CN110434486B - Strip multistation laser cutting device - Google Patents

Strip multistation laser cutting device Download PDF

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Publication number
CN110434486B
CN110434486B CN201910773125.0A CN201910773125A CN110434486B CN 110434486 B CN110434486 B CN 110434486B CN 201910773125 A CN201910773125 A CN 201910773125A CN 110434486 B CN110434486 B CN 110434486B
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Prior art keywords
platform
follow
strip
supporting
laser
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CN201910773125.0A
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CN110434486A (en
Inventor
蒋习锋
岳念举
王明利
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Jinan Jinweike Laser Technology Co ltd
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Jinan Jinweike Laser Technology Co ltd
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Priority to CN201910773125.0A priority Critical patent/CN110434486B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a multi-station laser cutting device for a strip, belongs to the technical field of laser cutting, and is particularly suitable for laser cutting of metal strips. After the metal strip is uncoiled by an uncoiler, leveling the metal strip by a leveling machine, carrying out uniform-speed precise feeding by a precise feeder, and carrying out double-side trimming on the strip by a first laser trimming machine and a second laser trimming machine of a first portal frame and a second portal frame under the synchronous speed of travelling of the strip; the linear cutting laser machine of the third portal frame at the downstream of the double-side trimming is used for synchronously cutting the strip material into plate shapes by synchronously moving the strip material along the width direction while synchronously moving the strip material along the width direction; finally, the strip plates are conveyed to the tail end of the wire by a belt conveyor, and the strip plates are piled by a piling robot at the tail end of the wire. The follow-up double-side trimming platform and the mechanism of the follow-up platform are arranged, so that the continuous constant-speed travelling and conveying of the strip can be realized, and the continuous cutting operation of the travelling strip can be realized.

Description

Strip multistation laser cutting device
Technical Field
The invention relates to the technical field of laser cutting, in particular to a multi-station laser cutting device for a strip.
Background
The existing sheet metal blanking mode is static forming processing based on a press machine. Typically, the coiled strip material is unwound from an unwinder and fed to a leveler for leveling. The feeding device feeds the flattened strip material to the belt conveyor, the belt of the belt conveyor carries the material to the position right below the mechanical press, at the moment, the belt conveyor stops moving, and the mechanical press cuts and shapes the material right below.
Existing mechanical press based feed systems are inefficient due to repeated start-up and shut-down operations. Therefore, the repeated starting and stopping actions of the feeding system are eliminated, and the production efficiency is improved.
With the recent application of high-strength steel (yield strength 210-550 Mpa) and ultra-high-strength steel (greater than 550 Mpa) in the automobile industry, higher hardness requirements are put forward on the die on the mechanical press. Some ultrahigh-strength steel has yield strength reaching more than 1000Mpa, and the die can not meet the use requirement of the high-strength steel.
Because the material is softer, the defects of easy top injury, crush injury, large scratch burrs and the like are generated during punching and blanking of the aluminum alloy strip, the clearance value and the cleanliness of the punching die are difficult to control, and the problem of clearance and burrs is also faced during cutting.
And the feeding system is used for a mechanical press, and each die corresponds to a material sheet with one specification and size. Therefore, a mechanical press is required to be provided with a plurality of sets of dies, which is not beneficial to product switching of a production line, and a certain field is required to be occupied by the dies for storage. There is no flexibility.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a multi-station laser cutting device for a strip.
The technical proposal of the invention is realized in the following way, the multi-station laser cutting device for the strip comprises a precise feeder, a follow-up double-side trimming platform, a supporting platform, an auxiliary follow-up platform, a follow-up platform and a belt conveyor,
a first portal frame and a second portal frame which are parallel to the feeding direction of the strip are arranged on a follow-up double-side trimming platform carried by the downstream of the precise feeder, a first laser trimming machine is arranged on the first portal frame, the first laser trimming machine has a reciprocating stroke along the feeding direction of the strip on the first portal frame, a second laser trimming machine is arranged on the second portal frame, and the second laser trimming machine has a reciprocating stroke along the feeding direction of the strip on the second portal frame; the follow-up trimming platform drives to reciprocate through a strip trimming follow-up mechanism, one group of reciprocating motion consists of an overrun/lag motion stroke and a quick reverse stroke which are in the same direction as the strip, the follow-up trimming platform is respectively and synchronously linked with the first laser trimming machine and the second laser trimming machine, a trimming along the width direction of the strip is arranged on the follow-up trimming platform, and trimming strokes along the edge folding of the trimming are arranged on the trimming by the first laser trimming machine and the second laser trimming machine;
the downstream of the follow-up double-side trimming platform is connected with the supporting platform and the auxiliary follow-up platform, the downstream of the auxiliary follow-up platform is connected with the follow-up platform,
the follow-up platform is provided with a strip cutting mechanism which consists of a third portal frame and a following mechanism,
the third portal frame spans the width direction of the strip, a linear cutting laser machine is arranged on the third portal frame, a linear cutting reciprocating stroke is arranged on the third portal frame by the linear cutting laser machine,
the following mechanism has a reciprocating motion stroke in the feeding direction of the strip, a group of reciprocating motion strokes consists of synchronous motion strokes and quick reverse strokes which are in the same direction with the strip,
the third portal frame synchronous linkage following mechanism is used for carrying out linear cutting and cutting operation on the strip in the synchronous movement stroke in the same direction;
the downstream of the follow-up platform is provided with a belt conveyor, and the downstream of the belt conveyor is provided with a palletizing robot.
The multi-station laser cutting device for the strip comprises a precise feeder, a follow-up double-side trimming platform, a supporting platform, an auxiliary follow-up platform, a follow-up platform and a belt conveyor,
a double-side trimming frame of a double-side trimming platform is connected at the downstream of the precise feeder,
the double-side trimming frame is provided with a follow-up double-side trimming platform, and the top of the follow-up double-side trimming platform is provided with a strip passing channel;
a red copper supporting frame is arranged below the strip passing channel, a follow-up optical seam platform which is larger than the width of the strip is arranged above the strip passing space above the red copper supporting frame,
the follow-up optical seam platform is provided with an optical seam, the trend of the optical seam is along the width direction of the strip, the length of the optical seam is longer than the span of the strip in the width direction,
the two ends of the follow-up optical seam platform in the width direction are fixedly connected with motor plates, the two motor plates are respectively provided with a trimming follow-up motor, the two ends of the follow-up double-side trimming platform in the width direction are respectively provided with a guide rail, the guide rails are parallel to the strip passing direction, racks are respectively arranged on the guide rails, and the output shafts of the trimming follow-up motors are coaxially and coaxially meshed with the racks through a co-linked gear to form a strip trimming follow-up mechanism;
a first portal frame and a second portal frame which are parallel are fixedly arranged above the follow-up double-side trimming platform, the trend of the first portal frame and the trend of the second portal frame are respectively arranged on two sides of the follow-up double-side trimming platform along the travelling direction of the strip, a first laser trimming machine is arranged on the first portal frame, and a second laser trimming machine is arranged on the second portal frame; the follow-up optical seam platform is respectively and synchronously linked with the first laser edge cutter and the second laser edge cutter, and the first laser edge cutter and the second laser edge cutter are provided with a moving stroke of edge folding and cutting in the direction of the optical seam;
a supporting platform and an auxiliary follow-up platform are arranged at the downstream of the follow-up double-side edge cutting platform in sequence,
the upstream end of the supporting platform is provided with a guide mechanism, the guide mechanism is provided with a guide base, one end of the guide base is fixedly connected with a fixed base, the fixed base is provided with a fixed end V-shaped roller,
the other end of the guide base is provided with an adjustable base which is arranged on a guide rail on the guide base and is connected with the guide rail in a sliding way along the guide rail, the guide rail is arranged on the guide base along the width span direction of the strip, the adjustable base is provided with an adjusting end V-shaped roller,
the rolling groove plane of the fixed end V-shaped roller and the rolling groove plane of the adjusting end V-shaped roller are coplanar with the travelling plane of the strip; the fixed end V-shaped roller and the adjusting end V-shaped roller jointly clamp the edge of the strip for deviation rectifying and conveying operation to form a deviation rectifying mechanism;
the adjustable base is provided with a clamp which clamps and fixes the position of the adjustable base on the guide rail;
the support platform base of the support platform is fixedly connected to the support platform frame, support platform support rods which are forward to the travelling direction of the strip are fixedly arranged on the support platform base, support platform support wheels are arranged on the support platform support rods which are mutually parallel to each other, the support platform support wheels are arranged below the travelling surface of the strip, and the upper rims of the support platform support wheels roll to support the strip to travel;
the downstream of the supporting platform is connected with an auxiliary follow-up platform,
the auxiliary follow-up platform is provided with an auxiliary follow-up platform base, auxiliary follow-up platform supporting rods which are forward to the travelling direction of the strip are fixedly arranged on the auxiliary follow-up platform base, auxiliary follow-up platform supporting wheels are arranged on the auxiliary follow-up platform supporting rods which are parallel to each other, the auxiliary follow-up platform supporting wheels are arranged below the travelling surface of the strip, and the upper rims of the auxiliary follow-up platform supporting wheels roll to support the travelling of the strip;
the tail end of the supporting platform supporting rod is fixedly connected to the auxiliary follow-up platform base;
the downstream of the auxiliary follow-up platform is connected with the follow-up platform,
the two ends of the supporting plate of the follow-up platform are respectively and fixedly connected with a mounting seat, the mounting seats are respectively provided with a cutting follow-up motor, the output gear of the cutting follow-up motor is meshed with a rack,
the mounting seats are respectively provided with a sliding block, the sliding blocks are configured on sliding rails, the sliding rails are fixedly connected on the frame of the follow-up platform,
the output gear rack of the cutting follower motor drives the supporting plate to synchronously move in the same direction or asynchronously move in the opposite direction along the travelling direction of the strip on the sliding rail to form a follower mechanism;
the parallel support profiles are fixedly connected to the follow-up platform, the support profiles are arranged along the travelling direction of the strip, the two ends of each support profile are respectively provided with a driven belt pulley and a driving belt pulley, the driven belt pulley and the driving belt pulley are tightly sleeved with a conveying belt, and the parallel conveying belts form a plane conveying mechanism of the strip;
each driving belt wheel is connected with the shaft coupling on the same axis through a transmission shaft;
a transmission shaft driving motor is fixedly arranged on the frame of the follow-up platform, the transmission shaft driving motor outputs a driving gear, a coaxial driven gear is arranged on the shaft body of the transmission shaft, and the driving gear and the driven gear are in constant mesh;
the transmission shaft driving motor drives the transmission shaft to rotate through the driving gear and the driven gear, and the transmission shaft synchronously drives each driving belt wheel to rotate in the same direction;
a third portal frame is arranged on the frame of the follow-up platform, the third portal frame is matched and linked with the supporting plate, a linear cutting laser machine is arranged on the third portal frame, a linear cutting reciprocating stroke is arranged on the third portal frame, and the linear cutting stroke is arranged along the span direction of the width of the strip and is perpendicular to the travelling direction of the strip;
the downstream of the material plane conveying mechanism of the follow-up platform is provided with a belt conveyor with a wire end, the belt conveying plane of the belt conveyor is flush with the conveying plane of the material plane conveying mechanism of the follow-up platform on a horizontal plane,
the two sides of the belt conveyor are respectively provided with a palletizing robot, and a manipulator of the palletizing robot picks up the cut strip plates and stacks the strip plates at two sides of the wire tail.
An uncoiler is arranged at the upstream end of the follow-up double-side trimming platform, a leveler is arranged at the downstream of the uncoiler, and a precise feeder is connected at the downstream of the leveler.
The device comprises a precise feeder, follow-up double-side trimming platforms, supporting platforms, auxiliary follow-up platforms, follow-up platforms and a belt conveyor, wherein the upstream and downstream of each mechanism platform are connected and received, and the belt conveying planes of the mechanism platforms are all arranged on the same horizontal plane.
And the following double-side trimming platform and the lower part of the following platform are both provided with a waste collection device.
The transmission shaft driving motor drives the transmission shaft to be provided with overrun rotation strokes of equal time intervals in the rotation process, and the overrun conveying strokes convey the strip plates to the belt conveyor at intervals.
The guide base of the guide mechanism is fixedly connected to the upstream end of the supporting platform along the width span direction of the strip.
Compared with the prior art, the invention has the following beneficial effects:
the follow-up double-side trimming platform, the guide mechanism, the supporting platform, the auxiliary follow-up platform, the belt conveyor and the stacking robot of the strip multi-station laser cutting device form a laser blanking system.
The laser cutting of the laser machine of the multi-station laser cutting device for the strip disclosed by the invention is realized by utilizing a high-power density light spot formed by focusing a laser beam to rapidly heat a material to a vaporization temperature, and the light spot and the material relatively move to form a cutting path, so that the problem of mechanical processing difficulty of high-strength steel is solved. The laser blanking system can perform multi-station cutting on the strip which moves rapidly and continuously, so that feeding action inconsistency in the blanking process is eliminated, and the production efficiency is improved.
The multi-station laser cutting device for the strip is particularly suitable for laser cutting of metal strips. After the metal strip is uncoiled by an uncoiler, the metal strip is leveled by a leveler, the downstream laser cutting production line is precisely fed at a constant speed by a precise feeder, and the metal strip is matched with downstream double-side trimming and linear cutting actions which are synchronous with the travelling follow-up of the strip.
The follow-up double-side trimming platform and the mechanism of the follow-up platform are arranged, so that the cutting operation of the continuous constant-speed travelling and conveying of the strip without stopping the travelling of the strip can be realized, the first laser trimming machine and the second laser trimming machine of the first portal frame and the second portal frame can carry out double-side trimming on the strip at the travelling synchronous speed of the strip, after the double-side trimming is carried out, the first laser trimming machine and the second laser trimming machine are retracted to the initial travel point, and then the double-side trimming operation of synchronous follow-up is carried out on the strip of the next unit; the linear cutting laser machine of the third portal frame at the downstream of the double-side trimming is used for synchronously cutting the strip material into plate shapes by synchronously moving the strip material along the width direction while synchronously moving the strip material along the width direction by utilizing the follow-up platform; finally, the strip plates are conveyed to the tail end of the wire by a belt conveyor, and the strip plates are piled by a piling robot at the tail end of the wire.
The multi-station laser cutting device for the strip is reasonable in design, simple in structure, safe, reliable, convenient to use, easy to maintain and has good popularization and use values.
Drawings
FIG. 1 is a schematic diagram of a self-contained front view of a production line of the present invention;
FIG. 2 is a schematic diagram of the self-contained overhead construction of the production line of the present invention;
FIG. 3 is a schematic structural view of a follow-up double-sided trimming platform of the production line of the present invention;
FIG. 4 is a schematic structural view of a guide mechanism of the production line of the present invention;
FIG. 5 is a schematic view of a partial structure of a follower platform of the production line of the present invention;
FIG. 6 is a schematic structural view of an auxiliary follow-up platform of the production line of the present invention;
FIG. 7 is a schematic view of the structure of the support platform of the production line of the present invention;
FIG. 8 is a schematic view of the construction of the waste collection device of the production line of the present invention;
FIG. 9 is a schematic view of the self-contained three-dimensional structure of the production line of the present invention;
FIG. 10 is an enlarged schematic view of the structure at III in FIG. 9;
fig. 11 is an enlarged schematic view of the structure at ii in fig. 9.
The reference numerals in the drawings denote:
100. a follow-up double-side edge cutting platform,
101. a follow-up light seam platform, 102, a red copper supporting frame, 103, a motor plate, 104, a trimming follow-up motor, 105, a rack, 106, a guide rail, 107 and a light seam,
108. a double sided edge slitting mill 109, a strip pass through channel,
110. a first portal frame, 111, a second portal frame,
112. a first laser edge cutter, 113, a second laser edge cutter,
200. the guide mechanism is arranged on the upper surface of the base,
201. fixed end V-shaped roller 202, guiding base 203, guiding rail 204, adjustable base 205, fixed base 206, clamp 207, adjusting end V-shaped roller,
300. the following-up platform is arranged on the upper surface of the base,
301. a supporting plate, 302, a cutting follower motor, 303, a mounting seat, 304, a sliding block, 305, a conveyor belt, 306, a driven pulley, 307, a transmission shaft driving motor, 308, a driving gear, 309, a driven gear, 310, a transmission shaft, 311, a coupling, 312, a driving pulley, 313, a supporting section bar, 314, a sliding rail, 315, a third portal frame, 316, a linear cutting laser,
317. the belt conveyor is provided with a belt conveyor,
318. a palletizing robot, 319, a manipulator,
400. an auxiliary follow-up platform is arranged on the main body,
401. an auxiliary follow-up platform base 402, an auxiliary follow-up platform supporting rod 403, an auxiliary follow-up platform supporting wheel,
500. a supporting platform is arranged on the supporting frame,
501. a supporting platform base 502, supporting platform supporting rods 503 and supporting platform supporting wheels,
504. a frame for supporting the platform,
600. the waste material collecting device comprises a waste material collecting device,
700. precision feeder 800, leveler 900, uncoiler 901, strip 902, buttress material.
Detailed Description
The following describes a multi-station laser cutting device for strip material according to the present invention in detail with reference to the accompanying drawings.
As shown in the drawings, the multi-station laser cutting device for strip material comprises a precision feeder 700, a follow-up double-side trimming platform 100, a supporting platform 500, an auxiliary follow-up platform 400, a follow-up platform 300 and a belt conveyor 317,
a first portal frame 110 and a second portal frame 111 which are parallel to the feeding direction of the strip are arranged on the follow-up double-side trimming platform 100 carried downstream of the precision feeder 700, a first laser trimming machine 112 is arranged on the first portal frame 110, the first laser trimming machine 112 has a reciprocating stroke along the feeding direction of the strip on the first portal frame 110, a second laser trimming machine 113 is arranged on the second portal frame 111, and the second laser trimming machine 113 has a reciprocating stroke along the feeding direction of the strip on the second portal frame 111; the follow-up slit platform 101 drives to reciprocate through a tape trimming follow-up mechanism, one group of reciprocating motion consists of an overrun/lag motion stroke and a quick reverse stroke which are in the same direction as the tape, the follow-up slit platform 101 is respectively and synchronously linked with the first laser trimming machine 112 and the second laser trimming machine 113, the follow-up slit platform 101 is provided with a slit 107 along the width direction of the tape, and the first laser trimming machine 112 and the second laser trimming machine 113 are provided with trimming strokes along the edge closing of the slit 107 on the slit 107;
the downstream of the follow-up double-sided trimming platform 100 is connected with the supporting platform 500, the auxiliary follow-up platform 400, the downstream of the auxiliary follow-up platform 400 is connected with the follow-up platform 300,
the follower platform 300 is provided with a strip cutting mechanism, which is composed of a third portal frame 315 and a follower mechanism,
the third portal frame 315 spans across the width direction of the strip, a linear cutting laser 316 is provided on the third portal frame 315, a linear cutting reciprocating stroke of the linear cutting laser 316 is provided on the third portal frame 315,
the following mechanism has a reciprocating motion stroke in the feeding direction of the strip, a group of reciprocating motion strokes consists of synchronous motion strokes and quick reverse strokes which are in the same direction with the strip,
the third portal frame 315 is synchronously linked with the following mechanism to perform linear cutting and cutting operation on the strip in the synchronous motion stroke in the same direction;
a belt conveyor 317 is provided downstream of the follower platform 300, and a palletizing robot 318 is provided downstream of the belt conveyor 317.
The multi-station laser cutting device for the strip comprises a precise feeder 700, a follow-up double-side trimming platform 100, a supporting platform 500, an auxiliary follow-up platform 400, a follow-up platform 300 and a belt conveyor 317,
downstream of the precision feeder 700 is received a double sided trim frame 108 of the double sided trim platform 100,
the double-side trimming frame 108 is provided with a follow-up double-side trimming platform 100, and the top of the follow-up double-side trimming platform 100 is provided with a strip passing channel 109;
a red copper supporting frame 102 is arranged below the strip passing channel 109, a follow-up light seam platform 101 which is larger than the width of the strip is arranged above the strip passing space above the red copper supporting frame 102,
the follow-up optical seam platform 101 is provided with an optical seam 107, the direction of the optical seam 107 is along the width direction of the strip, the length of the optical seam is longer than the span of the strip in the width direction,
the two ends of the follow-up light seam platform 101 in the width direction are fixedly connected with motor plates 103, the two motor plates are respectively provided with a trimming follow-up motor 104, the two ends of the follow-up double-side trimming platform 100 in the width direction are respectively provided with a guide rail 106, the guide rails 106 are parallel to the strip passing direction, the guide rails 106 are respectively provided with racks 105, and the output shafts of the trimming follow-up motors 104 are coaxially and coaxially meshed with the racks 105 to form a strip trimming follow-up mechanism;
a first portal frame 110 and a second portal frame 111 which are parallel are fixedly arranged above the follow-up double-side trimming platform 100, the directions of the first portal frame 110 and the second portal frame 111 are respectively arranged on two sides of the follow-up double-side trimming platform 100 along the travelling direction of the strip, a first laser trimming machine 112 is arranged on the first portal frame 110, and a second laser trimming machine 113 is arranged on the second portal frame 111; the follow-up optical slit platform 101 is respectively and synchronously linked with the first laser edge cutter 112 and the second laser edge cutter 113, and the first laser edge cutter 112 and the second laser edge cutter 113 are provided with a movement stroke of edge folding and cutting in the direction of the trend of the optical slit 107;
downstream of the follower double-sided trimming platform 100 is provided a support platform 500 and an auxiliary follower platform 400 in sequence,
the upstream end of the support platform 500 is provided with a guide mechanism 200, the guide mechanism 200 is provided with a guide base 202, one end of the guide base 202 is fixedly connected with a fixed base 205, the fixed base 205 is provided with a fixed end V-shaped roller 201,
the other end of the guide base 202 is provided with an adjustable base 204, the adjustable base 204 is arranged on a guide rail 203 on the guide base 202 and is connected with the guide rail 203 in a sliding way, the guide rail 203 is arranged on the guide base 202 along the width span direction of the strip, the adjustable base 204 is provided with an adjusting end V-shaped roller 207,
the rolling groove plane of the fixed end V-shaped roller 201 and the rolling groove plane of the adjusting end V-shaped roller 207 are coplanar with the travelling plane of the strip; the fixed end V-shaped roller 201 and the adjusting end V-shaped roller 207 jointly clamp the edge of the strip for deviation rectifying and conveying operation to form a deviation rectifying mechanism;
the adjustable base 204 is provided with a clamp 206, and the clamp 206 clamps and fixes the position of the adjustable base 204 on the guide rail 203;
the supporting platform base 501 of the supporting platform 500 is fixedly connected to the supporting platform frame 504, supporting platform supporting rods 502 which are forward to the travelling direction of the strip are fixedly arranged on the supporting platform base 501, supporting platform supporting wheels 503 are arranged on the supporting platform supporting rods 502 which are mutually parallel, the supporting platform supporting wheels 503 are arranged below the travelling surface of the strip, and the upper rim of the supporting platform supporting wheels 503 rolls to support the travelling of the strip;
a downstream connection of the support platform 500 assists the follower platform 400,
the auxiliary follow-up platform 400 is provided with an auxiliary follow-up platform base 401, auxiliary follow-up platform support rods 402 which are forward to the travelling direction of the strip are fixedly arranged on the auxiliary follow-up platform base 401, auxiliary follow-up platform support wheels 403 are arranged on the auxiliary follow-up platform support rods 402 which are mutually parallel, the auxiliary follow-up platform support wheels 403 are arranged below the travelling surface of the strip, and the upper rims of the auxiliary follow-up platform support wheels 403 roll to support the travelling of the strip;
the end of the support platform support rod 502 is fixedly connected to the auxiliary follower platform base 401;
the auxiliary follower platform 400 is connected downstream of the follower platform 300,
the two ends of the supporting plate 301 of the follow-up platform 300 are respectively and fixedly connected with a mounting seat 303, the mounting seats 303 are respectively provided with a cutting follow-up motor 302, the cutting follow-up motor 302 outputs a gear engaged rack,
the mounting seats 303 are respectively provided with a sliding block 304, the sliding blocks 304 are configured on a sliding rail 314, the sliding rail 314 is fixedly connected on the frame of the follow-up platform 300,
the cut-off follow-up motor 302 outputs the same-direction or asynchronous reverse motion of the rack-and-pinion drive support plate 301 on the slide rail 314 along the travelling direction of the strip material to form a follow-up mechanism;
the parallel support profiles 313 are fixedly connected to the follow-up platform 300, the support profiles 313 are arranged along the travelling direction of the strip, the two ends of each support profile 313 are respectively provided with a driven belt pulley 306 and a driving belt pulley 312, the conveying belt 305 is tightly sleeved on the driven belt pulleys 306 and the driving belt pulleys 312, and the parallel conveying belt 305 forms a plane conveying mechanism of the strip;
each driving pulley 312 is co-coupled with the coupling 311 through the transmission shaft 310 on the same axis;
a transmission shaft driving motor 307 is fixedly arranged on the rack of the follow-up platform 300, the transmission shaft driving motor 307 outputs a driving gear 308, a coaxial driven gear 309 is arranged on the shaft body of the transmission shaft 310, and the driving gear 308 and the driven gear 309 are in constant mesh;
the transmission shaft driving motor 307 drives the transmission shaft 310 to rotate through the driving gear 308 and the driven gear 309, and the transmission shaft 310 synchronously drives each driving belt pulley 312 to rotate in the same direction;
a third portal frame 315 is arranged on the frame of the follow-up platform 300, the third portal frame 315 is matched and linked with the supporting plate 301, a linear cutting laser machine 316 is arranged on the third portal frame 315, a linear cutting reciprocating stroke is arranged on the third portal frame 315 by the linear cutting laser machine 316, and the linear cutting stroke is arranged along the span direction of the width of the strip and is perpendicular to the travelling direction of the strip;
a belt conveyor 317 with a wire end is arranged at the downstream of the material plane conveying mechanism of the follow-up platform 300, the belt conveying plane of the belt conveyor 317 is flush with the conveying plane of the material plane conveying mechanism of the follow-up platform 300 on a horizontal plane,
the two sides of the belt conveyor 317 are respectively provided with a palletizing robot 318, and a manipulator 319 of the palletizing robot 318 picks up the cut strip plates to palletize at two sides of the wire end.
An uncoiler 900 is arranged at the upstream end of the follow-up double-side trimming platform 100, a leveler 800 is arranged at the downstream of the uncoiler 900, and a precision feeder 700 is received at the downstream of the leveler 800.
The precise feeder 700, the follow-up double-side trimming platform 100, the supporting platform 500, the auxiliary follow-up platform 400, the follow-up platform 300 and the belt conveyor 317 are connected and received at the upstream and downstream sides among the mechanism platforms, and the belt conveying planes of the mechanism platforms are all arranged on the same horizontal plane.
A scrap collecting assembly 600 is disposed below both the follower double sided trim platform 100 and the follower platform 300.
The drive shaft drive motor 307 drives the drive shaft 310 to provide an overrun rotational stroke of equal time intervals during rotation, and the overrun transport stroke transports the strip plates to the belt conveyor 317 at intervals.
The guide base 202 of the guide mechanism 200 is fixedly attached to the upstream end of the support platform 500 in the widthwise span direction of the strip.
The direction perpendicular to the belt material moving direction is transverse, and the direction forward to the belt material conveying moving direction is longitudinal.
The follow-up slit platform 101 is arranged on motor plates 103 on two sides, the two motor plates 103 (both ends are respectively provided with a trimming follow-up motor 104), and the trimming follow-up motor 104 drives the follow-up slit platform 101 to longitudinally move in a gear-rack transmission mode. The strip moves above the follow-up slit platform 101, and the follow-up slit platform 101 and the laser head do longitudinal synchronous motion, namely: the laser head is always directly above the slit 107, and the slit 107 provides an unobstructed strip cutting path for the laser, a follow-up slit. In order to prevent the sagging of the strips at the two sides of the follow-up light seam platform 101 in the process of moving on the platform, a red copper support frame 102 is arranged right below the follow-up light seam platform 101, and red copper materials belong to high-reflection metal and are not easy to be cut by laser.
The guide mechanism 200 is installed on the frame, the strip is easy to deviate in the process of conveying along the longitudinal direction of the frame, and in order to solve the deviation problem, the guide mechanism 200 is arranged in the middle of the frame. The guide base 202 is provided with a fixed base 205, the fixed end V-shaped roller 201 is arranged on the fixed base 205 through screws, and the fixed end V-shaped roller 201 can rotate circumferentially. The adjustable base 204 is arranged on the guide base 202 through the guide rail 203 and the sliding block, the V-shaped roller 207 at the adjusting end is arranged on the adjustable base 204 through a screw, the V-shaped roller 207 at the adjusting end can do circular motion, the adjustable base 204 can move along the guide rail 203, and the clamp 206 is arranged on one side of the adjustable base 204 so as to fix the adjustable base 204 after the position of the adjustable base 204 is adjusted. Thus, when the strips with different widths pass through, the adjustable base 204 is adjusted to a position suitable for the width of the strips, and the strips pass through the V-shaped groove between the V-shaped roller 201 at the fixed end and the V-shaped roller 207 at the adjusting end, so that the deviation of the strips is corrected.
A follower platform 300. The two ends of the supporting plate 301 are fixed on the mounting seat 303, the mounting seat 303 is provided with the cutting follow-up motor 302, the mounting seat 303 is arranged on the frame through the guide rail sliding block, and the motor 302 drives the follow-up platform 300 to move along the longitudinal direction of the frame through a gear-rack transmission mode. The support profile 313 is fixed to the support plate 301, and the driven pulley 306 and the driving pulley 312 are respectively mounted at both ends of the support profile 313, and the conveyor belt 305 is mounted on the driven pulley 306 and the driving pulley 312. The drive shaft 310 links the plurality of drive pulleys 312 side by side so that the plurality of drive pulleys 312 can rotate synchronously. The secondary pulley 306 and the primary pulley 312 are linked by the conveyor belt 305. When the transmission shaft drive 307 rotates, the driving gear 312 is driven to rotate through gear transmission, so that the conveyor belt 305 can synchronously move.
The auxiliary follow-up platform 400, the auxiliary follow-up platform base 401 is installed on the frame through the guide rail sliding block, the auxiliary follow-up platform supporting rod 402 is fixed on the auxiliary follow-up platform base 401, and the auxiliary follow-up platform supporting wheels 403 are installed on the auxiliary follow-up platform supporting rod 402. The auxiliary supporting platform 400 is linked with the follow-up platform 300 through two transmission shafts, and the follow-up platform 300 drives the auxiliary supporting platform 400 to synchronously move together through the transmission shafts when moving.
Supporting the platform 500. The supporting platform base 501 is fixed on the frame, one end of the supporting platform supporting rod 502 is fixed on the supporting platform base 501, and supporting platform supporting wheels 503 are arranged on the supporting platform supporting rod 502.
The waste collection device 600. The scrap collecting device 600 is disposed below the frame for receiving scrap and slag generated during the cutting process of the strip.
When the precision feeder feeds the strip material to the laser cutter and the strip material moves below the gantry 1 and the gantry 2, the first gantry and the second gantry perform cutting actions from both sides of the strip material, respectively. And trimming the strip, wherein the first portal frame and the second portal frame execute trimming action once when the strip moves to a certain distance according to the typeset material sheets of the control system. Because the strip is moving during cutting, the follower slit table 101 will coordinate with the moving position of the laser head to always keep the slit 107 directly below the laser head to provide an unobstructed cutting path for the laser. The follow-up slit table 101 is retracted to the forefront of its travel for performing the next trimming operation every time it performs a trimming operation.
The scrap from the trimming falls onto the conveyor belt of the scrap collection system 600 for scrap collection.
When the strip continues to move forward through the guide mechanism 200, V-shaped rollers mounted on both sides of the guide mechanism perform deviation correction processing on the strip, so as to prevent the strip from deviating from the original track during the moving process.
When the strip moves to the lower part of the third portal frame, the control system automatically recognizes the moving distance of the strip according to the typeset material sheets and executes cutting action on the strip. The third gantry starts to perform the cutting action from left to right in its row, and the follower platform 300 and the auxiliary follower platform 400 are always spaced apart by a distance that provides an unobstructed optical slit for laser cutting of the strip. The follower platform 300 will cooperate with the position of the third gantry to actively coordinate its own position to keep the spacing formed by the follower platform 300 and the auxiliary follower platform 400 always directly below the laser cutting head on the third gantry.
The drive of the conveyor belt 305 is synchronized with the web in order to transfer the severed web to the next station belt conveyor. As follower platform 300 moves from left to right, conveyor belt 305 rotates counterclockwise to keep conveyor belt 305 relatively stationary with the strip. When the cutting operation is completed, the follower stage 300 starts to retract from right to left while the conveyor belt 305 is driven clockwise in order to convey the cut web to the next-station belt conveyor, and at this time, the conveying speed of the conveyor belt 305 is greater than the moving speed of the web.
The drive shaft drive motor 307 drives the drive shaft 310 to provide an overrun rotational stroke of equal time intervals during rotation, and the overrun transport stroke transports the strip plates to the belt conveyor 317 at intervals.
The waste residue generated by the cutting process is collected and processed by the waste collection system 600.
Palletizing robots arranged on two sides of the belt conveyor grab the material sheets and palletize the material sheets.
The scrap collecting device 600 at the follow-up double-sided trimming platform 100 collects the double-sided trimming cut edges. The scrap collecting device 600 at the follower stage 300 collects the slit material cut in a straight line.
The uncoiler 900, the leveler 800 and the precision feeder 700 synchronously convey the metal strip downstream at a constant speed. The belt material is provided with conveying power, the power sources of the belt material, the belt material and the belt material are provided with electric power by a power supply grid, and the power motors of all the machines provide running power. The power of each motor of each platform is provided by a power supply grid.
The first laser edge cutter and the second laser edge cutter are respectively provided with a travelling mechanism travelling along the first portal frame and the second portal frame, the travelling mechanism can travel along the upstream and downstream of the edge of the strip, and the travelling mechanism is driven by a travelling motor to drive a travelling gear to engage with a rack on the portal frame where the travelling mechanism is positioned. The travelling mechanisms of the first laser edge cutter and the second laser edge cutter run in the same direction, synchronously and precisely. During trimming operation, the first laser edge cutter and the second laser edge cutter are driven by each travelling mechanism to travel downstream synchronously with the metal strip, and the two edges of the strip are trimmed independently while travelling. After the trimming process is finished at one time, the two travelling mechanisms travel reversely synchronously and rapidly towards the upstream of the strip, and the trimming operation of the synchronous operation of the next unit is carried out after the trimming interval distance of the interval unit is obtained.
The feeding travelling direction of the strip is the length direction, i.e. the uncoiling direction. The direction perpendicular to the direction of travel of the strip feed is the width direction.
The multi-station laser cutting device for the strip adopts partial equipment components and platform environments which are selected from the following:
uncoiling machine: the Jinan technology high numerical control machine Co., ltd (manufacturer);
width of the plate: 400-1500 mm;
coil inner diameter: phi 508 mm/phi 610mm;
coil outside diameter: phi is less than or equal to 1800mm;
maximum weight of coiled material: 20000kg;
and (3) a control system: siemens S-1200.
Leveling machine: the Jinan technology high numerical control machine Co., ltd (manufacturer);
plate thickness: 0.5-3MM;
width of the plate: 1500MM;
and (3) a control system: siemens S-1200.
Precision feeder: the Jinan technology high numerical control machine Co., ltd (manufacturer);
roller architecture: 5+2;
width of coiled material: 1500MM;
and (3) a control system: siemens S-1200.
Laser cutting machine: jinan Jinweiqi technology development Co., ltd (manufacturer);
equipment model: LF-3016A laser blanking;
and (3) a control system: FSCAT8000 (Bai Chu electrons).
Palletizing robot: ABB (china) limited;
model: ABB IRB 6700-155/2.85;
and (3) a control system: IRC5.

Claims (6)

1. A multi-station laser cutting device for a strip is characterized by comprising a precise feeder (700), a follow-up double-side trimming platform (100), a supporting platform (500), an auxiliary follow-up platform (400), a follow-up platform (300) and a belt conveyor (317),
a double-sided trimming frame (108) of the double-sided trimming platform (100) is received downstream of the precision feeder (700),
the double-side trimming frame (108) is provided with a follow-up double-side trimming platform (100), and the top of the follow-up double-side trimming platform (100) is provided with a strip passing channel (109);
a red copper support frame (102) is arranged below the strip passing channel (109), a follow-up optical seam platform (101) which is larger than the width of the strip is arranged above the strip passing space above the red copper support frame (102),
a follow-up optical seam platform (101) is provided with an optical seam (107), the trend of the optical seam (107) is along the width direction of the strip, the length of the optical seam is longer than the span of the strip in the width direction,
the two ends of the follow-up optical seam platform (101) in the width direction are fixedly connected with motor plates (103), edge cutting follow-up motors (104) are respectively arranged on the two motor plates, guide rails (106) are respectively arranged at the two ends of the follow-up double-side edge cutting platform (100) in the width direction, the guide rails (106) are parallel to the strip passing direction, racks (105) are respectively arranged on the guide rails (106), and output shafts of the edge cutting follow-up motors (104) are coaxially and coaxially meshed with the racks (105) in a co-linked mode to form a strip edge cutting follow-up mechanism;
a first portal frame (110) and a second portal frame (111) which are parallel are fixedly arranged above the follow-up double-side trimming platform (100), the trend directions of the first portal frame (110) and the second portal frame (111) are respectively arranged on two sides of the follow-up double-side trimming platform (100) along the travelling direction of the strip, a first laser trimming machine (112) is arranged on the first portal frame (110), and a second laser trimming machine (113) is arranged on the second portal frame (111); the follow-up optical seam platform (101) is respectively and synchronously linked with the first laser edge cutter (112) and the second laser edge cutter (113), and the first laser edge cutter (112) and the second laser edge cutter (113) are provided with a moving stroke of edge folding and cutting in the trend direction of the optical seam (107);
an uncoiler (900) is arranged at the upstream end of the follow-up double-side trimming platform (100), a leveler (800) is arranged at the downstream of the uncoiler (900), and a precise feeder (700) is connected at the downstream of the leveler (800);
a supporting platform (500) and an auxiliary follow-up platform (400) are arranged at the downstream of the follow-up double-side edge cutting platform (100) in sequence,
the upstream end of the supporting platform (500) is provided with a guide mechanism (200), the guide mechanism (200) is provided with a guide base (202), one end of the guide base (202) is fixedly connected with a fixed base (205), the fixed base (205) is provided with a fixed end V-shaped roller (201),
the other end of the guide base (202) is provided with an adjustable base (204), the adjustable base (204) is arranged on a guide rail (203) on the guide base (202) and is connected with the guide rail (203) in a sliding way, the guide rail (203) is arranged on the guide base (202) along the width span direction of the strip, the adjustable base (204) is provided with an adjusting end V-shaped roller (207),
the rolling groove plane of the fixed end V-shaped roller (201) and the rolling groove plane of the adjusting end V-shaped roller (207) are coplanar with the travelling plane of the strip; the fixed end V-shaped roller (201) and the adjusting end V-shaped roller (207) jointly clamp the edge of the strip for deviation correction and transmission operation, so that a deviation correction mechanism is formed;
the adjustable base (204) is provided with a clamp (206), and the clamp (206) clamps and fixes the position of the adjustable base (204) on the guide rail (203);
the supporting platform base (501) of the supporting platform (500) is fixedly connected to the supporting platform frame (504), supporting platform supporting rods (502) which are forward to the travelling direction of the strip are fixedly arranged on the supporting platform base (501), supporting platform supporting wheels (503) are arranged on the supporting platform supporting rods (502) which are mutually parallel, the supporting platform supporting wheels (503) are arranged below the travelling surface of the strip, and the upper rim of the supporting platform supporting wheels (503) rolls to support the travelling of the strip;
an auxiliary follow-up platform (400) is connected to the downstream of the supporting platform (500),
the auxiliary follow-up platform (400) is provided with an auxiliary follow-up platform base (401), auxiliary follow-up platform support rods (402) which are forward to the travelling direction of the strip are fixedly arranged on the auxiliary follow-up platform base (401), auxiliary follow-up platform support wheels (403) are arranged on the auxiliary follow-up platform support rods (402) which are mutually parallel, the auxiliary follow-up platform support wheels (403) are arranged below the travelling surface of the strip, and the upper rim of the auxiliary follow-up platform support wheels (403) roll to support the travelling of the strip;
the tail end of the supporting platform supporting rod (502) is fixedly connected to the auxiliary follow-up platform base (401);
the auxiliary follow-up platform (400) is connected with the follow-up platform (300) at the downstream,
the two ends of the supporting plate (301) of the follow-up platform (300) are respectively and fixedly connected with a mounting seat (303), the mounting seats (303) are respectively provided with a cutting follow-up motor (302), the output gear of the cutting follow-up motor (302) is meshed with a rack,
the mounting seats (303) are respectively provided with a sliding block (304), the sliding blocks (304) are arranged on the sliding rails (314), the sliding rails (314) are fixedly connected on the frame of the follow-up platform (300),
the cutting follower motor (302) outputs the gear and rack transmission to drive the supporting plate (301) to synchronously move in the same direction or asynchronously move in the opposite direction along the travelling direction of the strip on the sliding rail (314) so as to form a follower mechanism;
the supporting profiles (313) which are arranged in parallel are fixedly connected to the follow-up platform (300), the supporting profiles (313) are arranged along the travelling direction of the strip, a driven belt wheel (306) and a driving belt wheel (312) are respectively arranged at two ends of each supporting profile (313), a conveying belt (305) is tightly sleeved on the driven belt wheel (306) and the driving belt wheel (312), and the conveying belt (305) which is parallel forms a plane conveying mechanism of the strip;
each driving pulley (312) is connected with the coupling (311) on the same axis through the transmission shaft (310);
a transmission shaft driving motor (307) is fixedly arranged on the rack of the follow-up platform (300), the transmission shaft driving motor (307) outputs a driving gear (308), a coaxial driven gear (309) is arranged on the shaft body of the transmission shaft (310), and the driving gear (308) and the driven gear (309) are always meshed;
the transmission shaft driving motor (307) drives the transmission shaft (310) to rotate through the driving gear (308) and the driven gear (309), and the transmission shaft (310) synchronously drives each driving belt wheel (312) to rotate in the same direction;
a third portal frame (315) is arranged on the frame of the follow-up platform (300), the third portal frame (315) is matched and linked with the supporting plate (301), a linear cutting laser machine (316) is arranged on the third portal frame (315), a linear cutting reciprocating stroke is arranged on the third portal frame (315) by the linear cutting laser machine (316), and the linear cutting stroke is arranged along the span direction of the width of the strip and is perpendicular to the travelling direction of the strip;
a belt conveyor (317) with a wire end is arranged at the downstream of the material plane conveying mechanism of the follow-up platform (300), the belt conveying plane of the belt conveyor (317) is flush with the conveying plane of the material plane conveying mechanism of the follow-up platform (300) on a horizontal plane,
two sides of the belt conveyor (317) are respectively provided with a palletizing robot (318), a manipulator (319) of the palletizing robot (318) picks up the cut strip plates to palletize at two sides of the wire end,
the automatic edge trimming device comprises a precise feeder (700), a follow-up double-side edge trimming platform (100), a supporting platform (500), an auxiliary follow-up platform (400), a follow-up platform (300) and a belt conveyor (317), wherein the upstream and downstream connection and bearing are carried out between the mechanism platforms, and the belt conveying planes of the mechanism platforms are all arranged on the same horizontal plane.
2. A multi-station laser cutting apparatus for strip material as defined in claim 1, wherein:
the lower parts of the follow-up double-side trimming platform (100) and the follow-up platform (300) are respectively provided with a waste collection device (600).
3. A multi-station laser cutting apparatus for strips according to claim 1 or 2, wherein: the transmission shaft driving motor (307) drives the transmission shaft (310) to be provided with overrun rotation strokes at equal time intervals in the rotation process, and the overrun conveying strokes convey the strip plates to the belt conveyor (317) at intervals.
4. A multi-station laser cutting apparatus for strips according to claim 1 or 2, wherein: the guide base (202) of the guide mechanism (200) is fixedly connected to the upstream end of the support platform (500) along the width span direction of the strip.
5. The use of a multi-station laser cutting device for strip material according to any one of claims 1 to 4 in a high-efficiency laser blanking device.
6. Use of a multi-station laser cutting device for strip material according to any one of claims 1 to 4 in a laser cutting line.
CN201910773125.0A 2019-08-21 2019-08-21 Strip multistation laser cutting device Active CN110434486B (en)

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