CN103008447B - Molding technology and equipment for container top panels - Google Patents
Molding technology and equipment for container top panels Download PDFInfo
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- CN103008447B CN103008447B CN201110284080.4A CN201110284080A CN103008447B CN 103008447 B CN103008447 B CN 103008447B CN 201110284080 A CN201110284080 A CN 201110284080A CN 103008447 B CN103008447 B CN 103008447B
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Abstract
The invention relates to the processing of container parts and provides a molding technology and equipment for container top panels. The molding technology comprises the following steps of: uncoiling, cutting materials into steel plates, carrying out compression molding on the steel plates one by one so as to form at least two bosses on each steel plate at a time, locating and trimming the molded steel plates, shaping the trimmed steel plates and stacking. According to the invention, at least two bosses are formed on the steel plates at a time in the compression molding. On one hand, at least two bosses are formed in one-time compression molding, the size is stable, the requirement on the width of the materials is lowered, the materials are saved, and the cost is lowered. On the other hand, the production efficiency is largely improved. The invention further provides molding technical equipment for the container top panels, corresponding to the technical method. Through the adoption of the set of equipment, the top panels are continuously and automatically molded. The equipment is suitable for mass production so that the production efficiency is greatly increased.
Description
Technical field
The present invention relates to the processing of container parts, more particularly, relate to container roof plate moulding process and equipment.
Background technology
Top board is the important part of container.Existing container roof plate production technology is as follows: uncoiling-be cutting into fixed length sheet material-stacking-handling to ball blast (sanding) pretreatment line-material loading-ball blast (sanding) pretreatment line-primer spray-oven dry-blanking stacking-smoothing (if desired) handling to punch line-material loading-mono-ripple by wave pressure type-stacking-material loading-tetra-limit by limit deburring-stacking.This container production process, has number of drawbacks:
1, the blank required for single wave pressure type is large, therefore makes the buying width of original coil strengthen, and cost improves.
2, workman needs repeatedly to carry plate and feeding, discharge operation, and production equipment waiting time of machine halt is long, and utilization rate of equipment and installations is low, and production efficiency is low, and labor strength is large.
3, production equipment dispersion, floor space is large, requires that plant area is large.
Summary of the invention
One of technical problem to be solved by this invention is the defect overcoming prior art, provides a kind of container roof plate moulding process, adopts this technique, decrease the width requirement of raw material, save material cost, simultaneously, reduce labour intensity, improve production efficiency.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of container roof plate moulding process is provided, comprises and the uncoiling of continuous print coil is cutting into the steel plate with fixed length, also comprise following processing step:
S1: it is shaping steel plate block-by-block to be carried out die mould, makes each steel plate last time form at least two boss;
S2: the steel plate block-by-block after shaping is positioned deburring process;
S3: the steel plate block-by-block after deburring is carried out integer process.
Further, the stacking transhipment treatment step before also comprising described step S1, the steel plate after uncoiling blanking carried out, and to the stacking transhipment treatment step of steel plate after described step S3.
Further, also comprise and steel plate is carried out pretreated step, this step can before described step S1 or after described step S3.
Particularly, described step S2 location deburring process comprises:
A, to the slender operation that steel plate length direction is carried out;
B, to steel plate width direction repaiies wide operation;
Step a and step b order is interchangeable carries out or carries out simultaneously.
Particularly, in described step S3, integer process comprises the camber on the burr removed on steel plate, the coating removing steel plate edge and adjustment steel plate length direction.
Two of technical problem to be solved by this invention is the defect overcoming prior art, provides a kind of container top board forming equipment, adopts this equipment, substantially increases the production efficiency of container roof plate, reduces labour intensity.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of container top board forming equipment is provided, comprise the uncoiler of continuous print coil uncoiling, coil is cutting into the blanking machine of the steel plate with fixed length, also comprise set gradually forming press, trimmer, reshaper, for the automatic carriage that is shifted between above-mentioned each equipment by steel plate and the control system coordinating above each device action, described forming press is provided with can in the casted die mould of steel plate last time at least shaping two boss.
Particularly, also comprise transporter, steel plate by the steel plate transfer of stacking after blanking to described automatic carriage, and is transported on described forming press by automatic carriage by described transporter.
Further, the Material moving device that steel plate could be pinched or be advanced into machining position on described trimmer and reshaper by least two is also comprised; Described Material moving device is located on described trimmer and described reshaper respectively, or described Material moving device is located between described forming press and described trimmer, and between described trimmer and described reshaper.
Further, described trimmer is provided with the trimming die simultaneously can pruned the two edges of described steel plate or four edges.
Particularly, described automatic carriage is manipulator or transfer machine.
In the present invention, during die mould is shaping, one inferior to steel plate being formed at least two boss, and on the one hand, at least two boss are formed in a die mould, have the advantage of dimensionally stable, reduce raw material width requirement, saves material, reduces costs; On the other hand, production efficiency improves greatly.Present invention also offers the container roof plate moulding process equipment corresponding with above-mentioned process, adopt this complete equipment, realize the continuous automatic moulding of top board, be suitable for producing in enormous quantities, greatly enhance productivity.
Accompanying drawing explanation
Fig. 1 is container roof plate moulding process embodiment one light plate stamping line schematic diagram provided by the invention;
Fig. 2 is container roof plate moulding process embodiment two light plate stamping line schematic diagram provided by the invention.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment one
With reference to Fig. 1, it is container roof plate moulding process embodiment one light plate stamping line schematic diagram provided by the invention.As shown in FIG., apparatus for production line is as follows: the forming press 100 set gradually from right to left, trimmer 200a, trimmer 200b, reshaper 300, automatic carriage 400 for being shifted between forming press 100, trimmer 200a, trimmer 200b and reshaper 300 by steel plate, the harmonious orderly work under the control of a control system (not shown) of above each equipment.
In the present embodiment, forming press 100 is provided with can in the casted die mould (not specifically illustrating in figure) of last at least shaping two boss of steel plate.Described casted die mould specifically comprises upper bolster, die shoe, is wherein provided with die in upper bolster; The punch coordinated with die is provided with in die shoe.At least two spaced grooves are comprised in die, comprise in punch corresponding with described number of recesses and with the male mold inserts of groove fit, on stripper, hollow out has the groove for male mold inserts relative movement wherein, also be provided with die cavity in die shoe, stripper is positioned at die cavity and coordinates guiding to slide up and down with die cavity.During shaping container roof plate, stripper is in release discharge position, steel plate is placed between die, stripper, when upper and lower die holder coordinates, first die coordinates with stripper the processed steel plate that is fixedly clamped, it is descending that die promotes stripper, top board boss is formed in the groove that steel plate is pressed into die by male mold inserts, after punch and matrix cooperation puts in place, top board boss is formed in the groove that steel plate is pressed into die by male mold inserts, after punch and matrix cooperation puts in place, male mold inserts, stripper and die form the groove die cavity of roof formed jointly, make steel plate forming.Adopt this mould, die mould can on steel plate shaping multiple boss simultaneously, like this, on the one hand, substantially increase production efficiency, on the other hand, shaping multiple boss while of once, steel plate is once out of shape ironed, and the width of required original material diminishes, and experiment proves, adopt this mould, more original single ripple is shaping, and the width of original coil declines 3.1%, greatly saves material.
Trimmer 200a and trimmer 200b is equipped with trimming die, and this trimming die specifically can be existing perforating die or blanking die, is cut out steel plate rim charge by corresponding programme-control.Particularly, in the present embodiment, the trimming die on trimmer 200a is that deburring operation is carried out in the both sides on steel plate length direction simultaneously, thus makes the boss produced in die mould molding procedure be positioned at precalculated position on steel plate length direction; And deburring operation is carried out on both sides on steel plate width direction to trimmer 200b simultaneously, thus the boss produced in die mould molding procedure is made to be in middle position on steel plate width direction.Like this, through twice deburring operation, namely complete and operate the deburring at steel plate four edges, now, boss is positioned at the precalculated position of steel plate.It should be noted that, the position of trimmer 200a and trimmer 200b is interchangeable, namely to the slender process of steel plate and repair wide process regardless of front and back.Certainly, the trimming die of trimmer 200a and trimmer 200b also can be pruned on the limit adjacent to steel plate two.
Reshaper 300 comprises the camber on the burr removed on steel plate, the coating removing steel plate edge and adjustment steel plate on length direction.Operated by integer, make steel plate more smooth, surface quality is better, thus meets the quality requirement of container roof plate finished product.Certainly, the operation of reshaper 300 pairs of steel plates is not limited to aforesaid operations, and finishing procedure before assembly all can carry out on reshaper 300, thus changes manually-operated mode, greatly enhances productivity.
In the present embodiment, automatic carriage 400 is transfer machine, described transfer machine can direct combination on above-mentioned press shape 100, trimmer 200a, trimmer 200b and reshaper 300, also can independently be positioned between adjacent two equipment.When transfer machine is compound on above-mentioned each equipment, it can simultaneously for the accurate movement of steel plate on each equipment, location.In the present embodiment, transfer machine is located between each equipment.It should be noted that; automatic carriage 400 is not limited to the transfer machine in the present embodiment; it also can for adopting the transporter of the programme controlled manipulator of PLC or the different transporting structure of employing; as belt pulley transporter or raceway feeder etc.; as long as can make steadily to connect between two equipment, the automatic carriage that guarantee production line carries out continuously is all within scope.
In the present embodiment, also comprise transporter 500, particularly, transporter 500 is a loop wheel machine, by loop wheel machine by the steel plate transfer of stacking after blanking on automatic carriage 400, and by automatic carriage 400, steel plate to be transported on forming press 100.Certainly, transporter 500 is not limited to the loop wheel machine in the present embodiment, also can transport for adopting the miscellaneous equipments such as fork truck.
In the present embodiment, also comprise the Material moving device 600 that steel plate can be pinched or be advanced into the machining position on trimmer 200a, trimmer 200b and reshaper 300.Steel plate is transported to after on above-mentioned each equipment by automatic carriage, then the location before being processed by Material moving device 600.Material moving device 600 is clamping and conveying device or plate pushing structure, and other structure or alternate manner certainly also can be adopted to carry out moving steel plate.In the present embodiment, between forming press 200 and trimmer 200a, between trimmer 200a and trimmer 200b, between trimmer 200b and reshaper 300, be equipped with above-mentioned Material moving device 600.Certainly, Material moving device 600 also can be located on trimmer 200a, trimmer 200b and reshaper 300 respectively.
In the present embodiment, through following series of process before steel plate punched: first by uncoiler, continuous print coil is carried out uncoiling, by blanking machine and cutter, coil is sheared again, form some steel plates with fixed length and to go forward side by side windrow buttress transhipment process, and then carry out pretreatment.If when uncoiling, blanking and pretreatment are same production line, also can save stacking transhipment process herein, after blanking, steel plate directly carries out pretreatment.Described pretreatment comprises ball blast (sanding) pretreatment line block-by-block and carries out sanding process, makes two surfaces of each steel plate meet sanding requirement; The process of spraying paint of the process again of the steel plate after sanding, drying and processing, the smoothing process also needed if desired.These pretreatment are identical with prior art, slightly describe herein, also do not illustrate in the drawings.As illustrate only steel plate punched production line in Fig. 1, the steel plate after above-mentioned stacking is transported on automatic carriage 400 i.e. transfer machine by transloading equipment 500 and enters stamping line.It should be noted that, if to spray paint and drying plant and stamping line are positioned at same production line, also can save stacking transfer operation herein, be entered into continuously on stamping line by drying plant steel plate block-by-block out and carry out punching operation.In the present embodiment, steel plate enters punching press on forming press 100 and completes the production of boss under transfer machine effect; Steel plate after stamping is transported to successively on trimmer 200a and trimmer 200b under another transfer machine effect, and enters desired location carry out twice deburring operation by being located at Material moving device 600, makes boss be positioned at the precalculated position of steel plate; Then steel plate is placed on reshaper 300 by transfer machine, and enter desired location by Material moving device 600, thus carry out integer process, namely remove the burr on steel plate, remove the camber on length direction on the coating at steel plate edge and adjustment steel plate, thus improve the total quality of steel plate; Finally, the steel plate after integer process carries out stacking transhipment and processes and store.When stacking, corresponding Material moving device also can be adopted to be moved on stacking platform 700 by steel plate.It should be noted that, above-mentioned pretreatment also can be carried out after integer process.In this Sheet Metal Forming Technology, employing control system controls the coordinative operation between each equipment, thus ensures that steel plate can be produced in order, continuously.This continuous prodution wire system, adopts Automated condtrol, avoids a dead lift, reduce labour intensity, improve production efficiency; Meanwhile, continuous print production line, makes each device distribution Relatively centralized, decreases equipment occupation space, improves factory building utilization rate.
Embodiment two
With reference to Fig. 2, show the second embodiment of container roof plate moulding process.The present embodiment is substantially identical with the moulding process in the first embodiment in Fig. 1, and difference is: the trimming die that trimmer 200 is provided with and perforating die or blanking die, adopts control of correspondent program can carry out deburring to steel plate four limit simultaneously.Adopt this trimmer 200 pairs of steel plates to carry out deburring, efficiency is higher.
These are only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a container roof plate moulding process, comprises and the uncoiling of continuous print coil is cutting into the steel plate with fixed length, it is characterized in that: also comprise following processing step:
S1: it is shaping steel plate block-by-block to be carried out die mould, makes each steel plate last time form at least two boss;
S2: the steel plate block-by-block after shaping is positioned deburring process, described deburring process comprises:
A, to the slender operation that steel plate length direction is carried out;
B, to steel plate width direction repaiies wide operation;
Step a and step b order is interchangeable carries out or carries out simultaneously;
S3: the steel plate block-by-block after deburring is carried out integer process.
2. container roof plate moulding process as claimed in claim 1, is characterized in that: the stacking transhipment treatment step carried out by the steel plate after uncoiling blanking before also comprising described step S1, and to the stacking transhipment treatment step of steel plate after described step S3.
3. container roof plate moulding process as claimed in claim 1, it is characterized in that: also comprise and steel plate is carried out pretreated step, this step can before described step S1 or after described step S3.
4. container roof plate moulding process as claimed in claim 1, is characterized in that: in described step S3, integer process comprises the camber on the burr removed on steel plate, the coating removing steel plate edge and adjustment steel plate length direction.
5. a container top board forming equipment, comprise the uncoiler of continuous print coil uncoiling, coil is cutting into the blanking machine of the steel plate with fixed length, it is characterized in that: also comprise the forming press set gradually, trimmer, reshaper, for the control system of automatic carriage that steel plate is shifted between above-mentioned each equipment and each device action more than coordinating, described forming press is provided with can in the casted die mould of last at least shaping two boss of steel plate, also comprise transporter, described transporter is by the steel plate transfer of stacking after blanking to described automatic carriage, and by automatic carriage, steel plate is transported on described forming press.
6. container top board forming equipment as claimed in claim 5, is characterized in that: also comprise the Material moving device that steel plate could be pinched or be advanced into machining position on described trimmer and reshaper by least two; Described Material moving device is located on described trimmer and described reshaper respectively, or described Material moving device is located between described forming press and described trimmer, and between described trimmer and described reshaper.
7. container top board forming equipment as claimed in claim 5, is characterized in that: described trimmer is provided with the trimming die simultaneously can pruned the two edges of described steel plate or four edges.
8. container top board forming equipment as claimed in claim 5, is characterized in that: described automatic carriage is manipulator or transfer machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110284080.4A CN103008447B (en) | 2011-09-22 | 2011-09-22 | Molding technology and equipment for container top panels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110284080.4A CN103008447B (en) | 2011-09-22 | 2011-09-22 | Molding technology and equipment for container top panels |
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| Publication Number | Publication Date |
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| CN103008447A CN103008447A (en) | 2013-04-03 |
| CN103008447B true CN103008447B (en) | 2015-04-29 |
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| CN201110284080.4A Active CN103008447B (en) | 2011-09-22 | 2011-09-22 | Molding technology and equipment for container top panels |
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| CN104801600B (en) * | 2014-06-04 | 2017-08-04 | 中集集团集装箱控股有限公司 | Container gate sill base part production line |
| CN106541008B (en) * | 2015-09-16 | 2019-05-03 | 宁波中集物流装备有限公司 | Container roof plate rolling forming process |
| CN110414904A (en) * | 2019-08-09 | 2019-11-05 | 中国外运福建有限公司 | A kind of container intelligence station system |
| CN113118071B (en) * | 2021-03-09 | 2022-12-09 | 山东圣诺实业有限公司 | Processing apparatus to carborundum micro-reaction board before low temperature welding |
| CN113878035A (en) * | 2021-09-30 | 2022-01-04 | 东方国际集装箱（连云港）有限公司 | Lintel and doorsill shearing and punching integrated streamline |
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Effective date of registration: 20220329 Address after: 523000 No. 1, Jinlong Road, guanjingtou, Fenggang town, Dongguan City, Guangdong Province Patentee after: Dongguan Nanfang CIMC logistics equipment manufacturing Co.,Ltd. Patentee after: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee after: CIMC CONTAINERS HOLDING Co.,Ltd. Address before: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen, Nanshan District Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee before: Shenzhen Nanfang CIMC East Logistics Equipment Manufacturing Co., Ltd |
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