CN109940286B - Full-automatic uncoiling laser cutting production line - Google Patents
Full-automatic uncoiling laser cutting production line Download PDFInfo
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- CN109940286B CN109940286B CN201910230197.0A CN201910230197A CN109940286B CN 109940286 B CN109940286 B CN 109940286B CN 201910230197 A CN201910230197 A CN 201910230197A CN 109940286 B CN109940286 B CN 109940286B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The invention discloses a full-automatic uncoiling laser cutting production line, which comprises the following steps: the automatic leveling machine comprises a three-in-one leveling feeder, a single-head plane cutter, a first double-head plane cutter, a waste material conveyor, a second double-head plane cutter and a stacking platform which are sequentially arranged, wherein truss robots are arranged above the first double-head plane cutter and the second double-head plane cutter, and the truss robots alternately carry plates and finished products on the first double-head plane cutter and the second double-head plane cutter. The invention is sequentially provided with three cutting machines, a single-head plane cutting machine is responsible for cutting off a plate material, the other two double-head plane cutting machines work alternately, two groups of cutting table surfaces share the cutting head, 2 cutting heads move back and forth on 2 rotary saw tooth tables to switch work, and a truss robot is arranged to match the two groups of double-head plane cutting machines to carry the plate material and the finished product material according to a certain beat, so that the condition that one double-head plane cutting machine is always in a working state is ensured, and the high-efficiency production beat is ensured.
Description
Cross-reference to related references
The present application claims priority from chinese patent application No. 2018108209314 entitled "full-automatic unwind laser cutting line", filed 24 at 7/2018, which is incorporated herein by reference.
Technical Field
The invention relates to the field of laser cutting, in particular to a full-automatic uncoiling laser cutting production line.
Background
In the automobile hot stamping industry, blanks before thermoforming are all formed by blanking through dies, and the die blanking is very efficient, but the mode also has the problems that firstly, the blanking dies need a longer manufacturing period, the cost is higher, and each new part needs to be correspondingly manufactured with a new die; secondly, the blanking of the die is limited by the size of the die, and the utilization of the discharged materials of the blank is low; and for the production of various small batches, the production cost of parts is high and the futures period is long due to the influence of the manufacturing period and the cost of the mould.
Therefore, laser blanking has more and more application in the automobile stamping industry, and the industrialization of laser cutting is more and more mature. For example, the application number is CN201820301205.7, and the application name is Chinese patent invention of a rolling sawtooth optical fiber laser cutting machine, which discloses a rolling sawtooth optical fiber laser cutting machine with damage resistance and high production efficiency, and is characterized in that an uncoiling feeder and a plane cutting machine are connected in series, a flat-opened material belt is cut on a sawtooth platform, a knife tip serrated surface circularly rolls along the X-axis direction along with a guide rail, and the uncoiling speed of a coil stock is consistent with the rolling speed of the knife tip serrated surface. The main advantages of the wire falling device relative to the die are as follows: the processing flexibility is good, can cut arbitrary shape part, material utilization is high, does not have the mould opening time, and part delivery period is short.
However, in the automobile stamping industry, when a carbon steel plate with the thickness of 0.8-3 mm is cut through calculation, at least two cutting machines with the power of more than 3kw are required to work continuously at the same time, and the workpiece discharging speed can reach the die discharging speed, so that the current laser discharging line has a lot of advantages, but the key reason that the laser discharging line can not replace die discharging is that the efficiency is too low.
Disclosure of Invention
The invention provides a full-automatic uncoiling laser cutting production line, which aims to solve the technical problems in the prior art.
In order to solve the technical problems, the invention provides a full-automatic uncoiling laser cutting production line, which comprises the following steps: the device comprises a three-in-one flattening feeder, a single-head plane cutter, a first double-head plane cutter, a waste material conveyor, a second double-head plane cutter and a stacking platform which are sequentially arranged, wherein truss robots are arranged above the first double-head plane cutter and the second double-head plane cutter and are used for alternately carrying plates and finished products on the first double-head plane cutter and the second double-head plane cutter;
the single-head planar cutting machine includes: the cutting head is arranged above the material belt support frame, the sawtooth mechanism is arranged below the material belt support frame, and the conveying roller table is arranged at the discharge end of the material belt support frame;
the material belt supporting frame comprises a supporting frame body, two groups of rotating roller bars which are arranged symmetrically and are arranged on the supporting frame body, and a turnover mechanism for controlling the rotating roller bars to turn over;
the sawtooth mechanism comprises a lifting sawtooth table and a lifting mechanism for controlling the lifting sawtooth table to lift, wherein a plurality of sawtooth plates are distributed on the lifting sawtooth table at equal intervals, and the sawtooth plates and the rotating roller bars are arranged in a staggered manner;
the first double-head plane cutting machine and the second double-head plane cutting machine comprise a rotary saw-tooth table, and a left cutting head and a right cutting head which are arranged above the rotary saw-tooth table;
the rotation directions of the rotary saw-tooth tables in the first double-head plane cutting machine and the second double-head plane cutting machine are opposite.
Preferably, the three-in-one leveling feeder includes: the uncoiling mechanism is provided with a feeding mechanism and a leveling mechanism, wherein the feeding mechanism is arranged corresponding to the uncoiling mechanism, and the leveling mechanism is arranged on the feeding mechanism.
Preferably, the rotating roller rod comprises a rotating rod which is positioned at the edge of the support frame body and connected with the turnover mechanism, and a plurality of rotating rollers which are arranged on the rotating rod.
Preferably, the left cutting head and the right cutting head are shared by the first double-head plane cutter and the second double-head plane cutter, and the left cutting head and the right cutting head can work by moving back and forth between the first double-head plane cutter and the second double-head plane cutter.
Preferably, the truss robot includes: the device comprises a truss, a first truss manipulator and a second truss manipulator, wherein the first truss manipulator and the second truss manipulator are positioned on the truss and move along the truss, and the truss covers the areas where the single-head plane cutting machine, the first double-head plane cutting machine, the waste conveyor, the second double-head plane cutting machine and the stacking platform are located.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, three cutting machines are sequentially arranged, the single-head plane cutting machine is responsible for cutting off the plate material, the other two double-head plane cutting machines alternately work, and the truss robot is arranged to be matched with the two groups of double-head plane cutting machines to carry the plate material and the finished product material according to a certain beat, so that the condition that one double-head plane cutting machine is always in a working state is ensured, and the high-efficiency production beat is ensured. The invention has all the advantages of the laser material-falling line, and simultaneously overcomes the problem of low production efficiency.
2. The double-head laser cutting machine is adopted, and the working efficiency is twice that of a common single-head cutting machine when a single plate is cut; according to the invention, two double-head laser cutting machines are arranged on the laser blanking line, so that alternate cutting always ensures that one double-head cutting machine is in a working state, and the whole line cutting efficiency is ensured.
3. According to the two groups of double-head laser cutting machines, the rotary saw-tooth platforms are adopted, the two rotary saw-tooth platforms are used for discharging waste in a positive and a negative rotation mode, the waste conveying belt is paved between the two rotary saw-tooth platforms, and cut waste can be reliably conveyed to the waste box.
4. The invention is provided with two groups of truss robots, alternately grabs and conveys the plates and the finished products, and ensures high-efficiency production beats.
5. The material belt supporting frame with the overturning function is used on the cutting table top, the rotating roller overturns to the horizontal position during feeding, overturns to the vertical state during cutting, and the cutting table top has a simple structure and low cost, can prevent the surface of the material belt from being scratched by saw teeth, improves the surface quality of parts, and can prevent the surface of the material belt from being damaged by a cutting machine and improve the reliability.
Drawings
FIG. 1 is a front view of a fully automatic unwind laser cutting line of the present invention;
FIG. 2 is a top view of a fully automatic unwind laser cutting line of the present invention;
FIG. 3 is a front view of a single-head planar cutter in the full-automatic uncoiling laser cutting production line of the present invention;
fig. 4 is a schematic perspective view of a single-head planar cutter in the full-automatic uncoiling laser cutting production line.
Fig. 5 is a schematic perspective view of a single-head planar cutter in another embodiment of the full-automatic uncoiling laser cutting production line of the present invention.
The figure shows:
10-three-in-one leveling feeder, 110-uncoiling mechanism, 120-feeding mechanism and 130-leveling mechanism;
20-single-head plane laser cutting machine, 210-cutting head, 220-sawtooth mechanism, 221-lifting sawtooth platform, 2210-sawtooth plate, 222-lifting mechanism, 230-material belt supporting frame, 231-supporting frame body, 232-rotating rod, 233-rotating roller, 240-conveying roller platform and 2220-turning sawtooth platform;
30-truss robots, 310-first truss robots, 320-second truss robots, 330-trusses;
40-a first double-head plane cutter, 410-a left cutting head, 420-a right cutting head and 430-a rotary saw-tooth table; 50-waste conveyor, 60-second double-head plane cutter, 70-pile up neatly platform.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. It should be noted that the drawings of the present invention are in simplified form and are not to scale precisely, but rather are merely intended to facilitate a clear and concise description of embodiments of the present invention.
As shown in fig. 1 to 2, the present invention provides a full-automatic uncoiling laser cutting production line, comprising: the three-in-one leveling feeder 10, the single-head flat cutter 20, the first double-head flat cutter 40, the waste conveyor 50, the second double-head flat cutter 60 and the palletizing platform 70 are sequentially arranged. Further, a truss robot 30 is disposed above the first dual-head plane cutter 40 and the second dual-head plane cutter 60, and the truss robot 30 alternately carries the plate material and the finished product on the first dual-head plane cutter 40 and the second dual-head plane cutter 60.
With continued reference to fig. 1 and 2, the three-in-one leveler feeder 10 includes: an unwinding mechanism 110, a feeding mechanism 120 provided corresponding to the unwinding mechanism 110, and a leveling mechanism 130 mounted on the feeding mechanism 120. Specifically, the three-in-one leveling feeder 10 is used for uncoiling, leveling and feeding a material belt, i.e. feeding the uncoiled material belt to the next process.
Referring to fig. 3 and 4, the single-head flat cutting machine 20 includes: the cutting head 210 is a laser cutting head, which is installed above the material belt supporting frame 230 and has a degree of freedom in the X/Y/Z direction, so that the cutting head can move randomly within the area of the material belt supporting frame 230 and cut the material belt at the position. The saw tooth mechanism 220 is disposed below the material belt supporting frame 230 and is capable of lifting, and the conveying roller table 240 is disposed at a discharge end of the material belt supporting frame 230, and is used for conveying the material belt.
With continued reference to fig. 3 and 4, the material belt supporting frame 230 includes a supporting frame body 231, two sets of rotating rollers mounted on the supporting frame body 231 and symmetrically arranged, and a turning mechanism (not shown in the drawings) for controlling the turning of the rotating rollers. Further, the rotating roller includes a rotating rod 232 located at the edge of the supporting frame body 231 and connected to the turnover mechanism, and a plurality of rotating rollers 233 mounted on the rotating rod 232. Specifically, one end of the rotating roller 233 is rotatably connected to the rotating rod 232, the other end of the rotating roller 233 is suspended, and the turning mechanism can turn the rotating roller 233 by 90 ° by adjusting the rotating rod 232. Namely, the rotating rod 232 has two states, one is that the rotating roller 233 is located on the horizontal plane for supporting the material belt, and the other is that the rotating roller 233 is turned over by 90 ° by the turning mechanism to be turned vertically downward after the material belt is conveyed, so that the damage of high-temperature splash slag when the rotating roller 233 is cut by laser can be avoided. Preferably, the rotating rollers are two groups symmetrically arranged, so that the space required for turning is small, the work of the saw tooth mechanism 220 is not affected, and the turned rotating rollers 233 are just positioned at two sides of the inside of the supporting frame body 231, so that the saw tooth mechanism 220 is abdied.
Referring to fig. 3 with emphasis, the saw tooth mechanism 220 includes a lifting saw tooth table 221 and a lifting mechanism 222 for controlling the lifting saw tooth table 221 to lift, wherein a plurality of saw tooth plates 2210 are distributed on the lifting saw tooth table 221 at equal intervals, and the saw tooth plates 2210 are staggered with the rotating roller 233.
Referring to fig. 5, in another alternative embodiment, the saw tooth mechanism 220 includes a turning saw tooth stage 2220 and a turning mechanism for controlling the turning saw tooth stage 2220 to rotate, and a plurality of saw tooth plates 2210 are distributed on the turning saw tooth stage 2220 at equal intervals, and the saw tooth plates 2210 are staggered with the rotating roller 233.
In this embodiment, the general structure of the tape supporting frame 230 may refer to the above embodiment. That is, in the tape conveying process, the rotating rod 223 is turned upwards to a horizontal position to support the tape, and after the tape conveying is completed, the rotating rod 223 is turned downwards to a vertical direction, so that the cutting is prevented from being damaged.
The driving mode of the overturning saw-tooth table 2220 is the same as that of the overturning material receiving roller table. During the tape transport, the serrated plate 2210 of the inverted serrated station 2220 is inverted to a horizontal position so that the tape is placed thereon when cut. When the cutting is completed, the overturning saw-tooth table 2220 is quickly overturned downwards, so that the waste left on the overturning saw-tooth table 2220 is quickly overturned by 90 degrees and quickly falls on the conveyor belt of the waste conveyor below, thereby correspondingly adapting the feeding rate of the feeding mechanism 120, the working efficiency of the single-head plane cutter 20, the cutting efficiency of the two double-head plane cutters (40, 60), the working efficiency of the waste discharge and the working efficiency of the finished product of the stacking platform 70 and maintaining a higher working beat.
As a result of many studies and creative findings by the present inventors, the reason for limiting the application of laser cutting is not only the speed of laser head cutting but also a logistic limitation mainly consisting of the flow of waste/raw materials/finished products. Therefore, the rapid waste discharge, rapid raw material feeding, rapid finished product removal, and final product dimensional accuracy determination due to the web positioning accuracy, the fact that the saw tooth plate 2210 cannot scratch the surface of the finished product is a main concern, and the rapid laser cutting, namely, the high-processing beat operation of the whole machine, can be realized after the above problems are solved.
Referring to fig. 1 and 2, the first dual head flat cutter 40 and the second dual head flat cutter 60 each include a rotary saw table 430, and a left cutting head 410 and a right cutting head 420 mounted above the rotary saw table 430. Likewise, the left and right cutting heads 410 and 420 have degrees of freedom in the x\y\z direction, and laser cutting can be performed on the tape at any position on the surface of the rotary saw blade 430.
Further, the cutting heads of the first dual head planar cutter 40 and the second dual head planar cutter 60 may be shared. That is, since the first and second double- head plane cutters 40,60 are alternately operated, the left and right cutting heads 410, 420 may be operated to and fro between the first and second double- head plane cutters 40, 60.
Preferably, the rotating saw-tooth platforms 430 in the first double-head planar cutter 40 and the second double-head planar cutter 60 rotate in opposite directions and both rotate in the direction of the scrap conveyor 50, and the scrap conveyor 50 is located between the rotating saw-tooth platforms 430 of the two sets of double-head planar cutters and is responsible for receiving the scrap discharged from the rotating saw-tooth platforms 430 and transporting the scrap from the sides of the whole line into the scrap box.
In another alternative embodiment, the specific structure of the rotary saw blade stage 430 in the first dual head planar cutter 40 and the second dual head planar cutter 60 may also refer to the structure of the inverted saw blade stage 2220 of the single head planar laser cutter.
Referring with emphasis to fig. 1, the truss robot 30 includes: truss 330, first truss robot 310 and second truss robot 320 located on truss 330 and moving along truss 330, wherein truss 330 covers the area where single-headed planar cutter 20, first double-headed planar cutter 40, scrap conveyor 50, second double-headed planar cutter 60 and palletizing platform 70 are located. Specifically, the first truss manipulator 310 is responsible for grabbing and transporting the cut sheet material to the tables of the first and second double- head plane cutters 40 and 60, and the second truss manipulator 320 is responsible for grabbing and transporting the finished parts cut on the tables of the first and second double- head plane cutters 40 and 60 to the palletizing platform 70.
Referring to fig. 1 to 4, the working process of the present invention is:
when the three-in-one flat-open feeder 10 is about to feed, the rotating roller 233 in the material belt supporting frame 230 is driven by the turning mechanism and the rotating rod 232, the turning is positioned on the horizontal plane, and the upper surface of the rotating roller 233 is higher than the elevation of the elevating saw-tooth table 221.
When the material belt is fed to a certain length, the three-in-one flat-open feeding machine 10 stops feeding, the lifting saw-tooth table 221 is jacked up by the lifting mechanism 222 to contact the material belt, and meanwhile, the rotating roller 233 can be turned to the vertical direction, and the cutting head 210 cuts the material belt according to the discharging.
Then, the first truss manipulator 310 grabs the cut-end material strip plate and conveys the material strip plate to the table top of the first double-head plane cutter 40, then the material strip plate is returned to the original point to convey the material strip plate to the table top of the second double-head plane cutter 60 again, after the first double-head plane cutter 40 completes cutting, the left cutting head 410 and the right cutting head 420 come to the second double-head plane cutter 60, meanwhile, the second truss manipulator 320 comes to the table top of the first double-head plane cutter 40 to grab a finished product and convey the finished product to the stacking platform 70 for stacking, at the same time, the first double-head plane cutter 40 starts to discharge waste, the second double-head plane cutter 60 starts to work, the two double-head plane cutters alternately cut and discharge waste, and the two groups of truss manipulators alternately convey the plate material and the finished product, so that the high-efficiency production beat is ensured.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (5)
1. A full-automatic uncoiling laser cutting production line, which is characterized by comprising: the device comprises a three-in-one flattening feeder, a single-head plane cutter, a first double-head plane cutter, a waste material conveyor, a second double-head plane cutter and a stacking platform which are sequentially arranged, wherein truss robots are arranged above the first double-head plane cutter and the second double-head plane cutter and are used for alternately carrying plates and finished products on the first double-head plane cutter and the second double-head plane cutter;
the single-head planar cutting machine includes: the cutting head is arranged above the material belt support frame, the sawtooth mechanism is arranged below the material belt support frame, and the conveying roller table is arranged at the discharge end of the material belt support frame;
the material belt supporting frame comprises a supporting frame body, two groups of rotating roller bars which are arranged symmetrically and are arranged on the supporting frame body, and a turnover mechanism for controlling the rotating roller bars to turn over;
the sawtooth mechanism comprises a lifting sawtooth table and a lifting mechanism for controlling the lifting sawtooth table to lift, wherein a plurality of sawtooth plates are distributed on the lifting sawtooth table at equal intervals, and the sawtooth plates and the rotating roller bars are arranged in a staggered manner; or the sawtooth mechanism comprises a turnover sawtooth table and a turnover mechanism for controlling the turnover sawtooth table to rotate, wherein a plurality of sawtooth plates are distributed on the turnover sawtooth table at equal intervals, and the sawtooth plates and the rotating roller bars are arranged in a staggered manner;
the first double-head plane cutting machine and the second double-head plane cutting machine comprise a rotary saw-tooth table, and a left cutting head and a right cutting head which are arranged above the rotary saw-tooth table;
the rotation directions of the rotary saw-tooth tables in the first double-head plane cutting machine and the second double-head plane cutting machine are opposite.
2. A fully automatic uncoiling laser cutting production line according to claim 1, wherein the three-in-one leveling feeder comprises: the uncoiling mechanism is provided with a feeding mechanism and a leveling mechanism, wherein the feeding mechanism is arranged corresponding to the uncoiling mechanism, and the leveling mechanism is arranged on the feeding mechanism.
3. The full-automatic uncoiling laser cutting production line according to claim 1, wherein the rotary roller rod comprises a rotary rod positioned at the edge of the support frame body and connected with a turnover mechanism and a plurality of rotary rollers arranged on the rotary rod.
4. The fully automatic unwind laser cutting production line of claim 1, wherein the left cutting head and the right cutting head are shared by the first double-head planar cutter and the second double-head planar cutter, and the left cutting head and the right cutting head can work by moving back and forth between the first double-head planar cutter and the second double-head planar cutter.
5. The fully automatic unwind laser cutting line of claim 1, wherein said truss robot comprises: the device comprises a truss, a first truss manipulator and a second truss manipulator, wherein the first truss manipulator and the second truss manipulator are positioned on the truss and move along the truss, and the truss covers the areas where the single-head plane cutting machine, the first double-head plane cutting machine, the waste conveyor, the second double-head plane cutting machine and the stacking platform are located.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018108209314 | 2018-07-24 | ||
| CN201810820931.4A CN108817698A (en) | 2018-07-24 | 2018-07-24 | Full-automatic uncoiling is cut by laser production line |
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| Publication Number | Publication Date |
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| CN109940286A CN109940286A (en) | 2019-06-28 |
| CN109940286B true CN109940286B (en) | 2023-05-16 |
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| CN201810820931.4A Pending CN108817698A (en) | 2018-07-24 | 2018-07-24 | Full-automatic uncoiling is cut by laser production line |
| CN201910230197.0A Active CN109940286B (en) | 2018-07-24 | 2019-03-26 | Full-automatic uncoiling laser cutting production line |
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| CN108817698A (en) | 2018-11-16 |
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