CN201098799Y - System for manufacturing container top board - Google Patents
System for manufacturing container top board Download PDFInfo
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- CN201098799Y CN201098799Y CNU2007200476738U CN200720047673U CN201098799Y CN 201098799 Y CN201098799 Y CN 201098799Y CN U2007200476738 U CNU2007200476738 U CN U2007200476738U CN 200720047673 U CN200720047673 U CN 200720047673U CN 201098799 Y CN201098799 Y CN 201098799Y
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Abstract
The utility model relates to a manufacturing system of a top slab on a container. The manufacturing system comprises a coil steel uncoiling device, a leveling device, a first steel plate centring device, a first steel plate storage device, a first steel plate post-storage hauling device, a continuous steel plate polishing device, a continuous steel plate painting device, a continuous drying device, a second steel plate pre-storage hauling device, a second steel plate storage device, a second steel plate post-storage hauling device, a second steel plate centring device, a top slab shape-pressing molding device, a dimensioning slitting device, a top slab finished product delivery device, and a gathering transfer device. The manufacturing system realizes the automation production of the top slab on the container, reduces the occupying space of the equipment, the energy consumption of the equipment, the equipped capacitor of the equipment and the quantity of the required production workers, increases the productivity effect as well as the equipment capacity factor, greatly reduces the labor intensity of the workers, and has important decisive significance to the enhancement of the production technology level of the container and the reduction of the manufacture cost.
Description
Technical field
The utility model relates to a kind of manufacturing system of container part, more particularly, relates to a kind of container roof plate manufacturing system.
Background technology
Top board is the strength member of container.At present, container roof plate adopts following production technology to make: " uncoiling smoothing-fixed length blanking-stacking-handling is to ball blast (sanding) preliminary treatment line-material loading--ball blast (sanding) preliminary treatment-primer spray-oven dry-blanking stacking-smoothing (in case of necessity), handling are to punch line-material loading-pressure shape-stacking-material loading-deburring-stacking ".
Adopt above-mentioned existing container roof plate production technology, existing container roof plate production line is with first segmentation blanking after the steel plate uncoiling, respectively every plate is being carried out sanding respectively, spraying paint, drying preliminary treatment then, and then press shape and trim process to form respectively, therefore in existing top board production line process, plate will repeatedly be carried and operation of feeding and discharging.
There is following defective in existing container roof plate production line:
1, plate need repeatedly be carried and operation of feeding and discharging, and the production equipment waiting time of machine halt is long,
Utilization rate of equipment and installations is low, at the bottom of the production efficiency;
2, the workman need repeatedly carry and operation of feeding and discharging plate, and labour intensity is big;
3, production equipment is arranged and is disperseed, and floor space is big, requires plant area big.
The utility model content
The technical problems to be solved in the utility model is, a kind of container roof plate manufacturing system is provided, and realizes the automated production of container roof plate, enhance productivity and utilization rate of equipment and installations, greatly reduce labor strength, reduce occupation area of equipment.
The technical scheme that its goal of the invention that realizes the utility model adopts is: a kind of container roof plate manufacturing system is provided, comprises the coil unwinding device and the smoothing equipment that set gradually, it is characterized in that, also comprise setting gradually:
The first steel plate centralising device, the first steel plate memory device and first steel plate storage rear haulage equipment;
The continuous sanding equipment of steel plate;
Continuous painting equipment of steel plate and continuous drying equipment;
Second steel plate storage front haulage equipment, the second steel plate memory device and second steel plate storage rear haulage equipment;
Comprise the second steel plate centralising device, top board pressure formation type equipment, scale cutting apparatus;
The top board finished product transports equipment and collects transporter.
In container roof plate manufacturing system of the present utility model, the described second steel plate centralising device, top board press formation type equipment, scale cutting apparatus to be provided with in the following order:
The second steel plate centralising device is arranged at after described second steel plate storage rear haulage equipment, described top board is pressed before the formation type equipment, continuous steel plate is entered this top board press formation type equipment to carry out centering;
After this top board is pressed formation type equipment, the scale cutting apparatus is set;
Also comprise trimming equipment, this trimming equipment is arranged on before or after the described scale cutting apparatus.
In container roof plate manufacturing system of the present utility model, the described second steel plate centralising device, top board press formation type equipment, scale cutting apparatus to be provided with in the following order:
After described second steel plate storage rear haulage equipment, set gradually scale cutting apparatus, the second steel plate centralising device and top board and press formation type equipment;
Also comprise steel plate conveying device, take out device and trimming equipment, this steel plate conveying device is arranged between the described scale cutting apparatus and the second steel plate centralising device, and this take out device and trimming equipment are successively set on described top board and press after the formation type equipment.
In container roof plate manufacturing system of the present utility model, the described first steel plate memory device is " preceding S roller+vertical loop tower+back S roller " or " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller " or kink hole, and described first steel plate storage rear haulage equipment is pinch roll 15; When the described first steel plate memory device adopts " preceding S roller+vertical loop tower+back S roller " or " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller ", thereafter also set gradually first kink hole steel plate centralising device 14, back, 16 and first kink hole, first kink hole pinch roll 17, this first kink hole steel plate centralising device 14 is positioned at before or after described first steel plate storage rear haulage pinch roll 15.
In container roof plate manufacturing system of the present utility model, the continuous sanding equipment of described steel plate is horizontal sand shaker, and this system also comprises the blast equipment that the steel plate upside cooperates with described horizontal sand shaker that is arranged on; After described horizontal sand shaker, set gradually second kink hole storage front haulage equipment 21,22 and second kink hole, second kink hole rear haulage equipment 23.
In container roof plate manufacturing system of the present utility model, the continuous sanding equipment of described steel plate is the inclination sand shaker, this system comprises that also the steel plate tilting gearing that is separately positioned on before and after this inclination sand shaker and steel plate return paperback and put, and this steel plate returns paperback and puts and be arranged on before the described continuous painting equipment or after the described continuous drying equipment; Return paperback at described steel plate and set gradually second kink hole storage front haulage equipment 21,22 and second kink hole, second kink hole rear haulage equipment 23 after putting.
In container roof plate manufacturing system of the present utility model, comprise the 3rd steel plate centralising device, the 3rd steel plate centralising device is arranged at before the described continuous painting equipment; Described continuous painting equipment is that continuous paint spraying apparatus of single or double or single or double roll lacquer equipment continuously; Described second steel plate storage front haulage equipment is pinch roll, and the described second steel plate memory device is the kink hole, and described second steel plate storage rear haulage equipment is pinch roll.
In container roof plate manufacturing system of the present utility model, when lacquer equipment is rolled in described continuous painting equipment employing continuously, before this rolls lacquer equipment continuously, also set gradually steel plate centralising device, pinch roll and jockey pulley described continuous steel plate is carried out centering, feeding and removes tension force; Set gradually blowing-dry apparatus and jockey pulley after described continuous drying equipment, this jockey pulley goes tension force and feeding to the continuous steel plate after drying up, and this rolls the described continuous steel plate of front and back jockey pulley tensioning of lacquer equipment, drying plant and blowing-dry apparatus.
In container roof plate manufacturing system of the present utility model, when described continuous painting equipment adopts continuous paint spraying apparatus, the steel plate centralising device is set before this continuous paint spraying apparatus described continuous steel plate is carried out centering; After described continuous drying equipment, set gradually blowing-dry apparatus and pinch roll.
In container roof plate manufacturing system of the present utility model, after described first steel plate storage rear haulage equipment, accident is set and cuts, splicing or lap device are set before described continuous paint spraying apparatus.
In container roof plate manufacturing system of the present utility model, it is finished product conveyer table or finished product transfer car(buggy) that described finished product is collected transporter.
In container roof plate manufacturing system of the present utility model, comprise second finished product collection transporter, the top board finished product is collected transporter from described finished product and is transported to this second finished product collection transporter, by this second finished product collection transporter the top board finished product is transported to the products storage district again and deposits.
In container roof plate manufacturing system of the present utility model, described pay-off is that raceway pay-off, belt conveyer or raceway pay-off add and be arranged on this raceway pay-off below and unite the belt conveyer of carrying top board with it.
In container roof plate manufacturing system of the present utility model, between described coil unwinding device and smoothing equipment, set gradually pinch roll and steel plate centralising device.
In container roof plate manufacturing system of the present utility model, behind described coil unwinding device, set gradually steel plate and smooth equipment, rust removalling equipment, fault in advance and cut off equipment and support conveying equipment.
In container roof plate manufacturing system of the present utility model, described top board is pressed formation type equipment to adopt top board 5 ripples once to press and is formed the pattern tool, this mould comprises the punch 311 that cooperatively interacts, die 303, first stripper 306 and second stripper 313, this die 303 is fixed on the upper bolster 301 by connector 302, this punch 311 is fixed on the die shoe 307 by connector 312, be provided with second groove that is slidingly matched with this second stripper 313 between this punch 311 and between the position of these die shoe 307 these punch 311 of installation, this second stripper 313 is arranged in this second groove; This first stripper 306 is slidingly arranged in first groove of these die shoe 307 both sides, one side of this first groove is that this punch 311 and this die shoe 307 are installed the spigot surface of the position of this punch 311 to this first stripper 306, opposite side is the spigot surface that is fixed on the guide plate 314 that this first stripper 306 is led on this die shoe 307, and this first stripper 306 slides in this two spigot surface;
307 times STHs of described die shoe, oil cylinder push rod 308 passes this hole this first stripper 306 and second stripper, 313 downsides is carried out the ejection operation, between these oil cylinder push rod 308 upper ends and this first stripper 306 and second stripper, 313 downsides, backing plate 309 is set, and these backing plate 309 usefulness connectors 310 are fixedly connected on this first stripper 306 and second stripper 313.
At the corresponding respectively guide plate 304 and 315 that cooperatively interacts that is provided with in these upper bolster 301 both sides and these die shoe 307 both sides;
Be provided with steam vent 305 corresponding to every block of described punch 311 described dies 303 and described upper bolster 301.
In container roof plate manufacturing system of the present utility model, comprise that the muscle of damping up and down that cooperatively interacts inserts 323,325, the damping muscle is inserted and 323,325 is fixedly connected on described die 303 and described first stripper 306 with connector 321,324 respectively up and down.
In container roof plate manufacturing system of the present utility model, the cavity depth of described die 303 is greater than the height of described punch 311, and this is protruding behind the matched moulds, form gap 328 between the die, and this gap is in 5～10 millimeters scopes.
Implement container roof plate manufacturing system of the present utility model, compared with prior art, its beneficial effect is:
1, the utility model greatly reduces floor space, equipment installed capacity and required direct labor's quantity, effectively reduces equipment energy consumption, investment of production equipment and production cost, has improved production efficiency greatly; Press simultaneously shape technology by change into by wave pressure shape once press shape after, deburring technology reduces to and repaiies both sides by repairing 4 limits, saves former material, reduces workload and has improved the production efficiency of trimming process step;
2, realized the automated production of container roof plate, improved utilization rate of equipment and installations, for improving the container production technical merit, reducing production costs has decisive significance.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the utility model container roof plate manufacturing system embodiment one leading portion schematic diagram.
Fig. 2 is the utility model container roof plate manufacturing system embodiment one back segment schematic diagram.
Fig. 3 is the utility model container roof plate manufacturing system embodiment two leading portion schematic diagrames.
Fig. 4 is the utility model container roof plate manufacturing system embodiment two back segment schematic diagrames.
Fig. 5 is a kind of embodiment of two uncoilings in the utility model container roof plate manufacturing system.
Fig. 6 is an I portion enlarged drawing among Fig. 1.
Fig. 7 is that the utility model container roof plate manufacturing system light plate paints the embodiment that lacquer craftwork is rolled in the treatment process employing continuously continuously.
Fig. 8 is the schematic side view of the utility model container roof plate manufacturing system medium dip sand shaker.
Fig. 9 is embodiment one schematic diagram of top board pressure-shaped mould tool in the utility model container roof plate manufacturing system.
Figure 10 is embodiment two schematic diagrames of top board pressure-shaped mould tool in the utility model container roof plate manufacturing system.
Figure 11 is the I portion enlarged drawing among Fig. 9.
Figure 12 is the II portion enlarged drawing among Fig. 9.
Figure 13 is the III portion enlarged drawing among Figure 10.
The specific embodiment
Embodiment one
Fig. 1, Fig. 2 show the production line schematic diagram of the utility model container roof plate manufacturing system embodiment one.As shown in Figure 1 and Figure 2, the present embodiment apparatus for production line is arranged as follows:
Adopt two cover unwinding devices and a cover smoothing equipment to carry out coil uncoiling smoothing, two cover unwinding devices are successively arranged along the steel plate throughput direction, after unwinding device be uncoiler 211, unwinding device formerly is a uncoiler 1, smoothing equipment is the steel plate levelling machine 3 that is arranged on after the uncoiler 1.After the continuous steel plate 100 of uncoiler 211 output adopt steel plate guiders 212 (can adopt guide roller, directive wheel etc.) to lead.
4 pairs of continuous steel plates 100 of pinch roll 2 and steel plate centralising device are set before steel plate levelling machine 3 carry out feeding and centering.Splicing of steel plate shearing device 5 (can adopt plate shearing machine or other steel plate shearing equipment) and steel plate or lap device 8 (can adopt steel plate splicing machine, steel plate overlapping machine or the splicing of other steel plates, gap-bridging device) are set in proper order at steel plate levelling machine 3 rears.The stub bar and the last material tail of steel plate of the steel plate after 5 pairs of smoothing equipment smoothings of steel plate shearing device are sheared, splice by steel plate then or 8 pairs two roll bending material of lap device splicing end to end after stub bar material tail is sheared, realize that a coiled strip is handled the back and another coiled strip splices, realize the continuous production of production line.3 pairs of continuous steel plates 100 of steel plate levelling machine play the effect of feeding.
Steel plate centralising device 9 and 12 pairs of continuous steel plates 100 of existing vertical loop tower are set behind steel plate splicing or lap device 8 to carry out the neutralization storage.S roller 11 and back S roller 13 before vertical loop tower 12 front and back are provided with respectively, preceding S roller 11 and back S roller 13 all play a part to lead and remove tension force to continuous steel plate 100.12 pairs of continuous steel plates 100 of looping tower are stored, and guarantee the without interruption of 100 pairs of follow-up each operations of production line of continuous steel plate.
After back S roller 13, steel plate centralising device 14, pinch roll 15 (or pinch wheel etc.), kink hole 16 other steel plate storage equipments such as (or) looping cars and pinch roll 17 (or pinch wheel etc.) are set.The storage material process of the 16 pairs of looping towers in kink hole and the different process processing speed of follow-up inclination sanding operation play cushioning effect, and two-step is steadily connected, and guarantee that production line carries out continuously.Pinch roll 15,17 keeps continuous steel plate 100 continuous motions, and pinch roll 15 can be arranged on before or after the steel plate centralising device 14.
After pinch roll 17,19 (as shown in Figure 6) of the two-sided inclination sanding of steel plate equipment are set, steel plate tilting gearing 18 and steel plate are set respectively in inclination sanding equipment 19 front and back to return paperback and puts 20,18 pairs of continuous steel plates 100 of steel plate tilting gearing carry out oriented, make continuous steel plate 100 satisfy the angle of inclination that inclination sanding equipment 19 requires, from inclination sanding equipment 19, pass, carrying out two-sided sanding handles, steel plate returns paperback and puts the continuous steel plate 100 of 20 pairs of inclinations and lead, make continuous steel plate 100 Reversion Level positions, continue subsequent transmission and operation.Pinch roll 17 and steel plate tilting gearing 18 can synthesize steel plate inclination clamping and conveying device.
Fig. 8 shows a kind of embodiment of inclination sanding equipment 19.As shown in Figure 8, inclination sanding equipment 19 comprises the cabinet 193 that is obliquely installed, cabinet 193 two ends are obliquely installed steel plate inlet and outlet, many transfer rollers 192 be arranged in parallel as the conveying roller of steel plate 100 continuously along the incline directions of cabinet 193 in the cabinet 193, perpendicular to this transfer roller 192 transfer roller 191 is set in transfer roller 192 lower ends, the inclined underside of the continuous steel plate 100 of transfer roller 191 supportings, transfer roller 191,192 rotates under drive unit drives.In the both sides up and down of cabinet 193 shot peener 195,194 is set respectively, the ball blast scope of shot peener 195,194 covers the width of steel plate 100 and enough length distance, guarantees that continuous steel plate 100 meets the demands through inclination sanding equipment 19 rear surface sanding quality.As shown in Figure 7, in order to guarantee continuous steel plate 100 reliable movement in inclination sanding equipment 19, the pinch roll 196 that is parallel to transfer roller 192 is set at the middle part of inclination sanding equipment 19.
Continuously steel plate 100 from an end entrance of cabinet 193 penetrate, other end outlet passes, at cabinet 193 introversion inclined bearings on transfer roller 192, its downside is bearing on the transfer roller 191 and is fed forward, after the continuous processing of shot peener 195,194,100 liang of surfaces of steel plate are met the surperficial sanding quality of requirement continuously.In the sanding process, the inclined surface of beating at the continuous steel plate 100 in the shot edge of continuous steel plate 100 uper side surfaces drops, and has reduced the breakage rate of shot, has improved the sanding quality.
As shown in Figure 2, return paperback at steel plate and put after 20, pinch roll 21 (or pinch wheel etc.), kink hole 22 other steel plate storage equipments such as (or) looping cars and pinch roll 23 (or pinch wheel etc.) are set.The different process processing speed of the sanding operation of the 22 pairs of inclination sanding equipment 19 in kink hole and subsequent paint, baking operation plays cushioning effect, and two-step is steadily connected, and guarantees that production line carries out continuously.
In other embodiments, steel plate 100 can the horizontal sanding mode of employing carry out sanding continuously.When adopting horizontal sanding mode, steel plate 100 walking in a horizontal state continuously need be provided with blast equipment at steel plate 100 upper surfaces continuously, and the sand grains that rests on continuous steel plate 100 upper surfaces is purged.When adopting horizontal sanding mode, the kink hole of pinch roll before and after the band can be set before and after the sanding equipment, also can not be provided with, or the kink hole of pinch roll before and after the band only is set before or after sanding equipment, all can realize the utility model purpose.
As shown in Figure 1, trouble hunting for convenience is provided with steel plate shearing device 13a (steel plate shearing device 13a can be arranged on before or after the steel plate centralising device 14), when production line breaks down before pinch roll 15, steel plate shearing device 13a can cut off steel plate, makes things convenient for the maintenance of fault to handle.Correspondingly, as shown in Figure 2, after the pinch roll 23 in kink hole 22, steel plate splicing or lap device 23a are set, after fault is eliminated, steel plate passed kink hole 16, inclination sanding equipment 19, kink hole 23 and pinch roll 23 after, be welded to connect.
In other embodiments, steel plate returns paperback and puts 20 and can be arranged on after the pinch roll 23, promptly after the continuous steel plate 100 of sanding goes out sand shaker, all keep heeling condition in kink hole 22, just carries out Hui Ping after going out kink hole 22.Steel plate return paperback put 20 and pinch roll 23 can also synthesize back flat clamping and conveying device 231 (as shown in Figure 7).
After pinch roll 23, set gradually steel plate centralising device 24, continuous paint spraying apparatus 27, continuous drying equipment 28 and pinch roll 30, paint spraying apparatus 27 and continuous drying equipment 28 can adopt continuous paint spraying apparatus two-sided or single face and continuous drying equipment continuously, when the continuous paint spraying apparatus of employing single face and continuous drying equipment, the continuous paint spraying apparatus and the continuous drying equipment of single face need be set in the steel plate both sides respectively; Steel plate 100 passes from continuous paint spraying apparatus 27 and continuous drying equipment 28 continuously, carries out continuously primer spray and continuous drying and handles, and the continuous steel plate 100 that 24 pairs of steel plate centralising devices enter before the continuous paint spraying apparatus 27 carries out centering.
For the priming paint that guarantees 100 liang of surfaces of continuous steel plate obtains reliable dry the processing, blowing-dry apparatus 29 is set after continuous drying equipment 28 again, steel plate 100 passes from blowing-dry apparatus 29 continuously, obtains further dry the processing.
As shown in Figure 7, in other embodiments, continuously paint spraying apparatus 27 can adopt and roll lacquer equipment 271 continuously and replace continuous steel plate 100 is painted processing continuously, at this moment, in order to eliminate the surface tension of continuous steel plate 100, make it spray paint, dry processing better, after steel plate centralising device 24 and before rolling lacquer equipment 271, set gradually pinch roll 25 and jockey pulley 26, after blowing-dry apparatus 29, jockey pulley 30a is set, jockey pulley 26 and jockey pulley 30a carry out tensioning to continuous steel plate 100, jockey pulley 30a also has the feeding effect simultaneously, has substituted pinch roll 30.
As shown in Figure 2, the equipment breakdown of certain operation is provided with accident and cuts 33 to the influence of production line with make things convenient for emergency repair after pinch roll 30 in the production line.When certain processing apparatus broke down in the production line, accident was cut 33 and is cut off continuous steel plate 100, so that faulty equipment is overhauled.
Set gradually pinch roll 34a, kink hole 34, pinch roll 34b after accident cuts 33, steel plate 100 is drawn, stores and store rear haulage, kink hole 34 can guarantee to press the job step of shape equipment to coordinate with follow-up top board.
After pinch roll 34b, set gradually steel plate centralising device 35 and top board and press shape equipment 36,35 pairs of steel plate centralising devices enter top board and press the continuous steel plate 100 of shape equipment 36 to carry out centering.Top board is pressed shape equipment 36 to adopt existing top board pressure-shaped mould tool repeatedly to press the formation type or is adopted five ripples as shown in Figure 9 once to press formation pattern tool (seeing below detailed description) that continuous steel plate 100 is pressed the formation type, obtains container roof plate.
As shown in Figure 2, trimming equipment 38 (as disk deburring cut etc.) is set after pressing formation type equipment 36, to carrying out simultaneously or be taken up in order of priority and carry out deburring in the both sides of the top board behind the pressure formation type.During deburring, the top board that 37 pairs of moulding of wave mode pinch machine are set after pressing formation type equipment 36 carries out feeding and location.
Behind trimming equipment 38, wave mode pinch machine 39 and automatic chamfering machine 40 are set, to top board pinch, location and chamfering.
After automatic chamfering machine 40, plate location clipping apparatus 41 (cutting off equipment as location plate shearing machine or other plates location) is set, the top board after the moulding is carried out scale cut, be met the monolithic top board 200 that design size needs.
On technology, wave mode pinch machine 37, trimming equipment 38 are arranged on after the clipping apparatus 41 of plate location, also can realize the utility model purpose.
In other embodiments, deburring technology and chamfering process can be set, the deburring of side plate/front wallboard and chamfering are manually finished by follow-up.
Raceway pay-off 42 (or belt conveyor or raceway pay-off be arranged on raceway pay-off below and be attached thereto the belt conveyer of carrying the monolithic top board etc.) is set behind the clipping apparatus 41 of plate location, the top board after cutting 200 is carried.
At raceway pay-off 42 front ends finished product conveyer table 43 (or finished product transfer car(buggy) etc.) is set, monolithic top board finished product 200 is transported on the finished product conveyer table 43 by raceway pay-off 42, after finished product conveyer table 43 is collected top board finished product 200, by transloading equipment (as fork truck etc.) top board finished product 200 is transported on the second finished product conveyer table 44 (or finished product transfer car(buggy) etc.) in batch, from the second finished product conveyer table 44 top board finished product 200 is transported to the product memory block by transloading equipment again and deposits.Or directly top board finished product 200 is transported to the product memory block from finished product conveyer table 43 by transloading equipment and deposits.When the second finished product conveyer table 44 adopts the second finished product transfer car(buggy) to replace, by the second finished product transfer car(buggy) top board finished product 200 on it is transported to the product memory block and deposits.When finished product conveyer table 43 adopts the finished product transfer car(buggy) to replace, by the finished product transfer car(buggy) top board finished product 200 on it directly is transported to the product memory block and deposits.At this moment, need at least two above finished product transfer car(buggy)s that top board finished product 200 is transported.
Fig. 9 shows top board and presses the first kind of embodiment that forms the pattern tool, and the top board of this embodiment presses formation pattern tool to adopt drawing process to carry out moulding.As shown in Figure 9, this top board presses formation pattern tool to comprise punch 311, die 303 and the stripper 306,313 that cooperatively interacts, die 303 is fixed on the upper bolster 301 by connecting bolt 302, punch 311 is fixed on the die shoe 307 by connecting bolt 312, be provided with the groove that is slidingly matched with stripper 313 between the punch 311 and between the position of die shoe 307 installation punch 311, stripper 313 is arranged in this groove.Stripper 306 is slidingly arranged in the groove of die shoe 307 both sides, one side of this groove is that punch 311 and die shoe 307 are installed the spigot surface of the position of punch 311 to stripper 306, opposite side is the spigot surface that is fixed on the guide plate 314 that stripper 306 is led on the die shoe 307, and stripper 306 slides in this two spigot surface.
At 307 times STHs of die shoe, oil cylinder push rod 308 passes this hole stripper 306,313 downsides is carried out the ejection operation, between oil cylinder push rod 308 upper ends and stripper 306,313 downsides, backing plate 309 can be set, backing plate 309 usefulness bolts 310 are fixedly connected on the stripper 306,313.
At the corresponding respectively guide plate 304 and 315 that cooperatively interacts that is provided with in upper bolster 301 both sides and die shoe 307 both sides, realize the cooperation of die holder up and down.
When pressing shape, stripper 306,313 is in the release location, steel plate is placed on the stripper 306,313, when the die holder matched moulds cooperated up and down, die 303 at first cooperated the clamping steel plate with stripper 306,313, and it is descending that die 303 promotes strippers 306,313, punch 311 is pressed into steel plate in the cavity of die 303, after protruding, die cooperation puts in place, punch 311, stripper 306,313 and the die 303 common groove die cavitys that form top boards, making steel plate forming is top board 200.
During the demoulding, upper bolster 301 is up, and cylinder putter 312 promotes stripper 306,313 top board 200 is ejected punch 311 then.
As shown in figure 12, for the steel plate both sides are positioned in pressing the shape process, guarantee the steel plate homogeneous deformation, on stripper 306 and die 303, the damping muscle is set respectively up and down inserts 323,325, the damping muscle is inserted and 323,325 is fixed on die 303 and the stripper 306 with bolt 321,324 respectively up and down.The damping muscle is inserted and 323,325 is respectively arranged with projection 322 and the groove 326 that cooperatively interacts up and down, clamps by this projection 322 and groove 326 both sides with steel plate/top board 200, makes steel plate obtain being out of shape more uniformly in pressing the shape process.
As shown in figure 11, in order to prevent that air in the die cavity to pressing the influence of the shape and the demoulding, is provided with steam vent 305 corresponding to every punch 311 on die 303 and upper bolster 301.
Figure 10 shows top board and presses the second kind of embodiment that forms the pattern tool, and the top board of this embodiment presses formation pattern tool to adopt bulging process to carry out moulding.As shown in figure 10, this top board presses first kind of embodiment shown in formation pattern tool and Fig. 9 basic identical, and difference is: as shown in figure 13, the cavity depth of die 303 is greater than the height of punch 311, form gap 328 between protruding behind the matched moulds, the die, this gap is got 5～10 millimeters approximately.Because of the steel plate materialses in the gap 328 are not subjected to the constraint of die, this part steel plate materials produces bulging, makes top board obtain thicker wave crest thickness, increases the intensity of this part-structure.
As shown in Figure 5, in other embodiments, after decoiling equipment 211 after set gradually pre-levelling machine 213, rust removalling equipment 216, steel plate shearing device 214, retainer conveying equipment 215 (as raceway), after the decoiling equipment 1 pre-levelling machine 6, rust removalling equipment 217, steel plate shearing device 7 and retainer conveying equipment 10 (as raceway) being set the preceding, roll bending is carried out the gentle cropping material of first revisal tail.At this moment, steel plate shearing device 5 no longer is set after levelling machine 3.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, steel plate material folding roller 2 and steel plate centralising device 4 are set before levelling machine 3, steel plate shearing device 5 and steel plate splicing apparatus 8 are set behind levelling machine 3.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, steel plate material folding roller 2 is set before levelling machine 3, steel plate shearing device 5 only is set behind levelling machine 3, also can realize the utility model purpose.But when the raw material roll bending that more renews, need wear ribbon gymnastics and do, the roll bending front end that is about to excise stub bar passes each equipment of production line.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, before levelling machine 3, need not to be provided with steel plate material folding roller 2, behind levelling machine 3, need not to be provided with steel plate shearing device 5, also can realize the utility model purpose.But when the raw material roll bending that more renews, need wear ribbon gymnastics and do, the stub bar that is about to roll bending passes each equipment of production line.
In other embodiments, the continuous steel plate storage device of " S rod 13 behind the preceding S roller 11+ vertical loop tower 12+ " can substitute with equipment such as " preceding S roller+horizontal loop tower+back S rod ", " preceding S roller+looping car+back S rod " or kink holes.When using the kink hole to substitute " S rod 13 behind the preceding S roller 11+ vertical loop tower 12+ ", can omit follow-up kink hole 16 as steel plate storage device continuously.
Arrange as can be known that from above-mentioned apparatus for production line the utility model container roof plate manufacturing system is carried out top board production according to following steps:
At first, the raw material coil is carried out uncoiling, smoothing;
Then, the continuous steel plate 100 after the smoothing is carried out centering, storage and storage rear haulage;
Then, continuous sanding is carried out on 100 liang of surfaces of continuous steel plate;
Then, 100 liang of surfaces of continuous steel plate are painted processing and continuous drying processing continuously;
Then, continuous steel plate 100 is stored front haulage, storage and storage rear haulage;
Then, continuous steel plate 100 is carried out centering, the moulding of top board die mould, deburring, scale and cut into the monolithic top board;
Then, the monolithic top board is transported to finished product collects transporter, collect, transport storage.
Embodiment two
Fig. 3, Fig. 4 show the production line schematic diagram of the utility model container roof plate manufacturing system embodiment two.As Fig. 3, shown in Figure 4, the apparatus arrangement of present embodiment production line and function thereof are identical substantially with embodiment one, difference is: after pinch roll 30, set gradually plate location clipping apparatus 321 (cutting off equipment) as location plate shearing machine or other plates location, plate conveying device 302 is (as rollgang, belt conveyor etc.), plate conveying device 302 comprises driven roller 303, before plate 201 after plate conveying device 302 will be cut is delivered to rolling and forming equipment 36, steel plate centralising device 35 is set before die mould former 36, guarantees that plate 201 centerings enter die mould former 36.
In pressing formation type equipment 36, take out device 361 is set, will presses the top board after shape is finished to take out.
Behind take out device 361, wave mode pinch machine 37 and trimming equipment 38 (deburring is cut etc. as disk) are set equally, to carrying out simultaneously or be taken up in order of priority and carry out deburring in the both sides of the top board after the die mould moulding.
After trimming equipment, raceway pay-off 42 (or belt conveyor or raceway pay-off be arranged on raceway pay-off below and be attached thereto the belt conveyer of carrying the monolithic top board etc.) is set, the top board after cutting 200 is carried.
When deburring is carried out simultaneously in the top board both sides, after pressing formation type equipment 36, set gradually registration roller and roller shear, top board is positioned and other carries out deburring in both sides simultaneously to it.
After trimming equipment, raceway pay-off 42 (or belt conveyor or raceway pay-off be arranged on raceway pay-off below and be attached thereto the belt conveyer of carrying the monolithic top board etc.) is set, the top board after cutting 200 is carried.
The collection transhipment of the top board 200 behind raceway pay-off 42 is identical with embodiment one.
The container roof plate manufacturing system of present embodiment carries out according to following steps that top board produces:
At first, the raw material roll bending is carried out uncoiling, smoothing;
Then, the continuous steel plate 100 after the smoothing is carried out centering, storage and storage rear haulage;
Then, continuous sanding is carried out on 100 liang of surfaces of continuous steel plate;
Then, 100 liang of surfaces of continuous steel plate are painted processing and continuous drying processing continuously;
Then, continuous steel plate 100 is carried out scale and cut into monolithic steel plate 201;
Then, to monolithic steel plate 201 carry, centering, top board press formation type and deburring;
Then, the monolithic top board is transported to finished product collects transporter, collect, transport storage.
Claims (19)
1. a container roof plate manufacturing system comprises the coil unwinding device and the smoothing equipment that set gradually,
It is characterized in that, also comprise setting gradually:
The first steel plate centralising device, the first steel plate memory device and first steel plate storage rear haulage equipment;
The continuous sanding equipment of steel plate;
Continuous painting equipment of steel plate and continuous drying equipment;
Second steel plate storage front haulage equipment, the second steel plate memory device and second steel plate storage rear haulage equipment;
Comprise the second steel plate centralising device, top board pressure formation type equipment, scale cutting apparatus;
The top board finished product transports equipment and collects transporter.
2. container roof plate manufacturing system according to claim 1 is characterized in that: the described second steel plate centralising device, top board press formation type equipment, scale cutting apparatus to be provided with in the following order:
The second steel plate centralising device is arranged at after described second steel plate storage rear haulage equipment, described top board is pressed before the formation type equipment, continuous steel plate is entered this top board press formation type equipment to carry out centering;
After this top board is pressed formation type equipment, the scale cutting apparatus is set;
Also comprise trimming equipment, this trimming equipment is arranged on before or after the described scale cutting apparatus.
3. container roof plate manufacturing system according to claim 1 is characterized in that: the described second steel plate centralising device, top board press formation type equipment, scale cutting apparatus to be provided with in the following order:
After described second steel plate storage rear haulage equipment, set gradually scale cutting apparatus, the second steel plate centralising device and top board and press formation type equipment;
Also comprise steel plate conveying device, take out device and trimming equipment, this steel plate conveying device is arranged between the described scale cutting apparatus and the second steel plate centralising device, and this take out device and trimming equipment are successively set on described top board and press after the formation type equipment.
4. according to the described container roof plate manufacturing system of one of claim 1 to 3, it is characterized in that: the described first steel plate memory device is " preceding S roller+vertical loop tower+back S roller " or " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller " or kink hole, and described first steel plate storage rear haulage equipment is pinch roll (15); When the described first steel plate memory device adopts " preceding S roller+vertical loop tower+back S roller " or " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller ", thereafter also set gradually first kink hole steel plate centralising device (14), first kink hole (16) and back, first kink hole pinch roll (17), this first kink hole steel plate centralising device (14) is positioned at before or after described first steel plate storage rear haulage pinch roll (15).
5. container roof plate manufacturing system according to claim 4 is characterized in that: the continuous sanding equipment of described steel plate is horizontal sand shaker, and this system also comprises the blast equipment that the steel plate upside cooperates with described horizontal sand shaker that is arranged on; After described horizontal sand shaker, set gradually second kink hole storage front haulage equipment (21), second kink hole (22) and second kink hole rear haulage equipment (23).
6. container roof plate manufacturing system according to claim 4, it is characterized in that: the continuous sanding equipment of described steel plate is the inclination sand shaker, this system comprises that also the steel plate tilting gearing that is separately positioned on before and after this inclination sand shaker and steel plate return paperback and put, and this steel plate returns paperback and puts and be arranged on before the described continuous painting equipment or after the described continuous drying equipment; Returning paperback at described steel plate sets gradually second kink hole storage front haulage equipment (21), second kink hole (22) and second kink after putting and cheats rear haulage equipment (23).
7. according to the described container roof plate manufacturing system of one of claim 1 to 3, it is characterized in that: comprise the 3rd steel plate centralising device, the 3rd steel plate centralising device is arranged at before the described continuous painting equipment; Described continuous painting equipment is that continuous paint spraying apparatus of single or double or single or double roll lacquer equipment continuously; Described second steel plate storage front haulage equipment is pinch roll, and the described second steel plate memory device is the kink hole, and described second steel plate storage rear haulage equipment is pinch roll.
8. container roof plate manufacturing system according to claim 7, it is characterized in that: when lacquer equipment is rolled in described continuous painting equipment employing continuously, before this rolls lacquer equipment continuously, also set gradually steel plate centralising device, pinch roll and jockey pulley described continuous steel plate is carried out centering, feeding and removes tension force; Set gradually blowing-dry apparatus and jockey pulley after described continuous drying equipment, this jockey pulley goes tension force and feeding to the continuous steel plate after drying up, and this rolls the described continuous steel plate of front and back jockey pulley tensioning of lacquer equipment, drying plant and blowing-dry apparatus.
9. container roof plate manufacturing system according to claim 7 is characterized in that: when described continuous painting equipment adopts continuous paint spraying apparatus, the steel plate centralising device is set before this continuous paint spraying apparatus described continuous steel plate is carried out centering; After described continuous drying equipment, set gradually blowing-dry apparatus and pinch roll.
10. according to the described container roof plate manufacturing system of one of claim 1 to 3, it is characterized in that: after described first steel plate storage rear haulage equipment, accident is set and cuts, splicing or lap device are set before described continuous paint spraying apparatus.
11. according to the described container roof plate manufacturing system of one of claim 1 to 3, it is characterized in that: it is finished product conveyer table or finished product transfer car(buggy) that described finished product is collected transporter.
12. container roof plate manufacturing system according to claim 11, it is characterized in that: comprise second finished product collection transporter, the top board finished product is collected transporter from described finished product and is transported to this second finished product collection transporter, by this second finished product collection transporter the top board finished product is transported to the products storage district again and deposits.
13. container roof plate manufacturing system according to claim 11 is characterized in that: described pay-off is that raceway pay-off, belt conveyer or raceway pay-off add and be arranged on this raceway pay-off below and unite the belt conveyer of carrying top board with it.
14., it is characterized in that: between described coil unwinding device and smoothing equipment, set gradually pinch roll and steel plate centralising device according to the described container roof plate manufacturing system of one of claim 1 to 3.
15. container roof plate manufacturing system according to claim 14 is characterized in that: behind described coil unwinding device, set gradually steel plate and smooth equipment, rust removalling equipment, fault in advance and cut off equipment and support conveying equipment.
16. according to the described container roof plate manufacturing system of one of claim 1 to 3, it is characterized in that: described top board is pressed formation type equipment to adopt top board 5 ripples once to press and is formed the pattern tool, this mould comprises the punch (311) that cooperatively interacts, die (303), first stripper (306) and second stripper (313), this die (303) is fixed on the upper bolster (301) by connector (302), this punch (311) is fixed on the die shoe (307) by connector (312), between this punch (311) and this die shoe (307) install between the position of this punch (311) and be provided with second groove that is slidingly matched with this second stripper (313), this second stripper (313) is arranged in this second groove; This first stripper (306) is slidingly arranged in first groove of this die shoe (307) both sides, one side of this first groove is installed the spigot surface of the position of this punch (311) to this first stripper (306) for this punch (311) and this die shoe (307), opposite side is for being fixed on the spigot surface of the guide plate (314) that this first stripper (306) is led on this die shoe (307), and this first stripper (306) slides in this two spigot surface;
Described die shoe (307) is STH down, oil cylinder push rod (308) passes this hole this first stripper (306) and second stripper (313) downside is carried out the ejection operation, between this oil cylinder push rod (308) upper end and this first stripper (306) and second stripper (313) downside, backing plate (309) is set, and this backing plate (309) is fixedly connected on this first stripper (306) and second stripper (313) with connector (310).
At the corresponding respectively guide plate (304 and 315) that cooperatively interacts that is provided with in this upper bolster (301) both sides and this die shoe (307) both sides;
Be provided with steam vent (305) corresponding to described die of every described punch (311) (303) and described upper bolster (301).
17. container roof plate manufacturing system according to claim 16, it is characterized in that: comprise that the muscle of damping up and down that cooperatively interacts inserts (323,325), up and down the damping muscle insert (323,325) use connector (321,324) to be fixedly connected on described die (303) and described first stripper (306) respectively.
18. container roof plate manufacturing system according to claim 16, it is characterized in that: the cavity depth of described die (303) is greater than the height of described punch (311), this is protruding behind the matched moulds, form gap (328) between the die, and this gap is in 5～10 millimeters scopes.
19. container roof plate manufacturing system according to claim 18, it is characterized in that: comprise that the muscle of damping up and down that cooperatively interacts inserts (323,325), up and down the damping muscle insert (323,325) use connector (321,324) to be fixedly connected on described die (303) and described first stripper (306) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200476738U CN201098799Y (en) | 2007-01-15 | 2007-01-15 | System for manufacturing container top board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200476738U CN201098799Y (en) | 2007-01-15 | 2007-01-15 | System for manufacturing container top board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201098799Y true CN201098799Y (en) | 2008-08-13 |
Family
ID=39935330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200476738U Expired - Fee Related CN201098799Y (en) | 2007-01-15 | 2007-01-15 | System for manufacturing container top board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201098799Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102990361A (en) * | 2011-09-09 | 2013-03-27 | 中国国际海运集装箱(集团)股份有限公司 | Automatic compression and deburring production system of top plate of container |
| CN103008447A (en) * | 2011-09-22 | 2013-04-03 | 中国国际海运集装箱(集团)股份有限公司 | Molding technology and equipment for container top panels |
| CN103042394A (en) * | 2012-03-13 | 2013-04-17 | 胜狮货柜管理(上海)有限公司 | Production line and method for machining steel plates |
| CN103084442A (en) * | 2011-11-02 | 2013-05-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corner post manufacturing equipment |
| CN106541008A (en) * | 2015-09-16 | 2017-03-29 | 宁波中集物流装备有限公司 | Container roof plate rolling forming process |
| CN110038939A (en) * | 2019-03-22 | 2019-07-23 | 厦门美舜机械设备有限公司 | A kind of container boxboard forming method, device and molding machine |
| CN110979516A (en) * | 2019-12-31 | 2020-04-10 | 广州穗景客车制造有限公司 | Conveying device for passenger car roof framework skin |
| CN111468351A (en) * | 2020-04-10 | 2020-07-31 | 江苏厚生新能源科技有限公司 | Diaphragm connecting line spraying production line and working method thereof |
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| CN102990361A (en) * | 2011-09-09 | 2013-03-27 | 中国国际海运集装箱(集团)股份有限公司 | Automatic compression and deburring production system of top plate of container |
| CN103008447A (en) * | 2011-09-22 | 2013-04-03 | 中国国际海运集装箱(集团)股份有限公司 | Molding technology and equipment for container top panels |
| CN103008447B (en) * | 2011-09-22 | 2015-04-29 | 中国国际海运集装箱(集团)股份有限公司 | Molding technology and equipment for container top panels |
| CN103084442A (en) * | 2011-11-02 | 2013-05-08 | 中国国际海运集装箱(集团)股份有限公司 | Container corner post manufacturing equipment |
| CN103042394A (en) * | 2012-03-13 | 2013-04-17 | 胜狮货柜管理(上海)有限公司 | Production line and method for machining steel plates |
| CN103042394B (en) * | 2012-03-13 | 2015-07-08 | 胜狮货柜管理(上海)有限公司 | Production line and method for machining steel plates |
| CN106541008A (en) * | 2015-09-16 | 2017-03-29 | 宁波中集物流装备有限公司 | Container roof plate rolling forming process |
| CN106541008B (en) * | 2015-09-16 | 2019-05-03 | 宁波中集物流装备有限公司 | Container roof plate rolling forming process |
| CN110038939A (en) * | 2019-03-22 | 2019-07-23 | 厦门美舜机械设备有限公司 | A kind of container boxboard forming method, device and molding machine |
| CN110979516A (en) * | 2019-12-31 | 2020-04-10 | 广州穗景客车制造有限公司 | Conveying device for passenger car roof framework skin |
| CN110979516B (en) * | 2019-12-31 | 2021-12-10 | 广州穗景客车制造有限公司 | Conveying device for passenger car roof framework skin |
| CN111468351A (en) * | 2020-04-10 | 2020-07-31 | 江苏厚生新能源科技有限公司 | Diaphragm connecting line spraying production line and working method thereof |
| CN113634630A (en) * | 2021-07-05 | 2021-11-12 | 汪新纪 | Plate rolling machine |
| CN113634630B (en) * | 2021-07-05 | 2024-02-27 | 山东达盛钢铁有限公司 | Plate bending machine |
| CN116079259A (en) * | 2023-04-11 | 2023-05-09 | 苏州华远金属科技有限公司 | Laser longitudinal continuous cutting device for multi-coil metal foil |
| CN116079259B (en) * | 2023-04-11 | 2023-08-18 | 苏州华远金属科技有限公司 | Laser longitudinal continuous cutting device for multi-coil metal foil |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080813 Termination date: 20150115 |
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