CN100534705C - Method for manufacturing container side board and front wall plate - Google Patents
Method for manufacturing container side board and front wall plate Download PDFInfo
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- CN100534705C CN100534705C CNB2006100635999A CN200610063599A CN100534705C CN 100534705 C CN100534705 C CN 100534705C CN B2006100635999 A CNB2006100635999 A CN B2006100635999A CN 200610063599 A CN200610063599 A CN 200610063599A CN 100534705 C CN100534705 C CN 100534705C
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Abstract
The invention relates to a production method of a side board and a front wallboard of a container, which comprises the following steps that: a folding plate is unreeled and leveled, continuous steel plate after being leveled is centered, stored and drawn, continuous sanding is carried out to the two surfaces of the continuous steel plate which is drawn, stored and drawn again after being stored, then continuous painting, continuous drying and traction and feeding are carried out to the two surfaces of the continuous steel plate, precise leveling and traction and feeding are carried out to the continuous steel plate that is then centered and a side board and a front wallboard of the steel plate are rolled to achieve forming and cut into a single side board and a front wallboard with specified length, the single side board and the single front wallboard are sent to a finished product gathering and transporting device for gathering and transporting storage. The invention realizes automatic production of the side board and the front wallboard of the container by using a same production technique, thereby promoting the production efficiency and the utilization ratio of equipment and greatly reducing labor intensity of workers and occupying area of the equipment.
Description
Technical field
The present invention relates to a kind of manufacture method of container part, more particularly, relate to a kind of container side plate and front wallboard manufacture method.
Background technology
Side plate and front wallboard are the strength members of container.At present, the container side plate adopts following production technology to make: " uncoiling smoothing-fixed length blanking-stacking-handling is to ball blast (sanding) preliminary treatment line-material loading--and ball blast (sanding) preliminary treatment-primer spray-oven dry-blanking stacking-smoothing (in case of necessity), handling--are revised length--to roll extrusion line-material loading-smoothing rollforming-bilateral is repaiied wide-blanking stacking ".The container front wallboard adopts following production technology to make: " uncoiling smoothing-fixed length blanking-stacking-handling is to ball blast (sanding) preliminary treatment line-material loading--ball blast (sanding) preliminary treatment-primer spray-oven dry-blanking stacking-smoothing (in case of necessity), handling are to punch line-material loading-pressure shape-stacking-material loading-deburring-stacking ".
Above-mentioned existing container side plate and front wallboard manufacturing technique method, all be with first segmentation blanking after the steel plate uncoiling, respectively every plate is being carried out sanding respectively, spraying paint, drying preliminary treatment then, and then carry out rollforming/pressure shape respectively and trim process forms, therefore in process, plate will repeatedly be carried and operation of feeding and discharging, and, the container side plate adopts production technology different with container side plate front wallboard, needs to adopt different production lines to make.
There is following defective in existing container roof plate manufacturing technique method:
1, side plate need adopt different production lines to make with front wallboard, the production equipment complexity, and the apparatus for production line investment is big, and requires to arrange place, different Production Line workshop, and floor space is big;
2, plate need repeatedly be carried and operation of feeding and discharging, and the production equipment waiting time of machine halt is long, and utilization rate of equipment and installations is low, at the bottom of the production efficiency;
3, the workman need repeatedly carry and operation of feeding and discharging plate, and labour intensity is big;
4, production equipment is arranged and is disperseed, and floor space is big, requires plant area big.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of container side plate and front wallboard manufacture method are provided, adopt same production technology to realize the automated production of container side plate and front wallboard, enhance productivity with utilization rate of equipment and installations, reduce labor strength greatly, reduce occupation area of equipment.
The present invention realizes that the technical scheme that its goal of the invention adopts is: a kind of container side plate and front wallboard manufacture method are provided, comprise roll bending is carried out uncoiling, smoothing, it is characterized in that, also comprise the steps:
S1, the continuous steel plate after will smoothing carry out centering, storage and storage rear haulage;
S2, continuous sanding is carried out on described continuous steel plate two surfaces;
S3, the continuous steel plate behind the sanding is stored front haulage, storage and storage rear haulage;
S4, the two-sided continuous painting equipment of employing and two-sided continuous drying equipment paint continuously described continuous steel plate two surfaces and handle and the continuous drying processing, then described continuous steel plate are drawn feeding;
S5, described continuous steel plate is carried out essence smoothing;
S6, comprise that described continuous steel plate is carried out centering, side plate/front wallboard rollforming, scale cuts;
S7, monolithic side plate/front wallboard is transported to first finished product collects transporter, collect, transport storage.
In container side plate of the present invention and front wallboard manufacture method, described step S6 carries out as follows:
1) steel plate enters rolling installation and carries out side plate/front wallboard rollforming, the continuous steel plate after the essence smoothing is carried out centering, continuously;
2), continuous side plate/front wallboard scale is cut into monolithic side plate/front wallboard with the scale cutting apparatus.
In container side plate of the present invention and front wallboard manufacture method, described step S6 carries out as follows:
A), the continuous steel plate scale after the essence smoothing is cut into the monolithic steel plate;
B), adopt conveying device to be delivered to rolling installation the monolithic steel plate before;
C), the monolithic steel plate is carried out centering, the monolithic steel plate enters the rolling installation rollforming then.
In container side plate of the present invention and front wallboard manufacture method, described step S6 step by step 1) in, before described continuous steel plate enters rolling installation, adopt the plate centralising device that described continuous steel plate is carried out centering, described rolling installation adopts side plate/front wallboard rollforming mould to carry out side plate/front wallboard rollforming; Described step S6 step by step 2) in, adopt plate location clipping apparatus that the side plate/front wallboard after being shaped is carried out scale and cut; Described step S6 also comprises " the continuous side plate/front wallboard after being shaped is positioned and deburring " step by step, and this location deburring is positioned at described step by step 2 step by step) before or after.
In container side plate of the present invention and front wallboard manufacture method, described step S6 step by step a) in, the continuous steel plate after adopting plate location clipping apparatus to the essence smoothing carries out scale and cuts; B step by step at described step S6) in, before the steel plate after employing raceway pay-off or belt conveyer will be cut is delivered to rolling installation; C step by step at described step S6) in, carry out centering before employing plate centralising device enters rolling installation to described steel plate of cutting, described rolling installation adopts side plate/front wallboard rollforming mould to carry out side plate/front wallboard rollforming; Described step S6 also comprise be positioned at described c step by step) afterwards " side plate/front wallboard after being shaped is positioned and deburring " step by step.
In container side plate of the present invention and front wallboard manufacture method, in described step S1, adopt plate centralising device (9) that described continuous steel plate is carried out centering; Adopt " preceding S roller+vertical loop tower+back S roller ", " preceding S roller+horizontal loop tower+back S roller ", " preceding S roller+looping car+back S roller " or kink hole that described continuous steel plate is stored, employing pinch roll (15) draws after described continuous steel plate is stored; When adopting " preceding S roller+vertical loop tower+back S roller ", " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller " when described continuous steel plate is stored, also set gradually plate centralising device (14), kink hole and material folding roller thereafter, described continuous steel plate is carried out centering, storage and traction feeding again, and the plate centralising device (14) before this kink hole is positioned at before or after looping tower/looping car storage rear haulage pinch roll (15).
In container side plate of the present invention and front wallboard manufacture method, in described step S2, described continuous sanding adopts horizontal sanding of steel plate or steel plate inclination sanding, when adopting the horizontal sanding of steel plate, and the sand grains on steel plate upside employing blast equipment purging steel plate; When adopting the inclination sand shaker to tilt sanding, steel plate tilting gearing and steel plate are set respectively before and after the inclination sand shaker return paperback and put described continuous steel plate is led, described steel plate returns paperback and puts and be arranged on before or after the step S3.
In container side plate of the present invention and front wallboard manufacture method, in described step S3, store described continuous steel plate in employing kink hole, adopts pinch roll that the continuous steel plate before storing is drawn feeding, adopts pinch roll that the continuous steel plate after storing is drawn feeding; Before described step S4, be included in before described continuous steel plate enters described painting equipment, adopt the plate centralising device that described continuous steel plate is carried out centering, in described step S4, described two-sided continuous painting equipment is two-sided continuous paint spraying apparatus or the two-sided lacquer equipment that rolls continuously; In described step S5, adopt the steel plate leveling apparatus that described continuous steel plate is carried out the essence smoothing.
In container side plate of the present invention and front wallboard manufacture method, when described two-sided continuous painting equipment adopts two-sidedly when rolling lacquer equipment continuously, two-sidedly also set gradually plate centralising device, pinch roll and jockey pulley before rolling lacquer equipment continuously described continuous steel plate is carried out centering, feeding and removes tension force described; In described step S4, after described continuous drying equipment, set gradually blowing-dry apparatus and jockey pulley, described jockey pulley goes tension force and feeding to the continuous steel plate after drying up, the described two-sided described continuous steel plate of front and back jockey pulley tensioning that rolls lacquer equipment, drying plant and blowing-dry apparatus continuously.
In container side plate of the present invention and front wallboard manufacture method, when described two-sided continuous painting equipment adopts two-sided continuous paint spraying apparatus, before this two-sided continuous paint spraying apparatus, the plate centralising device is set described continuous steel plate is carried out centering; In described step S4, after described continuous drying equipment, set gradually blowing-dry apparatus and pinch roll.
In container side plate of the present invention and front wallboard manufacture method, in described step S4, behind the feeder equipment that described continuous steel plate is drawn feeding, accident is set and cuts, when the production line fault, shear described continuous steel plate.
In container side plate of the present invention and front wallboard manufacture method, in described step S7, adopt the friction feeding device that side plate/front wallboard finished product is transported to first finished product and collect transporter, first finished product is collected transporter and is adopted finished product conveyer table or finished product transfer car(buggy), when first finished product is collected transporter employing finished product conveyer table, side plate/front wallboard finished product is transported to the products storage district and deposits by transloading equipment.
In container side plate of the present invention and front wallboard manufacture method, second finished product is set collects transporter, by transloading equipment side plate/front wallboard finished product is collected transporter from described first finished product and be transported to second finished product collection transporter, by transloading equipment side plate/front wallboard finished product is transported to the products storage district and deposits again.
In container side plate of the present invention and front wallboard manufacture method, described friction feeding device is that raceway pay-off, belt conveyer or raceway pay-off add the belt conveyer that is arranged on this raceway pay-off below and unites conveying side plate/front wallboard with it.
In container side plate of the present invention and front wallboard manufacture method, adopt a cover uncoiling, smoothing equipment to carry out roll bending uncoiling smoothing.
In container side plate of the present invention and front wallboard manufacture method, pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate splicing apparatus, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate splicing apparatus is to two roll bending material splicing end to end after stub bar material tail is sheared.
In container side plate of the present invention and front wallboard manufacture method, pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate lap device, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate lap device is to two roll bending material overlapping end to end after stub bar material tail is sheared.
In container side plate of the present invention and front wallboard manufacture method, adopt two cover unwinding devices and a cover smoothing equipment to carry out roll bending uncoiling smoothing, this two covers unwinding device successively arranges along the steel plate throughput direction, after the steel plate of unwinding device output lead through the steel plate guider; Pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate splicing apparatus, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate splicing apparatus is to two roll bending material splicing end to end after stub bar material tail is sheared.
In container side plate of the present invention and front wallboard manufacture method, adopt two cover unwinding devices and a cover smoothing equipment to carry out roll bending uncoiling smoothing, this two covers unwinding device successively arranges along the steel plate throughput direction, after the steel plate of unwinding device output lead through the steel plate guider; Pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate lap device, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate lap device is to two roll bending material overlapping end to end after stub bar material tail is sheared.
In container side plate of the present invention and front wallboard manufacture method, described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine, and described steel plate lap device is the steel plate overlapping machine.
In container side plate of the present invention and front wallboard manufacture method, described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine, and described steel plate lap device is the steel plate overlapping machine.
In container side plate of the present invention and front wallboard manufacture method, adopt two cover unwinding devices to carry out the roll bending uncoiling, this two covers unwinding device is successively arranged along the steel plate throughput direction, arranges thick levelling machine, steel plate shearing device and a useless roadside material terrace respectively successively behind this two covers unwinding device; After the steel plate of unwinding device output lead through the steel plate guider; This after the useless roadside material terrace of unwinding device after set gradually pinch roll, plate centralising device, smart levelling machine and steel plate splicing apparatus.
In container side plate of the present invention and front wallboard manufacture method, adopt two cover unwinding devices to carry out the roll bending uncoiling, this two covers unwinding device is successively arranged along the steel plate throughput direction, arranges thick levelling machine, steel plate shearing device and a useless roadside material terrace respectively successively behind this two covers unwinding device; After the steel plate of unwinding device output lead through the steel plate guider; This after the useless roadside material terrace of unwinding device after set gradually pinch roll, plate centralising device, smart levelling machine and steel plate lap device.
In container side plate of the present invention and front wallboard manufacture method, described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine, and described steel plate lap device is the steel plate overlapping machine.Implement container side plate of the present invention and front wallboard manufacture method, compared with prior art, its beneficial effect is:
1, the present invention is combined into a production line with original side plate, two production lines of front wallboard, greatly reduces floor space, equipment installed capacity and required direct labor's quantity, effectively reduces investment of production equipment and production cost, has improved production efficiency greatly;
2, adopt same production line to realize the automated production of container side plate, front wallboard, improved utilization rate of equipment and installations, for improving the container production technical merit, reducing production costs has decisive significance.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is container side plate of the present invention and front wallboard manufacture method embodiment one production line leading portion schematic diagram.
Fig. 2 is container side plate of the present invention and front wallboard manufacture method embodiment one production line back segment schematic diagram.
Fig. 3 is container side plate of the present invention and front wallboard manufacture method embodiment two production line leading portion schematic diagrames.
Fig. 4 is container side plate of the present invention and front wallboard manufacture method embodiment two production line back segment schematic diagrames.
Fig. 5 is a kind of embodiment of two uncoilings in container side plate of the present invention and the front wallboard manufacture method.
Fig. 6 is an I portion enlarged drawing among Fig. 1.
Fig. 7 is that the two-sided paint treatment process of container side plate of the present invention and front wallboard manufacture method light plate adopts the two-sided embodiment that rolls lacquer craftwork.
Fig. 8 is a kind of embodiment schematic diagram of front wallboard rolling die in container side plate of the present invention and the front wallboard manufacture method.
Fig. 9 is the II portion enlarged drawing among Fig. 8.
Figure 10 is the schematic side view of container side plate of the present invention and front wallboard manufacture method medium dip sand shaker.
The specific embodiment
Embodiment one
Fig. 1, Fig. 2 show the production line schematic diagram of container side plate of the present invention and front wallboard manufacture method embodiment one.As shown in Figure 1 and Figure 2, the present embodiment apparatus for production line is arranged as follows:
Adopt two cover unwinding devices and a cover smoothing equipment to carry out roll bending uncoiling smoothing, two cover unwinding devices are successively arranged along the steel plate throughput direction, after unwinding device be uncoiler 211, unwinding device formerly is a uncoiler 1, smoothing equipment is the steel plate levelling machine 3 that is arranged on after the uncoiler 1.After the continuous steel plate 100 of uncoiler 211 output adopt steel plate guiders 212 (can adopt guide roller, directive wheel etc.) to lead.
4 pairs of continuous steel plates 100 of pinch roll 2 and plate centralising device are set before steel plate levelling machine 3 carry out feeding and centering.Steel plate shearing device 5 (can adopt plate shearing machine or other steel plate shearing equipment) and steel plate splicing apparatus are set in proper order at steel plate levelling machine 3 rears, steel plate shearing device 5 and steel plate lap device 8 (the steel plate splicing apparatus can adopt steel plate splicing machine or other steel plates splicing equipment, and the steel plate lap device can adopt steel plate overlapping machine or other steel plate gap-bridging devices) perhaps are set in proper order at steel plate levelling machine 3 rears.The stub bar and the last material tail of steel plate of the steel plate after 5 pairs of smoothing equipment smoothings of steel plate shearing device are sheared, then by steel plate splicing or 8 pairs two roll bending material of lap device splicing end to end or overlap after stub bar material tail is sheared, realize that a coiled strip is handled the back and another coiled strip splices, realize the continuous production of production line.3 pairs of continuous steel plates 100 of steel plate levelling machine play the effect of feeding.Plate centralising device 9 and 12 pairs of continuous steel plates 100 of existing vertical loop tower are set behind steel plate splicing or lap device 8 to carry out the neutralization storage.S roller 11 and back S roller 13 before vertical loop tower 12 front and back are provided with respectively, preceding S roller 11 and back S roller 13 all play a part to lead and remove tension force to continuous steel plate 100.12 pairs of continuous steel plates 100 of looping tower are stored, and guarantee the without interruption of 100 pairs of follow-up each operations of production line of continuous steel plate.
After back S roller 13, plate centralising device 14, pinch roll 15 (or pinch wheel etc.), kink hole 16 other steel plate storage equipments such as (or) looping cars and pinch roll 17 (or pinch wheel etc.) are set.The storage material process of the 16 pairs of looping towers in kink hole and the different process processing speed of follow-up sanding operation play cushioning effect, and two-step is steadily connected, and guarantee that production line carries out continuously.Pinch roll 15,17 keeps continuous steel plate 100 continuous motions, and pinch roll 15 can be arranged on before or after the plate centralising device 14.
After pinch roll 17,19 (as shown in Figure 6) of the two-sided inclination sanding of steel plate equipment are set, steel plate tilting gearing 18 and steel plate are set respectively in inclination sanding equipment 19 front and back to return paperback and puts 20,18 pairs of continuous steel plates 100 of steel plate tilting gearing carry out oriented, make continuous steel plate 100 satisfy the angle of inclination that inclination sanding equipment 19 requires, from inclination sanding equipment 19, pass, carrying out two-sided sanding handles, steel plate returns paperback and puts the continuous steel plate 100 of 20 pairs of inclinations and lead, make continuous steel plate 100 Reversion Level positions, continue subsequent transmission and operation.Pinch roll 17 and steel plate tilting gearing 18 can synthesize steel plate inclination clamping and conveying device.
Figure 10 shows a kind of embodiment of inclination sanding equipment 19.As shown in figure 10, inclination sanding equipment 19 comprises the cabinet 193 that is obliquely installed, cabinet 193 two ends are obliquely installed steel plate inlet and outlet, many transfer rollers 192 be arranged in parallel as the conveying roller of steel plate 100 continuously along the incline directions of cabinet 193 in the cabinet 193, perpendicular to this transfer roller 192 transfer roller 191 is set in transfer roller 192 lower ends, the inclined underside of the continuous steel plate 100 of transfer roller 191 supportings, transfer roller 191,192 rotates under drive unit drives.In the both sides up and down of cabinet 193 shot peener 195,194 is set respectively, the ball blast scope of shot peener 195,194 covers the width of steel plate 100 and enough length distance, guarantees that continuous steel plate 100 meets the demands through inclination sanding equipment 19 rear surface sanding quality.As shown in Figure 7, in order to guarantee continuous steel plate 100 reliable movement in inclination sanding equipment 19, the pinch roll 196 that is parallel to transfer roller 192 is set at the middle part of inclination sanding equipment 19.
Continuously steel plate 100 from an end entrance of cabinet 193 penetrate, other end outlet passes, at cabinet 193 introversion inclined bearings on transfer roller 192, its downside is bearing on the transfer roller 191 and is fed forward, after the continuous processing of shot peener 195,194,100 liang of surfaces of steel plate are met the surperficial sanding quality of requirement continuously.In the sanding process, the inclined surface of beating at the continuous steel plate 100 in the shot edge of continuous steel plate 100 uper side surfaces drops, and has reduced the breakage rate of shot, has improved the sanding quality.
As shown in Figure 2, return paperback at steel plate and put after 20, pinch roll 21 (or pinch wheel etc.), kink hole 22 other steel plate storage equipments such as (or) looping cars and pinch roll 23 (or pinch wheel etc.) are set.The different process processing speed of the sanding operation of the 22 pairs of inclination sanding equipment 19 in kink hole and subsequent paint, baking operation plays cushioning effect, and two-step is steadily connected, and guarantees that production line carries out continuously.
In other embodiments, steel plate returns paperback and puts 20 and can be arranged on pinch roll 23.Reach after the continuous steel plate 100 of sanding goes out sand shaker, in kink hole 22, all keep heeling condition, go out and just carry out Hui Ping after kink cheats 22.Steel plate return paperback put 20 and pinch roll 23 can also synthesize back flat clamping and conveying device 231 (as shown in Figure 7).
After pinch roll 23, set gradually plate centralising device 24, two-sided paint spraying apparatus 27, two-sided drying plant 28 and pinch roll 30, steel plate 100 passes from two-sided paint spraying apparatus 27 and two-sided drying plant 28 continuously, carry out two-sided continuous primer spray and continuous drying and handle, the continuous steel plate 100 that 24 pairs of plate centralising devices enter before the two-sided paint spraying apparatus 27 carries out centering.
For the priming paint that guarantees 100 liang of surfaces of continuous steel plate obtains reliable dry the processing, after two-sided drying plant 28, blowing-dry apparatus 29 is set again, steel plate 100 passes from blowing-dry apparatus 29 continuously, obtains further dry the processing.
As shown in Figure 7, in other embodiments, two-sided paint spraying apparatus 27 can adopt the two-sided lacquer equipment 271 that rolls to replace continuous steel plate 100 is carried out two-sided paint processing, at this moment, in order to eliminate the surface tension of continuous steel plate 100, make it roll lacquer better, oven dry and subsequent fine smoothing are handled, after plate centralising device 24 and before rolling lacquer equipment 271, set gradually pinch roll 25 and jockey pulley 26, after blowing-dry apparatus 29, jockey pulley 30 is set, 30 pairs of continuous steel plates 100 of jockey pulley 25 and jockey pulley carry out tensioning, jockey pulley 30 also has the feeding effect simultaneously, has substituted pinch roll 31.
As shown in Figure 2, the equipment breakdown of certain operation is to the influence of production line with make things convenient for emergency repair in the production line, and the accident that is provided with after pinch roll 31 cuts 33 and panel turnover device 34.When certain processing apparatus broke down in the production line, accident was cut 33 and is cut off continuous steel plate 100, so that faulty equipment is overhauled.The panel turnover device 34 convenient waste materials of shearing are cleared up.
Levelling machine 32 is set after panel turnover device 34, and 32 pairs of continuous steel plates 100 of levelling machine carry out the essence smoothing, guarantee the surfacing quality of final products.
After levelling machine 32, set gradually steel plate centralising device 35 and roll forming apparatus 36 (as roller machine commonly used), the continuous steel plate 100 that 35 pairs of steel plate centralising devices enter roll forming apparatus 36 carries out centering.Roll forming apparatus 36 adopts existing side plate rollforming mould and front wallboard roll forming mould (seeing below detailed description) as shown in figure 10 that continuous steel plate 100 is carried out rollforming respectively, obtains container side plate and front wallboard respectively.
Trimming equipment 38 (deburring is cut etc. as disk) is set, to carrying out simultaneously or be taken up in order of priority and carry out deburring in the both sides of the side plate/front wallboard behind the roll forming after roll forming apparatus 36.During deburring, can utilize the side plate of 36 pairs of shapings of roll forming apparatus or the feeding and the positioning action of front wallboard to carry out deburring, side plate or front wallboard that 37 pairs of shapings of wave mode pinch machine also can be set after roll forming apparatus 36 carry out feeding and location.
Behind trimming equipment 38, wave mode pinch machine 39 and automatic chamfering machine 40 are set, to side plate/front wallboard pinch, location and chamfering.
After automatic chamfering machine 40, plate location clipping apparatus 41 (cutting off equipment as location plate shearing machine or other plates location) is set, the side plate/front wallboard after being shaped is carried out scale cut, be met monolithic side plate/front wallboard 200 that design size needs.
On technology, wave mode pinch machine 37, trimming equipment 38 are arranged on after the clipping apparatus 41 of plate location, also can realize the object of the invention.
In other embodiments, deburring technology and chamfering process can be set, the deburring of side plate/front wallboard and chamfering are manually finished by follow-up.
Raceway pay-off 42 (or belt conveyor or raceway pay-off be arranged on raceway pay-off below and be attached thereto the belt conveyer of carrying monolithic side plate/front wallboard etc.) is set behind the clipping apparatus 41 of plate location, the side plate/front wallboard after cutting 200 is carried.
At raceway pay-off 42 front ends the first finished product conveyer table 43 (or finished product transfer car(buggy) etc.) is set, monolithic side plate/front wallboard finished product 200 is transported on the first finished product conveyer table 43 by raceway pay-off 42, after the first finished product conveyer table 43 is collected side plate/front wallboard finished product 200, by transloading equipment (as fork truck etc.) side plate/front wallboard finished product 200 is transported on the second finished product conveyer table 44 (or finished product transfer car(buggy) etc.) in batch, side plate/front wallboard finished product 200 is transported to the product memory block and deposits from the second finished product conveyer table 44 by transloading equipment again.Or directly side plate/front wallboard finished product 200 is transported to the product memory block from the first finished product conveyer table 43 by transloading equipment and deposits.When the second finished product conveyer table 44 adopts the second finished product transfer car(buggy) to replace, the side plate on it/front wallboard finished product 200 is transported to the product memory block and deposits by the second finished product transfer car(buggy).When the first finished product conveyer table 43 adopts the finished product transfer car(buggy) to replace, the side plate on it/front wallboard finished product 200 directly is transported to the product memory block and deposits by the finished product transfer car(buggy).At this moment, need at least two above finished product transfer car(buggy)s that side plate/front wallboard finished product 200 is transported.
Fig. 8 shows a kind of embodiment of front wallboard rollforming mould.As Fig. 8, shown in Figure 9, front wallboard rollforming mould in this embodiment comprise cooperatively interact on roll mould 500 and under roll mould 400, on roll mould 500 and comprise 501 to 513 totally 13 districts, correspond respectively to down 401 to 412 totally 12 districts of rolling mould 400, on roll mould 500 and roll mould 400 spacing of a thickness of slab at interval down, form the front wallboard product die cavity of 4 crests, 3 troughs.As shown in Figure 9, on roll mould 500 district 501, district 502, district 503, district 504 correspond respectively to down the district 401 of rolling mould 400, district 402, district 403, distinguish 404, form the die cavity of 1 crest, 1 trough.In other embodiments of front wallboard rollforming mould, on roll mould 500 and roll product die cavity that mould 400 forms down and can adopt 5 crests, 4 troughs or 3 crests, two troughs or the crest of other quantity and the combination of trough.
As shown in Figure 5, in other embodiments, after decoiling equipment 211 after thick levelling machine 213, steel plate shearing device 214, a useless roadside material terrace 215 are set, after the decoiling equipment 1 thick levelling machine 6, steel plate shearing device 7 and a useless roadside material terrace 10 being set the preceding, roll bending is carried out the gentle cropping material of first revisal tail.Like this, steel plate shearing device 5 no longer is set after levelling machine 3.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, steel plate material folding roller 2 and plate centralising device 4 are set before levelling machine 3, splicing of steel plate shearing device 5 and steel plate or lap device 8 are set behind levelling machine 3.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, steel plate material folding roller 2 is set before levelling machine 3, steel plate shearing device 5 only is set behind levelling machine 3, also can realize the object of the invention.But when the raw material roll bending that more renews, need wear ribbon gymnastics and do, the roll bending front end that is about to excise stub bar passes each equipment of production line.
In other embodiments, can adopt the uncoiling of single cover, smoothing equipment, before levelling machine 3, need not to be provided with steel plate material folding roller 2, behind levelling machine 3, need not to be provided with steel plate shearing device 5, also can realize the object of the invention.But when the raw material roll bending that more renews, need wear ribbon gymnastics and do, the stub bar that is about to roll bending passes each equipment of production line.
In other embodiments, the continuous steel plate storage device of " S rod 13 behind the preceding S roller 11+ vertical loop tower 12+ " can substitute with equipment such as " preceding S roller+horizontal loop tower+back S rod ", " preceding S roller+looping car+back S rod " or kink holes.
Arrange as can be known that from above-mentioned apparatus for production line container side plate of the present invention and front wallboard manufacture method are carried out according to following steps:
At first, the raw material roll bending is carried out uncoiling, smoothing;
Then, the continuous steel plate 100 after the smoothing is carried out centering, storage and storage rear haulage;
Then, continuous sanding is carried out on 100 liang of surfaces of continuous steel plate;
Then, the continuous steel plate 100 behind the sanding is stored front haulage, storage and storage rear haulage;
Then, 100 liang of surfaces of continuous steel plate are painted processing and continuous drying processing continuously, then continuous steel plate is drawn feeding;
Then, continuous steel plate 100 is carried out the essence smoothing;
Then, continuous steel plate 100 is carried out centering, side plate/front wallboard rollforming, deburring, scale and cut into monolithic side plate/front wallboard;
Then, monolithic side plate/front wallboard is transported to first finished product collects transporter, collect, transport storage.
Embodiment two
Fig. 3, Fig. 4 show the production line schematic diagram of container side plate of the present invention and front wallboard manufacture method embodiment two.As Fig. 3, shown in Figure 4, the apparatus arrangement of present embodiment production line and function thereof are identical substantially with embodiment one, difference is: after levelling machine 32, set gradually plate location clipping apparatus 321 (cutting off equipment) as location plate shearing machine or other plates location, plate conveying device 302 is (as rollgang, belt conveyor etc.), plate conveying device 302 comprises driven roller 303, before plate 201 after plate conveying device 302 will be cut is delivered to roll forming apparatus 36, plate centralising device 35 is set before roll forming apparatus 36, guarantees that plate 201 centerings enter roll forming apparatus 36.
Behind roll forming apparatus 36, wave mode pinch machine 37 and trimming equipment 38 (deburring is cut etc. as disk) are set equally, to carrying out simultaneously or be taken up in order of priority and carry out deburring in the both sides of the side plate/front wallboard behind the roll forming.
After trimming equipment, raceway pay-off 42 (or belt conveyor or raceway pay-off be arranged on raceway pay-off below and be attached thereto the belt conveyer of carrying monolithic side plate/front wallboard etc.) is set, the side plate/front wallboard after cutting 200 is carried.
The collection transhipment of the side plate/front wallboard 200 behind raceway pay-off 42 is identical with embodiment one.
The container side plate and the front wallboard manufacture method of present embodiment are carried out according to following steps:
At first, the raw material roll bending is carried out uncoiling, smoothing;
Then, the continuous steel plate 100 after the smoothing is carried out centering, storage and storage rear haulage;
Then, continuous sanding is carried out on 100 liang of surfaces of continuous steel plate;
Then, the continuous steel plate 100 behind the sanding is stored front haulage, storage and storage rear haulage;
Then, 100 liang of surfaces of continuous steel plate are painted processing and continuous drying processing continuously, then continuous steel plate is drawn feeding;
Then, continuous steel plate 100 is carried out essence smoothing and scale cuts into monolithic steel plate 201;
Then, monolithic steel plate 201 carry, centering, side plate/front wallboard rollforming and deburring;
Then, monolithic side plate/front wallboard is transported to first finished product collects transporter, collect, transport storage.
Claims (27)
1, a kind of container side plate and front wallboard manufacture method comprise roll bending are carried out uncoiling, smoothing, it is characterized in that, also comprise the steps:
S1, the continuous steel plate after will smoothing carry out centering, storage and storage rear haulage;
S2, continuous sanding is carried out on described continuous steel plate two surfaces;
S3, the continuous steel plate behind the sanding is stored front haulage, storage and storage rear haulage;
S4, the two-sided continuous painting equipment of employing and two-sided continuous drying equipment paint continuously described continuous steel plate two surfaces and handle and the continuous drying processing, then described continuous steel plate are drawn feeding;
S5, described continuous steel plate is carried out essence smoothing;
S6, comprise that described continuous steel plate is carried out centering, side plate/front wallboard rollforming, scale cuts;
S7, monolithic side plate/front wallboard is transported to first finished product collects transporter, collect, transport storage.
2, container side plate according to claim 1 and front wallboard manufacture method is characterized in that, described step S6 carries out as follows:
1) steel plate enters rolling installation and carries out side plate/front wallboard rollforming, the continuous steel plate after the essence smoothing is carried out centering, continuously;
2), continuous side plate/front wallboard scale is cut into monolithic side plate/front wallboard with the scale cutting apparatus.
3, container side plate according to claim 1 and front wallboard manufacture method is characterized in that, described step S6 carries out as follows:
A), the continuous steel plate scale after the essence smoothing is cut into the monolithic steel plate;
B), adopt conveying device to be delivered to rolling installation the monolithic steel plate before;
C), the monolithic steel plate is carried out centering, the monolithic steel plate enters the rolling installation rollforming then.
4, container side plate according to claim 2 and front wallboard manufacture method, it is characterized in that: described step S6 step by step 1) in, before described continuous steel plate enters rolling installation, adopt the plate centralising device that described continuous steel plate is carried out centering, described rolling installation adopts side plate/front wallboard rollforming mould to carry out side plate/front wallboard rollforming; Described step S6 step by step 2) in, adopt plate location clipping apparatus that the side plate/front wallboard after being shaped is carried out scale and cut; Described step S6 also comprises " the continuous side plate/front wallboard after being shaped is positioned and deburring " step by step, and this location deburring is positioned at described step by step 2 step by step) before or after.
5, container side plate according to claim 3 and front wallboard manufacture method is characterized in that: described step S6 step by step a) in, the continuous steel plate after adopting plate location clipping apparatus to the essence smoothing carries out scale and cuts; B step by step at described step S6) in, before the steel plate after employing raceway pay-off or belt conveyer will be cut is delivered to rolling installation; C step by step at described step S6) in, carry out centering before employing plate centralising device enters rolling installation to described steel plate of cutting, described rolling installation adopts side plate/front wallboard rollforming mould to carry out side plate/front wallboard rollforming; Described step S6 also comprise be positioned at described c step by step) afterwards " side plate/front wallboard after being shaped is positioned and deburring " step by step.
6, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: in described step S1, adopt plate centralising device (9) that described continuous steel plate is carried out centering; Adopt " preceding S roller+vertical loop tower+back S roller ", " preceding S roller+horizontal loop tower+back S roller ", " preceding S roller+looping car+back S roller " or kink hole that described continuous steel plate is stored, employing pinch roll (15) draws after described continuous steel plate is stored; When adopting " preceding S roller+vertical loop tower+back S roller ", " preceding S roller+horizontal loop tower+back S roller " or " preceding S roller+looping car+back S roller " when described continuous steel plate is stored, also set gradually plate centralising device (14), kink hole and material folding roller thereafter, described continuous steel plate is carried out centering, storage and traction feeding again, and the plate centralising device (14) before this kink hole is positioned at before or after looping tower/looping car storage rear haulage pinch roll (15).
7, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: in described step S2, described continuous sanding adopts horizontal sanding of steel plate or steel plate inclination sanding, when adopting the horizontal sanding of steel plate, the sand grains on steel plate upside employing blast equipment purging steel plate; When adopting the inclination sand shaker to tilt sanding, steel plate tilting gearing and steel plate are set respectively before and after the inclination sand shaker return paperback and put described continuous steel plate is led, described steel plate returns paperback and puts and be arranged on before or after the step S3.
8, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: in described step S3, adopt the kink hole that described continuous steel plate is stored, adopt pinch roll that the continuous steel plate before storing is drawn feeding, adopt pinch roll that the continuous steel plate after storing is drawn feeding; Before described step S4, be included in before described continuous steel plate enters described painting equipment, adopt the plate centralising device that described continuous steel plate is carried out centering, in described step S4, described two-sided continuous painting equipment is two-sided continuous paint spraying apparatus or the two-sided lacquer equipment that rolls continuously; In described step S5, adopt the steel plate leveling apparatus that described continuous steel plate is carried out the essence smoothing.
9, container side plate according to claim 8 and front wallboard manufacture method, it is characterized in that:, two-sidedly also set gradually plate centralising device, pinch roll and jockey pulley before rolling lacquer equipment continuously described continuous steel plate is carried out centering, feeding and removes tension force described when described two-sided continuous painting equipment adopts two-sidedly when rolling lacquer equipment continuously; In described step S4, after described continuous drying equipment, set gradually blowing-dry apparatus and jockey pulley, described jockey pulley goes tension force and feeding to the continuous steel plate after drying up, the described two-sided described continuous steel plate of front and back jockey pulley tensioning that rolls lacquer equipment, drying plant and blowing-dry apparatus continuously.
10, container side plate according to claim 8 and front wallboard manufacture method, it is characterized in that: when described two-sided continuous painting equipment adopts two-sided continuous paint spraying apparatus, before this two-sided continuous paint spraying apparatus, the plate centralising device is set described continuous steel plate is carried out centering; In described step S4, after described continuous drying equipment, set gradually blowing-dry apparatus and pinch roll.
11, container side plate according to claim 1 and 2 and front wallboard manufacture method, it is characterized in that: in described step S4, behind the feeder equipment that described continuous steel plate is drawn feeding, accident is set and cuts, when the production line fault, shear described continuous steel plate.
12, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: in described step S7, adopt the friction feeding device that side plate/front wallboard finished product is transported to first finished product and collect transporter, first finished product is collected transporter and is adopted finished product conveyer table or finished product transfer car(buggy), when first finished product is collected transporter employing finished product conveyer table, side plate/front wallboard finished product is transported to the products storage district and deposits by transloading equipment.
13, container side plate according to claim 12 and front wallboard manufacture method, it is characterized in that: second finished product is set collects transporter, by transloading equipment side plate/front wallboard finished product is collected transporter from described first finished product and be transported to second finished product collection transporter, by transloading equipment side plate/front wallboard finished product is transported to the products storage district and deposits again.
14, container side plate according to claim 12 and front wallboard manufacture method is characterized in that: described friction feeding device is that raceway pay-off, belt conveyer or raceway pay-off add the belt conveyer that is arranged on this raceway pay-off below and unites conveying side plate/front wallboard with it.
15, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: adopt a cover uncoiling, smoothing equipment to carry out roll bending uncoiling smoothing.
16, container side plate according to claim 15 and front wallboard manufacture method, it is characterized in that: pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate splicing apparatus, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate splicing apparatus is to two roll bending material splicing end to end after stub bar material tail is sheared.
17, container side plate according to claim 15 and front wallboard manufacture method, it is characterized in that: pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate lap device, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate lap device is to two roll bending material overlapping end to end after stub bar material tail is sheared.
18, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: adopt two cover unwinding devices and a cover smoothing equipment to carry out roll bending uncoiling smoothing, this two covers unwinding device successively arranges along the steel plate throughput direction, after the steel plate of unwinding device output lead through the steel plate guider; Pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate splicing apparatus, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate splicing apparatus is to two roll bending material splicing end to end after stub bar material tail is sheared.
19, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: adopt two cover unwinding devices and a cover smoothing equipment to carry out roll bending uncoiling smoothing, this two covers unwinding device successively arranges along the steel plate throughput direction, after the steel plate of unwinding device output lead through the steel plate guider; Pinch roll and plate centralising device are set before described smoothing equipment, behind described smoothing equipment, set gradually steel plate shearing device and steel plate lap device, the steel plate shearing device is sheared the stub bar material tail of the steel plate after smoothing, and the steel plate lap device is to two roll bending material overlapping end to end after stub bar material tail is sheared.
20, container side plate according to claim 16 and front wallboard manufacture method is characterized in that: described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine.
21, container side plate according to claim 17 and front wallboard manufacture method is characterized in that: described steel plate shearing device is a plate shearing machine, and described steel plate lap device is the steel plate overlapping machine.
22, container side plate according to claim 18 and front wallboard manufacture method is characterized in that: described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine.
23, container side plate according to claim 19 and front wallboard manufacture method is characterized in that: described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate lap device is the steel plate overlapping machine.
24, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: adopt two cover unwinding devices to carry out the roll bending uncoiling, this two covers unwinding device is successively arranged along the steel plate throughput direction, arranges thick levelling machine, steel plate shearing device and a useless roadside material terrace respectively successively behind this two covers unwinding device; After the steel plate of unwinding device output lead through the steel plate guider; This after the useless roadside material terrace of unwinding device after set gradually pinch roll, plate centralising device, smart levelling machine and steel plate splicing apparatus.
25, according to described container side plate of one of claim 1 to 3 and front wallboard manufacture method, it is characterized in that: adopt two cover unwinding devices to carry out the roll bending uncoiling, this two covers unwinding device is successively arranged along the steel plate throughput direction, arranges thick levelling machine, steel plate shearing device and a useless roadside material terrace respectively successively behind this two covers unwinding device; After the steel plate of unwinding device output lead through the steel plate guider; This after the useless roadside material terrace of unwinding device after set gradually pinch roll, plate centralising device, smart levelling machine and steel plate lap device.
26, container side plate according to claim 24 and front wallboard manufacture method is characterized in that: described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate splicing apparatus is a steel plate splicing machine.
27, container side plate according to claim 25 and front wallboard manufacture method is characterized in that: described steel plate guider is guide roller or directive wheel, and described steel plate shearing device is a plate shearing machine, and described steel plate lap device is the steel plate overlapping machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100635999A CN100534705C (en) | 2006-11-13 | 2006-11-13 | Method for manufacturing container side board and front wall plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100635999A CN100534705C (en) | 2006-11-13 | 2006-11-13 | Method for manufacturing container side board and front wall plate |
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| CN101181775A CN101181775A (en) | 2008-05-21 |
| CN100534705C true CN100534705C (en) | 2009-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006100635999A Ceased CN100534705C (en) | 2006-11-13 | 2006-11-13 | Method for manufacturing container side board and front wall plate |
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| CN (1) | CN100534705C (en) |
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| CN103008447B (en) * | 2011-09-22 | 2015-04-29 | 中国国际海运集装箱(集团)股份有限公司 | Molding technology and equipment for container top panels |
| CN103129865A (en) * | 2011-11-25 | 2013-06-05 | 中国国际海运集装箱(集团)股份有限公司 | Manufacturing method and manufacturing system of container door planks |
| CN102530633A (en) * | 2011-12-27 | 2012-07-04 | 张冬华 | Cutting and bending machine for master tape of photovoltaic component |
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| CN103662481A (en) * | 2012-09-14 | 2014-03-26 | 中国国际海运集装箱(集团)股份有限公司 | Container and top plate integral piece or side plate integral piece or front wall plate integral piece of container |
| CN104097871A (en) * | 2013-04-03 | 2014-10-15 | 中国国际海运集装箱(集团)股份有限公司 | Container, arc-shaped-waved side plate therefor, side plate manufacturing equipment and side plate manufacturing method |
| CN104723025B (en) * | 2013-12-20 | 2017-02-08 | 南通中集特种运输设备制造有限公司 | Container side plate production equipment and method |
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2006
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