CN108555456A - Step-by-step movement is cut by laser Decoiling & blanking Iine in modern - Google Patents
Step-by-step movement is cut by laser Decoiling & blanking Iine in modern Download PDFInfo
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- CN108555456A CN108555456A CN201810214846.3A CN201810214846A CN108555456A CN 108555456 A CN108555456 A CN 108555456A CN 201810214846 A CN201810214846 A CN 201810214846A CN 108555456 A CN108555456 A CN 108555456A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention belongs to coiled sheet material processing technique fields, disclose a kind of step-by-step movement laser cutting Decoiling & blanking Iine in modern, including uncoiler, level(l)ing machine, sizing feed machine and the laser cutting machine being sequentially connected in series, coiled strip is placed on uncoiler, laser cutting machine is equipped with special Cutting platform, laser cutting machine includes at least three laser cutting heads being set to above special Cutting platform, and the position that special Cutting platform corresponds to cutting waste material is equipped with blanking port.Step-by-step movement provided by the present invention is cut by laser Decoiling & blanking Iine in modern, using laser cutting machine instead of traditional mechanical press, realize the continuous production of laser cutting, blanking die is not needed, the stock layout of part is unrestricted, can arbitrarily optimize, and the shape of part is unrestricted, the unmanageable shape of traditional Decoiling & blanking Iine in modern can be processed, the utilization rate of material can be improved to the maximum extent.
Description
Technical field
The invention belongs to coiled sheet material processing technique fields, and in particular to a kind of step-by-step movement laser cutting Decoiling & blanking Iine in modern.
Background technology
Decoiling & blanking Iine in modern is the widely applied Technology Equipment of current auto industry, and Decoiling & blanking Iine in modern is for by coiled strip
Expansion, leveling at plate and after carrying out automatic piling, packaging, are distributed to vehicle factor punch line punching press through mold blanking (punching)
At the required part of body of a motor car;Outstanding feature is in irregular shape to obtain by mold blanking (punching) the most for it
Plate, therefore, in the production technology of Decoiling & blanking Iine in modern, a secondary mold usually only corresponds to a part;Also mean that if
Vehicle factor eliminates some vehicle, (is used only for selling then the blanking die corresponding to this vehicle lies substantially in the state of scrapping
It services afterwards);New model is developed, new blanking die must be just developed.
Since First laser comes out, the laser cutting technique for using a laser as tool has obtained rapid hair
Exhibition;At a high speed, application of the high-precision laser cutting machine in plate cutting is more and more common, can cut arbitrary shape, swash
Light cutting can substitute traditional moulds blanking (punching);During new car model development, plate when part punching is manufactured experimently in advance
It is just derived from laser cutting, but existing laser cutting production technology pattern does not adapt to high-volume stamping parts of automobile plate completely
The supply of material.
Invention content
In order to solve the above problem of the existing technology, present invention aims at a kind of step-by-step movement laser cuttings of offer to open
Roll up blanking line.
The technical solution adopted in the present invention is:
A kind of step-by-step movement is cut by laser Decoiling & blanking Iine in modern, including be sequentially connected in series uncoiler, level(l)ing machine, sizing feed machine and
Laser cutting machine places coiled strip on uncoiler, and laser cutting machine is equipped with special Cutting platform, and laser cutting machine includes at least three
A laser cutting head above special Cutting platform, the position that special Cutting platform corresponds to cutting waste material are equipped with blanking port.
Preferably, it is equipped with the first changing carriage below the special Cutting platform, placing waste is received on the first changing carriage
Header, scrap collecting tank are located at below blanking port.
Preferably, it is equipped with below first changing carriage for lifting special Cutting platform across the first changing carriage
Lifting platform.
Preferably, the laser cutting machine side is equipped with the second changing carriage, be placed on the second changing carriage with it is another
The corresponding special Cutting platform of part.
Preferably, the special Cutting platform includes platform framework, is adjusted according to waste material position in platform framework
Portable roller item, the mobile crossbeam adjusted according to waste material position in platform framework, the foundation volume on mobile crossbeam
Material width come the mobile locating wheel that adjusts, according to the corresponding portable roller item of the location arrangements of the shape of part and waste material and
Mobile crossbeam forms blanking port.
Preferably, the laser cutting machine is equipped with dust collecting system, and the outlet of laser cutting machine is cleaned equipped with panel surface
System.
Preferably, the laser cutting machine is sequentially connected with material feeding belt feeder and magnetic stacking machine, the side of material feeding belt feeder
Equipped with mechanical hand.
Preferably, the outlet of the magnetic stacking machine is connected with waste material bucket.
Preferably, it is sequentially equipped with four-roller pinch machine between the uncoiler and level(l)ing machine and material head is cut.
Preferably, kink and Ce Dao mechanisms are sequentially equipped between the level(l)ing machine and sizing feed machine.
Beneficial effects of the present invention are:
1, step-by-step movement provided by the present invention is cut by laser Decoiling & blanking Iine in modern, using laser cutting machine instead of traditional machine
Tool formula forcing press, realizes the continuous production of laser cutting, does not need blanking die, save the design of mold, manufacture, repair and
Expenses, the modification of shape of product and the updates of product such as maintenance become simple, while having saved cost for vehicle factor,
It provides convenience for the research and development trial-production of new model, shorten the time.
2, step-by-step movement laser cutting Decoiling & blanking Iine in modern equipment manufacturing costs, equipment capital construction cost and workshop building cost are big
It is big to reduce.Three laser cutting machine anticipated prices can be directly mounted on ground, requirement on height of workshop can in 3,500,000 RMB
It reduces;800 tons of mechanical press prices are 5M × 7M, hole in 10,000,000, while 800 tons of mechanical press foundation pit net areas
Deep 6M, equipment 8M above ground level, equipment capital construction and workshop investment are larger.
3, the stock layout of part is unrestricted, can arbitrarily optimize, and the shape of part is unrestricted, can process traditional uncoiling and fall
The unmanageable shape of stockline can improve the utilization rate of material to the maximum extent, and the part straight-line degree precision being cut by laser is good
(straightness is less than 0.05mm), plate does not need fine pruning, can directly carry out laser welding;While improving stock utilization,
Also improve the lumber recovery of laser welding.
Description of the drawings
Fig. 1 is the structural schematic diagram of step-by-step movement laser cutting Decoiling & blanking Iine in modern of the present invention.
Fig. 2 is the vertical view of step-by-step movement laser cutting Decoiling & blanking Iine in modern of the present invention.
Fig. 3 is the part Layout in the embodiment of the present invention one.
Fig. 4 is the schematic diagram of special Cutting platform in the embodiment of the present invention one.
Fig. 5 is the schematic diagram of the plate cutting first step in the embodiment of the present invention one.
Fig. 6 is the schematic diagram that plate cutting second step, third walk in the embodiment of the present invention one.
Fig. 7 is the schematic diagram that plate cuts the 4th step, the 5th step in the embodiment of the present invention one.
Fig. 8 is the schematic diagram that plate starts automatic cutting in the embodiment of the present invention one.
Fig. 9 is the side view of special Cutting platform in the embodiment of the present invention one.
In figure:1- uncoilers;2- four-roller pinch machines;3- material heads are cut;4- level(l)ing machines;5- kinks;6- Ce Dao mechanisms;7- scales
Feeder;8- laser cutting machines;801- first laser cutting heads;802- second laser cutting heads;803- thirds are cut by laser;9-
Special Cutting platform;901- platform frameworks;902- portable roller items;903- movable type locating wheels;904- movable type crossbeams;
10- dust collecting systems;11- panel surface cleaning systems;12- material feeding belt feeders;13- magnetism stacking machines;14- mechanical hands;15- waste materials
Bucket;The first changing carriages of 16-;17- scrap collecting tanks;18- lifting platforms;The second changing carriages of 19-;20- tracks.
Specific implementation mode
Below in conjunction with the accompanying drawings and specific embodiment does further explaination to the present invention.
Embodiment one
As depicted in figs. 1 and 2, the present embodiment provides a kind of step-by-step movements to be cut by laser Decoiling & blanking Iine in modern, including is sequentially connected in series
Uncoiler 1, level(l)ing machine 4, sizing feed machine 7 and laser cutting machine 8, uncoiler 1 opened up as required for placing and fix coiled strip
Uncoiling material;Level(l)ing machine 4 aligns coiled strip at the plate for meeting flatness requirement;Sizing feed machine 7 is accurate according to the length of setting
Plate is sent out to laser cutting machine 8, planer type numerical control Multi-head laser cutting machine can be used in laser cutting machine 8, and laser cutting machine 8 wraps
Include at least three laser cutting heads, the cutting of each laser cutting head a part of plate by all means.
Special Cutting platform 9 is installed on laser cutting machine 8, special Cutting platform 9 is located at below laser cutting head, according to
The Layout of different parts adjusts suitable special Cutting platform to be applicable in the cutting of different parts.Specifically, special cutting is flat
Platform 9 includes platform framework 901, portable roller item 902, mobile locating wheel 903 and mobile crossbeam 904, portable roller
Item 902 is movably arranged in platform framework 901, and the position of portable roller item 902 is adjusted according to waste material position, portable roller
902 upper edge of item its be axially arranged with the idler wheel for being used to support plate.Mobile crossbeam 904 is movably arranged in platform framework 901, vertically
It is adjusted according to waste material position in the position of portable roller item 902, mobile crossbeam 904.903 activity of mobile locating wheel is set
In on mobile crossbeam 904, the position of mobile locating wheel 903 is adjusted according to web width.According to the shape of part and give up
The corresponding portable roller item 902 of location arrangements of material and mobile crossbeam 904 form blanking port.
Sizing feed machine 7 is step-type plate is transported to laser cutting machine 8 after, multiple laser cutting head subregions are to plate
Material is cut, and the waste material after cutting is directly fallen from blanking port.The finished product completed by the cutting of the last one laser cutting head
It is exported from laser cutting machine 8.
The lower section of special Cutting platform 9 is equipped with the first changing carriage 16, placing waste collecting box 17 on the first changing carriage 16,
Scrap collecting tank 17 is located at below blanking port.The lower section of first changing carriage 16 is equipped with for will be special across the first changing carriage 16
The lifting platform 18 that Cutting platform 9 lifts.
First changing carriage 16 is mounted on track 20, and the first changing carriage 16 is used to send special Cutting platform 9 to sharp
Light cutting machine 8, then lifting platform 18 special Cutting platform 9 is lifted and fixed in laser cutting machine 8, the first changing carriage 16
It is additionally operable to send scrap collecting tank 17 to 9 lower section of special Cutting platform fixed and collects the waste material fallen from blanking port.
8 side of laser cutting machine is equipped with the second changing carriage 19, and the second changing carriage 19 is also mounted on track 20, and second
Special Cutting platform corresponding with another part is placed on changing carriage 19, which adjusts movable type offline
The position of roller bars 902, mobile crossbeam 904 and mobile locating wheel 903, therefore when step-by-step movement is cut by laser Decoiling & blanking Iine in modern
When needing to process another part, special Cutting platform 9 can be quickly removed, is then received waste material by the first changing carriage 16
Header 17 and special Cutting platform 9 are removed, and then the second changing carriage 19 will special Cutting platform corresponding with another part
It quickly send to laser cutting machine 8 and installs, greatly improve production efficiency.
Sequentially it is equipped with four-roller pinch machine 2 between uncoiler 1 and level(l)ing machine 4 and material head cuts 3, when bringing into operation, four-roller pinches
The dirty roller of a pair of machine 2 pinches coiled strip to material head and cuts 3, and material head cuts 3 and cuts off the bad coiled strip in coiled strip head, prevents contaminants follow-up
Production line.Then subsequent whole process all pinches clean coiled strip to level(l)ing machine by the net roller of a pair of four-roller pinch machine 2
4。
Kink 5 and Ce Dao mechanisms 6 are sequentially equipped between level(l)ing machine 4 and sizing feed machine 7, kink 5 is for eliminating level(l)ing machine 4
With the speed difference between sizing feed machine 7, Ce Dao mechanisms 6 are used to plate carrying out positioning centering, while preventing plate in traveling
Sideslip in the process.
Laser cutting machine 8 is equipped with dust collecting system 10, and the outlet of laser cutting machine 8 is equipped with panel surface cleaning systems 11.
Dust collecting system 10 is used to absorb flue dust when laser cutting plate, and panel surface cleaning systems 11 are for cleaning laser cutting machine 8
Two-sided, the guarantee product quality of the finished product plate of output, while preventing contaminants subsequent production line.
Laser cutting machine 8 is sequentially connected with material feeding belt feeder 12 and magnetic stacking machine 13, and the side of material feeding belt feeder 12 is equipped with
The outlet of mechanical hand 14, magnetic stacking machine 13 is connected with waste material bucket 15.The finished product plate of 8 well cutting of laser cutting machine enter by
Expect belt feeder 12, is then sent to the progress stacking of magnetic stacking machine 13 if plate is steel plate, become product after packaged;If plate is
It is aluminium sheet, stacking is carried out by mechanical hand 14, becomes product after packaged.Waste material bucket 15 is used to collect the waste material of discharge.
The part Layout being illustrated in figure 3 in the present embodiment, correspondingly, laser cutting machine 8 includes the fortune along plate
First laser cutting head 801, second laser cutting head 802 and the third laser cutting head 803 that dynamic direction is set gradually.First swashs
Light cutting head 801 is cut in 1# cutting area cutting waste materials, second laser cutting head 802 in 2# cutting area cutting waste materials, third laser
It cuts first 803 and enters material feeding belt feeder 12 in 3# cutting areas cutting waste material or cut-out plate, the plate of cut-out.
The special Cutting platform 9 that part Layout as shown in figure 3 is mutually applicable in, as shown in figures 4 and 9, according to coiled strip
Width adjusts the positioning of mobile locating wheel 903, adjusts portable roller item 902 according to the position of waste material and movable type is horizontal
The position of beam 904 accordingly forms respective blanking port in 1# cutting areas and 2# cutting areas, and waste material is completed after cutting directly from blanking
Mouth falls into lower section scrap collecting tank 17.
The course of work of above-mentioned step-by-step movement laser cutting Decoiling & blanking Iine in modern is:Coiled strip (coil of strip or aluminium volume) is on uncoiler 1
Expansion, after being introduced into four-roller pinch machine 2, cuts 3 using material head and cuts the bad plate in coiled strip head, four-roller pinch machine 2 continues to pinch
Leveling in plate to level(l)ing machine 4, first passing through kink 5, (7 upper roller of sizing feed machine has been at this time to Ce Dao mechanisms 6 and sizing feed machine 7
Lift), after Ce Dao mechanisms 6 position plate centering, 7 upper roller of sizing feed machine depresses plate, and 5 platform of kink is down to the hole of kink 5
Bottom, uncoiler 1, four-roller pinch machine 2, level(l)ing machine 4, which continue to pinch plate to kink 5 forward, cheats, and plate cheats interior shape in kink 5
At kink, so far coiled strip completion threading work.
Continue to send plate to the working region 1# cutting areas (first of the first laser cutting head 801 of laser cutting machine 8
Step), according to the Layout of part, first laser cutting head 801 cuts away corresponding waste material (as shown in Figure 5) in 1# cutting areas;Root
According to step pitch specified in part Layout, sizing feed machine 7 is sent again after the plate of a step pitch length (second step), first laser
Cutting head 801 continues to cut away corresponding waste material in 1# cutting areas;Sizing feed machine 7 send a step pitch (third step) again, and plate arrives
Up to the working region 2# cutting areas of second laser cutting head 802, the continuation of first laser cutting head 801 is cut away accordingly in 1# cutting areas
Waste material, while according to the Layout of part, second laser cutting head 802 starts to cut away corresponding waste material (such as in 2# cutting areas
Shown in Fig. 6);Sizing feed machine 7 continues to send the plate (the 4th step) of a step pitch length, first laser cutting head 801 and second
Laser cutting head 802 continues to cut away respective waste material in respective working region;Sizing feed machine 7 send a step pitch again
(the 5th step), plate reach the working region 3# cutting areas of third laser cutting head 803, are swashed according to the Layout of part, first
Light cutting head 801 and second laser cutting head 802 continue to cut away respective waste material in respective working region, at the same time
Third laser cutting head 803 starts to cut off plate in 3# cutting areas, for the first time cut-off material head portion according to the Layout of part
It is allocated as directly draining into waste material bucket 15 (as shown in Figure 7) forward for front end waste material;So far three laser cutting heads have been gradually completing respectively
From the cutting of waste material and the cut-out work of plate.
Sizing feed machine 7 send the plate of a step pitch length, the automatic production model of sliver to start again, first laser cutting
First 801 and second laser cutting head 802 cut away respective waste material, third laser cutting head 803 in respective working region
Plate, first piece of qualified finished product plate discharge (as shown in Figure 8) are cut off in its working region;Finished product plate is by material feeding belt feeder
12, which are delivered to magnetic stacking machine 13, carries out stacking;The continuous circulating repetition above process, qualified plate are constantly discharged, material feeding skin
Constantly the part of well cutting is sent to magnetic stacking machine 13 with machine 12 and carries out stacking;If coiled strip is aluminium volume, magnetic stacking machine 13
It does not work, mechanical hand 14 works, and aluminium sheet is carried out stacking using terminal-collecting machine.
It should be noted that due to the structure size of laser cutting machine, step pitch is less than the part of 1000mm, scale
Feeder will send five step pitches, three cutting heads that could complete respective cutting;It is more than the part of 1000mm if it is step pitch, it is fixed
Ruler feeder can complete respective cutting as long as sending three cutting heads of step pitch three times.
The present invention is not limited to above-mentioned optional embodiment, anyone can show that other are each under the inspiration of the present invention
The product of kind form.Above-mentioned specific implementation mode should not be understood the limitation of pairs of protection scope of the present invention, protection of the invention
Range should be subject to be defined in claims, and specification can be used for interpreting the claims.
Claims (10)
1. a kind of step-by-step movement is cut by laser Decoiling & blanking Iine in modern, it is characterised in that:Including uncoiler (1), the level(l)ing machine being sequentially connected in series
(4), sizing feed machine (7) and laser cutting machine (8), coiled strip is placed on uncoiler (1), and laser cutting machine (8) is equipped with special
Cutting platform (9), laser cutting machine (8) includes at least three laser cutting heads being set to above special Cutting platform (9), special
The position of the corresponding cutting waste material of Cutting platform (9) is equipped with blanking port.
2. step-by-step movement according to claim 1 is cut by laser Decoiling & blanking Iine in modern, it is characterised in that:The special Cutting platform
(9) lower section is equipped with the first changing carriage (16), placing waste collecting box (17) on the first changing carriage (16), scrap collecting tank
(17) it is located at below blanking port.
3. step-by-step movement according to claim 2 is cut by laser Decoiling & blanking Iine in modern, it is characterised in that:First changing carriage
(16) lower section is equipped with the lifting platform (18) for lifting special Cutting platform (9) across the first changing carriage (16).
4. step-by-step movement according to claim 2 is cut by laser Decoiling & blanking Iine in modern, it is characterised in that:The laser cutting machine
(8) side is equipped with the second changing carriage (19), and special cut corresponding with another part is placed on the second changing carriage (19)
Cut platform.
5. being cut by laser Decoiling & blanking Iine in modern according to any step-by-step movements of claim 1-4, it is characterised in that:It is described special to cut
It includes platform framework (901), in the interior portable roller item adjusted according to waste material position of platform framework (901) to cut platform (9)
(902), the mobile crossbeam (904) that is adjusted according to waste material position in the platform framework (901), in mobile crossbeam (904)
The upper mobile locating wheel (903) adjusted according to web width, the location arrangements according to the shape of part and waste material are corresponding
Portable roller item (902) and mobile crossbeam (904) form blanking port.
6. being cut by laser Decoiling & blanking Iine in modern according to any step-by-step movements of claim 1-4, it is characterised in that:The laser is cut
Cutting mill (8) is equipped with dust collecting system (10), and the outlet of laser cutting machine (8) is equipped with panel surface cleaning systems (11).
7. being cut by laser Decoiling & blanking Iine in modern according to any step-by-step movements of claim 1-4, it is characterised in that:The laser is cut
Cutting mill (8) is sequentially connected with material feeding belt feeder (12) and magnetic stacking machine (13), and the side of material feeding belt feeder (12) is equipped with mechanical hand
(14)。
8. step-by-step movement according to claim 7 is cut by laser Decoiling & blanking Iine in modern, it is characterised in that:The magnetism stacking machine
(13) outlet is connected with waste material bucket (15).
9. being cut by laser Decoiling & blanking Iine in modern according to any step-by-step movements of claim 1-4, it is characterised in that:The uncoiler
(1) it is sequentially equipped with four-roller pinch machine (2) between level(l)ing machine (4) and material head is cut (3).
10. being cut by laser Decoiling & blanking Iine in modern according to any step-by-step movements of claim 1-4, it is characterised in that:The leveling
Kink (5) and Ce Dao mechanisms (6) are sequentially equipped between machine (4) and sizing feed machine (7).
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Cited By (8)
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CN109648213A (en) * | 2019-01-22 | 2019-04-19 | 武汉宁致远汽车配件有限公司 | A kind of more bare headed multistation laser blanking synchronous processing techniques |
CN110434486A (en) * | 2019-08-21 | 2019-11-12 | 济南金威刻科技发展有限公司 | A kind of band multistation laser cutting device |
CN112222644A (en) * | 2020-12-11 | 2021-01-15 | 苏州创轩激光科技有限公司 | Laser cutting machine leads positive system with lead just device in advance |
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