), and a collecting frame (906) is arranged on the rotary disc (905); the cleaning conveyor belt (907) of the conveying mechanism (904) is also provided with baffle blocks (908) with uniform intervals.
5. The integrated automatic black soldier fly breeding production line according to claim 4, wherein: a water outlet (909) is also arranged on the cleaning tank body (901), and the water outlet (909) is connected with a clean water tank (910); the clean water tank (910) is connected with the cleaning tank body (901) through a circulating water pump (911).
6. The integrated automatic black soldier fly breeding production line according to claim 5, wherein: a circle of frame grooves (912) are formed in the rotating disc (905) at positions corresponding to the conveying mechanism (904), and the collecting frames (906) are placed in the frame grooves (912).
7. The integrated automatic black soldier fly breeding production line according to claim 4, wherein: a circle of water collecting grooves (913) are also arranged at the lower position of the upper frame groove (912) of the rotating disc (905); and the corresponding frame groove (912) and the collecting frame (906) are both arranged in a water permeable gauze structure, and water in the collecting frame (906) falls into the water collecting groove (913).
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| CN111036645A (en) * | 2019-12-02 | 2020-04-21 | 洪新安 | Industrial biological treatment process for rotten matters and kitchen waste in urban life |
| CN111631193A (en) * | 2020-06-28 | 2020-09-08 | 江苏省农业科学院 | Automatic device for realizing rapid reduction and drying treatment of livestock and poultry feces by utilizing hermetia illucens and application |
| CN112753657B (en) * | 2021-01-07 | 2022-07-22 | 云南省畜牧兽医科学院 | System for treating livestock and poultry manure by breeding hermetia illucens and application thereof |
| CN112715493A (en) * | 2021-01-29 | 2021-04-30 | 上海擎日智能技术有限公司 | Full-automatic three-dimensional breeding system of heisui river horsefly |
| CN114503956B (en) * | 2021-11-26 | 2023-03-21 | 广东南帆环保科技有限公司 | Box type automatic breeding device for hermetia illucens |
| CN114190336A (en) * | 2022-01-04 | 2022-03-18 | 北京泾渭环境科技有限公司 | A full flow system device for heisui river horsefly is bred |
| CN114451360B (en) * | 2022-01-10 | 2023-01-06 | 宁波大学 | Spiral transmission type stereoscopic automatic breeding device and method for hermetia illucens |
| CN115530128A (en) * | 2022-09-22 | 2022-12-30 | 湖南省农业环境生态研究所 | Layered distribution black soldier fly larva breeding device and method |
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