CN202239211U - Container top board forming equipment - Google Patents

Container top board forming equipment Download PDF

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Publication number
CN202239211U
CN202239211U CN2011203580759U CN201120358075U CN202239211U CN 202239211 U CN202239211 U CN 202239211U CN 2011203580759 U CN2011203580759 U CN 2011203580759U CN 201120358075 U CN201120358075 U CN 201120358075U CN 202239211 U CN202239211 U CN 202239211U
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CN
China
Prior art keywords
steel plate
machine
trimmer
reshaper
equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011203580759U
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Chinese (zh)
Inventor
芦兰庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China International Marine Containers Group Co Ltd
Shenzhen Southern CIMC Eastern Logistics Equipment Manufacture Co Ltd
Original Assignee
China International Marine Containers Group Co Ltd
Shenzhen Southern CIMC Eastern Logistics Equipment Manufacture Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by China International Marine Containers Group Co Ltd, Shenzhen Southern CIMC Eastern Logistics Equipment Manufacture Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CN2011203580759U priority Critical patent/CN202239211U/en
Application granted granted Critical
Publication of CN202239211U publication Critical patent/CN202239211U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to machining of container parts, and provides container top board forming equipment, which comprises an uncoiler, a cutting machine, a press forming machine, a trimming machine, a shaping machine, an automatic conveying device and a control system. The uncoiler is used for uncoiling a continuous steel coil, the cutting machine is used for cutting the steel coil into a steel plate with a fixed length, the press forming machine, the trimming machine, the shaping machine, the automatic conveying device and the control system are sequentially arranged, the automatic conveying device is used for shifting the steel plate among the machines, the control system is used for coordinating operation of the machines, and a press forming die capable of forming at least two bosses on the steel plate once is arranged on the press forming machine. On one hand, at least the two bosses are formed by means of pressing once, the container top board forming equipment has the advantage of dimensional stability, the requirement on the width of raw materials is lowered, materials are saved, and cost is reduced. On the other hand, the equipment is used for continuously and automatically forming top boards and is suitable for mass production, so that production efficiency is greatly improved.

Description

The container roof plate former
Technical field
The utility model relates to the processing of container parts, more particularly, relates to container roof plate moulding process and equipment.
Background technology
Top board is the important part of container.Existing container roof plate production technology is following: uncoiling-blanking become fixed length sheet material-stacking-handling to ball blast (sanding) preliminary treatment line-material loading-ball blast (sanding) preliminary treatment line-primer spray-oven dry-blanking stacking-smoothing (in case of necessity) handling to punch line-material loading-single ripple pursue wave pressure shape-stacking-material loading-four while pursuing deburring-stacking.This container production process has number of drawbacks:
1, the needed blank of single wave pressure shape is big, therefore makes the buying width of original coil strengthen, and cost improves.
2, the workman need repeatedly carry and the operation of upper and lower material plate, and the production equipment waiting time of machine halt is long, and utilization rate of equipment and installations is low, and production efficiency is low, and labor strength is big.
3, production equipment disperses, and floor space is big, requires plant area big.
The utility model content
The utility model technical problem to be solved is to overcome the defective of prior art, and a kind of container roof plate former is provided, and adopts this equipment, has improved the production efficiency of container roof plate greatly, has reduced labour intensity.
For solving the problems of the technologies described above, the technical scheme of the utility model is:
A kind of container roof plate former is provided; Comprise uncoiler with continuous coil uncoiling; The coil blanking is become to have the blanking machine of the steel plate of fixed length; Also comprise the form-pressing machine, trimmer, the reshaper that set gradually, be used for the control system with steel plate each device motion at the automatic carriage that is shifted between above-mentioned each equipment and more than coordinating, said form-pressing machine is provided with can be in the steel plate last time casted die mould of two boss of moulding at least.
Particularly, also comprise transporter, said transporter with blanking after the steel plate of stacking be transported on the said automatic carriage, and steel plate is transported on the said form-pressing machine through automatic carriage.
Further, also comprise at least two Material moving devices that can steel plate be pinched or be advanced into machining position on said trimmer and the reshaper; Said Material moving device is located at respectively on said trimmer and the said reshaper, and perhaps, said Material moving device is located between said form-pressing machine and the said trimmer, and between said trimmer and the said reshaper.
Further, be provided with can be to said two edges of plate edge or four trimming dies that the edge is pruned simultaneously for said trimmer.
Particularly, said automatic carriage is manipulator or transfer machine.
In the utility model, the form-pressing machine last time can form at least two boss on steel plate, and on the one hand, at least two boss form once pressing in the shape, have the advantage of dimensionally stable, have reduced the raw material width requirement, save material, reduce cost; On the other hand, adopt this complete equipment, realize the continuous automatic moulding of top board, be suitable for producing in enormous quantities, enhance productivity greatly.
Description of drawings
Fig. 1 is the container roof plate moulding process embodiment one light plate stamping line sketch map that the utility model provides;
Fig. 2 is the container roof plate moulding process embodiment two light plate stamping line sketch mapes that the utility model provides.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
Embodiment one
With reference to Fig. 1, the container roof plate moulding process embodiment one light plate stamping line sketch map that provides for the utility model.Shown in figure; Apparatus for production line is following: the form-pressing machine 100 that sets gradually from right to left, trimmer 200a, trimmer 200b, reshaper 300, be used for automatic carriage 400 that steel plate is shifted between form-pressing machine 100, trimmer 200a, trimmer 200b and reshaper 300, more than the harmonious orderly work under the control of a control system (not shown) of each equipment.
In the present embodiment, form-pressing machine 100 is provided with can be in the steel plate last time casted die mould (not specifically illustrating among the figure) of two boss of moulding at least.Said casted die mould specifically comprises upper bolster, die shoe, wherein is provided with die in the upper bolster; Be provided with the punch that cooperates with die in the die shoe.Comprise at least two spaced grooves in the die; Comprise corresponding in the punch with said groove quantity and with the punch mold insert of groove fit; Hollow out has the groove that supplies the punch mold insert to relatively move therein on the stripper; Also be provided with die cavity in the die shoe, stripper is positioned at die cavity and cooperates guiding to slide up and down with die cavity.During the moulding container roof plate, stripper is in the release discharge position, and steel plate is placed between die, the stripper; When upper and lower die holder cooperated, die at first cooperated the processed steel plate that is fixedly clamped with stripper, and it is descending that die promotes stripper; The punch mold insert is pressed into steel plate and forms the top board boss in the groove of die; Protruding, die cooperate put in place after, the punch mold insert is pressed into steel plate in the groove of die and forms the top board boss, protruding, die cooperate put in place after; Punch mold insert, stripper and die form the groove die cavity of top board moulding jointly, make steel plate forming.Adopt this mould, once press shape can be on steel plate a plurality of boss of moulding simultaneously, like this, on the one hand; Improved production efficiency greatly, on the other hand, a plurality of boss of moulding simultaneously once, steel plate once is out of shape ironed; Required former width of expecting diminishes, and experiment showed, to adopt this mould; More original single ripple moulding, the width of original coil descends 3.1%, saves material greatly.
Be equipped with trimming die on trimmer 200a and the trimmer 200b, this trimming die specifically can be existing perforating die or blanking die, comes the steel plate rim charge is cut out through corresponding programme-control.Particularly, in the present embodiment, the trimming die on the trimmer 200a is on the both sides on the steel plate length direction, to carry out the deburring operation simultaneously, thereby makes the boss of in pressing formation type operation, producing on the steel plate length direction, be positioned at the precalculated position; And trimmer 200b carries out the deburring operation simultaneously on the both sides on the steel plate width direction, thereby makes the boss of in pressing formation type operation, producing on the steel plate width direction, be in the middle position.Like this, through twice deburring operation, promptly accomplish the deburring operation to four edges of steel plate, at this moment, boss is positioned at the precalculated position of steel plate.Need to prove that the position of trimmer 200a and trimmer 200b is interchangeable, promptly to the slender processing of steel plate and repair before and after wide processing is regardless of.Certainly, the trimming die of trimmer 200a and trimmer 200b also can be pruned steel plate two adjacent limits.
Reshaper 300 comprises the camber on the length direction on the burr of removing on the steel plate, the coating of removing the steel plate edge and the adjustment steel plate.Through the integer operation, make steel plate more smooth, surface quality is better, thereby satisfies the quality requirement of container roof plate finished product.Certainly, the operation of 300 pairs of steel plates of reshaper is not limited to aforesaid operations, and the finishing procedure before assembling all can carry out on reshaper 300, thereby changes manually-operated mode, enhances productivity greatly.
In the present embodiment, automatic carriage 400 is the transfer machine, and said transfer machine can directly be compound on above-mentioned press shape 100, trimmer 200a, trimmer 200b and the reshaper 300, also can independently be positioned between adjacent two equipment.In the time of on the transfer machine is compound in above-mentioned each equipment, it can be used for steel plate accurately moving, locating on each equipment simultaneously.In the present embodiment, the transfer machine is located between each equipment.Need to prove; Automatic carriage 400 is not limited to the transfer machine in the present embodiment; It also can be for adopting the programme controlled manipulator of PLC or adopting the different transporters of structure that transport; Like belt pulley transporter or raceway feeder or the like, steadily connect as long as can make between two equipment, the automatic carriage that the assurance production line carries out continuously is all within the utility model protection domain.
In the present embodiment, also comprise transporter 500, particularly, transporter 500 is a loop wheel machine, through loop wheel machine with blanking after the steel plate of stacking be transported on the automatic carriage 400, and steel plate is transported on the form-pressing machine 100 through automatic carriage 400.Certainly, transporter 500 is not limited to the loop wheel machine in the present embodiment, also can transport for adopting miscellaneous equipments such as fork truck.
In the present embodiment, also comprise the Material moving device 600 that can steel plate be pinched or be advanced into the machining position on trimmer 200a, trimmer 200b and the reshaper 300.After steel plate is transported on above-mentioned each equipment through automatic carriage, the location before processing through Material moving device 600 again.Material moving device 600 is clamping and conveying device or push pedal structure, also can adopt other structure or alternate manner to come moving steel plate certainly.In the present embodiment, between form-pressing machine 200 and the trimmer 200a, between trimmer 200a and the trimmer 200b, be equipped with above-mentioned Material moving device 600 between trimmer 200b and the reshaper 300.Certainly, Material moving device 600 also can be located at respectively on trimmer 200a, trimmer 200b and the reshaper 300.
In the present embodiment; The following series of process of process before the steel plate punching press: at first continuous coil is carried out uncoiling through uncoiler; Be that cutter is sheared coil through blanking machine again, form the windrow buttress transhipment of going forward side by side of some steel plates and handle, and then carry out preliminary treatment with fixed length.If when uncoiling, blanking and preliminary treatment are same production line, also can save stacking transhipment processing here, steel plate directly carries out preliminary treatment after the blanking.Said preliminary treatment comprises that ball blast (sanding) preliminary treatment line block-by-block carries out sanding and handles, and makes two surfaces of each steel plate satisfy the sanding requirement; Steel plate behind the sanding is the processing of spraying paint of process again, and oven dry is handled, and the smoothing that also needs is in case of necessity handled.Identical in these preliminary treatment and the prior art, describe slightly here, do not illustrate in the drawings yet.As only showing the steel plate stamping line among Fig. 1, it is to get into stamping line on the transfer machine that the steel plate behind the above-mentioned stacking is transported to automatic carriage 400 through transloading equipment 500.Need to prove, if spray paint and drying plant and stamping line are positioned at same production line,, also can save the stacking transfer operation here, the steel plate block-by-block that is come out by drying plant enters into continuously and carries out punching operation on the stamping line.In the present embodiment, steel plate is in the production that gets into punching press completion boss on the form-pressing machine 100 under the effect of transfer machine; Steel plate after the drawing is transported on trimmer 200a and the trimmer 200b under another transfer machine effect successively, and carries out twice deburring operation through being located at Material moving device 600 entering desired locations, makes boss be positioned at the precalculated position of steel plate; Steel plate places on the reshaper 300 through the transfer machine then; And through Material moving device 600 entering desired locations; Handle thereby carry out integer, promptly remove the camber on the length direction on the burr on the steel plate, the coating of removing the steel plate edge and the adjustment steel plate, thereby improve the total quality of steel plate; At last, the steel plate after integer is handled carries out the stacking transhipment to be handled and storage.When stacking, also can adopt corresponding Material moving device that steel plate is moved on the stacking platform 700.Need to prove that above-mentioned preliminary treatment also can be carried out after integer is handled.In this Sheet Metal Forming Technology, adopt the coordinative operation between control system each equipment of control, thereby guarantee steel plate can be in order, produce continuously.This continuous production line system adopts automation control, avoids a dead lift, has reduced labour intensity, has improved production efficiency; Simultaneously, continuous production line makes each device distribution concentrated relatively, has reduced equipment occupation space, improves the factory building utilization rate.
Embodiment two
With reference to Fig. 2, show second kind of embodiment of container roof plate forming production line.Basic identical among first embodiment among present embodiment and Fig. 1, difference only is: the trimming die that trimmer 200 is provided with is perforating die or blanking die, adopts control of correspondent program to carry out deburring simultaneously to steel plate four limits.Adopt 200 pairs of steel plates of this trimmer to carry out deburring, efficient is higher.
More than be merely the preferred embodiment of the utility model,, any modification of being done within all spirit at the utility model and the principle, be equal to and replace and improvement etc., all should be included within the protection domain of the utility model not in order to restriction the utility model.

Claims (5)

1. container roof plate former; Comprise uncoiler with continuous coil uncoiling; The coil blanking is become to have the blanking machine of the steel plate of fixed length; It is characterized in that: also comprise the form-pressing machine, trimmer, the reshaper that set gradually, be used for the control system with steel plate each device motion at the automatic carriage that is shifted between above-mentioned each equipment and more than coordinating, said form-pressing machine is provided with can be in the steel plate last time casted die mould of two boss of moulding at least.
2. container roof plate former as claimed in claim 1; It is characterized in that: also comprise transporter; Said transporter with blanking after the steel plate of stacking be transported on the said automatic carriage, and steel plate is transported on the said form-pressing machine through automatic carriage.
3. container roof plate former as claimed in claim 1 is characterized in that: also comprise at least two Material moving devices that can steel plate be pinched or be advanced into machining position on said trimmer and the reshaper; Said Material moving device is located at respectively on said trimmer and the said reshaper, and perhaps, said Material moving device is located between said form-pressing machine and the said trimmer, and between said trimmer and the said reshaper.
4. container roof plate former as claimed in claim 1 is characterized in that: said trimmer is provided with can be to said two edges of plate edge or four trimming dies that the edge is pruned simultaneously.
5. container roof plate former as claimed in claim 1 is characterized in that: said automatic carriage is manipulator or transfer machine.
CN2011203580759U 2011-09-22 2011-09-22 Container top board forming equipment Expired - Lifetime CN202239211U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203580759U CN202239211U (en) 2011-09-22 2011-09-22 Container top board forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203580759U CN202239211U (en) 2011-09-22 2011-09-22 Container top board forming equipment

Publications (1)

Publication Number Publication Date
CN202239211U true CN202239211U (en) 2012-05-30

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Application Number Title Priority Date Filing Date
CN2011203580759U Expired - Lifetime CN202239211U (en) 2011-09-22 2011-09-22 Container top board forming equipment

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CN (1) CN202239211U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008447A (en) * 2011-09-22 2013-04-03 中国国际海运集装箱(集团)股份有限公司 Molding technology and equipment for container top panels
CN103111549A (en) * 2013-02-05 2013-05-22 苏州红荔汽车零部件有限公司 Automatic production line of U-shaped connecting pipe fitting of automobile seat framework
CN103624487A (en) * 2013-04-28 2014-03-12 宝山钢铁股份有限公司 Uncoiling blanking forming method
CN105170763A (en) * 2015-09-25 2015-12-23 深圳市铭镭激光设备有限公司 Laser cutting and stamping integrated machining technology of metal coils
CN105947440A (en) * 2015-12-14 2016-09-21 广东新会中集特种运输设备有限公司 Processing method and production line for top board of container
CN105965213A (en) * 2016-06-28 2016-09-28 江苏中伟业通讯设备有限公司 Process for machining U-shaped groove clamping plates

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008447A (en) * 2011-09-22 2013-04-03 中国国际海运集装箱(集团)股份有限公司 Molding technology and equipment for container top panels
CN103008447B (en) * 2011-09-22 2015-04-29 中国国际海运集装箱(集团)股份有限公司 Molding technology and equipment for container top panels
CN103111549A (en) * 2013-02-05 2013-05-22 苏州红荔汽车零部件有限公司 Automatic production line of U-shaped connecting pipe fitting of automobile seat framework
CN103624487A (en) * 2013-04-28 2014-03-12 宝山钢铁股份有限公司 Uncoiling blanking forming method
WO2014177036A1 (en) * 2013-04-28 2014-11-06 宝山钢铁股份有限公司 Method of shaping uncoiled blank
JP2016508879A (en) * 2013-04-28 2016-03-24 宝山鋼鉄股▲分▼有限公司 Uncoiling, blanking and molding methods
US9815104B2 (en) 2013-04-28 2017-11-14 Baoshan Iron & Steel Co., Ltd Uncoiling, blanking and forming method
CN105170763A (en) * 2015-09-25 2015-12-23 深圳市铭镭激光设备有限公司 Laser cutting and stamping integrated machining technology of metal coils
CN105947440A (en) * 2015-12-14 2016-09-21 广东新会中集特种运输设备有限公司 Processing method and production line for top board of container
CN105965213A (en) * 2016-06-28 2016-09-28 江苏中伟业通讯设备有限公司 Process for machining U-shaped groove clamping plates

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120530

Effective date of abandoning: 20150429