CN109957975A - 一种地毯的改进制造方法 - Google Patents

一种地毯的改进制造方法 Download PDF

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CN109957975A
CN109957975A CN201711500263.9A CN201711500263A CN109957975A CN 109957975 A CN109957975 A CN 109957975A CN 201711500263 A CN201711500263 A CN 201711500263A CN 109957975 A CN109957975 A CN 109957975A
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carpet
weight
parts
adhesive
barn
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赵凤侠
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Tianjin Xin Sheng Carpet Co Ltd
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Tianjin Xin Sheng Carpet Co Ltd
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0209—Elastomeric, elastic fibres, e.g. spandex, lycra
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/02—Natural macromolecular compounds or derivatives thereof
    • D06N2203/022—Natural rubber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/02—Natural macromolecular compounds or derivatives thereof
    • D06N2203/024—Polysaccharides or derivatives thereof
    • D06N2203/026—Cellulose or derivatives thereof
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    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045—Vinyl (co)polymers
    • D06N2203/047—Arromatic vinyl (co)polymers, e.g. styrene
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/10—Particulate form, e.g. powder, granule
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
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Abstract

本发明公开一种地毯的改进制造方法，包括如下工艺步骤：1)取天然胶50重量份，丁苯胶350重量份，纤维素30重量份，化石粉400重量份，柔软剂10重量份，水325重量份，混合后在15‑25℃调制3‑5小时，制得地毯胶；2)采用不同针高的簇绒机将有光加柔涤纶丝和高能弹力丝加工成地毯的毯面，3)在毯面的背面粘贴地毯胶；4)将粘贴地毯胶后的毯面置于烤房，控制所述烤房内的温度逐步升温到120‑140℃之间，持续4‑6小时后停止烘烤，将粘贴地毯胶后的毯面自然降温，降温2小时后将所述毯面移出烤房，制成成型地毯；5)通过包边机对成型地毯进行包边，制成成品。

Description

一种地毯的改进制造方法
技术领域
本发明涉及一种地毯的改进制造方法。
背景技术
行业内所生产的胶背地毯常常由于粘合度不够产生质量问题，严重影响使用寿命，而且，还常常有胶背过硬的地毯，影响了地毯的舒适度，而且现有技术中的地毯都是平面毯面，视觉效果单一。因而，需要开发一种新型的地毯制作方法以及新的地毯，以来解决或减轻上述问题。
发明内容
本发明的目的是提供一种地毯的改进制造方法，包括如下工艺步骤：
1)取天然胶50重量份，丁苯胶350重量份，纤维素30重量份，化石粉400重量份，柔软剂10重量份，水325重量份，混合后在15-25℃调制3-5小时，制得地毯胶；
2)采用不同针高的簇绒机将有光加柔涤纶丝和高能弹力丝加工成地毯的毯面，所述的簇绒机在使用过程中，纱线8S/3股，捻度200捻/米，喂纱量(mm/针)14，20，26，绒高5-10mm，针迹40-50针/10cm，绒重1250g/m2；
3)在毯面的背面粘贴地毯胶；
4)将粘贴地毯胶后的毯面置于烤房，控制所述烤房内的温度逐步升温到120-140℃之间，持续4-6小时后停止烘烤，将粘贴地毯胶后的毯面自然降温，降温2小时后将所述毯面移出烤房，制成成型地毯；
5)通过包边机对成型地毯进行包边，制成成品。
优选的，所述的簇绒机在使用过程中，拉纱罗拉系数为30mm，绒高系数为0.5，针离开底布的有效位置为6mm。
本发明具有的优点和积极效果是：提供一种地毯的制造方法，使毯面出现高低错落，呈现三维立体效果，胶具有良好的粘度软度和弹性，地毯胶背韧度牢固度和弹性非常高，同时又保持了外观的美感。
具体实施方式
本实例的工作过程：
一种地毯的改进制造方法，包括如下工艺步骤：
1)取天然胶50重量份，丁苯胶350重量份，纤维素30重量份，化石粉400重量份，柔软剂10重量份，水325重量份，混合后在25℃调制3小时，制得地毯胶；
2)采用不同针高的簇绒机将有光加柔涤纶丝和高能弹力丝加工成地毯的毯面，所述的簇绒机在使用过程中，纱线8S/3股，捻度200捻/米，喂纱量(mm/针)14，20，26，绒高5-10mm，针迹40-50针/10cm，绒重1250g/m2；
3)在毯面的背面粘贴地毯胶；
4)将粘贴地毯胶后的毯面置于烤房，控制所述烤房内的温度逐步升温到120℃，持续4小时后停止烘烤，将粘贴地毯胶后的毯面自然降温，降温2小时后将所述毯面移出烤房，制成成型地毯；
5)通过包边机对成型地毯进行包边，制成成品。
所述的簇绒机在使用过程中，拉纱罗拉系数为30mm，绒高系数为0.5，针离开底布的有效位置为6mm。
本发明具有的优点和积极效果是：提供一种地毯的制造方法，使毯面出现高低错落，呈现三维立体效果，胶具有良好的粘度软度和弹性，地毯胶背韧度牢固度和弹性非常高，同时又保持了外观的美感。
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。

Claims (7)

1.一种地毯的改进制造方法，其特征在于，包括如下工艺步骤：
1)制得地毯胶；2)加工成地毯的毯面；3)在毯面的背面粘贴地毯胶；4)制成成型地毯；5)制成成品。
2.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：
所述步骤1)取天然胶50重量份，丁苯胶350重量份，纤维素30重量份，化石粉400重量份，柔软剂10重量份，水325重量份，混合后在15-25℃调制3-5小时，制得地毯胶。
3.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：
所述步骤2)采用不同针高的簇绒机将有光加柔涤纶丝和高能弹力丝加工成地毯的毯面，所述的簇绒机在使用过程中，纱线8S/3股，捻度200捻/米，喂纱量(mm/针)14，20，26，绒高5-10mm，针迹40-50针/10cm，绒重1250g/m2。
4.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：
所述步骤3)在毯面的背面粘贴地毯胶。
5.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：
所述步骤4)将粘贴地毯胶后的毯面置于烤房，控制所述烤房内的温度逐步升温到120-140℃之间，持续4-6小时后停止烘烤，将粘贴地毯胶后的毯面自然降温，降温2小时后将所述毯面移出烤房，制成成型地毯。
6.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：
所述步骤5)通过包边机对成型地毯进行包边，制成成品。
7.根据权利要求1所述的一种地毯的改进制造方法，其特征在于：所述的簇绒机在使用过程中，拉纱罗拉系数为30mm，绒高系数为0.5，针离开底布的有效位置为6mm。
CN201711500263.9A 2017-12-26 2017-12-26 一种地毯的改进制造方法 Pending CN109957975A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113854801A (zh) * 2021-07-02 2021-12-31 宿迁市神龙家纺有限公司 一种防水防滑浴室地毯的制备方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113854801A (zh) * 2021-07-02 2021-12-31 宿迁市神龙家纺有限公司 一种防水防滑浴室地毯的制备方法
CN113854801B (zh) * 2021-07-02 2024-04-05 宿迁市神龙家纺有限公司 一种防水防滑浴室地毯的制备方法

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Application publication date: 20190702